gearing up for the revised nfpa 70e electrical...
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Florida AIHA Spring Conference April 4, 2013 Gearing Up for the Revised NFPA 70E Arc Flash/Electrical Safety Requirements Page 1 of 46
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Paul A. Zoubek, CSP, CIH Zoubek Consulting, LLC April 4, 2013 [email protected] 619-677-8682
Gearing up for the Revised NFPA 70E Electrical Safety Requirements
Schedule
2
• Management/Work Practice Considerations
• Personnel Protection • PPE/Risk Assessment • Boundaries • Equipment Labeling
• Electrical Safety Program • General • Work Permit System • Training • Contract/Host Employer
Relationship
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• How this Course will be presented: • Bullets in bold represent
references to the 2012 NFPA 70E standard
• Bullets in italics represent changes in effect in 2012
Course Presentation
3
NFPA Wheel
4
NFPA 70 (National Electrical
Code)
NFPA 70B (Equipment Maintenance
Requirements)
NFPA 70E (Electrical
Safety Work Practices)
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Day 2-Management/Work Practices
Engineering Solutions: • Guards • Barriers • Design Features Administrative Solutions: • Employee Training • Standard Operating Procedures
Personal Protective Equipment: • AR Clothing • Hard Hat • Safety Glasses Remember – PPE is a last line of defense!
Management/Work Practices
• Qualified Person: One who has the skills & knowledge related to the construction and operation of the electrical equipment & installations and has received safety training on the hazards involved.
• Trained to recognize electrical hazards and safeguard himself and surrounding environment during energized electrical work
6 Lecture/Discussion
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• Justification for energized work (NFPA 70E, Chapter 1, Article 130.2(A), page 70E-22)
• Greater Hazard • Increased or additional
hazards include interruption of life support equipment, deactivation of emergency alarms, shutdown of hazardous location ventilation systems, or removal of illumination for an area.
Management/Work Practices
7 Lecture/Discussion
De-activation of emergency alarms is justification for
energized work.
Management/Work Practices
• Justification for energized work:
• Infeasibility • Employer can demonstrate
the de-energizing is infeasible due to equipment design or operational limitations.
8 Lecture/Discussion
Infeasibility may justify energized work. However if it is inconvenient to de-energize, energized work is not
justifiable.
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Management/Work Practices
• Justification for energized work: • Verification during
LOTO • Less than 50 Volts: Not
required to be de-energized (NFPA 70E, Article 130.2(A)(3), page 22)
9 Lecture/Discussion
• Includes: – PPE – Arc & Shock Boundaries – Equipment Labeling – Electrical Safety Program
– Work Permit System – Training Requirements – Misc Work Practices
Personnel Protection
10 Lecture/Discussion
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• NFPA 70E, Article 130.7, page 70E-28 to 41
• Gloves • Head Protection • Eye & Face Protection • Foot Protection • Apparel
Personnel Protection-PPE
11 Lecture/Discussion
Personnel Protection-PPE (Gloves)
Voltage Rated Gloves have a classification according to the
voltage range they can be used
12 Lecture/Discussion
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Class
Protection VDC
Protection VAC
00
Up to 750
Up to 500
0
Up to 1500
Up to 1000
1
Up to 11,250
Up to 7500
2
Up to 25,500
Up to 17,000
3
Up to 39,750
Up to 26,500
4
Up to 54,000
Up to 36,000
Personnel Protection-PPE (Gloves)
13 Lecture/Discussion
• Care and Use – Equipment shall be inspected
before each use. – An air test shall be performed
along with the inspection. • Equipment shall not be used if:
– There is a hole, tear, or cut – Embedded foreign object – Texture changes
• Storage: – Light – Ozone – Temperature extremes – Excessive humidity
Personnel Protection-PPE (Gloves)
Air test must be performed prior to donning voltage rated gloves.
14 Lecture/Discussion
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Personnel Protection-PPE (Gloves)
Chemical Attack: Swelling caused by oils & petroleum compounds
Contamination: Discard protectors contaminated by oils & petroleum compounds
Lecture/Discussion
Personnel Protection-PPE (Gloves)
Snags: Damage shown is due to wood or metal splinters or other sharp objects.
Folding Gloves: Strain on rubber at folded point is equal to stretching to glove to twice it’s length.
