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Get used to Jungheinrich quality with JUNGSTARS. The role model for used forklift trucks.

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Page 1: Get used to Jungheinrich quality with JUNGSTARS. - The Forklift … · 2018-05-25 · Get used to Jungheinrich quality with JUNGSTARS. The role model for used forklift trucks. Selecting

Get used to Jungheinrich quality with JUNGSTARS. The role model for used forklift trucks.

Page 2: Get used to Jungheinrich quality with JUNGSTARS. - The Forklift … · 2018-05-25 · Get used to Jungheinrich quality with JUNGSTARS. The role model for used forklift trucks. Selecting

Selecting the most suitable truck for re-manufacture...

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First Life. All new build Jungheinrich trucks have amongst others,

the following attributes:-

• Efficiency

• Economy

• High performance

• Innovative & modern technology

• An ergonomic operator work place

• Class leading reliability and safety

• Low total cost of ownership

• Robust and durable

These attributes don’t change when Jungheinrich rental equipment is re-manufactured as JUNGSTARS.

Life in a Jungheinrich Rental Fleet.

• All equipment is regularly repaired and maintained.

• Rental contracts are professionally managed throughout

their lifespan

• We only use genuine original equipment parts, which ensures

trucks continue to perform to their design specifications and no

excessive wear is caused by substandard parts.

• All our engineers are highly trained and only they work on our

rental equipment.

Selecting the most suitable truck for re-manufacture...

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Inspection and Selection for re-manufacture

• Only fully maintained former fleet equipment is chosen

• Only the best quality trucks are chosen for our JUNGSTARS programme

• Each truck undergoes an intensive 240 point inspection prior to selection

• Trucks with structural or severe damage will be rejected

• Equipment is selected from clean low usage applications

• The best flexible specifications are selected, many with installed options

as standard

The JUNGSTARS Selection Process - the selection of the fittest!

Protecting the Environment, our Green Credentials

JUNGSTARS has significant benefit to the environment

• Low Carbon Footprint

• Re-use, rather than discarding and manufacture of new product

reduces CO2 emissions by a staggering 80%

• Trucks which are rejected in the process are re-cycled in an

environmentally safe way, ensuring metals and other re-usable

materials re-enter manufacturing processes

Jungheinrich - the greenest truck on the market.

...through careful and thorough inspection.

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...through careful and thorough inspection.

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The ChassisAll components are removed from the chassis to allow for the bare white metal paint process and for individual sub-assemblies to enter their own flow line refurbishment processes. Operator’s controls and control linkages are refurbished to original tolerances and new pedal rubbers are installed. All covers in the operator’s area are refurbished.

Operator CabinsOverhead guards are checked for damage and prepared for paint, for safety reasons these items are replaced if anything other than cosmetic repairs are necessary. The operator’s seat is recovered in line with the original specification. On counterbalanced trucks the operator’s compartment is reassembled together with any weather protection on a separate flow line and meets up with the chassis in final assembly.

Any glass components are cleaned and are checked for damage will be replaced where necessary. New wiper blades are fitted. Wiper motors are checked and tested. Cabin doors are repainted, glass refitted after cleaning and locks are refurbished. The doors will be re-hung to original manufacturing tolerances. PVC doors will be replaced where necessary.

MastsIn a process unique to Jungheinrich JUNGSTARS all masts, once removed from the chassis are stripped section by section to fully expose mast channels and allow cleaning and comprehensive repainting.

The mast frames are comprehensively examined to ensure there are no cracks present. The mast Cylinders examined and repaired or replaced where necessary and then resealed.Check valves are refurbished, checked and cleaned.New chained are fitted and test certificate issued.Mast and mast pivot bearings are replaced.

Fork carriages and integral sideshifts are checked for wear, repaired if necessary and bearings are replaced. Chrome sections are checked, repaired and replaced where necessary and resealed.

The mast is re-assembled to the same tolerances as a new mast.

The Process.

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Flow Line SystemModern Production uses flow lines for speed and efficiency. Jungheinrich JUNGSTAR’s re-manufacturing process is no different. All equipment is disassembled after initial inspection and constituent parts enter flow lines for items such as mast assemblies, Electric motors, hydraulic pumps etc. with re-assembly once all individual components have completed their separate processes.

ReassemblyAll items for each individual truck are tracked and controlled and are re-assembled into the same truck that they originated from using a combination of refurbished parts from the flow lines and new parts ordered during the initial assessment of the equipment.

Dry Ice Blasting

Dry Ice Blasting is a cleaning process that uses solid CO2 pellets (Dry Ice). On impact with the surface being cleaned the pellets convert directly from a solid to a vapour leaving a clean, dry surface with no residue. Dry Ice Blasting can clean all manner of components. We use it for cleaning electric motors, electrical components and batteries, which suffer long term, long lasting damage when cleaned with conventional techniques such as pressure washing with water or chemical cleaning. Conventional cleaning techniques may not show their full effects for many months after their use, but will eventually surface in reduced component service life. Dry Ice blasting cleans without eroding the surface being treated. Dry Ice Blasting replaces chemical or solvent based cleaning and manual scraping. Dry ice blasting cleans heavy build up without damaging sensitive electrical components such as switches, wiring and sensors.

