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Environmental Health Perspectives Vol. 11, pp. 9-20,1975 General Aspects in Polymer Synthesis by H. K. Reimschuessel* The term, synthetic polymer, denotes a macromolecule composed of simple structural units and usually derived from monomers by a process of polymerization. This process is possible only if certain chemical, thermodynamical, and mechanistic conditions are satisfied. The monomer must have a functionality of two or higher. The polymerization process must be characterized by a negative free energy change. The monomer must have activable or reactive functions. Activable structures are polarizable multiple bonds, and bonds entailing heteroatoms in ring compounds. Suitable reactive functions are those that participate in: carbonyl addition, substitution, multiple bond addition, and free-radical coupling. According to their growth mechanisms, polymerization reactions are divided into two major groups: chain-growth polymerization and step-growth polymerization. Polyaddition and polycondensation occur in either group, but poly- insertion is a chain-growth process exclusively. Radical, ionic, and heterogeneous initia- tions are entailed in chain growth, whereas both nucleophilic and electrophilic initiation prevails in step-growth. The chemical structure of polymers is determined mainly by constitutional and configuration parameters. Principal constitutional ones are related to interlinking of chains and structural units, composition, substituents, endgroups, and the molecular weight. Configurational ones refer particularly to the position of substituents on a central chain atom relative to the neighboring structural unit and thus to the tacticity of the polymer. The term, "synthetic polymer" denotes a macromolecule that is constructed from se- quences of simple structural units, and is usu- ally derived from monomers by a process of polymerization. The structural units may either be all identical or belong to classes of different types. In the former case, the polymer is known as a homopolymer; in the latter, it is called a copolymer. In either case, any process of con- verting monomers into a polymeric structure will proceed only if certain chemical, thermo- dynamical, and mechanistic conditions are sat- isfied. They are (chemical) a functionality of the monomer of two or higher; (thermody- namical) a negative change in the free energy according to AG.P = AH -TAS < 0; (mech- anistic) a potential for activation of the mono- mer and a high rate of polymerization in com- parison to the sum of the rates of all other pos- sible reactions. * Allied Chemical Corporation, Morristown, New Jersey 07960. The functionality is no intrinsic property of a particular monomer but depends upon the re- action partner or the mode of reaction. The effective functionality may therefore be higher or lower than the monomer formula function- ality. For instance, a 1,6-diene has a formula functionality of four; it does, however, undergo intramolecular cyclization which results in the formation of difunctional structural units. Thus the effective functionality is two. On the other hand, with respect to radical initiation the C-C double bond in vinyl chloride has a function- ality of two. Radicals are capable of abstracting a chlorine atom from a polyvinyl molecule, thereby generating a polymer radical which in turn may initiate additional polymerization of vinyl chloride. The effective functionality in this case is therefore higher than the formula functionality. Whereas the isocyanate group is difunctional with respect to anionic initiation, it has less than the equivalent functionality with respect June 1975 9

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  • Environmental Health PerspectivesVol. 11, pp. 9-20,1975

    General Aspects in Polymer Synthesisby H. K. Reimschuessel*

    The term, synthetic polymer, denotes a macromolecule composed of simple structuralunits and usually derived from monomers by a process of polymerization. This processis possible only if certain chemical, thermodynamical, and mechanistic conditions aresatisfied. The monomer must have a functionality of two or higher. The polymerizationprocess must be characterized by a negative free energy change. The monomer musthave activable or reactive functions. Activable structures are polarizable multiple bonds,and bonds entailing heteroatoms in ring compounds. Suitable reactive functions arethose that participate in: carbonyl addition, substitution, multiple bond addition, andfree-radical coupling. According to their growth mechanisms, polymerization reactionsare divided into two major groups: chain-growth polymerization and step-growthpolymerization. Polyaddition and polycondensation occur in either group, but poly-insertion is a chain-growth process exclusively. Radical, ionic, and heterogeneous initia-tions are entailed in chain growth, whereas both nucleophilic and electrophilic initiationprevails in step-growth. The chemical structure of polymers is determined mainly byconstitutional and configuration parameters. Principal constitutional ones are relatedto interlinking of chains and structural units, composition, substituents, endgroups,and the molecular weight. Configurational ones refer particularly to the position ofsubstituents on a central chain atom relative to the neighboring structural unit andthus to the tacticity of the polymer.