16 Lecture/Discussion
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Personnel Protection-PPE (Gloves)
Rubber insulating equipment must be tested by an outside laboratory to ensure proper insulating protection. Frequencies depend on the equipment.
Type of Equipment When to Test Rubber Insulating Gloves* Before issue & every 6 months
Rubber Insulating Blankets Before issue & every 12 months
Rubber Insulating Sleeves Before issue & every 12 months
*ASTM requires every glove must be electrically tested before it is shipped. Some manufacturers automatically stamp the month and year of the test. Some stamp them for an small add on charge. Gloves can sit on the shelf for up to 1 year before hey need to be retested. They would need to be electrically tested 6 months from issue date.
17 Lecture/Discussion
• Protector Gloves. • Provide protection against
punctures, snags and abrasions
• Shall be worn over insulating gloves.
• Shall be worn where required for flash protection.
• NFPA 70E, Article 130.7(C)(10)(d)(1)-(2), Page 30
Personnel Protection-PPE (Gloves)
Protector gloves are worn over voltage rated gloves for flash protection & protect the v-rated gloves against punctures & snags
18 Lecture/Discussion
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Personnel Protection-PPE (Gloves)
• Heady duty leather gloves are made entirely of leather which a minimum thickness of 0.03”, are unlined or lined with non-flammable, non-melting fabrics.
• ATPV >10 cal/cm2
19 Lecture/Discussion
Personnel Protection-PPE (Gloves)
Exercise 1 Class 00 gloves will provide protection up to: a. 800 VDC b. 500 VAC c. 1000 VAC d. 5400 VAC
20 Individual Exercise
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Personnel Protection-PPE (Head Protection)
Old Class New Class (after 1997)
Class A Class G
Class B Class E
Class C Class C
Description
General service, limited voltage
protection.
Utility Service, high voltage protection
General Service, metallic, no voltage
protection
Insulation Protection
2200 V
20,000 V
NONE
Impact Resistance
850 lbs Ave.
1000 lbs max
850 lbs Ave. 1000 lbs max
850 lbs Ave. 1000 lbs max
Penetration Resistance
3/8” max
3/8” max
7/16” max
Old ANSI Standard New ANSI Standard
Z89.1-1969 Z89.1-1997
Z89.2-1971 Z89.1-1997
Z89.1-1969 Z89.1-1997
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Lecture/Discussion
Personnel Protection-PPE (Head Protection)
Exercise 2 Which hard hat will protect up to 480 V? a. Class Z b. Class G c. Class C d. Bump Cap
22 Individual Exercise
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Personnel Protection-PPE (Eye/Face Protection)
• Basic Rules for Eye & Face Protection – Made of appropriate material – Face shields shall have an arc
rating suitable for the arc exposure. Face shield without arc ratings shall not be used.
– Safety glasses/goggles shall always be worn under face shields or hood.
Appropriate eye & face protection for HRC=2
23 Lecture/Discussion
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Personnel Protection-PPE (Eye/Face Protection)
• Arc rated balaclava (head sock) • Shall be used with an arc rated face shield when the
back of the head is within the arc flash boundary • Arc rated hood shall be used when the anticipated
energy exposure exceed 12 cal/cm2
• HRC=2 • Arc rated hood permitted in lieu of head sock • NFPA 70E, Article 130.7(C)(10)(b)-(c)
Lecture/Discussion
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Personnel Protection-PPE (Eye/Face Protection)
HRC=0
Safety Glasses
HRC=1
Arc Face Shield
HRC=2
Arc Face Shield + Sock Hood
HRC=3 or 4
Arc Hood
• Face shields must be worn in combination with safety glasses. • Arc Rating of face shields must correspond to HRC for available
incident energy.
25 Lecture/Discussion
Personnel Protection-PPE (Foot Protection)
• In situations of step & touch potential, dielectric overshoes are required
• EH (Electrical Hazard) shoes meeting ASTM F 2412 can provide secondary source of electrical shock protection under dry conditions
• NFPA 70E, Article 130.7(C)(8), page 70E-29
Foot wear should be in good condition and not have exposed steel caps.
