genex turbine technologies llc 135 sheldon road manchester, connecticut 06042 / usa p: +1 (860)...
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Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
SIEMENS/WESTINGHOUSE W251B9-B12 MACHINE CAPABILITIES
The Next Generation of Gas Turbine Parts & Services
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
W251B9-B12 Repair Capability Compressor Components
Combustion Components
Turbine Components
W251B9-B12 Parts Manufacture Compressor Components
Combustion Components
Turbine Components
Consumable Parts
W251B9-B12 Experience Matrix
W251B9-B12 Customer References
PRESENTATION OVERVIEW
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
COMPONENT REPAIR CAPABILITYW251B9-B12 Machines
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Incoming assessment Disassembly, where applicable Coating removal, where applicable Detailed visual inspection / NDE / dimensional (fixture) inspection Metallurgical assessment Minor / medium / major repair levels Weld / braze / blending repairs Dimensional restoration Coatings QA/QC verification Final reports
Standard Repair Process
COMPONENT REPAIR CAPABILITY
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Compressor Components Vane manufacture Vane replacement Tenon repairs Axial and radial distortion correction Heat-treatments Replacement seals & final machining of seal diameters Compressor coatings
COMPONENT REPAIR CAPABILITY
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Combustion Baskets Genex precision dimensional fixtures Dome replacement Dome cooling design enhancement Body ring replacement Stiffener replacement Scoop, ignitor and u/v tube replacement Hula seal replacement Engineering design upgrades Coating upgrades
COMPONENT REPAIR CAPABILITY
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Transition Pieces Genex precision dimensional fixtures
Individual inspection fixture Press fixture / dimensional corrections Full 360⁰ assembly simulator
Critical fit dimension restoration Seal channel repairs and replacements Cooling scheme upgrades Coating upgrades Complete rebuilds / re-panel downstream
of inlet ring
COMPONENT REPAIR CAPABILITY
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Row 1/2/3 Turbine Blades Life assessment Proprietary alloy rejuvenation Proven platform crack repair program Weld / braze / blending repairs Blade tip height restoration Thermal spray coatings Aluminum diffusion coatings Coating upgrades Moment weigh & sequencing
COMPONENT REPAIR CAPABILITY
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Row 1 Turbine Vane Segments Genex precision dimensional fixtures Dimensional (lean) correction Vane coupon replacement Proprietary liquid phase diffusion
bonding process / correct wall thickness Replacement sheet metal assy hardware
COMPONENT REPAIR CAPABILITY
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Row 2 & 3 Turbine Vane Segments
COMPONENT REPAIR CAPABILITY
Genex precision dimensional fixtures Dimensional (lean) correction Proprietary liquid phase diffusion
bonding process / correct wall thickness Replacement sheet metal and vane seals
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Row 1 & 2/3 Turbine Blade Rings Full dimensional analysis Crack repairs Correct out-of-round condition Correct horizontal joint contact
Fixture & heat-treatments Replacement assembly hardware
COMPONENT REPAIR CAPABILITY
Proven Significant Efficiency Improvement From Dimensional Restoration!!!
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Row 2/3 Interstage Seal Housings Restore ID bore to like new condition
prior to new seal assembly Dimensional restoration to rings Manufacture and replace seal strips
Repair / replace baffle plates Repair / replace assembly hardware Brush & rope seal upgrades
COMPONENT REPAIR CAPABILITY
Proven Significant Efficiency Improvement From Brush & Rope Seals!!!
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
PARTS MANUFACTURING CAPABILITYW251B9-B12 Machines
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Inlet guide vanes Inlet guide vane rollers Inlet guide vane bushings Comp blade installation hardware Comp casing studs / nuts / washers
COMPRESSOR PARTS MANUFACTURE
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Reverse engineering of both old and new style basket completed
Manufacturing drawings completed defining all assembly components
Multiple sets in service!!
Combustor Baskets
COMBUSTION PARTS MANUFACTURE
Reverse engineering complete Currently rebuilding transitions with new
material downstream of inlet ring as well as manufacture of new transitions
Transition Pieces
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Balance access tubes Cross flame tubes Cross flame sleeves Marmon clamps Honeycomb seals Transition seals Support brackets Locknuts / nuts / washers Seals Gaskets Screws / bolts / studs
COMBUSTION PARTS MANUFACTURE
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Interstage seal plates Interstage seal cams, pins, lock plates Blade ring keys Blade ring assembly hardware Interstage seal assembly hardware Blade lock plates and lock pins Helicoils and springs Torque pins Locknuts / nuts / washers Seals Gaskets Screws / bolts / dowels / studs
TURBINE PARTS MANUFACTURE
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Alignment Hardware Balance Access Tubes Balance Weights Blade Installation Hardware Bolts Cross Fire Tubes, Collars, Retainers Deflectors, Oil & Air Seals Dowels Gaskets
Screws Seals & Rings Shims Studs Thermocouples and Wire Transition Seals Vane, Nozzle Assy Hardware Washers
Product Line Card
CONSUMABLE PARTS MANUFACTURE
Honeycomb Seals Keys Lock Plates Lugs Nuts Packing Rings Pins Plugs Retainers
All items are cross-referenced to Genex part numbersSignificant savings as compared to the OEM
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
W251B9-B12 EXPERIENCE MATRIXComponent
Inlet Guide VaneCompressor BladeCompressor DiaphragmDiaphragm Seal BoxFuel NozzleCombustor BasketTransition PieceTransition Floating Seal, InnerTransition Floating Seal, OuterTurbine Row 1 VaneTurbine Row 2 VaneTurbine Row 3 VaneTurbine Row 1 BladeTurbine Row 2 BladeTurbine Row 3 BladeTurbine Row 1 Ring SegmentTurbine Row 2 Ring SegmentTurbine Row 3 Ring SegmentBlade Ring Assy, Row 1Blade Ring Assy, Row 2/3Intestage Seal Assy, Row 2Interstage Seal Assy, Row 3
M* - Manufactured all components of main assy
E, C, M*, RE, C, M*, R
C, RC, RC, RC, RC, RC, R
E, C, M, RC, RC, RC, RC, RC, R
E, C, M*, R
E, C, M, RE, C, RE, C, R
E, RR
E, C, M, RE, C, M, RE, C, M, R
C, RC, RC, RC, RC, R
E, C, M*, R
C, RC, RC, RC, RC, RC, R
E, RR
E, C, M, RE, C, M, RE, C, M, RE, C, M, R
E - Reverse Engineering C - Coating M - Manufactured R - Refurbished
W251B9/10 W251B11/12
E, C, RE, C, RE, C, R
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Capex S.A.ArgentinaContact: Federico KitzbergerW251B11
Newark Bay CogenerationUnited StatesContact: Yefim KashlerW251B12
Westmont PowerBangladeshContact: Joseph LeeW251B11
Mojave CogenerationUnited States Contact: Allen HessW251B10
Verso PaperUnited StatesContact: Mark BickfordW251B12
BaliIndonesiaContact: Mr. JupriantoW251B11
Spectrum Power GenerationIndiaContact: S. VairamaniW251B11
Fauji Kabirwala Power Company PakistanContact: M. Saleem MemonW251B11
Blue Crest CapitalAngola, AfricaContact: Mr. Lito RafloresW251B11
CUSTOMER REFERENCES
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies LLC135 Sheldon RoadManchester, Connecticut 06042 / USAP: +1 (860) 288-2401 / F: +1 (860) [email protected]
Genex Turbine Technologies can provide attractive parts options, repair options and technical support for
your fleet of W251B9-B12 machines.
We Look Forward To Working With You In The Future!!