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A reliable partner for tooling systems in the bearing industry
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CERATIZIT – the parent companies
Direct sales and distribution partners
North America• USA
Europe• Austria• Bulgaria• France• Germany• Italy• Luxembourg• Netherlands• Switzerland• Spain• United Kingdom
Asia• China• India• Japan
Headquarters and parent company in MAMER / Luxembourg
Parent company in REUTTE / Austria
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A reliable partner for tooling systemsin the bearing industry
Forged bearing rings
System solutions for bearing production
Bearing rings, turned
Specifi c knowledge of bearing machining as well as a comprehensive product programme makes CERATIZIT a renowned partner in this industry sector.Our international distribution and service network ensure on site assistance for our customers in all important industrial regions worldwide.
CERATIZIT supports manufacturers of bearing components regarding the optimisation of production processes in the cutting tool industry.The objectives we can achieve together are high product quality, short machining times and competitive costs.
The product programme consisting of state-of-the-art cutting materials and tools from CERATIZIT covers all production methods:
Parting off rings and rolls Turning of forged and part-off rings with ISO inserts Hard turning Turning on multi-spindle machines with profile inserts Complete machine equipment Special tools and special inserts
In order to be able to benefi t from the entire performance capability of cutting materials and tools it is necessary to optimise the individual production processes.Therefore, as an additional service, CERATIZIT makes its entire experience and knowledge of cutting tools available to you.
CERATIZIT services for the optimisation of your production:
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GX
FX
PartingMSS - the modular parting and grooving system
For parting cylinder rolls and bearing rings from a tube, the following criteria have to be fulfi lled:
Swarf control ensures process safety Flat part-off surfaces Optimised surface finish Dimensional accuracy Minimise formation of burrs Good profitability
With the MSS parting and grooving system, CERATIZIT offers you a comprehensive multifunctional tooling programme.The MSS system elements are specially adapted for parting off bearings.
The modular concept:Great variety with a limited number of standard elements
For further information see CERATIZIT catalogue “MSS - The
modular parting, grooving and threading system“, the “Tizilogue“ CD, www.ceratizit.com or refer to your CERATIZIT representative.
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FX...-R2FX...-M1 GX24-2E…-M1 GX16-0E…-F2 GX24-2E ...-F2 GX16-1E...-M1
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FX...-F1
The FX system is characterised by a self-clamping single blade insert for deep parting and grooving of large diameters. It is mainly applied for parting off from tubes.
Monobloc tool
Clamp block
Benefits
Easy handling, no clamping parts Depth of cut, overhang optimally adjustable Economic for deep parting and grooving
FX blade
Shank adapter with FX module
System characteristics
Self-clamping insert Adjustable blade Single-blade insert, directly pressed
The GX system is characterised by a double-ended insert with numerous application possibilities. It is mainly applied for radial and axial grooving of bearing rings.
System characteristics
Double-ended insert Ground and directly pressed inserts Improved stability
Benefits
Very economic Particularly flat part-off surfaces Suitable also for copy turning
Shank adapter with GX module
GX blade
GX axial module
Clamp block
FX system - cutting insert
Particularly adapted cutting edge geometriesfor bearing steel 100Cr6
Cutting width from 2.2 mm onwards Neutral, left-hand and right-hand version For large depths of cut Optimum swarf control Long tool life
GX system - cutting insert
Particularly adapted cutting edge geometriesfor roller bearing steel 100Cr6
Cutting width from 1.5 mm onwards High stability for particularly
flat part-off surfaces Optimum swarf control Long tool life Multi-functional (turning, parting and grooving)
Optimised cutting inserts for roller bearing machining:
In addition to the extensive standard programme we also offer parting solutions tailored to your needs.
Parting and groovingMSS - the modular parting and grooving system
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CNMG 432EN-TRMap: 0,5 - 3,0 mmf: 0,2 - 0,4 mm
CNMG 544EN-TRMap: 1,0 - 6,0 mmf: 0,25 - 0,8 mm
> Bearing steel> Steel in general> Stainless steels
Application range:
The perfect geometry for bearing rings: -TRM
Maxiflex UTS tooling systems, ISO tool holder and boring bars
Turning of forged or part-off rings: The turning tools and inserts used for this purpose must ensure high process safety and reliable tool life.
CERATIZIT has the solution: an extensive and capable turning tool range and inserts for turning bearing rings.
CNC turningwith ISO inserts
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CTC1125(P25, M20)
CTC1110(P10, M10, K15)
8 102 4 60
8 102 4 60
Toughness:
Wear resistance:
Toughness:
Wear resistance:
Composition:Co 7.0%; composite carbides 8.0%; WC restGrain size: 1 - 2 µmHardness: HV 1450Coating specification:CVDTi (C,N) + Ti (C,N) + Ti (N,B) + Al2O3 + top layer 18 µm
Composition:Co 5.8%; composite carbides 6.5%; WC restGrain size: 1 - 2 µmHardness: HV 1550Coating specification:CVDTi (C,N) + Ti (C,N) + Ti (N,B) + Al2O3 + top layer 18 µm
Despite the fact that the costs of cutting materials and tools represent only a very small part of the total manufacturing costs (3-5%), the cutting edge is one of the success factors when producing bearing rings.
