gea hilge hygienic pumps...up to 2.1 l/rev up to 310 m³/h displacement / max. pump head [m] 77 100...
TRANSCRIPT
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GEA Hilge Hygienic Pumps
The comprehensive portfolio for all liquid processes
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Gentle product handling, continued reliability and economic
efficiency are key characteristics of the state-of-the-art hygienic
pumps in the GEA Flow Components portfolio.
Our heart pumps for you
What keeps every process system moving for the manufacture of
food, beverages, pharmaceuticals and more? Hygienic pumps are
applied to processes at the heart of production, in close contact
with the product.
GEA offers a multitude of designs for different and often highly
sensitive applications: small components, yet an essential part of
every system setup.
The success of our customers depends on the quality and profitability
of their manufactured products. That’s why they rely on GEA’s
advanced process technology and decades of experience in ensuring
smooth processing. GEA Hilge Hygienic Pumps for all liquid
processes meet the highest hygiene standards.
In addition to our hygienic pump portfolio, our range of sophisticated
process components also includes hygienic and aseptic valves
as well as cleaning technology. All components and services are
available worldwide through the international GEA sales network.
The heart of every process
GEA Hilge Hygienic Pumps
Around one quarter of the
milk processed is handled by
GEA equipment.
Roughly every second liter
of beer is brewed using GEA
equipment and solutions.Approx. one in three
instant coffee lines has
been built by GEA.
Every fourth liter of human
blood is handled by GEA
equipment.
GEA GROUP AKTIENGESELLSCHAFT
As one of the largest systems suppliers,
GEA makes an important contribution to
a sustainable future with its solutions and
services, particularly in the food, beverage
and pharmaceutical sectors. Across the
globe, GEA’s plants, processes and
components contribute significantly to
the reduction of CO2 emissions, plastic
use as well as food waste in production.
Our pumps for you
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At the GEA Hilge Hygienc Pumps Center of Competence in
Bodenheim we develop innovative pumps and processes together
with our customers. Our decades of up-close experience with
operations and systems at our customers’ production sites ensure
optimum selection and configuration of the right solution for
every application.
Maximum efficiency
Two product lines, GEA VARIPUMP and GEA SMARTPUMP,
enable our customers to choose from a highly versatile pump
range with a multitude of smart adaption options to achieve
simpler operation, higher-quality production, and reduced
consumption of valuable resources. Special construction features
of our pumps provide particularly gentle product handling,
delivering top-quality products to our consumers.
Maximum reliability
Our customers rely on the safe, continuous operation of
their production systems without unplanned breaks or
disturbances. That is why GEA Hilge pumps are optimized
for uncompromising reliability in all applications. Thanks to
their robust design and long service life, they are known as
“workhorses” for their ease of maintenance and outstanding
service, proven over decades, and for the great number of
pumps currently in operation. Of course, GEA pumps also
comply with all relevant hygiene standards and norms, with
continuous documentation and up-to-date certifications
safely ensuring judicial security.
Costs under control
Significant cost savings can be achieved by using GEA Hilge
pumps. Carefully dimensioned high-efficiency motors ensure
low energy consumption. Thanks to simple maintenance, the
costs for safeguarding the plant remain manageable.
Long-term partnership
The GEA Hilge Hygienc Pumps Center of Competence in Bodenheim
is the contact partner for our customers and partners all over the
world for the best possible solution. Delivery and services are
provided by GEA’s worldwide sales and service network. This
ensures all-round support throughout the entire life cycle.
Applications
• Beverage: beer, juices, smoothies
• Dairy: milk, yoghurt, cheese
• Food: sauces, creams, ketchup, chocolate
• Pharma: WFI, vaccines, biochemicals
• Personal care: cosmetics, lotions, shampoos
• Numerous other applications
State-of-the-art pump technology, made to our customers’ preferences
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Two modern pump lines
Hygienic pumps are used in processes that directly affect product
quality and production. Therefore, the selection and configuration
of the right pump requires a lot of experience. The selection
matrix for the two pump lines GEA VARIPUMP and GEA
SMARTPUMP provides a decision support. The pump types
of these two lines are suitable for different requirements and
purposes and thus offer the right solution for every application.
Always the right solution – technologically and economically – for each application
Complex applicationswith advanced requirements
High system pressures,high media temperatures,
high solid content in media,highest requirements regarding
surface quality and materials
Standard applicationswith low complexity
System pressures up to 16 bar,low media temperatures,
non-critical conveying media,standard requirements regarding
surface quality and materials
GEA SMARTPUMP
GEA VARIPUMP
Com
plex
ity o
f cu
stom
er a
pplic
atio
n
Degree of user-specific adjustment
Standard pump typesPre-defined model variantsfor common applications
High flexibilityIndividual adjustment,
custom engineering
The perfect choice
The first parameter to check for selecting the right pump is
the complexity of the customer application with regard to the
respective system pressures, temperatures and product media.
The second parameter is the required degree of customer-
specific adjustment. The overall system concept determines
whether standardized pump types or customized engineering
will be required.
4 · TWO MODERN PUMP LINES
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Choose GEA SMARTPUMP
• If the complexity of the application is low.
• If the predefined variants meet all given
requirements.
The GEA SMARTPUMP line covers common, often
used applications at standard conditions. The pumps
are highly standardized and attractively priced, easy
to select and ready for fast delivery. Within the
pre-defined parameters, the standard variants can be
configured to individual tasks as planned. The
modular construction using high-value materials, the
proven “Hygienic Design” and the easy-to apply,
standardized spare parts are great reasons to apply
GEA SMARTPUMPs pumps in cost-critical production
systems – at no compromise in terms of quality.
Characteristics of the GEA SMARTPUMP line:
• Application for common and clearly defined
“standard” process tasks
• Simple selection and configuration
• Fast delivery
• Standardized spare parts
Choose GEA VARIPUMP
• If a complex application has high requirements.
• If the pump needs to be adapted to customer
requirements.
The pump models in the GEA VARIPUMP line are
conceived for extreme application demands and
are individually optimized for the customers task.
The high quality surfaces, the construction entirely
without die-cast components and the high-value
materials meet highest demands even in the sensitive
pharma industry. The same goes for added services,
e.g. Factory Acceptance Test (FAT). Thanks to a great
variety of set-up and customizing options the pumps
can adapt to any production process, for lower
operational costs and more system efficiency. The
longevity of the pumps “Made by GEA” ensures
a long-term investment.