    The term, "synthetic polymer" denotes amacromolecule that is constructed from se-quences of simple structural units, and is usu-ally derived from monomers by a process ofpolymerization. The structural units may eitherbe all identical or belong to classes of differenttypes. In the former case, the polymer is knownas a homopolymer; in the latter, it is called acopolymer. In either case, any process of con-verting monomers into a polymeric structurewill proceed only if certain chemical, thermo-dynamical, and mechanistic conditions are sat-isfied. They are (chemical) a functionality ofthe monomer of two or higher; (thermody-namical) a negative change in the free energyaccording to AG.P= AH -TAS < 0; (mech-anistic) a potential for activation of the mono-mer and a high rate of polymerization in com-parison to the sum of the rates of all other pos-sible reactions.

    * Allied Chemical Corporation, Morristown, NewJersey 07960.

    The functionality is no intrinsic property ofa particular monomer but depends upon the re-action partner or the mode of reaction. Theeffective functionality may therefore be higheror lower than the monomer formula function-ality. For instance, a 1,6-diene has a formulafunctionality of four; it does, however, undergointramolecular cyclization which results in theformation of difunctional structural units. Thusthe effective functionality is two. On the otherhand, with respect to radical initiation the C-Cdouble bond in vinyl chloride has a function-ality of two. Radicals are capable of abstractinga chlorine atom from a polyvinyl molecule,thereby generating a polymer radical which inturn may initiate additional polymerization ofvinyl chloride. The effective functionality inthis case is therefore higher than the formulafunctionality.Whereas the isocyanate group is difunctional

    with respect to anionic initiation, it has lessthan the equivalent functionality with respect

    June 1975 9

  • to hydroxyl groups because of allophanate for-mation entailing the initially formed urethanegroups. Thermodynamically, polymerization isfeasible if AG,1r is negative. This is realized inthree of the four special cases shown in Table 1.

    Independent of the particular mechanism andthe natures of both the initiating and the prop-agating species, polymerization reactions aregenerally governed by any or all of three prin-cipal equilibria: monomer-chain; chain-chain;and chain-ring.The monomer-chain equilibrium can be rep-

    resented by the simple reaction (1):

    (1)~ Mn* + M M +1*kdp

    from which follows eq. (2).

    Kn[ Mn+l* e

    (2)

    Table 1. Thermodynamic feasibility of polymerization.

    AGMP = AHmp - TASMP -RTIn K.

    Case AHMP L\SMP AGMP Polymerization

    I - + - Possible; examplesunknown

    II + - + Impossible at anytemperature

    III - - (for Possible at T < T7.T < 7,c) (T, = ceiling

    temperature)

    IV + + (for Possible (S, Se) atT> Tf) T> Tf(Tf =floor

    temperature)

    For M. approaching infinity, n+1 - n, and thusKn = 1/I[M]e.The equilibrium concentration [M]e depends

    upon the constitution of the particular mon-omers. Table 2 shows the equilibrium monomercontent for some polymers derived from vinylmonomers. Table 3 contains values for [MI efor the lactam-derived polyamides.

    Chain-chain equilibria are usually encoun-tered in polymers containing heteroatoms(polyesters, polyamides, polyurethanes, poly-siloxanes) as a result of exchange and re-equilibration reactions. These reactions are

    Table 2. Equilibrium monomer content at 250 C.

    Monomer [MJ*, mole/I.

    Vinyl acetate 10-9Styrene 10-6Methyl methacrylate 10-'a-Methylstyrene 2.8

    Table 3. Monomer-polymer equilibrium concentrationsfor substituted lactams.

    Lactam presentLactam Ring substituent at equilibrium,

    wt-%

    Caprolactam None 75-Methyl 8.87-Methyl 9.55-Ethyl 30.25-Propyl 415-Isopropyl 375-tert-Butyl 74

    Enantholactam None 08-Ethyl 38-n-Propyl 6N-Methyl 20

    characterized by no change in the reactionenthalpy.

    Ring-chain equilibria are generally a conse-quence of the competition between the inter-molecular reaction of polymerization and theintramolecular reaction of cyclization, the ex-tent of which depends upon constitutional andconformational factors.The third prerequisite pertains to the po-

    tential of the monomeric species for their acti-vation. This presupposes the presence of activ-able structures and/or reactive functions.Structures that are readily activated are polar-izable multiple bonds, and bonds entailingheteroatoms in ring compounds. The formerinclude carbon-carbon double and triple bonds,carbon-oxygen double bonds, and carbon-nitro-gen triple bonds; the latter are found in com-pounds such as cyclic ethers, lactams, lactons,and cyclic siloxanes. Reactive functions suitablefor polymerization reactions are the functionalgroups generally entailed in: (1) carbonyl ad-dition reactions, (2) substitution reactions,(3) multiple bond addition reactions, and (4)free-radical coupling reactions.Some of these groups and the corresponding

    polymerization products are listed in Table 4for the particular types of reactions.

