ge steam presentation jakarta oct 2019 · 2019-10-11 · &rdo )luhg 2lo )luhg `}u \gyy yuyz...

$: GE Steam Presentation Jakarta Oct 2019 · 2019-10-11 · &RDO )LUHG 2LO )LUHG `}u \gyy Yuyz iussut {ykj zkinturum _vkiogro kj lux [or Sgy loxotm Tomn klloiokti gtj igvgioz Rgyzkx$
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74th Indonesia National Electricity Day

Advanced USC Steam Power Plants

GE Steam Power

JakartaOctober 9-11th 2019

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GE’s Industry leadership in steam power

2

30%of the world’ssteam turbine

capacity

30%of the

world’sboilers

50%of steam turbines

for nuclearpower plants

100+ years of expertise put to work for customers every day

2© 2019, General Electric Company. Proprietary Information. All Rights Reserved.

BOILER ISLANDBoilers for all fuels: Coal, Oil, GasTwo-Pass, Tower and CFB technologyCoal MillsNOx control: SCR Systems

TURBINE ISLANDSteam turbineGeneratorCondensers/heaters

INTEGRATED OFFERINGS

Integrated packages (EP)

Power Block / Turbine Island (EPC)

Full turnkey (EPC)

AQCSFlue Gas Desulphurization Particulate ControlMercury Control

DIGITALAsset Performance ManagementOperations OptimizationBusiness Optimization

GE Steam Power Capability


Challenges We Face For Today's Steam Plants

© 2019, General Electric Company. Proprietary Information. All Rights Reserved.

Global Coal ReservesTrend to Lower Heat Content and Rank Coals

Trend toward use of lower rank coals

Development of new reserves

Apply higher quality coal for special uses

Lower rank coals potentially better suited to lower cost extraction methods

Increase in material handling an issue

Global Coal Production Outlook

Reducing quality and lower CV of available fuels


Coal-Fired Oil-Fired

Two Pass

Most common used technology. Specialized for Oil & Gas firing High efficiency and capacity Faster erection (work simultaneous both

passes) Simple roof penetrations

Tower

Specialized for burning high moisture lignite with lignite firing system

High efficiency and capacity Drainable heating surfaces Faster Start Up

Hard Coal-Fired Lignite-Fired

CFB

Suited to low grade fuels such as biomass, pet-coke, discard coal, anthracite, oil shale

No need of SCR and WFGD Simultaneously burn different fuels High efficiency and reliability with USC and

modular concept

Range Distinguishing featuresBoiler Type

100 MW 1,350 MW *

* Oil-fired : up to 1,000 MW

100 MW

* Lignite Tower: up to 1,100 MW

1,350 MW *

50 MW** 660 MW *

• Up to 660MW for lignite, higher for hard coal

• ** For biomass plants

GE utility boiler product portfolio


80

70

60

50

40

30

20

10

0

%

Mo

istu

re C

on

ten

t

0 5 10 15 20 25 30 35 40 45 55%

Ash Content

4 MJ/kg

8 MJ/kg

12 MJ/kg

Hu = 16 MJ/kg

Yallourn

MegalopolisNeurath

Ptolemais

Neyveli

Turow

Puentes

Gyöngyös

Obrenovac

TuncbilecBobov Dol.

Dakota Texas

Aliveri

Yüan Baoshan

Pulverized Coal BoilersExtensive Lignite Experience

Extensive experience on low calorific and high moisture lignites


GE is the world leader in Ultra Supercritical boiler design

We pioneered The World’s First Ultra-Supercritical Steam Plant (Eddystone Unit 1)- 1954 design phase to 1960 startup- Initial steam condition: 365 bar 649/566/566°C- Reduced steam condition: 324 bar 610/566/566°C - 40% net plant efficiency

Unit 1 retired in 2011 after more than 50 years of operation.© 2019, General Electric Company. Proprietary Information. All Rights Reserved.

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Customer TNB (Malaysia)

Scope Turnkey

Product 1 x 1000 MW EPC Power Plant

Efficiency 43%

Technology USC - 278bar, 600 C/ 605 C

ScheduleOrder – Mar-2011Operation – April-2015

Benefits • 14% more power generatedper tonne of coal, compared with the existing Manjung 1, 2, and 3subcritical units

• Wide range of coal quality can be burn, either bituminous or sub-bituminous thanks to our unique TSF 2000® firing system• Availability (excluding planned outages):

~94.5% (1st year)~97% (2nd year)

Manjung 4Manjung 4Manjung 4

Manjung4, MalaysiaFirst USC Power Plant in South-East Asia


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CustomerElectricity Generating Authority of Thailand (EGAT)

Scope Turnkey

Product 1 x 660MW EPC Power Plant

Technology USC - 270bar, 600C/ 610C

Fuel • Lignite

Schedule • 46 months from Jan’14 to Nov’18

Benefits • >20% CO2 reduction, through the use of increased USC parameters, the first lignite plant resulting in 20% lowerfuel consumption

• >98% SOx removal with very high sulfur coal

• >99.9% particulate matter removal

Mae Moh14, ThailandFirst, cleanest & most efficient USC lignite fired plant in Asia


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CustomerEnBW Kraftwerk AG

Scope Full Turnkey Power Block

Product1 x 912 MW Hard Coal-Fired Ultra-Supercritical Power Plant

Technology USC – 275bar, 600 C/ 620 C

ScheduleOrder - 2008Operation - 2014

Benefits• Net Eff. > 47% (up to 58% with District

Heating)• CO2 < 740 g/kWh, 35% below coal power

standard• NOX < 100 mg/Nm3

• CO < 10 mg/Nm3

RDK8Karlsruhe 8 (RDK8), GermanyHighest efficiency steam plant in the world


Performance evolutionLeading Efficiency Lower Emissions (LE2)

