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GENERAL SERVICE BALL VALVE RANGE
GENERAL SERVICEVALVE RANGE
TYPEAPPROVED
2
POYAM VALVES is one of the world’s leading manufacturers of high specification soft seated ball valves (TOP ENTRY , SPLIT BODY
and END ENTRY DESIGN), recognized as a leader in quality and innovation. Founded in 1964, our company has developed advanced
engineering capabilities and innovation-driven focus to continuously expand our offer of high quality- high technology valves.
Today we produce engineered products up to 56" and up to 2500# in a variety of standard and rare materials such as Titanium,
Hastelloy, Incoloy, Inconel, Super Duplex, ….We can also produce the entire range of weld overlays on any kind of base materials
for abrasive and corrosive aplications.
POYAM Ball valves are installed throughout the world, handling diverse applications.
With our own quality-renowned foundry at AMPO and long experience in this range of valves, Poyam Valves is able to design
and manufacture high technology valves with the best performance and low maintenance cost.
Through our Field Engineering Service (FES) team we provide timely response to customers’ needs worldwide and give technical
support in commissioning & start-up stage, maintenance shut-down supervision, troubleshooting and repair service, equipment
selection, maintenance and operation training....
Oil & Gas Production/Drilling
Petrochemical
Pipeline (Natural Gas)
Pipeline (Oil/Liquid)
Power Generation
PTA
Abrasive & Corrosive Serv.
Refinery
Elevated Temperatures
Geothermal Processes
Hydrofluoric Acid Processing
Offshore-Platform
Marine
Mining
Chemicals
Pharmaceuticals
GENERAL SERVICE BALL VALVES TOP ENTRY, SPLIT BODY & END ENTRY DESIGN
3
CLASS 600 DIMENSIONS IN MILLIMETERS
ND.
L (BW)
L (RF)
D
H
M
Weight (Kg) (BW)
Weight (Kg) (RF)
1/2”
165,1
165,1
15
103
130
10
12
3/4”
190,5
190,5
19
118
200
13
16
1”
215,9
215,9
25
147
250
20
24
11/2”
241,3
241,3
38
169
350
31
36
2”
320
355,6
50
190
457
40
48
3”
418,8
431,8
76
239
457
84
96
4”
504
558,8
102
257
610
150
161
6”
632
604
152
360
762
311
345
8”
784
784
204
471
610
531
610
10”
916
916
254
547
914
895
1005
12”
1112
1112
305
571
762
1601
1810
CLASS 300 DIMENSIONS IN MILLIMETERS
ND.
L (BW)
L (RF)
D
H
M
Weight (Kg) (BW)
Weight (Kg) (RF)
1/2”
139,7
139,7
15
103
130
5
6
3/4”
152,4
152,4
19
118
200
6
7
1”
177,8
177,8
25
147
250
12
14
11/2”
228,6
228,6
38
169
350
17
21
2”
282,6
282,6
50
177
457
34
39
3”
355,8
355,8
76
201
457
53
62
4”
403,2
403,2
102
240
457
97
105
6”
560,4
560,4
150
331
762
225
241
8”
653,9
653,9
203
431
762
412
431
10”
762
762
254
519
762
665
680
12”
914,4
914,4
305
591
914
1172
1205
CLASS 150 DIMENSIONS IN MILLIMETERS
1/2”
139,7
108
15
103
130
4
5
ND.
L (BW)
L (RF)
D
H
M
Weight (Kg) (BW)
Weight (Kg) (RF)
3/4”
152,4
127
19
118
200
5
6
1”
165,1
160
25
147
250
10
12
11/2”
190,5
215,9
38
169
350
15
17
2”
215,9
215,9
50
190
700
24
28
3”
282,6
282,6
76
279
457
47
52
4”
393,7
393,7
102
340
457
84
90
6”
457,2
457,2
150
365
610
164
172
8”
623,9
623,9
203
395
762
289
301
10”
754
754
254
480
914
514
520
12”
876,3
876,3
305
510
762
888
910
14”
965
965
337
570
762
1261
1305
16”
1130
1130
388
611
762
1552
1601
18”
1220
-
438
668
762
1921
1985
20”
1321
-
489
714
762
2370
2441
24”
1499
-
591
911
914
2725
2807
28”
1671
-
686
989
914
3301
3396
30”
1796
-
737
1060
914
4095
4110
36”
2242
-
876
1121
914
5290
5470
GENERAL SERVICE BALL VALVESTOP ENTRY
Construction: - Bolted bonnet.- Floating and trunnion-mounted ball.- Full and reduced bore.- Flanged, butt weld ends, and both.- Manual and motor-operated.- Fire safe.- Soft seats.