    Environmental Health Perspectives

    ([Mle [~Mm*le)

    10

  • Table 4. Activable structures and reactive functions.

    Polarizable multiple bonds

    (I &; cO; : -c; I=N)a Bonds entailing heteroatoms inring conpounds (cyclic ethers,lactamt, lactons, cyclic siloxans)

    Functions entailed inCarbonyl additions

    Elimination (0-; OH; NH2;COO-)Substitution (ArH; OH)

    SubstitutionNucleophilic (halide; sulfide;epoxide; OH)

    Electrophilic (halide; S02C1;COCI)

    Multiple bond addition(-N=C=O; -C=C---C C-; O=C=C=C=O;N=C=O; OH; SH; NH2;

    SiH; SnH)

    Free-radical coupling reactions(OH; -C_CH; -C(R2)H; SH)

    A=B- -A-B-

    II --+X-C2\C2

    Polyesters, poly-amides polyimidesPolyacetals,phenol, urea,melamine resins

    Epoxy resins,polyethers poly-thioethersPolybenzyl,poly(p-phenyl-ene), polysul-fones, polyketonesPolyurethanes,polysulfides,Diels-Alderpolymers, poly-carbodiimides,organometallicpolymers; poly-ethers, polyesters,polyamides.Polyethers (thio-ethers), poly-acetylenes, poly-(phenylene iso-propylidene)

    The activation of multiple bonds depends oncertain factors, the principal ones being extentof polarization, structure (steric factors), andextent of resonance stabilization. Since thecontribution of any of these factors to the acti-vation of multiple bonds can vary considerablyfrom one monomer to another, the response toparticular initiators may thus be quite differentfor different monomers. For instance, the poly-merization of styrene can be initiated by radi-cals, cations, anions and complex initiators(Ziegler catalysts), vinyl esters polymerizeonly by radical initiation whereas vinyl etherscannot be polymerized by radicals; formalde-hyde can be polymerized both cationically andanionically, but acetaldehyde polymerizes onlyupon cationic initiation. The extent of polariza-tion is about the same for both aldehydes(-C5+=08-) making them both susceptible toan attack by either an anion or cation; howeverthe carbon atom in the acetaldehyde is shieldedby a methyl group which prevents the approachof an anion. Polarization of the carbon-carbon

    double bond results from the electron-donatingor electron-accepting characteristics of substi-tuents. Examples are acrylic esters and olefinssuch as propylene and isobutylene. The elec-tron-withdrawing ester group is responsiblefor a partially positive charge at the carbon ofthe =CH2 group, whereas a partially negativecharge at this group in case of the two olefinsresults from the electron donating characteris-tics of the methyl groups. Thus anions will ini-tiate the polymerization of acrylic esters, butnot that of propylene or isobutylene, cations onthe other hand will initiate polymerization ofthese olefins but not of acrylic esters. An attackon the carbon atoms carrying the substituentsis in the considered cases for steric reasons notpossible. Vinyl ethers are cases where initiationby radicals is not possible because of resonancestabilization:

    CH2=CH-O-CH84'--CH2--CH=S-CHsThese compounds can be polymerized by cati-onic initiation.

    Factors affecting the activation of the doublebond determine also the position of attack. Theydetermine thus to a large extent the chemicalstructure of the polymer. Steric parameters,resonance stabilization, and intramolecular in-teraction determine (Table 5) the extent towhich 1:1 (head-to-head) addition occurs.

    Depending upon the initiator system, poly-mers of different chemical structures may bederived from monomers characterized by more

    Table 5. Position of attack.

    ( *CH2 R-CH2-CHII

    R*+CH X

    X R-CH-CH2

    x

    X %

    0 Steric hindrance at aC; polystyryll|l radical resonance stabilized

    o 2 Dipole-dipole interaction entailingI=~XCH COO groups in the transition state

    O-3-CH-F 30 Small size of substituent

    June 1975 11

  • CR,=C=O CR2-C=O*CRI-C=O CRI=C-0 (1)

    CH3 011

    CH3

    CH3 CH3-C-CH3II

    C=C=O- C-O-

    tAH3 / CH,O C(CH3)211 II

    r-c-C-O-C-CH,

    Lewis acidsnonpolar solvents

    Anionic, organomet.;polar solvents (2)