Characteristics of the GEA VARIPUMP line:
• Developed for advanced application conditions
• Project-specific customization
• Surface roughness up to Ra ≤ 0.4 μm
• Selection of materials in contact with product
according to specific requirements (e.g. no die-cast
components, Fe ≤ 1 %)
GEA VARIPUMP GEA SMARTPUMP
TWO MODERN PUMP LINES · 5
GEA VARIPUMP
GEA SMARTPUMP
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Program Overview
GEA Hygienic Pumps
6 · GEA HYGIENIC PUMPS
GEA VARIPUMP GEA SMARTPUMP GEA VARIPUMP GEA SMARTPUMP GEA VARIPUMP GEA SMARTPUMP GEA VARIPUMP
Centrifugal pumps Positive displacement pumps
Single-stage Multi- stage Self-priming Rotary lobe Twin-screw
GEA Hilge HYGIA/HYGIA H
GEA Hilge MAXA
GEA Hilge TP
GEA Hilge CONTRA
GEA Hilge DURIETTA
GEA Hilge SIPLA
GEA HilgeTPS
GEA HilgeNOVALOBE
GEA HilgeNOVATWIN
2-po
le,
50 H
z
Max. flow rate [m³/h] 220 320 210 100 8 – 125up to 2.1 l / rev up to 310 m³/h
Displacement /
Flow rateMax. pump head [m] 77 100 90 200 72 – 95
Motor rating [kW] up to 45.0 up to 90.0 up to 45.0 up to 45.0 up to 2.2 – up to 45.0up to 16 up to 25
Max. differential
pressure [bar]
4-po
le,
50 H
z
Max. flow rate [m³/h] 110 1,450 100 – 5 78 –
Max. pump head [m] 18 62 23 – 3 47 – up to 95
150 (SIP)up to 180 135 (SIP)
Max. liquid
temperature [°C]Motor rating [kW] up to 7.5 up to 160.0 up to 7.5 – 0.25 up to 22.0 –
2-po
le,
60 H
z
Max. flow rate [m³/h] 175 300 240 100 8 – 155 uni-wing bi-wing
multilobe
4 screw pitches per size
Rotor designMax. pump head [m] 110 100 130 230 41 – 138
Motor rating [kW] up to 45.0 up to 90.0 up to 45.0 up to 45.0 up to 2.2 – up to 45.0≤ 0.4 / ≤ 0.8 ≤ 0.5 / ≤ 0.8
Surface roughness
Ra [µm]
4-po
le,
60 H
z
Max. flow rate [m³/h] 110 480 120 – 3 64 –
Max. pump head [m] 26 88 34 – 3 60 –up to 41 up to 74
Max. particle size
[mm] (non-abrasive)Motor rating [kW] up to 7.5 up to 160.0 up to 7.5 – 0.25 up to 22.0 –
Surface roughness Ra [µm] ≤ 0.4 / ≤ 0.8 / ≤ 3.2 ≤ 0.8 / ≤ 3.2 ≤ 3.2 ≤ 0.4 / ≤ 0.8 / ≤ 3.2 ≤ 3.2 ≤ 3.2 ≤ 3.21,000,000 1,000,000 Max. viscosity [mPas]
Surface roughness Ra [µm] 450 – 500, temporarily 1,000 450 – 500 temporarily 1,000 800 – 1,000 500
System pressure [bar] 15 / 25 / 64 10 16 25 8 10 16 16 30 System pressure [bar]
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GEA HYGIENIC PUMPS · 7
GEA VARIPUMP GEA SMARTPUMP GEA VARIPUMP GEA SMARTPUMP GEA VARIPUMP GEA SMARTPUMP GEA VARIPUMP
Centrifugal pumps Positive displacement pumps
Single-stage Multi- stage Self-priming Rotary lobe Twin-screw
GEA Hilge HYGIA/HYGIA H
GEA Hilge MAXA
GEA Hilge TP
GEA Hilge CONTRA
GEA Hilge DURIETTA
GEA Hilge SIPLA
GEA HilgeTPS
GEA HilgeNOVALOBE
GEA HilgeNOVATWIN
2-po
le,
50 H
z
Max. flow rate [m³/h] 220 320 210 100 8 – 125up to 2.1 l / rev up to 310 m³/h
Displacement /
Flow rateMax. pump head [m] 77 100 90 200 72 – 95
Motor rating [kW] up to 45.0 up to 90.0 up to 45.0 up to 45.0 up to 2.2 – up to 45.0up to 16 up to 25
Max. differential
pressure [bar]
4-po
le,
50 H
z
Max. flow rate [m³/h] 110 1,450 100 – 5 78 –
Max. pump head [m] 18 62 23 – 3 47 – up to 95
150 (SIP)up to 180 135 (SIP)
Max. liquid
temperature [°C]Motor rating [kW] up to 7.5 up to 160.0 up to 7.5 – 0.25 up to 22.0 –
2-po
le,
60 H
z
Max. flow rate [m³/h] 175 300 240 100 8 – 155 uni-wing bi-wing
multilobe
4 screw pitches per size
Rotor designMax. pump head [m] 110 100 130 230 41 – 138
Motor rating [kW] up to 45.0 up to 90.0 up to 45.0 up to 45.0 up to 2.2 – up to 45.0≤ 0.4 / ≤ 0.8 ≤ 0.5 / ≤ 0.8
Surface roughness
Ra [µm]
4-po
le,
60 H
z
Max. flow rate [m³/h] 110 480 120 – 3 64 –
Max. pump head [m] 26 88 34 – 3 60 –up to 41 up to 74
Max. particle size
[mm] (non-abrasive)Motor rating [kW] up to 7.5 up to 160.0 up to 7.5 – 0.25 up to 22.0 –
Surface roughness Ra [µm] ≤ 0.4 / ≤ 0.8 / ≤ 3.2 ≤ 0.8 / ≤ 3.2 ≤ 3.2 ≤ 0.4 / ≤ 0.8 / ≤ 3.2 ≤ 3.2 ≤ 3.2 ≤ 3.21,000,000 1,000,000 Max. viscosity [mPas]
Surface roughness Ra [µm] 450 – 500, temporarily 1,000 450 – 500 temporarily 1,000 800 – 1,000 500
System pressure [bar] 15 / 25 / 64 10 16 25 8 10 16 16 30 System pressure [bar]
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Applications and certificates
GEA Hilge hygienic pumps are available for all applications in the beverage, food, pharma and personal care sectors, with appropriate certifications available for each industry and region.
