general product catalog - ptbmtk.com · operating parameters • capacities up to 25000 (m3/h)...

GENERAL PRODUCT CATALOG

CAN TYPE (VC)ENCLOSED SHAFT (ES)

OPERATING PARAMETERS

• Capacities up to 25000 (m3/h) (95000 gpm)

• Head up to 600 (m) (1968 Feet) • Power through 2.237 (kW) (3,000 hp) • Frequency 50/60 Hz• Temperatures to 200 (°C) (400 °F).

DESIGN FEATURES

• Low NPSH first stage construction• Thrust balanced impellers available• Packing or mechanical seal • Independent axial-thrust bearing assembly• VS1, VS2, VS3, VS6 & VS7 according to

API 610 available.

DISCHARGE CONFIGURATIONS

• Multiple discharge configurations and sizes.

SERVICES

• Primary Water Supply – Fresh water or Sea water

• Mining Processes - Solvent Extraction/Electro-Winning (SX/EW), Dewatering, Tailings & Post Processed Solutions

• Oil & Gas Production – Onshore, Offshore and Pipeline

• Pulp and Paper• Municipal Water & Wastewater• Agriculture - Irrigation.

MATERIALS

• Bronze, Cast Iron, Carbon Steels• Stainless Steels - 316, 317 SS• Duplex - 2205• Super Duplex - 2507• Super Austenitic - 254 SMO, 654 SMO• Nickel-Based Super Alloys - Hastelloy• I-1, I-2, S-1, S-3, S-4, S-5, S-6, S-8, C-6,

A-8 and D-1 (According to API 610).

OPEN SHAFT (OS)

VERTICAL TURBINE PUMP (VTP)

Q [m³/h]

8800 13200 22000 44000

Q [gpm]

8800044002200100

50

40

30

20

10

5

300 500 1000 2000400 3000 5000 10000 20000

20

30

40

50

100

200

H [

ft]

(1 S

tag

e)

H [

m]

(1 S

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e)

www.vtpselector.com

Flanged Column Assembly• Flanged ends for ease of assembly• Custom fabricated to fit any size

Pumpshaft• Fully machined and sized for

application thrust and torque• Different engineered alloys for

aggressive applications

Lineshaft Coupling• Threaded or sleeve available depending

on shaft diameter and horsepower • Locks lineshafts sections together

Hydrodinamically design for high efficiency

Enclosing Tube• Provides lineshaft protection from

pumped liquid and support

Driver• Vertical Solid Shaft (VSS)• Fixed or variable speed drives• Specified to customer needs and

location data

Coupling• Flexible with spacer or rigid (flange

adjustable)• Allows servicing the thrust bearing and

mechanical seal as needed

Independent Axial Thrust Bearing Assembly• Withstands the total hydraulic thrust as

well with the rotor weight• Allows servicing with standard drives

Suction Can• Fabricated Suction Can for optimum

hydraulic conditions • Provides uniform and adequate velocity

flow downstream along the can length

Bearing Retainer / Lineshaft Bearing• Provides shaft support and maintains

alignment• Retainers spaced between column

sections• Polymer or metal bearings available

Suction Bell• Provides efficient flow into first stage

impeller• Basket strainer available to restrict

large solids from entering the pump

Suction/Discharge Head• Fabricated or fully Casted Heavy-Duty

and Low-loss design• Fabricated segmented elbow available

for efficiency improvement• Flanges ratings of ASME Class150

-300 depending on pressure requirements

Driver Stand• Mechanical cartridge seal or stuffing

box arrangements with piping plans• Reliable sealing and simple

maintenance

Mechanical Seal• John Crane®

Type RREP High Duty Cartridge

Discharge Head• Fabricated or fully Casted Heavy-Duty

and Low-loss design• Fabricated segmented elbow available

for efficiency improvement• Flanges ratings of ASME Class150 -300

depending on pressure requirements

Flanged Column Assembly• Flanged ends for ease of assembly• Custom fabricated to fit any size