    Na, (K)metal alkyls;nonpolar solvents

    HgCI,; AI(OC,H,), X-O-X-CH2-8-0 0

    2CH2=C=O-CH2=C-O Lewis acids; Zn(C,H.), o-CH2-8-CH2-8-CH2 C==O

    -CH=C-CH=C- (3)HO HO

    -Rays -CH.-C-

    H2C 0

    than one activable double bond. Examples areshown for ketenes in eqs. (1)-(3).The types of initiation employed for some

    well known monomers are shown in Table 6.Some of the most commonly used initiator sys-tems are summarized in Table 7.The ability of many monomers to polymerize

    by more than one mechanism (which may-asshown for the ketenes-result in different poly-mer structures) makes it often difficult to iden-tify the mechanism by which a particular poly-merization proceeds. The type of mechanismthat governs a polymerization process can notalways be derived from the initiator system

    employed. For instance, components of Zieglercatalysts such as aluminum alkyls and titaniumchlorides initiate by themselves anionic andcationic chain reactions, respectively. A sys-tem of the triisopropoxides of aluminum andphenyltitanium initiates radical polymerizationof styrene. Boron compounds are used in bothradical and cationic initiation. Iodine initiatesthe cationic polymerization of vinyl ethers, butin complexes with benzene or dioxane it initi-ates the anionic polymerization of certainmonomers. For this reason additional criteriahave been considered for the identification ofthe actual mechanism. Among them are tem-

    Table 6. Initiation mechanisms for different monomers.

    Initiation mechanisma

    Monomer Radical Anionic Cationic Metal complex

    Ethylene CH2=CH2 E + EDPropylene CH2=CH-CH3 + (E3Butene-1 CH2=CH-CH2-CH3 DIsobutene CH2=C-CH3 E +

    c11Butadiene CH2=CH-CH=CH2 D + EIsoprene CH2=C-CH=CH2 + + D

    CH3

    Styrene CH2 CH Q) + + +

    Vinyl chloride CH2=OCHCI ED +Vinyl ethers CH2=CHOR D +Acrylates CH2=CH-COOR D

    a + denotes possible initiation; (D denotes industrial process.

    Environmental Health Perspectives12

  • Table 7. Initiator systems.

    Ionic Pseudoionic

    Anionic Cationic Heterogeneous Anionic Cationic

    Peroxides Bases Protonic acids (C2H,)sAI/TiC14Li organic HClO4

    Persulfates Alkali metals Lewis acids (C2H5)2AlCl/TiClsNa phenolate CF,COOH

    Hydroperoxides Alcoholates 12, tBuCl04 LiAIR4/TiCl4Azo compounds Metal ketyls Ph3CCl Al(C2H5)S/VCl3Organoboron compounds Phosphine Acyl perchlorate Al(C2H6)3/TiI4Metal peroxides Grignard Metal oxides

    compounds Metal saltsMetal alcoholates

    Table 8. Criteria for identification of reaction mechanism.

    Temperature dependency of reaction rate (inadequate)Solvent effects

    Radical: independent of dielectric constant of solventIonic: proceed well in polar solventsInsertion: require nonpolar solvents

    Effect of additivesAlkyl halides: not anionic (RMe++R1ClC-R-R

    +MeCl)Diphenylpicrylhydrazyl: stops radical reaction but

    not ionic reactionCH30T:-M-+CH30T--+MT+OCH3 +14CH30H: _M++14CH30H-M _ 014CH3+HWater: does not affect pseudocationic reaction but

    stops cationic reactionCopolymerization

    perature, type of solvent, presence of bothadditives and comonomers. Some of the criteriafor identifying the reaction mechanism arelisted in Table 8.The use of comonomers for identifying the

    mechanism of a particular polymerization proc-ess is demonstrated in Table 9.

    Polymerization MechanismsClassically, polymerization reactions have

    been divided into two major groups: polyaddi-tion and polycondensation. Although still widely

    used, this classification does not accommodateadequately the mechanistic aspects of all thepolymerization processes known to date. Amore appropriate system is based upon thegeneral growth reaction mechanisms entailedin polymerization processes. It consists of twomain classifications, which are chain-growthpolymerization and step-growth polymeriza-tion. The former pertains to a reaction in whicha polymer chain, once initiated, grows rapidlyto its final degree of polymerization and be-comes incapable of further growth from eitherend upon termination. Both prior to and aftertermination the polymer chain is generally alsoincapable of reacting with other polymerchains. The principal steps in this polymeriza-tion reaction are the processes of initiation,propagation, and termination. Each of theseprocesses is generally characterized by a spe-cific mechanism and by different reaction rates.In order to obtain high molecular weights therate of propagation must therefore be con-siderably higher than that of any of the otherreactions.

    Step-growth polymerizations are, in general,also characterized by initiation, propagation,and termination reactions. However, both ratesand mechanisms of these reactions do usuallynot differ significantly from each other. Fur-

    Table 9. Identification of polymerization mechanism by copolymerization.