Beverage
• The unique, hygienic design prevents contamination of beer and preserves the fine
product characteristics.
• Sensitive yeast is conveyed with cells kept fully intact.
• Our pumps serve the highly varying needs of juice manufacturers, maintaining
ingredient integrity and the desired viscosity.
• Highly viscous, high-fructose sugar solutions are processed without any problems.
Food
• In confectionery and chocolate production, good taste starts with stable temperature
control, precise solids handling and speed control.
• Liquid and pasty foods, such as ketchup, are pumped reliably as well as efficiently.
• Chunky media, e.g. containing nuts or fruits, are handled without problems.
Pharma
• For every conceivable pump application in pharmaceuticals, GEA Hilge pumps can
be customized to deliver a fully-documented, hygienic solution.
• For a reliable supply of highly purified water (HPW) or water for injection (WFI),
a range of dedicated sterile pumps is available.
• In biochemical processes our range of pumps offers the highest standards and gentle
product-handling.
Dairy
• The hygienic pump design and gentle handling keep fresh milk and dairy products
just the way they are wanted.
• GEA Hilge pumps maintain product integrity and consistency in
dairy processing plants – batch after batch.
8 · APPLICATIONS AND CERTIFICATES
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GEA
Hilg
e
HY
GIA
GEA
Hilg
e
HY
GIA
H
GEA
Hilg
e M
AX
A
GEA
Hilg
e
TP
GEA
Hilg
e C
ON
TRA
GEA
Hilg
e D
UR
IETT
A
GEA
Hilg
e SI
PLA
GEA
Hilg
e SI
PLA
-HT
GEA
Hilg
e
TPS
GEA
Hilg
e N
OV
ALO
BE
GEA
Hilg
e N
OV
ATW
IN
Application
Beverage • • • • • • • • • • •
Food • • • • • • • • •
Pharma • • • • • • •
Dairy • • • • • • • • • • •
Personal Care • • • • • • • •
Document
3-A Sanitary Standard • • • • •
EHEDG certificate •* •* •* •* •* •* •*
FDA declaration of conformity • • • • • • • • • • •
Declaration of compliance with the order 2.1 acc. to EN 10204
• • • • • • • • •
Test report 2.2 acc. to EN 10204 • • • • • • • • • • •
Inspection certificate 3.1 acc. to EN 10204 • • • • • • • • • •
EAC-Certificate • • • • • • • • • • •
Surface roughness test report • • • • • • • •
Delta ferrite test report • • • • •
Acoustic measurement test report • • • • • • • • • • •
USP Class VI – declaration of conformity • • • • • • • • •
Certificate in acc. with the regulation (EG) No. 1935/2004 • • • • • • • • • • •
Certificate DIN EN ISO 9001:2015 • • • • • • • • • • •
Many more certificates on request. Subject to change without notice. * registered for certification / recertification
APPLICATIONS AND CERTIFICATES · 9
Personal Care
• Lotions and creams benefit from the excellent viscosity handling
capabilities of the GEA pump range.
• Extremely viscous mixtures, crystalline and corrosive or abrasive media,
there’s nothing we can’t move gently and reliably.
• Shampoos & lotions are pumped efficiently with minimum residues,
reducing cleaning effort.
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10 · SINGLE-STAGE CENTRIFUGAL PUMPS: GEA HILGE HYGIA
GEA Hilge HYGIA
The materials used for GEA Hilge HYGIA pumps have been
selected for the use in hygienic processes. The housings are
made of CrNiMo rolled steel (1.4404 / 1.4435) and have a smooth
surface without pores and blowholes (Hygienic Design).
GEA Hilge HYGIA pumps are ideally adaptable to customer
needs and demanding tasks thanks to variable connections, seals,
mountings, infinitely adjustable pressure port and housing
variants for up to 25 bar system pressure.
The premium pump series GEA Hilge HYGIA consists of single-stage end-suction centrifugal pumps, designed for use in industries with high demands to hygiene and flexibility.
The “Swiss knife” among hygienic pumps
• Process safety, reliability, and optimal cleanability, due to sterile,
cast-free stainless steel, deep-drawn or forged components.
• Thanks to the mechanical seal optimally positioned in the
pump, a flushed version can often be avoided.
• Precise sizing for optimum efficiency and matching of duty
point thanks to different impeller geometries. Additional
flexibility through operation on a frequency converter.
• Gentle conveying of liquids containing solids (e.g. cheese
curd), insensitive to solids (grape panicles, pulp, long fibers
in concentrate) due to the large clearance between impeller
and pump housing as well as special free-flow impeller.
• Facilitated system qualification due to extensive customer-
and requirement-specific documentation and certificates.
• When installed vertically, the pump is completely self-draining
without a drain valve.
• Service-friendly, quick-opening pump housing. One sealing
concept for the entire centrifugal pump portfolio (single-stage,
multi-stage, self-priming pumps) minimizes wearing parts logistics.
• The Adapta version enables quick and easy motor change,
pump can remain in the pipeline (requires no revalidation
in pharmaceutical applications).