Today

+6.0%

+6.7%

+4.0%

Cha

nge

in p

lant

net

eff

icie

ncy

(rel

ativ

e)

Baseline170 bar 540°C 540°C

260 bar565°C585°C

260 bar600°C600°C

275 bar600°C620°C

320 bar605°C630/630°C

350 bar700°C720/720°C

Sub-critical Supercritical Ultra-supercritical Double reheat 700+°C

+8.7%

+11.3%

RDK8

LE2

+2%


13

0

200

400

600

800

1000

1200

1400

25 30 35 40 45 50 55 60plant net efficiency [%]

spec

ific

CO

2-E

mis

sio

nen

[g

/kW

h]

~30% CO2~30% CO2

Average Subcritical

Average Supercritical RDK8

(USC)RDK8 project with USC technology is ~14% more

efficient and ~30% Co2 reduction compared to average Subcritical plants

Plant net efficiency % vs Co2 emission

Sub-Critical / Super Critical / USC Comparison


Pmain (bar) Tmain (ºC) Treheat (ºC)

Sub Critical <221 n/a n/a

Super Critical >221 >550 >550

Ultra Supercritical

>240 ≥593 ≥593

Advanced Ultra Supercritical

≥330 ≥650 ≥670

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• First and largest in the world: 1 x 1350MW USC DRH

• Main steam flow: 3229T/h (max: 3416T/h)

• Boiler outlet pressure: 32.67 MPa(a)

• Boiler outlet temperature: 612/631/625℃

• Coal consumption (design): 251g/kWh

• Efficiency: 48.92%

• Emission: PM < 5mg/m3, SO2 <15 mg/m3, NOX < 20 mg/m3

(China latest standards: PM < 10, SO2 < 35, NOX < 50)

• Floating header to fit for elevated turbine

PingshanII, ChinaLargest, Cleanest and most efficient coal-fired plant in China

Elevated HP, IP1

IP2, LP

Boiler (tower)

Elevated STG HP/IP

Boiler (tower) Elevated HP, IP1

Condenser

IP 2, LP


© General Electric Company and/or its Affiliates, 2015

Materials for Advanced USC cycles

Max temp [°C] Forgings Castings Blades

650 – 700available

Ni Alloy 617 Ni Alloy 625 Ni alloy

650In test

MarBN(2017)

MarBN(10000hrs)

Ni alloy

6309-10% Cr steelwith B and Co

9-10% Cr steelwith B and Co Ni alloy or

17% Cr Steel620 9-10% Cr steel

9-10% Cr steel600 9-10% Cr steel

12% Cr steel565

1-2% Cr steel1-2% Cr steel

450Nodular cast iron

420 1-2% Cr steel

Materials up to 700°C developed and validated


>80 years of experience, compliance with strictest international standards

Power Applications Industry Applications

Recognized leaderAluminium

Industry growth

Waste-to-Energy Iron & Steel

Cement Oil & Gas

Pulp & Paper Non Ferrous

5000+ gas cleaning industrial units installed globally

Pollutant Removal Performance

SOx

>99% NOx

≥98%Particulates

<5mg/Nm3

Environmental Control Solutions

GE Company Proprietary & Confidential GE © 2019 – All Rights Reserved 16

Pollutant Process References Removal Performance

NOx Selective Catalytic Reduction 49GW >95%

SOx

Open Spray Tower 60GW >99%

Seawater Desulphurization 52GW >98%

Particulates

Dry Electrostatic Precipitators 242GW >99.95% & <10mg/Nm3

Wet Electrostatic Precipitators 3GW >90% & <5mg/Nm3

Fabric Filters (standalone) 47GW >99.97% & <5mg/Nm3

SOx/HCI/HF/Hg NID & Spray Dryer Absorber 20GW for NID & 17GW for SDAMulti-pollutant control (i.e. ≥98% for SO2)

Mercury Mer-CureTM /FilsorptionTM 29GW >90%

NOX: Nitrogen Oxides SOX: Sulphur Oxides HF: Hydrogen Fluoride HCl: Hydrogen Chloride Hg: Mercury

World leading supplier of AQCS

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GE AQCS performance in Power


Remote Steam Turbine and Generator Monitoring / Diagnostic

• Optimized boiler combustionand improved soot-blower control

• Boiler life components monitoring system

Mill / Pulverizermonitoring & optimization

• Coal analyzer

• Dynamic coal blending

AQCS Monitoring

• Advanced Controls

• Operator Training Simulator

• Cybersecurity

• Online plant compliance and economics metrics

• Global industrial energy efficiency at total plant level

• Ancilliary services

• Digital Information Hub

• SmartStart

• Main BoP equipment monitoring

Digital Solutions


How We Help Achieve Them

What we do for our Customers: Deliver Productive Outcomes

Total PlantCapabilities

Flexible Commercial

Models

Advanced Technology

Upgrades

InstallationPlanning/Execution

Software andData Analytics

Solutions

Maintenance,Repairs &

Field Services

Emissions reduction Predictability

Reliability/AvailabilityFlexibilityEfficiencyOutput

Customer Needs and Business Goals


ge steam presentation jakarta oct 2019 · 2019-10-11 · &rdo )luhg 2lo )luhg `}u \gyy yuyz...

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