    Polymerization productMonomer mixture

    Cationic Radical Anionic

    Styrene-methyl methacrylate Polystyrene Random copolymer Poly(methyl methacrylate)Isobutene-vinyl chloride Polyisobutylene Alternating copolymerIsobutene-vinylidene chloride Polyisobutylene Alternating copolymer Poly(vinylidene chloride)

    June 1975 13

  • Table 10. Polymerization mechanisms.

    Growth classification Reaction Initiation Mechanism scheme

    MChain growth Addition Radical or ionic R*+MRM*RM*

    Condensation Ionic R*+MZ-- (RM*Z) -RMn*+nZM M

    Insertion Heterogeneous R-X->RMX--RMnXpseudoionic

    Step growth Addition Nucleophilic bBb b_ aMb+yand aAa +Y-~(aAay) (aAabBby)a +

    Condensation electrophilicaMb +ab +y

    thermore, it is usually assumed, and has beenconfirmed in many cases, that the reactivity ofthe functional groups at the chain ends is inde-pendent of the length of the polymer moleculeand thus equal to that of the functional groupsof the corresponding monomer. Consequently,reaction between monomers can occur withequal ease as reaction between monomer andpolymer chains. High molecular weights in thispolymerization reaction are therefore obtainedonly at high monomer conversions. For manycases, interactions between chains entailinglinkages that had been formed by reactions ofthe functional end groups occur readily. Com-pared to the chain-growth polymerization, theoverall rate of polymerization is generallylower in the step-growth process.

    It can be easily shown that polyaddition andpolycondensation reactions occur within eitherclassification, and that they constitute only apart of the reactions encountered in the for-mation of polymers. Another important processis the polyinsertion reaction which pertains topolymerization processes characterized by theinsertion of monomer between initiator frag-ments and the growing chain. This insertion isusually preceded by a coordination of themonomer with the initiator.

    General schemes of the considered principalreactions in relation to the main growth classi-fications are shown in Table 10.Polymer properties, especially constitutional

    parameters of the polymer structure dependconsiderably upon the particular polymerizationprocess and may be determined or affected byeither the mechanism of initiation or the cor-responding termination mechanism. It appearstherefore to be in order to point out a few ofthe reactions entailed in some of the consideredmechanisms.

    It has been shown that polymerization reac-tions are usually characterized by initiation,propagation and termination reactions. In prac-tical system, however, a fourth reaction is oftenencountered. It pertains to a process in which,for instance, in radical polymerization the cen-ter of radical reactivity is transferred from thegrowing chain to another species by an actualexchange of an atom or a group of atoms be-tween the two reactants. This transfer reactionresults in the formation of an inert polymermolecule without affecting the radical reactivityof the system. The total process of radical poly-merization can thus be represented by thekinetic scheme shown in eqs. (4)-(7).

    Since the transfer reaction produces inertpolymer, it may be considered a part of thetermination process which in turn may then becharacterized by any of the three main groupsof reactions: unimolecular reactions resultingin loss of radical activity; bimolecular radical-molecule reactions; bimolecular radical-radicalreactions.

    Initiation:ki

    R -+R-

    Propagation:kp

    Rn + M -Rn+Transfer:

    kxRn+ X-+P + X.

    Termination:/Pn+m

    kgRn + Rm<

    Pn+Pm

    (4)

    (5)

    (6)

    (7)

    Environmental Health Perspectives14

  • The first group pertains to processes in whichthe growing radical isomerizes to an unreactiveform or becomes trapped in solid polymer. Thesecond reaction produces inert polymer and anew free radical, which may or may not becapable of causing further growth. The newradical may be derived from any molecule pres-ent in the system, including monomer, solvent,initiator, and inactive polymer. Branching, forinstance, may be the result of radical-polymerreactions entailing an active new radical. If thenew radical is inactive, then the reaction is re-ferred to as degradative, and depending uponthe facility of the reaction, it constitutes eitherretardation or inhibition.The third group is the most widely known

    one, involving two possible mechanisms accord-ing to which termination results from mutualdestruction of the radical reactivity by a bi-molecular reaction between two radicals. Thetwo reactions are known as disproportionationand combination. These termination processesare summarized in Table 11.The classical ionic polymerizations are initi-

    ated by cations and anions which at the initi-ation step attach themselves to the monomer[eq. (8)].Another mode of initiation involves radical

    ions capable of converting monomer moleculesinto radical ions by electron transfer. The mon-omer radical ion then dimerizes and forms adi-ion. [eq. (9)]. Examples for this type ofinitiation are the polymerization of styreneinitiated by naphthalene anions in tetrahydro-furan and anionic polymerizations initiated byketyls.Use of electron acceptors such as aluminum

    alkyls results in the formation of radical ca-tions upon reaction with the monomer. In thisprocess the electron acceptor is converted to ananion [eq. (10)].