As well as the edge and chip groove geometry, the performance of the cutting material is of essential importance.
Carbides and coatings from CERATIZIT have therefore been developed and tested in close cooperation with the operators in the fi eld of bearings; they are specially designed for turning operations on state-of-the-art CNC machines.
The CERATIZIT grade CTC1125 (ISO P25) is particularly suitable for turning forged rings at medium speed. CTC1110 (ISO P10) is the fi rst choice for high cutting speeds and for fi nishing part-off and forged rings under favourable stability conditions.
Cutting speed: vc = 280 - 400 m/minFeed rate: f = 0,2 - 0,6 mm/rev.Depth of cut: ap = 0,5 - 2,5 mm
Particularly suitable for finishing
Cutting speed: vc = 220 - 320 m/minFeed rate: f = 0,2 - 0,8 mm/rev.Depth of cut: ap = 1,0 - 5,0 mm
Particularly suitable for rings with forging skin
Cutting materials specially for machining bearing steel
CNC turningwith ISO inserts
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CNMM 190624SN-R80 CNMM 544SN-TRR
SNMM 543EN-TR
TNMG 434EN-TMR TNMG 333EN-TRMTNMG 433EN-TRM
DCMT 32.52EN-SFDNMG 332EN-TRMDNMG 333EN-TRMDNMG 444-TRMDNMG 343EN-TRMDNMG 443EN-TRM
VCGT 221EN-SFVCMT 332EN-SF
CNMG 433EN-TRMCNMG 434EN-TRM
WNMG 333EN-TRMWNMG 433EN-TRMWNMG 434EN-TRM
DE-TNMG 332Q-RMDE-TNMG 433Q-RMDE-TNMG 544Q-RM
RCMT 1204MO-SM
SNMG 433EN-TRM
The most important inserts in the bearing industry
CNC turningwith ISO inserts
For further information see CERATIZIT catalogue
“Tools and inserts for turning“, the “Tizilogue“ CD, www.ceratizit.com
or refer to your CERATIZIT representative.
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FüllseiteDrehen gel. Platte Bild 2
Double EdgeDouble profit – double speed
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CNMN 322TNCNMN 323TN
RNM 32..RNM 42..
CNMX 43.. DNMX 44..
CNGA 432TN-020DCNGA 433TN-020D
DNGA 432TN-020DDNGA 433TN-020D
WNGA 432TN-020DWNGA 433TN-020D
VNGA 332TN-020DVNGA 333TN-020D
CBN
Modern high-performance cutting materials such as cubic boron nitride (CBN) or ceramics enable turning of hardened bearing rings.
Costly grinding operations can be avoided in this manner, cycle times reduced and production costs decreased.
CERATIZIT has the solution: solid CBN inserts or inserts with CBN segments, cutting materials made of mixed ceramic for turning, parting and grooving of hardened bearing rings.
Specially tailored solutions are also possible when applying these cutting materials.
Customer specific special forms
Ceramic
Hard turning
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Benefi t from the performance potential of CERATIZIT tools on your multi-spindle automatic lathe!
Turning on automatic latheswith profile inserts
Multi-spindle automatic lathes have been the tried and tested solution for many years when several machining operations need to be carried out simultaneously to achieve very high production rates.In the fi eld of bearing machining, lathes are mainly applied for machining high-volume parts.Turning tools and inserts must be specially adapted for these conditions.
CERATIZIT has the tooling solution for multi-spindle lathes.
Detail drawing of the workpiece profi le which is to be produced – including tolerances
Drawing of the insert – shape, dimensions, thickness, profi le
Position of the insert in the tool holder: approach angle, axial and radial inclination angles, tip height
Material to be worked, tensile strength
Cutting speed and feed rate
Requested cutting material (coated or uncoated carbide, cermet)
Quantity
Machining of Radii using ‘maltese cross’ inserts Ball bearing raceways Sealing ring grooves
Complex insert types can also be provided with chip grooves!
In this fi eld too, CERATIZIT offers an extensive cutting material range.
For the production of special forms we need the following information:
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Demanding applications such as the machining of bearing components require in-depth knowledge of both tools and application processes.
The CERATIZIT laboratory develops standards for safe processes.Modern machines and facilities represent the prerequisites for extensive performance tests and are utilised for training our customers and application specialists.
CERATIZIT cutting tool laboratory
Tools and inserts tailored to your needs
CERATIZIT - support and service
Being a reliable partner for tooling systems means joint development of rationalisation potentials.
CERATIZIT‘s expertise encompasses all areas of the production process, from engineering to construction, as well as know-how concerning cutting materials and processes, including in-depth knowledge of numerous specialised applications.
CERATIZIT is your renowned partner in the bearing industry.