Standards:Classes:Sizes:Temperature:
API, BS, MSS, ANSI, ASME, ASTM150 lbs up to 2500 Lbs1/2” up to 48”Up to 315°C
4
H
ØM
ØD
L
CLASS 900 DIMENSIONS IN MILLIMETERS
ND.
L (BW)
L (RF)
D
H
M
Weight (Kg) (BW)
Weight (Kg) (RF)
1/2”
215,9
215,9
13
108
200
14
18
3/4”
228,6
228,6
17
123
250
24
28
1”
254
254
22
152
350
28
35
11/2”
304,8
304,8
35
174
500
34
46
2”
368,3
-
50
207
457
40
64
3”
424,2
-
76
245
610
105
125
4”
510,4
-
102
271
762
206
231
6”
642,8
-
152
370
914
380
417
8”
849,8
-
204
489
914
625
715
10”
990
-
254
560
762
1107
1217
16”
1130,3
-
375
610
914
3302
3407
12”
1168,4
-
305
582
914
2015
2125
CLASS 800 DIMENSIONS IN MILLIMETERS
ND.
L (BW)
L (RF)
D
H
M
Weight (Kg) (BW)
Weight (Kg) (RF)
1/2”
139,7
108
15
103
130
4
5
3/4”
152,4
127
19
118
200
5
6
1”
165,1
160
25
147
250
10
12
11/2”
190,5
215,9
38
169
350
15
17
CLASS 1500 DIMENSIONS IN MILLIMETERS
ND.
L (BW)
L (RF)
D
H
M
Weight (Kg) (BW)
Weight (Kg) (RF)
1/2”
215,9
215,9
13
108
200
14
18
3/4”
228,6
228,6
17
123
250
24
28
1”
254
254
22
152
350
28
35
11/2”
304,8
304,8
35
174
500
34
46
2”
368,3
-
50
457
40
64
GENERAL SERVICE BALL VALVESSPLIT BODY
Construction: - Bolted bonnet.- Floating and trunnion-mounted ball.- Full and reduced bore.- Flanged ends.- Manual and motor-operated.- Fire safe.- Soft seats.
Standards:Classes:Sizes:Temperature:
API, BS, MSS, ANSI, ASME, ASTM150 lbs up to 2500 Lbs1/2” up to 48”Up to 315°C
CLASS 150 DIMENSIONS IN MILLIMETERS
1/2”
108
13
70
120
2
ND.
L (RF)
D
H
M
Weight (Kg) (RF)
3/4”
117
19
90
200
4,5
1”
127
25
97
230
6
11/2”
165,1
38
125
300
8
2”
177,8
50
120
300
20
3”
203,2
76
184
600
27
4”
228,6
102
203
750
30
6”
393,7
152
223
457
133
8”
457,2
200
296
457
150
10”
533,4
254
350
457
312
12”
609,6
305
419
610
540
14”
685,8
337
443
762
787
16”
762
388
477
762
920
18”
863,6
438
502
762
1133
20”
914,4
489
601
914
1771
24”
1066,8
591
715
914
2380
26”
1143
635
914
2691
28”
1244,6
689
914
2914
30”
1295,4
737
762
3250
5
H
ØM
ØD
L
H’
ND.
L (RF)
D
H
M
Weight (Kg) (RF)
CLASS 600 DIMENSIONS IN MILLIMETERS
1/2”
165,1
11
68
135
8
3/4”
190,5
20
105
250
10
1”
215,9
25
110
250
20
11/2”
241,3
38
115
400
26
2”
292,1
51
167
600
31
3”
355,6
76
199
400
61
4”
431,8
102
238
457
76
6”
558,8
152
298
457
240
8”
660,4
204
401
610
340
10”
787,4
254
363
762
732
12”
838,2
305
449
610
940
14”
889
337
493
610
1205
16”
990,6
388
485
762
1371
18”
1092,2
438
511
762
1592
20”
1193,8
489
562
914
1922
24”
1397
591
607
914
2508
CLASS 300 DIMENSIONS IN MILLIMETERS
1/2”
139,7
11
68
135
4
ND.