26 Lecture/Discussion
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Personnel Protection-PPE (Foot Protection)
• Heavy duty work shoes shall be used in all tasks greater than 4 cal/cm2
• NFPA 70E, Article 130.7(C)(10)(e), page 70E-30
27 Lecture/Discussion
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Personnel Protection-PPE (Hearing Protection)
• Employees shall wear hearing protection whenever working within the arc flash boundary
• NFPA 70E, Article 130.7(C)(5), Page 28
Lecture/Discussion
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Personnel Protection-PPE (Protective Clothing)
• Causes of Arc Flash – An arcing flash is the flow of
current through the air between phase conductors or phase conductors and neutral or ground.
– An arc can release tremendous amounts of concentrated radiant energy at the point of the arcing in a small fraction of a second resulting in extremely high temperatures
There are many potential causes of arc flashes from
electrical equipment.
29 Lecture/Discussion
Personnel Protection-PPE (Protective Clothing)
• An arc occurs when electric current flows between two or more separated energized conducting surfaces
• Arcs are caused by human error including dropped tools, accidental contact with electrical systems, and improper work procedures
• Insulation failure
30 Lecture/Discussion
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Personnel Protection-PPE (Protective Clothing)
• Arc Rated clothing required whenever there is a potential exposure to arc flash >1.2 cal/cm2
• NFPA 70E, Article 130.7(C)(6), page 70E-28 • The arc flash boundary for systems 50 volts and
greater shall be the distance at which the incident energy equals 5 J/cm2 (1.2 cal/cm2)
• NFPA 70E, Article 130.5(A), page 70E-26
Lecture/Discussion
Personnel Protection-PPE (Protective Clothing)
• Arc Rated Clothing: – Clothing made from
fabrics that self extinguish
– Fabrics are a combination of natural and synthetic materials
– Most severe burn injuries and fatalities are caused by non-flame resistant clothing igniting and continuing to burn.
2012 NFPA 70E has replaced the term Flame Resistant with Arc Rated
32 Lecture/Discussion
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Personnel Protection-PPE (Protective Clothing)
• Flame retardants are chemicals that inhibit sustained combustion.
• Arc Rated is the characteristic of not supporting combustion in air.
• ARC shall be appropriate to hazard
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Lecture/Discussion
• Always the outermost layer. • Worn correctly; zipped & buttoned. • Outermost layer must meet
requirements for Arc Flash Protection Hazard Risk Category.
• Undergarments must be of natural fiber such as cotton.
• Layering: Garments that are not arc rated shall not be used to increase the arc rating of a garment or clothing system • NFPA 70E, Article 130.7 (C)(9)
(a), page 70E-29 & Annex M
Personnel Protection-PPE (Protective Clothing)
34 Lecture/Discussion
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Personnel Protection-PPE
• There are two ways to determine proper PPE for given task • Standard
Operating Procedures or Arc Flash Labels
• NFPA 70E Tables
Lecture/Discussion
Protective Clothing Categories have minimum Arc Thermal Performance Values. These Arc Thermal Protection Values (ATPV) correspond to the maximum incident energy that the clothing will protect with worker. Protective clothing must meet the minimum ATPV for assigned HRC. HRC 0 - ATPV = 1.2 cal/cm2 HRC 1 - ATPV = 4 cal/cm2 HRC 2 - ATPV = 8 cal/cm2 HRC 3 - ATPV = 25 cal/cm2 HRC 4 - ATPV = 40 cal/cm2
Personnel Protection-PPE (Protective Clothing)
36 Lecture/Discussion
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Personnel Protection-PPE (Protective Clothing)
PPE HRC=2
or 8 cal/cm2
Lecture/Discussion
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Personnel Protection-PPE (Protective Clothing)
PPE HRC=4
or 40 cal/cm2
Lecture/Discussion
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• PPE Selection • AC Systems: NFPA 70E, Table 130.7(C)(15)(a),
page 33-37 • DC Systems: NFPA 70E, Table 130.7(C)(15)(b),
page 38 • Protective Clothing & PPE: NFPA 70E, Table
130.7(C)(16), page 39 • Assigns HRC according to:
• Type of Equipment • Voltage Range (Nominal Voltage) • Task
Personnel Protection-PPE (Protective Clothing)
39 Lecture/Discussion
Personnel Protection-PPE (Protective Clothing)
• Panelboard • NFPA: Electrical equipment
designed to be placed in a cabinet placed in or against a wall accessible only from the front.