    Cationic initiation may also involve the addi-tion of a cation to a monomer molecule [eq.(11a)]. An example is the reaction of borontrifluorohydride with isobutylene [eq. (12)].

    Initiation:X-Y++M-+X-M-+Y+(Na) . M - . M

    -x

    + .MA+M--A+ M--++M-M+

    Addition of a cation:

    (8)

    (9)

    (10)

    (lla)

    Hydrid abstraction:C++HM--CH+M+

    Cation transfer:R+Rl+M yRR +Rl-M+

    (llb)

    (llc)

    BF3H20+ CH2 = C(CH3)2 CH3 - &CH3),[BF,OH]-(12)

    Hydrid abstractions [eq. (llb) ] characterizethe initiation by carbonium salts such asPh,C+ [SbCl6] -; cation transfer [eq. (lic) ] isinvolved in the polymerization of tetrahydro-furan [eq. (13)].

    Et3O+ + CC7 Et2O + Et - (13)Termination reactions in ionic polymeriza-

    tion are given in eqs. (14)-(16).Reactions (14)-(16) pertain to the anionic

    polymerization. Termination in cationic poly-merizations is assumed to be caused by the ini-tiator. This may entail inactivation of the ini-tiator by its addition to allylic groups formedby proton and hydrid transfer reactions. Inaddition, isomerizations involving the growingcations and the corresponding counterion have

    Table 11. Termination processes in radical polymerization.

    Reaction type

    First-order termination UnimolecularChemical deactivation IsomerizationPhysical deactivation Entanglement or agglomeration in impermeable

    polymer, "trapping"Bimolecular

    Nondegradative BranchingDegradative Retardation, inhibition

    Second-order termination Disproportionation 2R-CH2-CH2--R-CH=CH2+R-CH2C-H3Combination 2R-CH2-CH2--R-CH2--CH2-CH2--CH2-R

    June 1975 15

  • been considered for the formation of inactiveester structures.

    General schemes of the reactions entailed inthe insertion polymerizations (coordinativepolymerization) are shown in eqs. (17)-(19).

    Proton transfer:-M-+HOR-o--MH +-OR

    Nucleophilic substitution:--M-+Cl-R--*-M-R+Cl-

    Addition:-M-+CO2--+-M-COO-

    Interaction with initiator:Formation of allylic groupsIsomerization entailing the counterion

    Monomer-catalyst coordination:kc

    Mn-C +M-. 'Mn-C/Mk .

    Monomer insertion:

    (14)

    (15)

    Termination:Thermal:

    >1000CMt-CH2-CH-Mn --*MtH+CH2=C-M0 (19a)

    &H3 &Ha. ZnEt2:

    Mt-Mn+ZnEt2--+Mt-Et+Et-Zn-Mn (19b)H2:

    Mt-M,+H2--*MtH+H-M,RCI:

    Mt-M0+RCl-oMtCl+R-Mn

    (19c)

    (19d)

    The mechanism of the insertion reaction re-(16) sembles somewhat that which appears to gov-

    ern enzyme catalyzed reactions. In either case,the molecule undergoing reaction is absorbedreversibly on a specific side of the catalyst (en-zyme) to form a stable catalyst-olefin (enzyme-substrate) complex whose subsequent rear-rangement (decomposition) is the rate-con-trolling step. Whereas in this step the enzyme

    (17) reaction yields the reaction products and re-generates the enzyme, a monomer unit is in-serted into the polymer chain and the activecatalyst side is regenerated in case of the con-

    (18) sidered polymerization process, which is sche-matically shown in eq. (20).

    H HI I

    ....C.....C.... Ti_lxIMI()

    VTi 'l

    CH3

    'CI''>AlC~H~

    Al 0/1 R H P1,;2Al ,-"9 CH3R H

    /l

    I I CH2H H 1(F)

    CH3

    >Ti*Al

    *CH22\CH-CH2-CH3R

    Ti, CHI"AIj/ I

    ip;CH2. I .CHi CH3I (a)

    / ~~R

    CI C

    1AC2 H CH2 sN, I /

    R a)3

    a)

    (20)Environmental Health Perspectives

    H HI I

    (a)C= C ()+I IR H

  • Table 12. Determinants of polymer structures.