Impellers• Precisely trimmed and balanced to

reduce vibration and wear• Located with either collet or keyed

construction depending on horsepower • Wear rings for extended operation life

Coupling• Flexible with spacer or rigid (flange

adjustable)• Allows servicing the thrust bearing and

mechanical seal as needed

Independent Axial Thrust Bearing Assembly• Withstands the total hydraulic thrust as

well with the rotor weight• Allows servicing with standard drives

Bowls• Fully investment casted to provide

smooth passageways for low-loss fluid flow

• Wear rings and bearings available in a wide range of materials for extended operation life

Suction Bell• Provides efficient flow into first stage

impeller• Basket strainer available to restrict large

solids from entering the pump

Bearing Retainer / Lineshaft Bearing• Provides shaft support and

maintains alignment• Retainers spaced between

column sections• Polymer or metal bearings available

Lineshaft Coupling• Threaded or sleeve available depending

on shaft diameter and horsepower • Locks lineshafts sections together

Hydrodinamically design for high efficiency

Driver• Vertical Solid Shaft (VSS)• Fixed or variable speed drives• Specified to customer needs and

location data

External Lubrication System• Allows flow of lineshaft bearing lubricant

into enclosing tube




Impellers• Precisely trimmed and balanced to

reduce vibration and wear• Located with either collet or keyed

construction depending on horsepower • Wear rings for extended operation life

Bowls• Fully investment casted to provide


• Wear rings and bearings available in a wide range of materials for extended operation life




• Capacities up to1500 (m3/h) (5000 gpm)

• Head up to 1000 (m) (3280 Feet)• Power through 750 (kW) (1000 hp)• Frequency 50/60 Hz• Temperatures to 150°C (300 °F)• Discharge sizes from 3” to 12”.

DESIGN FEATURES

• Modular design concept for maximum interchangeability

• Both ends bearings and axial thrust balancing

• Packing or mechanical seal.

HORIZONTAL MULTISTAGE PUMP (HR)

FLANGE ORIENTATION

• Different suction and discharge flange orientation.

SERVICES





MATERIALS

• Bronze, Cast Iron, Carbon Steels• Stainless Steels - 316, 317 SS• Duplex - 2205• Super Duplex - 2507• Super Austenitic - 254 SMO, 654 SMO• Nickel-Based Super Alloys - Hastelloy.

NEPTUNO BARGE PUMP SYSTEM™



• Head up to 400 (m) (1312 Feet) • Power through 1500 (kW) (2000 hp) • Frequency 50/60 Hz• Temperatures to 200 (°C) (400 °F)

DESIGN FEATURES

• Low NPSH first stage construction• No priming required• Thrust balanced impellers available• Product lube or enclosed lineshaft• Minimum space requirement• Packing or mechanical seal• Independent axial-thrust bearing assembly.

DIFFERENT BARGE CONFIGURATIONS

• Multiple barge configurations and sizes.

SERVICES



• Oil & Gas Production – Onshore, Offshore and Pipeline.

MATERIALS

• Bronze, Cast Iron, Carbon Steels• Stainless Steels - 316, 317 SS• Duplex - 2205• Super Duplex - 2507• Super Austenitic - 254 SMO, 654 SMO• Nickel-Based Super Alloys - Hastelloy.

0

0 1000 2000 3000 4000 5000 6000

5000450

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300

250

200

150

100

50

0

90

80

70

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30

20

10

0

10000 15000 20000 25000 30000 35000

Q [gpm]

Q [m³/h]

H [

ft]

(1 S

tag

e)

H [

m]

(1 S

tag

e)

Q [m3/h]

Q [gpm]

65 100 200 300 400 600 1000 1500 2000 3000 4000 60004000

3000

2000

15001250

1000

800

600500

400

300

200

150

100

8000

1000

800

600500

700

400

300

200

100

80

60

50

40

3010 20 30 40 60 80 100 200 300 400 600 800 1000 2000

H [

ft]

H [

m]