• Manufacturer: A front-accessible panel containing overcurrent protection devices for use in controlling lighting, heating, or power circuits.
40 Lecture/Discussion
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Risk Hazard Analysis/Explanation of PPE Selection
1. Select equipment AC Systems: DC Systems: 2. Select voltage class (voltage range) 3. Select appropriate task to be performed 4. Select Hazard/Risk Category (0-4) 5. Reference Hazard/Risk Category for PPE assignment 6. Determine if V-Rated Gloves are required 7. Determine if V-Rated Tools are required
Personnel Protection-PPE (Protective Clothing)
41 Lecture/Discussion
Use of NFPA 70E Tables is Task Specific
42
Personnel Protection-PPE
Panelboards 240 V to 600 V (meeting table use criteria)
Hazard/Risk Category
Rubber Insulating
Gloves
Insulated Hand Tools
Work on energized parts (including voltage testing)
2 Y Y
PPE listing in HRC 2 Arc Rated Clothing (8 cal/cm2) Arc Rated Face Shield + Arc Rated Balaclava Hard Hat Safety Glasses Hearing Protection (ear canal inserts) Leather Work Gloves
Lecture/Discussion
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• Utilizing Tables in NFPA 70E – Need to perform emergency work on equipment without proper arc
flash hazard labels – Contractors when flash hazard analysis has not been performed – When notes in the NFPA tables have been properly corresponded to
field conditions: • Maximum of 25 kA short circuit available; maximum of 0.03 sec
(2 cycle) fault clearing time • Maximum of 65 kA short circuit available; maximum of 0.03 sec
(2 cycle) fault clearing time • Maximum of 42 kA short circuit available; maximum of 0.33 sec
(20 cycle) fault clearing time • Maximum of 35 kA short circuit available; maximum of 0.5 sec
(30 cycle) fault clearing time
Personnel Protection-PPE (Protective Clothing)
Lecture/Discussion
• When performing energized work, voltage rated tools must be used.
• The tools will have maximum voltage rating and be identified as insulated for use on energized parts.
• Qualified persons shall ensure tools are in good condition prior to use.
Personnel Protection-Tools
1000 V 44
Lecture/Discussion
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Personnel Protection-Tools
Insulated tools will be rated with maximum voltage rating and double triangle symbol.
45 Lecture/Discussion
46
Hazard/Risk Evaluation Procedure ◦ Electrical safety program shall identify a hazard/risk
evaluation procedure to be used before work is started within the limited approach boundary
◦ NFPA 70E, Article 110.3(F), page 16 ◦ Hazard Risk Evaluation Procedure Perform when work is performed within the limited
approach boundary Use of NFPA 70E Annex F, page 75 Use of ANSI/ASSE Z244.1
Risk Assessment
Lecture/Discussion
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Hazard Risk Evaluation Procedure ◦ Use of ANSI/ASSE Z244.1 Identify all tasks Identify hazards Assess potential consequences Assess potential exposure to hazards
Assess probability of occurrence
Evaluate the risk Achieve an acceptable level of risk
Risk Assessment
Lecture/Discussion
48 The procedure in ANSI Z244.1 addresses four areas
Risk Reduction
Consequences
Identification of hazard
Identification of task
Risk Assessment
Lecture/Discussion
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Risk Assessment
Identification of Tasks ◦ Infrared Thermograhy ◦ Voltage Testing ◦ Circuit Breaker Operations ◦ Removal Circuit Breakers ◦ Install Circuit Breakers
Lecture/Discussion
50
Risk Assessment
Identification of Hazards ◦ Meter Malfunction ◦ Meter Misapplication ◦ Contact With Energized Parts ◦ Dropped Tool ◦ Insulation Failure
Consequences of Hazard ◦ Shock ◦ Electrocution ◦ Arc Flash Burn ◦ Explosion of Meter
Lecture/Discussion
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Risk Assessment
Risk Reduction ◦ Ensure meter is properly rated ◦ Ensure proper PPE is implemented ◦ Remember that you are not issuing PPE and
associated equipment. That is done during the arc flash and shock hazard analysis. The purpose of this procedure is to identify methods of hazard reduction.
Lecture/Discussion
Personnel Protection-PPE (Protective Clothing)
Exercise 3 Perform task/risk assessment in your handout. Your task is voltage testing on a 480 V panelboard.