    Constitution Interlinking Polymer chainsRepeating units

    Composition HomopolymersRandom, alternating

    copolymersBlock copolymersGraft copolymers

    SubstituentsEndgroupsMolecularweight

    Configuration Ideal structures

    Real structures

    Number-averageWeight-averageMolecular weight distri-bution

    IsotacticSyndiotacticcis/trans TacticityDyads, triadsSequence lengths

    Radical+

    CH2=CHAnionic

    -CH2-CH-

    O=C-NH20

    -CH2-CH2-C;-NHt-CH3 CH3

    -CH2-CH-H2C=CH-CH -a -CH-CH-9-

    C(CH3H3

    CH;, CH. CH3

    CH2=C -C -CH2-C=C=N-

    (21)

    (22)

    (23)

    -CH2-CH-CH2-CH-CH2- H-CH2=CH R R

    (24)R ,-CH2-CH-CH-CH2-CH2-CH-

    This scheme indicates that two steric struc-tures could be formed, but thus far only iso-tactic polymer has been obtained with thissolid catalyst system. It has been assumed thatthe two possible olefin addition complexes areenergetically somewhat different and that ac-cordingly one addition step is favored over theother.

    StructureBoth physical and chemical quantities deter-

    mine the structure of a polymer. They are con-stitution, configuration, conformation, orienta-tion, and crystallization. The principal struc-tural quantities that are direct consequences of

    Linear:-C-C-C-C-C--

    Branched:

    Crosslinked:

    -C-C,-C-LC-C

    -C-C-C-C-C-C

    -C-C-C-C-C-C-

    c c

    -C-C-C-C-

    the synthetic approach by which a particularpolymer was obtained are constitution and con-figuration. (Table 12).

    Polymer chains may be interlinked to formlinear, branched, or crosslinked structures.

    Different types of initiation or isomerizationprocesses may be responsible for the formationof isomeric structures characterized by differ-ent modes of interlinking of repeat units asindicated in eqs. (21)-(24).With respect to composition polymers are

    divided into homopolymers and copolvmers, thelatter being subdivided into random, alternat-ing, block, and graft copolymer.

    Random copolymer:-A-B-B-A-B-A-A-A-B-AA-B-A-BB-

    Alternating copolymer:-A-B-A-B-A-B-

    Block copolymer:-A-A-A-A-A-B-B-B-B-B-A-A-A-A-B-B-B-B-B-

    Graft copolymer:-A-A-A-A-A

    B

    One of the most significant constitutionalparameters is the molecular weight. Molecu-larly uniform macromolecules, that is, mole-cules of identical molecular weight, are ob-tained only when certain mechanistic conditions

    June 1975 17

  • are satisfied. Most polymerizations, however,are statistical reactions and yield thereforeproducts that are characterized by a more orless broad distribution of their molecularweights. This can be shown by careful frac-tionation of polymer samples which may yieldresults of the type shown in Figure 1.

    80

    + 60EIL

    20 I

    10E

    IJ Los,I I

    I I o

    iL-0 L.

    _-Oj . , . *

    2000 4000 6000 8000 10000 12000

    40

    201

    Distribution Step-Diagram, Which Indicates the Fraction (in %lof the Total Product Represented by the Successive PolymerFractions.

    FIGURE 1. Distribution step diagram, which indicatesthe fraction (in %) of the total product representedby the successive polymer fractions.

    To evaluate results of this type the sum ofthe fraction iMF is plotted against the degreeof polymerization. This results in an integraldistribution curve (Fig. 2) from which a dif-ferential distribution curve can be readilyobtained.

    Such a distribution curve provides an accu-rate description of the polymer with regard tothe size of its molecules. Because of this poly-disperse character of most polymers, the molec-ular weights, determined in one way or another,represent averages. Depending upon the par-ticular method of determination either a num-ber-average or a weight-average_moleculaiweight is obtained. These averages Mn, Mup aredefined as shown in eqs. (25) and (26).The ratio MW/MT or the value of

    (MW/M-n 1) provides information on thewidth of the distribution and thus the unifor-mity of the molecular weights. A value ofMW/Mn 1 denotes a molecularly completelyuniform polymer.

    If the mechanism of polymer formation isknown, distribution functions can be calculatedand have been derived for polymers obtainedby addition and condensation processes, theyare known as "normal"' or "most probable"distribution. For this type of distribution, val-ues have been obtained for the ratio Mo/Mn

    tUL

    DIFFERENTIAL DISTRIBUTION CURVE

    0 2 4 6 8 10 12 *103p

    FIGURE 2. Integral and differential distribution curves.

    for different polymerization mechanisms asshown in Table 13.The quantity K is the so-called "degree of

    coupling" and is equal to the number of chainscontained in one polymer molecule.