L (RF)
D
H
M
Weight (Kg) (RF)
3/4”
152,4
20
92
200
7
1”
165,1
25
96
230
14
11/2”
190,5
38
128
450
16
2”
215,9
50
135
600
23
3”
282,6
76
166
750
50
4”
308,8
102
238
457
69
6”
403,2
152
223
457
187
8”
501,7
200
269
457
280
10”
568,3
254
371
610
447
12”
647,6
305
415
762
607
14”
762
335
446
762
845
16”
838,2
388
477
762
1125
18”
914,4
438
524
762
1391
20”
990,6
489
571
914
1997
24”
1143
591
715
914
2510
32”
1524
781
925
914
2801
ND.
L (RF)
D
H
M
Weight (Kg) (RF)
CLASS 900 DIMENSIONS IN MILLIMETERS
1/2”
215,9
11
104
250
13
3/4”
228,6
20
106
400
14
1”
266,7
25
123
500
29
11/2”
304,8
38
130
750
60
2”
368,3
51
187
457
71
3”
381
76
194
457
119
4”
549,3
102
239
610
194
6”
609,6
152
301
610
358
8”
736,6
204
376
610
748
10”
838,2
254
409
610
898
12”
965,2
305
422
762
1355
14”
1028,7
324
487
762
1844
16”
1130,3
375
521
914
2350
18”
1219,2
425
551
762
2894
ND.
L (RF)
D
H
M
Weight (Kg) (RF)
CLASS 1500 DIMENSIONS IN MILLIMETERS
1/2”
215,9
11
104
250
13
3/4”
228,6
20
106
400
14
1”
266,7
25
123
500
29
11/2”
304,8
38
130
750
60
2”
368,3
51
187
457
71
3”
469,9
76
228
610
182
4”
546,1
102
290
610
290
6”
704,8
146
347
762
580
8”
831,8
194
370
762
980
10”
990,6
241
500
914
1968
ND.
L (RF)
D
H
M
Weight (Kg) (RF)
CLASS 2500 DIMENSIONS IN MILIMETERS
2”
450,9
45
197
457
116
3”
575,85
64
284
610
277
4”
673,1
89
333
762
420
6”
914,4
133
353
762
912
10”
1270
225
515
914
3025
6
CLASS 300 DIMENSIONS IN MILLIMETERS
ND.
L (RF)
A
D
H
M
Weight (Kg) (RF)
1/2”
139,7
15
11
73
125
3
3/4”
152,4
20
14
67
130
6
1”
165,1
25
18
105
130
8
11/2”
190,5
40
31
101
250
15
2”
215,9
52
38
123
300
27
3”
282,6
76
58
140
450
42
4”
304,8
102
76
173
600
61
6”
403,2
154
111
243
457
121
CLASS 600 DIMENSIONS IN MILLIMETERS
ND.
L (RF)
A
D
H
M
Weight (Kg) (RF)
1/2”
165,1
15
11
66
130
5
3/4”
190,5
20
14
71
250
9
1”
215,9
25
18
90
250
14
11/2”
241,3
40
31
97
400
21
2”
292,1
52
38
117
450
36
3”
355,6
76
58
105
457
59
CLASS 150 DIMENSIONS IN MILLIMETERS
ND.
L (RF)
A
D
H
M
Weight (Kg) (RF)
1/2”
108
15
11
73
125
2
3/4”
117,3
20
14
67
130
2,5
1”
127
25
18
105
130
4
11/2”
165,1
40
31
101
250
8
2”
177,8
52
38
123
300
9
3”
203,2
76
58
140
450
18
4”
228,6
102
76
173
600
42
12”
355,6
305
220
422
610
220
6”
266,7
154
111
243
457
70
8”
292,1
203
144
290
457
105
10”
330,2
254
187
367
457
158
GENERAL SERVICE BALL VALVESEND ENTRY
Construction: - Bolted bonnet.- Floating and trunnion-mounted ball.- Full and reduced bore.- Flanged ends.- Manual and motor-operated.- Fire safe.- Soft seats.
Standards:Classes:Sizes:Temperature:
API, BS, MSS, ANSI, ASME, ASTM150 lbs up to 2500 Lbs1/2” up to 48”Up to 315°C
7
H
M
ØD
L
ØA
Our own foundry AMPO is fully in line with POYAM manufacturing processes, providing us with
the best quality castings and service.
Cast materials are produced under strict quality controls at the AMPO foundry. Ongoing control
is the key to our quality and success, starting with castings from one of the world’s leading
valve foundries, AMPO, through to a finished and tested product to any specification, all within
our own facilities.