CERATIZIT develops machining strategies and tool equipment in close cooperation with you. In addition to an extensive standard programme CERATIZIT also manufactures and supplies special tools. You will be able to considerably rationalise manufacturing particularly when it comes to high-volume production.
13SdD
International logistics centre
“Just in time“ delivery service from the new central CERATIZIT logistics centre.
The electronic tooling catalogue
• Topical product catalogue including all CERATIZIT products of the cutting tool sector• Tool confi gurator, accessories and alternative tools• On-line ordering• Personal order templates and checklists• On-line availability check• Direct link to your personal CERATIZIT contact person• On-line checking of all your transactions (invoices, deliveries, payments)• Shipment tracking (Track&Trace)
CERATIZIT E-Solutions Center, Tel.: +43 (5672) 200-2071E-mail: [email protected]
Our tooling solutions have never been so close to you.• SPEED • INFORMATION • SERVICES • BUSINESS - JUST CLICK
CERATIZIT WinTool is a modern tooling information system which provides additional support for you when choosing and applying tools for machining.
CERATIZIT - support and service
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For further information see CERATIZIT catalogue “ProfileMaster”, the “Tizilogue“ CD, www.ceratizit.com or refer to your CERATIZIT representative.
ProfileMasterCERATIZIT has totally redefined the machining process.
www.ceratizit.com
Sales CompaniesAustriaCERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.: +43 (5672) 200-0Fax: +43 (5672) 200-502 E-Mail: [email protected]
BulgariaCERATIZIT Bulgaria AGBoulevard Stoletov 157BG-5301 GabrovoTel: +359 (66) 803 811Fax: +359 (66) 801 608E-Mail: [email protected]
ChinaCERATIZIT China Ltd.Room 1201-1204Hollywood Centre233 Hollywood Rd., Sheung WanHong KongTel.: +852 (2542)-1838Fax: +852 (2854) 3777E-Mail: [email protected]
FranceCERATIZIT France SarlPontoise20, Rue LavoisierF-95300 PontoiseTel.: +33 (1) 3433-3180Fax: +33 (1) 3030-9339E-Mail: [email protected]
GermanyCERATIZIT Deutschland GmbHOffice LangenfeldHans-Böckler-Straße 10D-40764 LangenfeldTel.: +49 (2173) 97 25-0Fax: +49 (2173) 97 25-25E-Mail: [email protected]
CERATIZIT Deutschland GmbHOffice Bad UrachSchützenstraße 29D-72574 Bad UrachTel.: +49 (7125) 1501-0Fax: +49 (7125) 8594 E-Mail: [email protected]
Great BritainCERATIZIT UK Ltd.Cliff LaneGrappenhallWarrington WA4 3JXTel.: +44 (1925) 261-161Fax: +44 (1925) 267-933E-Mail: [email protected]
IndiaCERATIZIT India Pvt. Ltd.58, Motilal Gupta RoadBarishaIN-700 008 KolkataTel.: +91 (33) 2494-5435Fax: +91 (33) 2494-1472Telex: 021 8142 ihm inE-Mail: [email protected]
ItalyCERATIZIT Italia SpAPiazza F. Martelli, 7I-20162 MilanoTel.: +39 (02) 6441-111Fax: +39 (02) 6611-6040E-Mail: [email protected]
JapanCERATIZIT Japan Ltd.3-13-9, MizuhoShizuoka 421 - 0115Tel.: +81 (54) 268 1060Fax: +81 (54) 257 8181E-Mail: [email protected]
LuxembourgCERATIZIT Luxembourg SarlRoute de Holzem, B.P. 51L-8201 MamerTel.: +352 312 085-1Fax: +352 311 911E-Mail: [email protected]
NetherlandsCERATIZIT Nederland B.V.Bergrand 224NL-4707 AT RoosendaalTel.: +31 (165) 55 08 00Fax: +31 (165) 55 61 76E-Mail: [email protected]
SpainCERATIZIT Ibérica SLOffice PozueloVía de las Dos Castillas, 9cPortal 2, Bajo BE-28224 Pozuelo (Madrid)Tel.: +34 (91) 351-0609Fax: +34 (91) 351-2813E-Mail: [email protected]
CERATIZIT Ibérica SLOffice BilbaoAvda. Mazarredo 41 1 Izqda.E-48009 BilbaoTel.: +34 (944) 23 71 18Fax: +34 (944) 23 97 18E-Mail: [email protected]
USACERATIZIT USA Inc.777 Old Clemson RoadColumbiaSouth Carolina 29229Toll free: +1 (800) 334 1165Tel.: +1 (803) 736 1900Fax: +1 (803) 736 1902E-Mail: [email protected]
Headquarters: CERATIZIT S.A.Main site LuxembourgCERATIZIT Luxembourg SarlRoute de Holzem, B.P. 51L-8201 MamerTel.: +352 312 085-1Fax: +352 311 911E-Mail: [email protected]
Main site AustriaCERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.: +43 (5672) 200-0Fax: +43 (5672) 200-502 E-Mail: [email protected]
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273 USA 08.04
7000386
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