    Table 13. MRaMn as a function of mechanism.

    M~K+1KK M.

    Monofunctional initiation 1 2Difunctional initiation 2 1.5Unimolecular termination 1 2Degradative termination 1 2Disproportionation 1 2Combination 2 1.5Multifunctional initiation n 1 + 1/nBranching n 1 + 1/n

    Environmental Health Perspectives

    INTEGRAL DISTRIBUTION CURVE

    0 2 4 6p .

    8 10

    18

  • Ml = MoP, + E M.E

    where

    Pn =niP1 + n2P2 + .* *nnPn

    nl +n2 + *Pnn

    (25)

    I-1n

    E niPi1n

    Eni1

    Mw = MoPw + E MEE

    Pw =WlPl + w2P2 + * *.W.P.

    W1+ W2 + *.* Wn

    n

    EwiPi

    E wiin2:Wi

    Here Mo is the formula weight of repeating unitand ME the formula weights of endgroups, n andw are the number and weight fractions, respec-tively of polymer molecules of molecular weightM.

    Configurational aspects in polymer chemistryare concerned mainly with the position of sub-stituents on central chain atoms relative to theneighboring structural unit. If the two neigh-boring central chain atoms are both carbonatoms, then the configuration of this dyad isdetermined by the position of the substituentsrelative to the bond between the two centralchain atoms. By convention a definition is usedwhich may be explained with the aid of Fig-ure 3.

    If the size of the three substituents, r, R, and(chain) increases counterclockwise, then the

    bond to this central atom may be denoted a(+) bond, consequently the bond from thisatom to the next chain atom is then a (-)bond. When the considered substituents arearranged clockwise then the bond to the cen-tral atom is the (-) bond the bond from thisatom to the chain the (+) bond. Two centralatoms or the structural units to which theybelong have identical configuration if thecorresponding bonds are characterized by thesame set of (+) and (-) notations. Polymersin which all central chain atoms have the same

    Isotactic

    SyndiotacticFIGURE 3. Definition of configuration.

    configuration are defined as isotactic. Thesepolymers are thus characterized by alternating(+) and (-) bonds between the chain ele-ments. If, however, each second central chainatom has the opposite configuration then thepolymer is called syndiotactic. Figure 4 showsprojections of an isotactic and syndiotacticchain segment of a polymer of the generalstructure -(CH2-CRr)-.

    Rr Rr Rr

    Rr Rr Rr\/" "tts! wf~~~~~~~~~~~~~

    it-(-CRr-CH2-Jn

    st-(-CRr-CH2-J,

    FIGURE 4. Projection of isotactic (it) and syndio-tactic (st) chain segments.

    Polymers containing double bonds in thepolymer chain may exist in cis-tactic and trans-tactic configuration, as shown for 1,4-buta-diene:

    June 1975

    where

    r R

    1+)

    19

  • -CH2 CH2-

    CH=CHcis-tactic 1,4-butadiene-CH2

    CH=CH

    CH2-trans-tactic butadiene

    Polymers with one stereoisomeric center perstructural unit are called monotactic, those withtwo or three are consequently called ditacticand tritactic. Both the isotactic and syndio-tactic structures are ideal structures and re-quire an infinite long chain and a completeabsence of configurational defects. Real poly-mers are however characterized by finite chainlength (and consequently endgroups), and byless than perfect steric arrangements. Theircharacterization is therefore concerned withthe average arrangement and order of thestereoisomeric centers. The smallest unit con-sists of two stereoisomeric centers and is calleda dyad, which may be either isotactic or syndio-tactic. The identification of the steric structureof the dyad does not provide adequate informa-tion on the prevailing tacticity of the entirepolymer. As indicated in Figure 5, a block co-polymer consisting of both an isotactic and an

    R R R R R Rl I I I I I

    R R R RI I I 1o-sl-l m m me%

    I I I IR R R R

    it-st Block Copolymer

    R R R R R R R RII II I II I l_

    R Rl IR R

    I IR R

    it-st Diades Alternating CopolymerContains Only Heterotactic Triades

    FIGURE 5. Arrangement and order of stereoisomericcenters.

    syndiotactic block, each of very high molecularweight, would have the same number of isotac-tic and syndiotactic linkages as a polymer withalternating isotactic and syndiotactic dyads. Todescribe the "real" structure of a polymer,therefore, a sequence of at least three stereo-isomeric centers (triads) is necessary. Theyare called isotactic, syndiotactic, and hetero-tactic. Introduction of the triads permits adescription of the gross configuration of a par-ticular polymer and also an estimation of thelength of all isotactic and syndiotactic se-quences.

    Environmental Health Perspectives20