“OUR FOUNDRY WORKSTOGETHER
WITH OUR R+D+I TEAM TO CREATENEW DEVELOPMENTS ANDDESIGNS, A KEY FACTOR IN
ENABLING POYAM TO CONTROLTHE WHOLE PROCESS, FROM START
TO FINISH.”
OUR FOUNDRY, AMPO
8
“THROUGH CONTINOUS TRAINING OF PERSONNEL AND CLOSECOLLABORATION WITH LEADING TECHNOLOGICAL CENTRESOUR PRODUCTION PROCESSES ARE AT THE FOREFRONT OF
TECHNOLOGICAL RESEARCH DEVELOPMENTS”
CARBON STEEL FOR GENERAL USE WCB, WCC, 1.0619...
CARBON STEEL FOR LOW TEMPERATURE LCB, LCC...
ALLOY STEEL WC1, WC6, WC9, C5, C12...
ALLOY STEEL FOR LOW TEMPERATURE LC1, LC2, LC3,...
MARTENSITIC STEEL AND FERRITIC MARTENSITE FOR GENERAL SERVICE AND LOW TEMPERATURE
CA15, CA6NM, 1.4008...
AUSTENITIC STAINLESS STEEL FOR GENERAL USE, LOW TEMPERATURE
CF8, CF8M, CF8C, CF3,CF3C, CF3M, 1.4308, 1.4408, 1.4552...
SUPERAUSTENITIC ALLOYS CN7M, CK3MCuN, 254 SMO, 654 SMO...
DUPLEX ALLOYS S31803, S32760, A890Gr4A, A890Gr5A, A890Gr6A, CD4MCu...
NICKEL BASE ALLOYS INCOLOY 825, MONEL 400, INCONEL 625, CW-6MC, CW-12MW...
CAST MATERIALS
9
RESEARCH,DEVELOPMENT ANDINNOVATION (R+D+I)
Our extensive expertise in valve design, together with integrated CAD/CAM
(Solid Works) systems fully exploit the opportunities for innovative and
competitive engineering solutions whilst ensuring compliance with all relevant
standards.
POYAM VALVES is committed to developing and marketing new products
based on customer needs.
POYAM VALVES has been particularly outstanding in developing new designs
of larger valves for high pressure and temperature service, Cryogenic valves,
Corrosion resistant valves, Aluminium refining valves and specially-engineered
products for specific services, i.e. specialising in high specification project work.
”POYAM VALVES R+D+I TEAMHAVE THE SKILL, EXPERIENCEAND MOST MODERN COMPUTER TOOLSAND EQUIPMENTTO ASSIST OUR CUSTOMERSTO WHATEVER EXTENT IS NEEDED”.
-
-
-
-
-
Our aim is engineering efficiency, our engineers are ready to help customers
meet the most demanding design challenges and applications.
Latest CAD/CAM –3D design system.
Seismic Calculations, Flow Simulations, Mechanical Analyses and Thermal
Simulations by FEA (Finite Element Analysis), for optimizing our valve
design performance.
New materials and technology research.
We work together with the most important European R+D+I Centers and
Engineering Colleges.
10
SEATING
- The resilient seat is retained within the seat ring, maintaining long term
reliability.
- At low operating pressure the springs load the seat ring.
- At higher line pressure the upstream seat is pressure energised against the ball.
SEALANT INJECTION
In case of damage of face seat an emergency seal can be provided using
a sealant injection facility.
STEM SEALING
“O” rings provide a perfect sealing in normal operating conditions. As an
additional gland security a sealant injection system is provided.
CAVITY RELIEF
If pressure increases in body cavity due to fluid expansion, automatic relief
of excess pressure to the downstream side is provided.
BLOCK AND BLEED
Seating design is ideal for double block and bleed service.
DESIGN
POYAM ball valves conform with requierements of API 6D, BS5351 and are
fire safe certified to BS6755 and API 607. Pressure - temperature ratings
and flanges conform to ANSI B16.5.
DESIGN FEATURES
SEATING
SEAT RING AFTER FIRE
FIRE SAFE
STEM SEALING
SEALANT INJECTION
CHECK VALVE
GREASE FITTING
11
Electric Actuators - Pneumatic Actuators - Hydraulic Actuators - Manual Gear Boxes -
Side-mounted hand wheels - Positioners for control service - Interlocks - Limit Switches
12
“INTERNAL WELD OVERLAY OPTIONSFOR ABRASIVE AND/OR CORROSION
APPLICATIONS ARE AVAILABLE.”