GEA VARIPUMP
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HYGIA I
HYGIA II
HYGIA I
HYGIA II
HYGIA I
HYGIA II
Q [m3/h]
H[m][ft]
120
0
80
40
20
60
100
110
70
30
10
50
90
0 22040 80 120 18020 60 100 140 200160
0 200100 700 800300 500400 600400
200
150
250
100
50
0
300
350
Q [m3/h]
H[m][ft]
0 14040 80 12020 60 100
0 200100 300 500400
900
600
[US gpm]
[US gpm]Q
Q
Q [m3/h]
H[m][ft]
120
0
80
40
20
60
100
110
70
30
10
50
90
0 22040 80 120 18020 60 100 140 200160
0 200100 700 800300 500400 600400
200
150
250
100
50
0
300
350
900
[US gpm]
H[m][ft]
[US gpm]Q
Q [m3/h]0 14040 80 12020 60 100
30
0
20
10
15
5
25
30
0
20
10
15
5
25
0 200100 300 500400 600100
20
40
0
60
80
100
20
40
0
60
80
2-POLE, 50 HZ
4-POLE, 50 HZ
Q
2-POLE, 60 HZ
HYGIA II
4-POLE, 60 HZ
HYGIA I
HYGIA I
HYGIA II
HYGIA I
HYGIA II
HYGIA I
HYGIA II
Q [m3/h]
H[m][ft]
120
0
80
40
20
60
100
110
70
30
10
50
90
0 22040 80 120 18020 60 100 140 200160
0 200100 700 800300 500400 600400
200
150
250
100
50
0
300
350
Q [m3/h]
H[m][ft]
0 14040 80 12020 60 100
0 200100 300 500400
900
600
[US gpm]
[US gpm]Q
Q
Q [m3/h]
H[m][ft]
120
0
80
40
20
60
100
110
70
30
10
50
90
0 22040 80 120 18020 60 100 140 200160
0 200100 700 800300 500400 600400
200
150
250
100
50
0
300
350
900
[US gpm]
H[m][ft]
[US gpm]Q
Q [m3/h]0 14040 80 12020 60 100
30
0
20
10
15
5
25
30
0
20
10
15
5
25
0 200100 300 500400 600100
20
40
0
60
80
100
20
40
0
60
80
2-POLE, 50 HZ
4-POLE, 50 HZ
Q
2-POLE, 60 HZ
HYGIA II
4-POLE, 60 HZ
HYGIA I
SINGLE-STAGE CENTRIFUGAL PUMPS: GEA HILGE HYGIA · 11
HYGIA II
HYGIA I
HYGIA II
HYGIA I
HYGIA II
HYGIA I
HYGIA II
HYGIA I
Q [US gpm]H[m][ft]
Q [m3/h]
60
80
100
40
0
20
0 140804020 60 100 120Q [m3/h]
H[m][ft]
60
80
40
0
30
20
10
70
50
200
100
150
50
0
250
0 14040 80 10020 60
Q [US gpm]
120
Q [m3/h]
H[m][ft]
20
16
0
12
8
4
50
30
20
40
10
0
60
0 100 200 300 400 500
0 12040 80 10020 60
Q [US gpm] Q [US gpm]H[m][ft]
Q [m3/h]
12
20
32
8
0
4
16
24
28
80
40
60
20
0
100
0 120804020 60 100
0 100 200 300 400 500 600
200
100
150
50
0
300
250
0 100 200 300 400 500
0 100 200 300 400 500 600
GEA HILGE HYGIA PERFORMANCE CURVES
2-POLE, 50 HZ 2-POLE, 60 HZ
4-POLE, 50 HZ 4-POLE, 60 HZ
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12 · SINGLE-STAGE CENTRIFUGAL PUMPS: GEA HILGE HYGIA H
GEA Hilge HYGIA H
For the GEA Hilge HYGIA H, only cast-free stainless steels with
pore-and blowhole-free surfaces are used in the product-contact
area. The 3-A-certified series is based on the well-known GEA
Hilge HYGIA design without dead ends and can be used in all
industries with high demands on hygiene and reliability.
The robust design with forged components, the use of standard
motors and a sealing concept that is individually tailored to the
respective pumped medium make the GEA Hilge HYGIA H a
flexible series that can be used in numerous areas of application
in which a reliable, hygienic pump function is required.
GEA Hilge HYGIA H is a single-stage centrifugal pump designed for high system pressures of up to 64 bar, ideal for membrane filtration processes such as reverse osmosis (RO) and nanofiltration (NF).
High-pressure version of the proven HYGIA series
• Process safety, reliability and optimal cleanability at system
pressures up to 64 bar.
• Sterile, cast-free stainless steel variant with deep-drawn or
forged components without blowholes (Hygienic Design).
• Precise sizing for optimum efficiency and matching of duty
point thanks to selectable impeller geometries. Additional
flexibility through operation on a frequency converter.
• Corrosion-free bearing bracket made of stainless steel.
• The Adapta version enables quick and easy motor change,
pump can remain in the pipeline (requires no revalidation in
pharmaceutical applications).
• Ideally adaptable to customer needs and demanding tasks
thanks to different seal designs.
• Facilitated system qualification due to extensive customer-
and requirement-specific documentation and certificates.
• Minimized wear part inventory, only 2 seal sizes for the entire
performance range.
GEA VARIPUMP
-
HYGIA H I
HYGIA H II
HYGIA H I
HYGIA H II
2-POLE, 60 HZH
[m][ft]
120
0
80
40
20
60
100
110
70
30
10
50
90
0 200100 700 800300 500400 600400
200
150
250
100
50
0
300
350
900
[US gpm]Q
Q [m3/h]0 22040 80 120 18020 60 100 140 200160
H[m][ft]
0 200100 700 800300 500400 600400
200
150
250
100
50
0
300
350
900
[US gpm]Q
Q [m3/h]0 22040 80 120 18020 60 100 140 200160
120
0
80
40
20
60
100
110
70
30
10
50
90
GEA HILGE HYGIA H PERFORMANCE CURVES
2-POLE, 50 HZ
SINGLE-STAGE CENTRIFUGAL PUMPS: GEA HILGE HYGIA H · 13
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14 · SINGLE-STAGE CENTRIFUGAL PUMPS: GEA HILGE MAXA
GEA Hilge MAXA
The GEA Hilge MAXA range is made in a durable, robust
construction from welded, rolled stainless steel in AISI 316L
(1.4404). Flexible mounting options are available, such as a
close-coupled pump, a close-coupled pump with bearing bracket
or a base plate pump version (with motors up to 160 kW).
The GEA Hilge MAXA range offers single-stage end-suction centrifugal pumps designed for heavy-duty operation in industrial processes.
The “big baby” among hygienic pumps
• Great capacity range – up to 1,450 m³/ h (6,384 US gpm).
• Ensuring process reliability and certified cleanability based
on the water pump norm DIN EN 733.
• Standard mechanical seal according to DIN 24960.
• Ideally adaptable to customer needs and demanding tasks
thanks to variable connections and mountings. Special version
available for abrasive media.
• Handling of media containing solids up to 20 mm possible
through different closed impeller geometries.
• Space-saving compact design available through
close-coupled variant.
• The bearing bracket design enables a quick and easy motor
change where the pump can remain in the pipeline.
• Favorable spare parts inventory thanks to only four shaft
diameters for 17 pump sizes.