Suction Casing• Fully casted Heavy-Duty and Low-loss design• Smoothly transitions fluid• Multiple flange orientations• Suction sizes from 3” to 12”

High Strength Tie Rods • High tensile strength steel bolting

for easy maintenance

Diffusers• Fully investment casted to provide smooth

passageways for low-loss fluid flow• Eliminates radial loads for long bearing life• Available in different engineered alloys

Oil-Lubricated Bearing Assembly• Withstands the total hydraulic thrust • Easily replaceable radial bearing

Discharge Casing• Fully casted Heavy-Duty and

Low-loss design• Smoothly transitions fluid• Multiple flange orientations• Discharge sizes from 3” to 12”

Impellers• Fully investment casted to provide smooth passageways for

low-loss fluid flow• Precisely trimmed and balanced to reduce vibration and wear• Located with either collet or keyed construction depending on

horsepower • Wear rings for extended operation life




• Special material selection for standard or abrasive/corrosive service

• Packing or mechanical seal • Independent axial-thrust bearing

assembly• Multiple discharge configurations and

sizes

• Always at proper submergence• Different configurations depending on

operation conditions• Free-Floating Barge Design requires no

civil works• Optional rails and access platform

available

Driver• Vertical Solid Shaft (VSS)• Fixed or variable speed drives• Specified to customer needs and location

data

Base Plate• Serves as base or support for the pump

and attaches it to the barge

Vertical Turbine Pump• Maximum versatility and reliability• Low NPSH first stage construction• No priming required• Minimum space requirement

Barge System• High Density Polyethylene (HDPE) non-

collapsible flotation chambers• Foam filled chambers for long term

applications• Eliminates chances of catastrophic

failure from a chamber leak• Modular design for quick on site setup

and commissioning


Type 5860 Slurry Seal


Type 5860 Slurry Seal



• Head up to 280 (m) (850 Feet)• Power through 1000 hp (750 kW)• Pressures up to 1,180 psi (8,148 kPa)• Frequency 50/60 Hz• Temperatures to 300°F (150°C)• Discharge sizes from 3” to 14”.

DESIGN FEATURES

• Axially split casing for ease of maintenance

• Heavy duty single row bolting• Opposed impeller arrangement

for thrust balancing• BB1 according to API 610 available.

Offshore and Pipeline• Pulp and Paper• Municipal Water & Wastewater• Agriculture - Irrigation.

MATERIALS



PUMP ORIENTATION

• Different pump and motor arrangement and orientation.

SERVICES



• Oil & Gas Production – Onshore,

AXIAL SPLIT CASE DOUBLE SUCTION PUMP (HA-DS)



• Head up to 1200 (m) (3937 Feet) • Power through 2237 (kW) (3000 hp)• Frequency 50/60 Hz• Temperatures to 300°F (150°C).

DESIGN FEATURES

• Axially split casing for ease of maintenance• Heavy duty single row bolting• Opposed impeller arrangement for thrust

balancing• Different suction and discharge• BB3 according to API 610 available.

SERVICES



• Oil & Gas Production – Onshore, Offshore and Pipeline.

MATERIALS



IMPELLER ARRANGEMENT

• Double suction + 2 impellers in parallel

• Double suction + 4 back-to-back impellers.

AXIAL SPLIT CASE MULTISTAGE PUMP (HA)

Q [m³/h]

Q [gpm]

25001500100080050040030020015010080504030201560

70

8090

100

150

200

300

400

500

600

700

800900

1000

1500 4900

4100

320029002600

2300

2000

1700

1500

1300

1100

900

700

500

400

310280250

200

100007000500030001500100070050030015010070

H [

ft]

H [

m]

300

800

500

350

200

100

70

50

40

30

20

200

150

100

80

50

30

20

40 50 80 100 150 200 300

200 400 800 1200 2600 4000 8000 15000 26000 40000 80000

500 1000 2000 3000 5000 8000 15000 30000

15

10

8

5

Q [m³/h]

Q [gpm]

H [

ft]

H [

m]