52 One on One Exercise
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Personnel Protection-Calculating ATPV
Calculating ATPV using NFPA calculation (Low Voltage)
Arc in Open Air (<600 V)-Equation D.6.1 EMA = 5271 x DA
-1.9593 x tA x (0.0016 x F2 - 0.0076 x F + 0.8938)
EMB = 1038.7 x DB-1.4738 x tA x (.0093 x F2 - .3453 x F + 5.9675)
Arc in Cubic Box (<600 V)-Equation D.6.2
Incident Energy (Cal/cm2)
D - >18 inches distance from arc electrodes
t - time of arc exposure in seconds (assumed be equal to arc duration)
F - short circuit current, kA
Lecture/Discussion
54
• Working Distance Variable (D) • Distance between the worker standing in front of the
equipment, and from the front of the equipment to the potential arc source inside the equipment
• Arc-flash protection is always based on the incident energy level on the person's face and body at the working distance, not the incident energy on the hands or arms
Personnel Protection-Calculating ATPV
Lecture/Discussion
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Personnel Protection-Calculating ATPV
Variables determining
incident energy in arc flash
calculations.
Lecture/Discussion
NFPA 70E Annex H provides PPE Requirements for Flash Hazard Analysis
Personnel Protection-Flash Boundaries
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• Boundaries to consider – Prohibited – Restricted – Limited – Flash protection boundary
• An approach limit at distance from live parts where a person could receive a second degree burn if an electrical arc flash were to occur.
• NFPA 70E, Article 130.5, page 26 • Requires an arc flash hazard analysis. • The distance at which the incident energy equals 5
J/cm2 (1.2 cal/cm2) Lecture/Discussion
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57 Video Clip
58 Video Clip
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Personnel Protection-Flash Boundaries
• NFPA 70E, Article 130.5, page 26 • Default Arc Flash Boundaries now listed at the beginning
of each PPE table • AC Systems: NFPA 70E, Table 130.7(C)(15)(a),
page 33-37 • DC Systems: NFPA 70E, Table 130.7(C)(15)(b),
page 38 • Note: Default arc flash boundary for 480 V panelboard
is 30 inches
59 Lecture/Discussion
60
Personnel Protection-Flash Boundaries
Lecture/Discussion
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Personnel Protection-Approach Boundaries
• NFPA 70E, Article 130.4, page 23-26 • Basic Principles
– Increase the distance between person and decrease the potential for accident.
– Unqualified people shall not cross the limited approach boundary unless they are wearing appropriate equipment and are under the supervision of a qualified person.
• Safe approach distance for Qualified Persons • Determine limited approach boundary and, if
boundary is to be cross, appropriate protective equipment is used. 61
Lecture/Discussion
Personnel Protection-Approach Boundaries
• Safe approach distance for Qualified Persons • For a qualified person to cross the limited approach
boundary, he/she must: • Have a plan that is documented and approved by
management. • Use PPE appropriate for the equipment and
voltage level involved. • Requires shock hazard analysis.
62 Lecture/Discussion
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Personnel Protection-Approach Boundaries • Approach Boundaries
• AC Systems: Table 130.4(C)(a), page 24-25 • DC Systems: Table 130.4(C)(b), page 25 • Limited Approach Boundary
• Exposed Movable Conductor: – Typically an overhead conductor – Distances greater than for fixed conductor – Worker requires a bucket truck or other means,
such as a movable platform, to work on conductor • Exposed Fixed Circuit Path:
– Exposed fixed circuit path – Distances less than for movable conductor – Example would be an open section of a
panelboard where a worker or object could come into contact with the exposed part
Lecture/Discussion
Personnel Protection-Approach Boundaries
• Limited approach boundary: Outermost boundary that can be crossed by qualified person.
• Restricted Approach Boundary: Safest distance before qualified worker is required to use shock protection equipment and techniques. Unqualified persons may not cross the boundary under any circumstances.
• Prohibited Approach Boundary: Crossing this boundary is the same as coming into contact with a live part
64 Lecture/Discussion
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Personnel Protection-Approach Boundaries
Equipment
Shock boundaries depend on the system voltage level
Qualified or Unqualified Persons (if accompanied by Qualified Person)
Limited Shock Boundary
Qualified Persons Only.