GEA VARIPUMP
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SINGLE-STAGE CENTRIFUGAL PUMPS: GEA HILGE MAXA · 15
200–400
250–400
65–160
65–20080–200
80–160
100–200
1) 65–160 2) 65–200 3) 65–250 4) 80–1605) 80–2006) 80–2507) 100–2008) 100–250
150–400
80–315
100–315
125–315
150–315
150–250125–2505)
6) 8)
1)
2)
3)
4)
7)
65–250
80–250
100–250
65–20080–200
65–160
80–160
100–200
150–400
80–315
100–315
125–315
150–315
200–400250–400
1) 65–160 2) 80–160 3) 80–200 4) 65–200
150–2508)
65–250
1)2)
3)4)
6)
7)
5)
5) 80–2506)100–3157) 100–2008) 125–250
200–400
250–400
Q [m3/h]
H[m][ft]
60
70
40
0
30
20
10
50
200
100
150
50
00 1400100 400 50050 300
Q [US gpm]
800
0 500 1000 1500 2000 2500 45003500
150 200 250 600 1000 1200
Q [US gpm]H[m][ft]
Q [m3/h]
60
80
120
40
0
20
100
0 35020010050 150 250 300
Q [US gpm]H[m][ft]
Q [m3/h]0 500300100 200 400
0 200 400 600 800 1000 14001200
200
100
150
50
0
350
250
300
30
20
0
15
10
5
25
H[m][ft]
0 1000 2000 3000 4000 5000
75
45
30
60
15
0
90
Q [m3/h]0 1200400 800 1000200 600
Q [US gpm]
60
100
40
0
20
80
Q [US gpm]H[m][ft]
30
50
20
0
10
40
100
50
75
25
0
150
125
Q [m3/h]0 1400800400200 600 1000 1200
0 500 1500 2000250 750 1000 1250 1750
200
100
150
50
0
300
250
0 1000 2000 3000 4000 5000
120
80
0
60
40
20
100
0 200 400 600 800 1100
Q [US gpm]H[m][ft]
250
150
100
200
50
0
350
300
Q [m3/h]0 100 300200 25050 150
Q [m3/h]
GEA HILGE MAXA PERFORMANCE CURVES
2-POLE, 50 HZ 2-POLE, 60 HZ
4-POLE, 50 HZ 4-POLE, 60 HZ
Q [m3/h]
6-POLE, 50 HZ 6-POLE, 60 HZ
-
16 · SINGLE-STAGE CENTRIFUGAL PUMPS: GEA HILGE TP
GEA Hilge TP
The centrifugal pump GEA Hilge TP is designed for the hygienic
pumping in different applications. Low flow velocities and gentle
discharge of media through the spiral housing enables extremely
gentle product handling. 11 different pump sizes are available
covering a large capacity range, fine-tuned for each task.
The energy-efficient and hygienic GEA Hilge TP centrifugal pumps are available in a variety of model sizes, optimally configured for different applications.
Standardized for fast delivery
• Process safety, reliability, and optimal cleanability, due
to sterile, cast-free stainless variant with blowhole-free,
deep-drawn components (Hygienic Design).
• Gentle product handling of liquids thanks to optimum
impeller geometry.
• Precise sizing for optimum efficiency and matching of duty
point thanks to different impeller geometries. Additional
flexibility through operation on a frequency converter.
• Fast delivery time thanks to a standardized product portfolio.
• Modular system for easy adaptation to changing requirements
(e.g. self-priming, other mechanical seals).
• Favorable spare parts inventory thanks to the same sealing concept
as TPS pumps and only 2 seal diameters for 11 pump sizes.
• Simple and economical motor replacement by IEC or NEMA
standard motor with balanced clamping shaft.
GEA SMARTPUMP
-
TP 16040
TP 8080
TP 7060
TP 8050
TP 2575
TP 2050
TP 2030
1) TP 10202) TP 15403) TP 5060
2)
1)
TP 3050
TP 16040
TP 8080
TP 2575
TP 2050
TP 2030
2)
1)
TP 3050
3)
4)
5)
1) TP 10202) TP 15403) TP 50604) TP 70605) TP 8050
TP 16040
TP 8080
TP 7060
TP 8050
TP 2575
TP 2050
TP 2030
2)
1)
TP 3050
3)
3)
1) TP 10202) TP 15403) TP 5060
TP 16040
TP 8080
TP 2575
TP 2030
1)
TP 3050
3)
4)
TP 8050
TP 2050
2)
1) TP 10202) TP 15403) TP 50604) TP 7060
Q [US gpm]H[m][ft]
Q [m3/h]
80
120
160
40
0
20
60
100
140
300
200
250
100
0
350
400
450
500
50
150
0 450150 600300 750 900
0 2401608040 120 200Q [m3/h]
H[m][ft]
100
40
0
30
20
10
90
70
60
50
80250
150
100
200
50
0
300
0 100 200 300 400 500 600 700
0 18040 80 10020 60
Q [US gpm]
140
Q [m3/h]
H[m][ft]
25
20
0
15
10
5
60
40
20
0
80
50
70
30
10
0 50 100 150 200 250 300 400350
0 10040 8020 60
Q [US gpm] Q [US gpm]H[m][ft]
Q [m3/h]
15
25
35
10
0
5
20
30
30
45
15
0
60
75
90
105
0 300100 400200 500 600
0 140804020 60 100 120
120 160
GEA HILGE TP PERFORMANCE CURVES
2-POLE, 50 HZ 2-POLE, 60 HZ
4-POLE, 50 HZ 4-POLE, 60 HZ
SINGLE-STAGE CENTRIFUGAL PUMPS: GEA HILGE TP · 17
-
GEA Hilge CONTRA
The GEA Hilge CONTRA range offers single- and multi-stage end-suction centrifugal pumps designed in accordance with the Qualified Hygienic Design (QHD) criteria for hygienically safe product handling and maximum adaptation options.
GEA Hilge CONTRA pumps are especially smooth and quiet
in operation due to the balanced construction of the pump
hydraulics and high motor efficiency. Apart from DIN, ASME
and ANSI connections, a flexible range of custom connections
is available upon request.
The “stage master” pump for demanding processes
• Process safety, reliability, and optimal cleanability, due to
sterile, cast-free stainless steel, deep-drawn or forged without
blowholes (Hygienic Design).
• When installed vertically, the pump is completetly self-
draining without a drain valve.
• Ideally adaptable to customer needs and demanding tasks
thanks to variable connections, seals and mountings.