Horizontal Vertical

Heavy-Duty Casing• Rugged foot-mounted fully casted Heavy-

Duty and Low-loss design• Discharge connections are in the lower half

casing, allowing removal of upper half casing for ease on-site inspection and/or reparation.


application thrust and torque• Designed for minimum deflection

Oil-Lubricated Bearing Assembly• Engineered bearing arrangements to meet

specified operating requirements.• Withstands the total hydraulic thrust • Easily replaceable radial bearing

Renewable Casing and Impeller Wear Rings• Eliminates casing wear• Easy maintenance• Proper running clearances for maximum

efficiency operation.

Double Suction Impeller• Fully investment casted to provide smooth

passageways for low-loss fluid flow• Precisely trimmed and balanced to reduce

vibration and wear• Wear rings for extended operation life

Opposed Impeller Arrangement• Provides permanent axial

hydraulic balance.

Split Stage Center Bushing• Allow dynamic balancing of

assembled rotating element.• Can be removed for

inspection of wear surfaces without disassembling rotor assembly.

Hydraulic Crossover• Minimum friction loss,

maximum efficiency.• Provides permanent

axial hydraulic balance.

Oil-Lubricated Bearing Assembly• Engineered bearing

arrangements to meet specified operating requirements.

• Withstands the total hydraulic thrust

• Easily replaceable radial bearing

Dual Volute Heavy-Duty Casing• Smoothly transitions fluid• Assures radial balance for minimum

shaft deflection.• Discharge connections are in the lower

half casing, allowing removal of upper half casing for ease on-site inspection and/or reparation.

Double Suction First Stage Impeller• Fully investment casted to provide


• Precisely trimmed and balanced to reduce vibration and wear

• Available for low NPSH service requirements.

Single Row Bolting• All nuts located

on top for ease of maintenance.





Type 1900 Cartridge





• Head up to 350 (m) (1000 Feet) • Power through 1000 hp (750 kW)• Frequency 50/60 Hz• Temperatures to 300°F (150°C)• Discharge sizes from 3” o 12”.

DESIGN FEATURES

• High-quality investment cast impellers and volute

• Special material selection for standard or abrasive/corrosive service

MATERIALS



• Mechanical sealing• OH1 & OH2 according to API 610 available.

SERVICES


• Mining Processes - Solvent Extraction/ Electro-Winning (SX/EW), Dewatering, Tailings & Post Processed Solutions



END SUCTION PUMP (HV)

Casing • Investment cast volute for maximum

hydraulic performance and integral casing feet prevent pipe load misalignment

• Special volute design reduces radial loads

• Back pull-out design• Foot-mounted with large casing and

bearing frame feet for improved driver alignement and absorption of system vibration

Impeller • Fully open or closed impeller

depending on application. • Reduce life cycle costs and

downtime costs• Renewable wear rings

Heavy-Duty Thrust Bearings • For maximum bearing fatigue life

Optimized Oil Sump Design • For best heat transfer for

reduced oil temperature• Prevent premature bearing

failure caused by lubricant contamination or loss

Heavy-Duty Shaft • Rigid shaft designed for

minimum deflection• Dry shaft by sealing from

pumpage

Q [gpm]

2 4 6 10 25 40 60 100 200 400 600 1000 2000 4000

200

400

100

60

40

20

10

6

4

20

40

60

100

200

400

600

1000

10 20 40 60 100 200 400 600 1000 2000 4000 6000 10000 20000

Q [m³/h]

H [

ft]

H [

m]



ORIGINAL SPARE PARTS

High-integrity and correctly fitted original or upgrades spare parts with worldwide guaranteed supply for all our models.

• Restores high operational efficiency• Optimizes energy consumption• Assures compatibility• Minimizes unexpected failures• Fast & reliability

Capabilities

• Shafts• Diffusers• Impellers• Bowls / Volutes• Discharge heads

Typical Process:

• Overall condition• Detailed examination of all critical parts• Estimate of time and cost of work needed• Re-machining• Hydrostatic tests• ISO 1940 dynamic balancing• ISO 9906 performance tests

REPAIR & OVERHAUL

Our ISO 9001:2008 Certified Pump Repair Center provides rapid turnaround, high-quality repair services.