Restricted Shock Boundary
Crossing this boundary is the same as coming into contact with
a live part
Prohibited Shock Boundary
Lecture/Discussion
66
Nominal System Voltage Range (Phase to Phase)
Limited Approach (fixed part)
Restricted Approach
Prohibited Approach
301-750 V 3.5 ft 1 ft 1 inch
Lecture/Discussion
Personnel Protection-Approach Boundaries
*Consult NFPA 70E Table 130.4(C)(a) for specific requirements
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Personnel Protection-Equipment Labeling
• NFPA 70E, Article 130.5(C), page 26 • NFPA 70E Article 130.7(E)(1), page 41 • Markings shall be located so as to be clearly visible to
qualified persons before examination, adjustment, servicing or maintenance of electrical equipment.
• Field marked with a label containing incident energy and/or available PPE.
Lecture/Discussion
68
Personnel Protection-Equipment Labeling
At least one of the following: Available incident energy
and the corresponding working distance
Minimum arc rating of clothing
Required level of PPE Highest Hazard/Risk
Category (HRC) for the equipment
Nominal system voltage Arch Flash Boundary
Arc Flash & Shock Hazard Appropriate PPE Required
Hazard Risk Category
Arc Rating @ 18”
Nominal System Voltage
PPE Approach Boundaries
Prohibited
Restricted
Limited
Flash Boundary
Lecture/Discussion
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Personnel Protection-Equipment Labeling
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is to be limited to the most extreme situations. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices."
Lecture/Discussion
70
Personnel Protection-Equipment Labeling
Lecture/Discussion
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71 NO LONGER ACCEPTABLE Lecture/Discussion
Personnel Protection-Equipment Labeling
72 Lecture/Discussion
Personnel Protection-Equipment Labeling
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Labels show flash boundaries & HRC=0 PPE
Labels show shock
boundaries & shock PPE
Lecture/Discussion
Personnel Protection-Equipment Labeling
74 Label where no PPE available
Labels shows no PPE available due to high
incident energy
Label shows longer clearing time
Lecture/Discussion
Personnel Protection-Equipment Labeling
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• NFPA 70E, Chapter 1, Article 110.3, page 70E-15 • General: An electrical safety program shall be established which
addresses the hazards and appropriate control measures for these hazards. The program should also address the procedures for electrical safety program implementation.
• Electrical Safety Program Principles (Article 110.3(C), page 16) • Methods of evaluation & inspection • Planning & documentation
• Electrical Safety Program Controls (Article 110.3(D), page 16) • Conductors considered energized until proven otherwise • De-energizing a conductor to make it safe to work on is in itself
potentially hazardous • Electrical Safety Program Procedures (Article 110.3(E), page
16) • Hazard/Risk Evaluation Procedures (Article 110.3(F), page 16)
Electrical Safety Program-General
Lecture/Discussion
76
Electrical Safety Program-General
Components (NFPA-The Electrical Safety Program Book) Purpose and Philosophy Scope Responsibilities
Management Employees
Definitions Risk Assessment & Shock/Flash Hazard Analysis
General Risk Assessment Shock/Flash Hazard Analysis
Procedures General Policy
Working on/near energized Circuits General Procedures Written Procedures
Controls Corporate Safety Principles/Responsibilities Training
Training Outline for Qualified Persons Training Outline for Unqualified Persons Training Records
Auditing Employee Competency General Electrical Safety Program Arc Flash Hazard Analysis
Lecture/Discussion
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Work Permit Elements ◦ Description of equipment to be worked on and location ◦ Justification of why work must be performed in
energized condition ◦ Description of safe work practices to be employed ◦ Results of shock hazard analysis ◦ Determination of shock protection boundaries Article 130.2(B), page 22 Article 130.2(B)(3), page 23-Exceptions for
permit Annex J (figure J.2)
Electrical Safety Program-Work Permit
Lecture/Discussion
78
Electrical Safety Program-Work Permit Energized Electrical Work
Permit ◦ Determination of shock
protection boundaries ◦ Results of Flash Hazard Analysis ◦ Flash Protection Boundaries ◦ PPE ◦ Means employed to restrict
access of unqualified persons to persons working in area
◦ Job Briefing ◦ Approvals
Not required ◦ Routine Tasks ◦ Diagnostic (Voltage) Testing ◦ Troubleshooting
Work Permits document that work procedures have been
implemented
Lecture/Discussion
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Host/Contract Employer
OSHA Compliance Directive CPL 02-00-124
Multi-Employer Citation Policy
Specifically Defines: Creating Employer Exposing Employer Correcting Employer Controlling Employer
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NFPA 70E, Article 110.1(A), Page 70E-14
Host Employer ◦ Communicate any known
hazards with contract employer
◦ Report any observed contractor employer violations of NFPA 70E to contract employer
Lecture/Discussion
Host/Contract Employer
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Contract Employer ◦ Communicate hazards to his employees as
communicated by the host employer in addition to the requirement of NFPA 70E
◦ Require that employees follow safe work practices as require by host employer and NFPA 70E
◦ Inform host employer of: Unusual hazards presented during work Unanticipated hazards Corrective actions taken as a result of any violations reported by the host employer
Lecture/Discussion
Host/Contract Employer
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NFPA 70E, Article 110.1(B), Page 70E-14 Host Employer
◦ Communicate any known hazards with contract employer
◦ Report any observed contractor employer violations of NFPA 70E to contract employer
◦ There shall be a documented meeting between the host employer and the contract employer.