• Precise sizing for optimum efficiency and matching of duty
point thanks to selectable impeller geometries. Additional
flexibility through operation on a frequency converter.
• Great flow and pressure control thanks to the steep
performance curve.
• Gentle handling of shear-sensitive media thanks to very low
NPSH values, minimizing cavitation and wear.
• The Adapta version enables quick and easy motor change,
the pump can remain in the pipeline (requires no revalidation
in pharmaceutical applications).
• Facilitated system qualification due to extensive customer-
and requirement-specific documentation and certificates.
• One sealing concept for the entire centrifugal pump portfolio
(single-stage, multi-stage, self-priming pumps) minimizes
wearing parts logistics.
GEA VARIPUMP18 · MULTI-STAGE CENTRIFUGAL PUMPS: GEA HILGE CONTRA
-
CONTRA II
CONTRA I
CONTRA II
CONTRA I
Q [US gpm]H[m][ft]
Q [m3/h]
150
200
250
100
0
50
400
200
300
100
0
500
600
700
8000 7525 10050 125 150
0 402010 305 15 25 35
Q [m3/h]
H[m][ft]
100
120
140
160
180
80
0
60
40
20
500
300
200
400
100
0
6000 25 50 75 100 125 150 175
0 4510 20 25 30 35 405 15
Q [US gpm]
GEA HILGE CONTRA PERFORMANCE CURVES
2-POLE, 50 HZ
2-POLE, 60 HZ
MULTI-STAGE CENTRIFUGAL PUMPS: GEA HILGE CONTRA · 19
CONTRA III
CONTRA II
CONTRA IIICONTRA II
CO
NTR
A I
CO
NTR
A I
Q [m3/h]
H[m][ft]
250
0
200
100
150
50
0 12040 8020 60 100
0 200100 300 400800
400
300
500
200
100
0
600
700
500
[US gpm]
Q [m3/h]
H[m][ft]
250
0
200
100
150
50
0 12040 8020 60 100
0 200100 300 400800
400
300
500
200
100
0
600
700
500
[US gpm]
2-POLE, 50 HZ
Q
2-POLE, 60 HZ
-
20 · MULTI-STAGE CENTRIFUGAL PUMPS: GEA HILGE DURIETTA
GEA Hilge DURIETTA
The GEA Hilge DURIETTA is designed in compliance with food
technology requirements, making the range ideal for jobs where
hygiene is a key concern. It is CIP- and SIP-capable with the
performance characteristics outlined for pumps in DIN 12462.
The GEA Hilge DURIETTA is a close-coupled, end-suction, single- or multi-stage centrifugal pump created for all kinds of standard applications under hygienic conditions.
Compact and space-saving for low flow rates
• Fast delivery time thanks to a standardized product portfolio.
• Different sealing systems for optimal solutions in different
applications.
• High head pressures and high efficiency due to the
multi-stage design.
• Good flow and pressure control thanks to the steep
performance curve.
• Process safety, reliability, and optimal cleanability, due to
sterile, cast-free stainless steel, deep-drawn variant without
blowholes (Hygienic Design).
• Versatile use with the mobile pump version.
• Favorable wear parts inventory with the GEA Hilge
cross-series sealing concept.
GEA SMARTPUMP
-
MULTI-STAGE CENTRIFUGAL PUMPS: GEA HILGE DURIETTA · 21
Q [US gpm]
Q [m3/h]
H[m][ft]
80
0
60
40
20
0 155 2010 25 30 35
0 92 4 5 6 7 81 3
Q [US gpm]
Q [m3/h]
H[m][ft]
50
40
0
30
20
10
100
0
50
150
0 155 2010 25 30 35
0 92 4 5 6 7 81 3
250
150
100
200
50
0
GEA HILGE DURIETTA PERFORMANCE CURVES
2-POLE, 50 HZ
2-POLE, 60 HZ
-
22 · SELF-PRIMING CENTRIFUGAL PUMPS: GEA HILGE SIPLA
GEA Hilge SIPLA
The GEA Hilge SIPLA range of self-priming side channel pumps
offers clockwise and counterclockwise rotation e.g. for facilitated
CIP processes. The top casing connections ensure that the pump
is not drained when not running. Robustness characterizes the
components of the GEA Hilge SIPLA family. The all-stainless
steel construction exemplifies GEA‘s commitment to quality and
efficiency.
The GEA Hilge SIPLA range offers self-priming side channel pumps for demanding applications, high reliability and smooth operation for the success of your production and cleaning processes.
The “CIP return master” for optimized cleaning
• Good suction performance ensures shorter process times
even when pumping media with high gas content.
• Ensured process flexibility due to clockwise and counter-
clockwise rotation in the standard version (a particular
advantage for mobile pumps).
• Suitable for pumping both product and CIP liquid, greatly
reducing investment costs.
• Ideally adaptable to customer needs and demanding tasks,
thanks to variable connections, seals and mountings.
• The Adapta version enables quick and easy motor change,
pump can remain in the pipeline.
• One sealing concept for the entire centrifugal pump portfolio
(single-stage, multi-stage, self-priming pumps) minimizes
wearing parts logistics.
• Long service life of wear parts thanks to low vibration.
GEA VARIPUMP
-
SELF-PRIMING CENTRIFUGAL PUMPS: GEA HILGE SIPLA · 23
1) 3.12) 6.1
1) 2)12.1 18.1 28.1 52.1 65.1 90.1
1) 3.12) 6.1
1) 2) 12.1 18.1 28.1 52.1 65.1
Q [US gpm]
Q [m3/h]
H[m][ft]
30
40
50
20
0
10
0 50 100 150 200 250 300 350
100
0
150
50
0 9020 40 50 60 70 8010 30
Q [US gpm]
Q [m3/h]
H[m][ft]
0 50 100 150 200 250 30070
60
0
50
30
40
20
10
200
100
0
150
50
0 7020 40 50 6010 30
GEA HILGE SIPLA PERFORMANCE CURVES
4-POLE, 50 HZ
4-POLE, 60 HZ
-
24 · SELF-PRIMING CENTRIFUGAL PUMPS: GEA HILGE SIPLA-HT
GEA Hilge SIPLA-HT
Special variant for pharma applications
• Parts in contact with the product made of milled stainless
steel, free of cast material and blowholes; Ra ≤ 0.4 µm;
ferrite content ≤ 1 %.