SPARES & SERVICES

For more information about our award winning energy efficient pumpling solutions, energy saving services and CO2 emission reduction, please visit us at:

Technical Innovation of the Yearw w w . n e p t u n o e n e r g y . c o m

WORLD’S LARGEST ENGINEERING & MINING COMPANIES

Water Booster Pumping Station Horizontal Multistage Pumps HR 150™-6E

Reclaim Water Pumping System Vertical Turbine Pumps VTP 2200M™-4E

Reclaim Water Pumping System Vertical Turbine Pumps VTP 3400™-2E

Water Distribution PumpsAxial Split Case Pumps HA 475™-5E

Reclaim Water Pumping System Axial Split Case Pumps HA-DS 4500™

In-Line Water Booster Pumping System Vertical Can Type Pumps VC 2200™-2E

Source: Hydraulic Institute, Europump & Office of Industrial Technologies Energy Efficiency and Renewawble Energy, U.S. Department of Energy.

Energy Efficienct Pumping Solutions

90% of a pump’s Life Cycle Cost (LCC) represents energy consumption and maintenance, relegating to the background initial purchase cost to a second plane.

Implementing the award winning recommendations of Neptuno Energy™ you can achieve reductions in energy consumption of up to 30% and the following benefits:

• Reduce maintenance cost• Increase productivity• Reduce production cost• Improve utilization of installed

capacity• Improve reliability• Improve process safety.

Energy cost: 0.1 (US$/kW)Power: 800 (kW)

Hours per year: 8750 (h)Annual Savings: US$ 7.500

Annual Savings by 1% Improvement in Efficiency

Power (kW)

200 400 600 800 12001000

2000

4000

6000

8000

10000

14000

12000

1400 1600

Energy cost: 0.43 (kg CO2/kW)Power: 800 (kW)

Hours per year: 8750 (h)Annual Savings: 30.000 kg CO2

Annual CO2 savings by 1% Improvement in Efficiency

Power (kW)

200 400 600 800 12001000

10000

20000

30000

40000

50000

1400 1600

Ann

ual C

O2

Em

issi

on R

educ

tion

- kg

ENERGY EFFICIENT PUMPING SOLUTIONS

By using proven techniques for assessment of his pumping system, Neptuno Energy™ offers a complete solution for energy savings. Efficiency

improvements as minimum as 1% can lead to significant results in terms of cost savings and reduced CO2 emissions.

90%Operation andMaintenance

Neptuno Pumps®, Innovation that flows.™, VTPSelector™, Neptuno Barge Pump System™ and any and all Neptuno Fluid Technology Ltd. brand, product, service and feature names, logos and slogans are trademarks or registered trademarks or trade-marks of Neptuno Fluid Technology Ltd. All other brand, product, service and feature names or trademarks are the property of their respective owners. This brochure is for general presentation only. All performances and/or applications shown are only for general information and may not be applied for every case. For actual pump performance and information please contact us. This brochure does not provide any warranty or guarantee of any kind. Directions for use and safety will be given separately with any purchase. We are constantly improving the performance of our equipment and therefore reserve the right to make alterations to the information without previous notice. This publication is the property of Neptuno Fluid Technology Ltd. Reproduction of all or any portion of this material is prohibited by law.

Copyright © Neptuno Fluid Technology Ltd. All Rights Reserved.

CORPORATE HEADQUARTERSAvda. Circunvalación 64B - P. O. Box 358 - Iquique, Chile

Tel: (+56) (57) 2424685 - Fax: (+56) (57) 2425504

e-mail: [email protected]

Local Representative

w w w . n e p t u n o p u m p s . c o mw w w . n e p t u n o e n e r g y . c o m

general product catalog - ptbmtk.com · operating parameters • capacities up to 25000 (m3/h)...

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