13
INTERNAL WELDOVERLAY TECHNOLOGIES
Poyam Valves solid commitment to high performance and top quality products provide
the best welding technology and solutions for any kind of welding needs:
1- Our advanced technologies and high productivity allows Poyam Valves to produce
the entire range of weld overlays on any kind of base materials in the shortest turn
around times using rare materials.
2- High quality deposits of Stellite 6 and other hardfacing alloys are assured by the use
of the following state of the art technology: controlled preheating, automatic Plasma Arc
hardfacing equipment and a controlled cooling process.
“COST SAVING ALTERNATIVESFOR SOLID RARE MATERIALREQUIREMENTS.”
“POYAM VALVES ARE WELL KNOWN WORLDWIDE WITH AREPUTATION FOR RELIABILITY AND HIGH QUALITY.”
14
BEST VALVE QUALITY
The operativity and processes are implemented and governed by our quality assurance system, certified to ISO 9001 & API Spec Q1 & 6D, and subjected to continuous review and
audit by internal quality audits, third-party inspection agencies, and main engineering companies worldwide, demonstrating POYAM compliance with customer requirements and
international standards.
Internal Quality Control Personnel are highly-qualified to carry out Non-Destructive Examinations, such as X-ray, Dye Penetrant, Magnetic Particles and PAMI (positive alloy material
identification).
POYAM VALVES has efficient means to meet targets defined in the Strategic Plan. Our company and its product meet all legislative requirements, as well as international codes and
standards. Every step from purchase order receipt through procurement, NDE, machining, assembling, testing, painting and packaging is in accordance with regulations stipulated in
QA Manuals.
Certificate Nr. 04LA0033
Certifications:ISO 9001, Lloyds Register; (since 1993)
API Spec Q1 & 6D (since 1993)CE Marking (since 2001)
Qualifications – Type Approvals:Lloyds Register
NKK( Nippon Kaiji Kyokai)Bureau Veritas
KGSCDNVABS
GHOST-RFIRE SAFE in compliance with API 607
“OUR GOAL IS TO PLEASE THE CUSTOMER BY OFFERING PRODUCTS AND SERVICESTHAT NOT ONLY MEET CUSTOMER REQUIREMENTS BUT ALSO EXCEED THEIREXPECTATIONS THROUGH HIGHLY-TRAINED, EXPERIENCED PERSONNEL AND
CONTINUOUS IMPROVEMENT OF OUR INTERNAL PROCESSES”.
Certificate No. 04-LD407513-PDATYPE APPROVALCertificate Nr. 02/00026
TYPEAPPROVED
TYPE APPROVALNotified Body Nr. 0094Certificate Nr. 003
American Petroleum InstituteCertificate Nr. 6D-0178
15
POYAM
PAMPLONA
SAN SEBASTIANBILBAO
BIARRITZ
VITORIA
A-68N-1
A-8
N-1
A-15
BAY OF BISCAY
A-15
BEASAINIDIAZABAL
N-1
BOURDEAUX
MADRID
BARCELONA
TOULOUSE
LISBOA
BILBAO
St JEAN DE LUZ
FACTORY & HEAD OFFICE
POYAM VALVES is located in Idiazabal, a town in the north of Spain, in an area with a deeply-rooted industrial tradition called THE BASQUECOUNTRY. Idiazabal is just 1 hour’s drive away from BILBAO (International Airport) and at the following distances from other important places:
14
Daily flights from:Paris
Daily flights from:ParisLondonFrankfurtMilan
90 km east of Bilbao, 45 km south of San Sebastian, 70 km south of the French border.
HEAD OFFICEPOYAM HEAD OFFICE
15
16
“THROUGH OUR FIELD ENGINNERING SERVICE (FES) TEAMWE PROVIDE TIMELY RESPONSE TO CUSTOMER NEEDS
WORLDWIDE: TECHNOLOGICAL SUPPORT INCOMMISSIONING & START UP STAGE, TROUBLESHOOTINGAND REPAIR SERVICE, EQUIPMENT SELECTION, MAINTENANCE
AND OPERATION TRAINING...”
“IN TUNE WITH CUSTOMERS,
BECAUSE CUSTOMER SATISFACTION
IS POYAM SATISFACTION”.
19