• Robust high-precision construction with optimized hydraulic
design for better efficiency, high-quality materials for high
reliability in operation.
• Sealing options with single and double mechanical seals for
effective cleaning, cooling and lubrication.
• Star impeller for reliable and efficient handling of pumped
media with a high gas content.
• The Adapta version enables quick and easy motor change,
the pump can remain in the pipeline (requires no
revalidation in pharmaceutical applications).
GEA VARIPUMP
These self-priming pumps offer a long operating life even under
the harshest operating conditions, e.g. pumping media with a
high gas content, or in CIP return systems. The SIPLA-HT can
be optionally equipped with an integrated frequency converter
for speed control.
With the continuous Qualified Hygienic Design (QHD) and use of pore- and blowhole-free materials, GEA Hilge SIPLA-HT pumps are used in the food and beverage as well as in the pharmaceutical, biotech and personal care industries.
-
SELF-PRIMING CENTRIFUGAL PUMPS: GEA HILGE SIPLA-HT · 25
12.1 18.1 28.1 52.1
12.1 18.1 28.1 52.1
Q [US gpm]
Q [m3/h]
H[m][ft]
30
40
50
20
0
10
0 50 100 150 200 250 300 350
100
0
150
50
0 9020 40 50 60 70 8010 30
Q [US gpm]
Q [m3/h]
H[m][ft]
0 50 100 150 200 250 30070
60
0
50
30
40
20
10
200
100
0
150
50
0 7020 40 50 6010 30
GEA HILGE SIPLA–HT PERFORMANCE CURVES
4-POLE, 50 HZ
4-POLE, 60 HZ
-
26 · SELF-PRIMING CENTRIFUGAL PUMPS: GEA HILGE TPS
GEA Hilge TPS
The centrifugal pump GEA Hilge TPS is a self-priming pump for
viscosities of up to 500 mPas. The TPS is characterized by a low
sound level, highest efficiency and excellent cleaning properties.
The GEA Hilge TPS series also permits evacuation of pipes on
the suction side – so that just one pump is required for CIP
return and product conveying.
The self-priming, hygienic GEA Hilge TPS centrifugal pumps are available in four model sizes and are optimized for a variety of applications.
The 2-in-1 pump for product and CIP
• Self-priming pump for both CIP process and gentle product
handling, reducing investment costs.
• Precise sizing for optimum efficiency and matching of duty
point thanks to different impeller geometries. Additional
flexibility through operation on a frequency converter.
• Modular system for easy adaptation to changing requirements
(e.g. different impeller size or other mechanical seals).
• Also suitable for large systems and long pipelines due to the
extensive performance range.
• More quiet in operation compared to side channel pumps.
• Simple and economical motor replacement by IEC or NEMA
standard motor with balanced clamping shaft.
• Process safety, reliability, and optimal cleanability, due to
sterile, cast-free stainless steel, deep-drawn variant without
blowholes (Hygienic Design).
• Favorable spare parts inventory with same sealing concept as
TP pumps.
GEA SMARTPUMP
-
SELF-PRIMING CENTRIFUGAL PUMPS: GEA HILGE TPS · 27
TPS 2030
TPS 3050
TPS 8050
TPS 8080
TPS 2030
TPS 3050
TPS 8050
TPS 8080
Q [US gpm]H[m][ft]
Q [m3/h]
80
120
140
40
0
20
60
100300
200
250
100
0
350
400
450
50
150
0 300100 400200 500 600
0 1601208040 6020 100 140
Q [US gpm]H[m][ft]
Q [m3/h]
0 300100 400200 500
0 120804020 60 100
60
80
100
40
0
20
200
100
150
50
0
300
250
GEA HILGE TPS PERFORMANCE CURVES
2-POLE, 50 HZ
2-POLE, 60 HZ
-
28 · ROTARY LOBE PUMPS: GEA HILGE NOVALOBE
GEA Hilge NOVALOBE
Through the pump’s robust construction the shaft overhang
and clearance in the pump have been minimized. The pump’s
compact design and the rigid shaft geometry reduce the risk of
galling to an absolute minimum.
The GEA Hilge NOVALOBE range comprises innovative pumps that have been specifically designed for the smooth handling of highly viscous media.
GEA VARIPUMP
The “smooth operator”
• Long-term reliability thanks to robust pump design and
well-flushed shaft seal.
• Gentle and safe conveying of the product, no metal-to-metal
contact.
• Process safety, reliability, and optimal cleanability, due to
sterile, cast-free stainless steel, deep-drawn or forged without
blowholes (Hygienic Design).
• Ideally adaptable to customer needs and demanding
tasks thanks to great variability of rotary lobe geometries,
connections, seals, and mountings.
• Fast and easy seal servicing thanks to mechanical seals
accessible from the front (pump can remain in the pipeline).
• Small machine footprint due to compact design.
• Facilitated system qualification due to extensive customer-
and requirement-specific documentation and certificates.
• When mounted in vertical connection position, the pump is
completely drainable without drain valve.
-
ROTARY LOBE PUMPS: GEA HILGE NOVALOBE · 29
PROGRAM OVERVIEW
GEA Hilge NOVALOBE 10 vertical
GEA Hilge NOVALOBE
with thermal jacket
GEA Hilge NOVALOBE
with pressure relief valve
Pump modelNOVALOBE
10/0.06
NOVALOBE
20/0.12
NOVALOBE
30/0.33
NOVALOBE
40/0.65
NOVALOBE
50/1.29
NOVALOBE
60/2.1
Displacement
(l / rev)0.06 0.12 0.33 0.65 1.29 2.1
Differential pressure (bar) 16 16 16 16 16 10
Max. speed (rpm) 1,500 1,500 1,250 1,000 800 500
Max. liquid temperatureup to 95 °C,
150 °C (SIP)
up to 95 °C,
150 °C (SIP)
up to 95 °C,
150 °C (SIP)
up to 95 °C,
150 °C (SIP)
up to 95 °C,
150 °C (SIP)
up to 95 °C,
150 °C (SIP)
Rotor design
uni-wing
bi-wing
multilobe
uni-wing
bi-wing
multilobe
uni-wing
bi-wing
multilobe
uni-wing
bi-wing
multilobe
uni-wing
bi-wing
multilobe
bi-wing
multilobe
Surface roughness Ra (µm) ≤ 0.8 / ≤ 0.41 ≤ 0.8 / ≤ 0.41 ≤ 0.8 / ≤ 0.41 ≤ 0.8 / ≤ 0.41 ≤ 0.8 / ≤ 0.41 ≤ 0.8 / ≤ 0.41
Connection size (mm) 25 40 50 65 80 100
Max. particle size (mm)
(non-abrasive)12 16 23 29 35 41
Max. viscosity (mPas) 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000 1,000,000
1 optional
GEA Hilge NOVALOBE 60
on sterile base frame with
stainless steel shroud
Rotor designs uni-wing,
bi-wing and multilobe
-
GEA Hilge NOVATWIN
The robust design of the pump, proven over many years,
ensures reliable operation. The name NOVATWIN stands for
more than 150 years of pump experience.