Lecture/Discussion
Host/Contract Employer
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NFPA 70E, Article 130.3(H), page 16
Auditing ◦ Ensures that
principles and procedures are followed
◦ Required every three years
◦ Requires Field Work be audited
Electrical Safety Program-Auditing
Lecture/Discussion
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Suggested Audit Items ◦ Work Permits ◦ Energized Electrical Work Procedures ◦ Contractor/Host Employer Relationships ◦ Annual inspections of qualified persons ◦ LOTO as is pertains to electrical safety ◦ Restriction of unqualified persons from approach
boundaries ◦ Risk Assessments ◦ Electrical Installations
Electrical Safety Program-Auditing
Lecture/Discussion
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NFPA 70E, Article 110.2(A)-(E), Page 70E-14 to 15
Emergency Procedures Methods of release of
shock victims Fire and CPR (if duties
warrant)
Use of precautionary techniques and PPE
Training Requirements
Lecture/Discussion
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If working in the limited approach boundary, trained in the following: Skills necessary to
distinguish exposed energized parts from other parts of electrical system
Skills necessary to determine nominal voltage
Approach distances Decision making process to
determine extent of hazard, PPE, and job planning
Training Requirements
Lecture/Discussion
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Retraining is necessary if: ◦ Annual inspections indicate
employee is not complying with safety work practices ◦ NFPA 70E, Article
110.2(D)(1)(f), Page 70E-15
◦ New equipment or technology ◦ Work practices as not part of one’s regular job duties
◦ Every 3-years ◦ NFPA 70E, Article
110.2(D)(3)
Training Requirements
Lecture/Discussion
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In order, each component can be address as follows: 1. Hazard Risk Evaluation 2. Arc flash and shock hazard analysis 3. Written electrical safety program/energized work
procedure implementation 4. Training requirements 5. Auditing requirements
Electrical Safety Program-Summary
Lecture/Discussion
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Regulatory Requirements
A major US corporation experienced an accident that resulted in serious burn injuries to an electrical apprentice employee. OSHA investigated the accident and issued citations. The employer challenged the citations and the disagreement ended up before the Occupational Safety and Health Review Commission. As part of the citation OSHA contended that the employer violated a federal regulation because it did not provided or require its electricians to wear appropriate flame resistant personal protective, specifically FR coveralls and insulated gloves. OSHA also contended that the employer violated a regulation when it did not provide or require it’s electricians to wear appropriate face protection.
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Regulatory Requirements
Case Study (Continued)
In the settlement, the employer agreed to develop hazard analysis in accordance with the personal protective equipment provisions in NFPA 70E. OSHA agreed that given the present state of it’s standards and regulations, the hazard analysis would achieve compliance with their requirements.
90 Lecture/Discussion
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Regulatory Requirements
Exercise 4
OSHA has not adopted NFPA 70E, does not mandate NFPA 70E compliance, yet you can still be cited for non-compliance. Under what regulations can OSHA use NFPA 70E for non-compliance (or can they)?
91 Team Exercise