GEA Hilge NOVATWIN is a flexible twin screw pump that meets the highest hygienic requirements. It enables sensitive media to be conveyed at low speed as well as CIP cleaning by variable speeds up to 3000 rpm, with only one pump.
2-in-1 twin screw pump
• Thanks to the gentle and low-pulsation conveying, even
sensitive products with large particles remain intact.
• Flexible pump for both product and CIP, saving investment,
adaption time, expense, and labor.
• Good suction performance due to tight manufacturing tolerances
and narrow gaps in the pump.
• The pump’s hygienic design ensures quick and safe cleanability,
saving time and resources while increasing production safety.
• Hardened surfaces allow easy handling of abrasive media.
• Ideally adaptable to customer needs and demanding tasks thanks
to numerous combinations of screw diameters and pitches.
• Facilitated system qualification due to extensive customer-
and requirement-specific documentation and certificates.
• Thanks to its hygienic design, the pump can be emptied
completely without a drain valve.
GEA VARIPUMP30 · TWIN SCREW PUMPS: GEA HILGE NOVATWIN
-
PROGRAM OVERVIEW
GEA Hilge NOVATWIN
bare-shaft pump
More than 40 different
combinations of screw diameters
and pitches available
GEA Hilge NOVATWIN
on base frame and
stainless steel shroud
NOVATWIN 10 / 15 20 / 25 30 / 35 40 / 45 50 / 55 60 / 65
Max. flow rate
(m³/h)
Product 12 30 65 125 215 310
CIP 20 50 115 160 215 310
Max. differential
pressure (bar)16 25 25 25 25 25
Max. speed (rpm) Product 1,760 1,760 1,760 1,760 1,760 1,760
CIP 3,000 3,000 3,000 3,000 2,400 2,000
Standard connection
size (mm)50 65 80 100 125 150
Max. particle size
(mm)17 / 25 25 / 33 31 / 43 38 / 53 46 / 62 55 / 74
TWIN SCREW PUMPS: GEA HILGE NOVATWIN · 31
-
32 · GEA HILGE NORM-DURACHROM
The robust design and standardized connection dimensions
ensure good interchangeability.
The GEA Hilge Norm-Durachrom is characterized by simple
maintenance, as well as by the use of IEC standard motors,
which can be easily replaced if necessary. GEA Hilge thus offers
proven product quality for all applications from one source.
The GEA Hilge Norm-Durachrom series complements the GEA hygienic pump range as a standard water pump, in order to be able to cover all areas with the appropriate pumps for our customers.
The norm pump
• Single stage, normal priming standard pump.
• Pump heads up to 90 m and flow rates up to 240 m³/h.
• Operating pressure up to 10 bar.
• Media temperature −10 °C to +90 °C.
• Nominal connection diameters from DN 32 to DN 100.
• Motor power from 0.25 kW – 55 kW.
• Impeller, casing and shaft made of Cr-Ni rolled steel
(AISI 304 / AISI 316).
• Mechanical seals: Carbon / stainless steel / EPDM or
SiC / SiC / Viton.
• Process construction in “back pull-out” design, whereby the
entire pump hydraulics including motor are pulled out to the
rear and the pump casing remains in the pipeline.
GEA Hilge Norm-Durachrom
-
GEA HILGE NORM-DURACHROM · 33
120
40
56
60
789
10
15
20
30
50
80
100
6 7
Q [m3/h]
H[m][ft]
100
3025
20
200
150
40
50
75
250300350
8 910 12 1416 20 25 30 40 50 60 70 100 150 200 300
70 350250 500 1000700180140100806050
Q [US gpm]
H[m][ft]
10
30
5
1
15
20
8
6
4
3
2
30
10
20
5
0
75
40
50
25
15
Q [US gpm]
50 80 100 180 500350250140604030
Q [m3/h]3 1504010 30 70 1005025201612875 64
120
40
78
60
10
15
20
30
50
80
100
9
H[m][ft]
100
30
25
200
150
40
50
75
250
300350
70 350250 500 1000700180140100806050
Q [US gpm]
6 7
Q [m3/h]8 910 12 1416 20 25 30 40 50 60 70 100 150 200 300
H[m][ft]
10
30
5
1
15
20
8
6
4
3
2
30
10
20
5
0
75
40
50
25
15
Q [US gpm]
50 80 100 180 500350250140604030
Q [m3/h]3 1504010 30 70 1005025201612875 64
GEA HILGE NORM-DURACHROM PERFORMANCE CURVES
2-POLE, 50 HZ
4-POLE, 60 HZ
2-POLE, 60 HZ
4-POLE, 50 HZ
-
We live our values.Excellence • Passion • Integrity • Responsibility • GEA-versity
11/2
0
© G
EA H
ilge
Nie
derla
ssun
g de
r G
EA T
uche
nhag
en G
mbH
. All
right
s re
serv
ed.
Su
bjec
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mod
ifica
tions
. Prin
ted
in G
erm
any.
GEA Hilge
Niederlassung der GEA Tuchenhagen GmbH
Hilgestraße 37–47
55294 Bodenheim, Germany
Tel +49 6135 7016-0
Fax +49 6135 1737
gea.com/germany
“Engineering for a better world” is the driving and energizing principle connecting GEA’s workforce. As one of the largest systems
suppliers, GEA makes an important contribution to a sustainable future with its solutions and services, particularly in the food,
beverage and pharmaceutical sectors. Across the globe, GEA’s plants, processes and components contribute significantly to the
reduction of CO2 emissions, plastic use as well as food waste in production.
GEA is listed on the German MDAX and the STOXX® Europe 600 Index and also included in the DAX 50 ESG and MSCI Global
Sustainability indexes.