The re-manufacturing process in Germany...

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...the only refurbishing production line in the world.

Battery RegenerationAll batteries will lose capacity over time. This occurs because during the normal charging process there is a slow build-up of very hard lead sulphate crystals. Lead Sulphate Crystals are a poor conductor and hence prevent the charge from building up in the positive plates of the battery. These crystals cannot be removed during the normal charging process and over time reduce the amount of charge the battery can absorb. All the batteries supplied with Jungheinrich JUNGSTARS Electric equipment are supplied having undergone a de-sulphation process. This subjects the battery to a series of high frequency pulses which break up the sulphur crystals by means of inducing a mechanical resonance. The battery also receives a series of charge and discharge cycles with a final equalising charge. Guaranteed 98% recovery in comparison to a brand new battery, giving years of trouble-free usage. Batteries are cleaned using our dry ice process and insulation is checked and repaired where necessary. New labelling is applied. Tanks are repainted. Should any individual cells be defective, then they are replaced.

Battery ChargerBattery Chargers are checked in accordance with VDE 0701 and VDE 0702 standards as well as BGV A3 insulation check. Any necessary minor repairs are carried out. We will match the correct battery charger for the truck, available re-charge time and mains input requirements.

Paint Process

Once equipment has been dis-assembled, all painted components are stripped by means of an enclosed flow line blasting process. This will ensure that the steel is cleaned to bare white metal giving the best surface which is essential for the application of surface treatments. This is achieved by removing rust and previous coatings efficiently and safely. This allows the new paint coating to adhere to the bare white metal surface giving a long lasting high quality paint finish comparable to any Jungheinrich new truck.

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Delivering trucks that are, quite simply, ‘as good as new’...

Lovingly restored by Jungheinrich.

‘We believe that each and every JUNGSTARS truck that leaves our re-manufacturing plant is as good as new. Each and every machine is the highest quality pre-owned equipment available on the market. The length of our warranty shows our faith in products, being the same length as the warranty on

our new products’’.

Jungheinrich JUNGSTARS, as good as new.

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Delivering trucks that are, quite simply, ‘as good as new’...

Internal combustion EnginesEngines are given an operational test prior to the commencement of the trucks refurbishment process. The service history of each engine is assessed and any serviceable items such as timing belts or water pumps and fan belts due for replacement in the next 1000 hours operation are replaced. On LPG engines, the spark plugs will be changed and the gas conversion unit will be serviced. An engine oil and filter change will be carried out. A compression test is carried out to assess whether the engines valves, valve seats and piston rings are within manufacturers tolerances. The turbocharger is checked for correct operation. The exhaust system is checked for correct operation, as well as emissions tested. The cooling system is serviced and refilled with coolant.

Transmission and GearboxesTransmissions & Gearboxes are given an operational test prior to the commencement of the trucks refurbishment process. The service history is assessed and any serviceable items due are changed.

Service Brakes and Parking BrakesDuring a thorough service of the brakes, any defective or worn parts are replaced with new.

Hydraulic SystemsOperation of the hydraulic pump is checked prior to the commencement of the process. Hydraulic oil and filters are replaced during the refurbishment.

Wheels and TyresWarehouse type equipment with load rollers containing bearings are completely replaced and the retaining pins/axle replaced or refurbished as necessary. Equipment with press on band type tyres or separate solid or pneumatic tyres will have new bands or tyres fitted to the existing refurbished wheel.

Electric MotorsOn removal from the chassis the motors enter a flow line system. Motors are cleaned using our dry ice process, bearings are replaced if necessary and the sensors and cable insulators are checked. If the motor has an associated gearbox then the oil in the gearbox and its filters are changed and the motor reassembled.

Final Sign offOn completion of the remanufacturing process each one of our JUNGSTARS undergoes a 240 point operational check with its full rated load to ensure all functions of the truck operate correctly. Brake, steering, electrical and instrumentation systems are all checked to ensure they perform as intended. Brand, instructional, load capacity and safety related decals are all installed and checked before the final sign off is completed. The JUNGSTARS you receive will have the Jungheinrich Five Star Advantage which means your JUNGSTARS will be as good as new

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Getting the right JUNGSTARS into your operation...

A New Life.

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Getting the right JUNGSTARS into your operation...

Let our Jungheinrich JUNGSTARS experts guide you through the buying process.

Our experts will survey your premises, measure doors, racks, operating areas, aisle widths and any restrictions, discuss with you in detail the loads you handle and how you transit them through your business. If necessary they can run simulations about product through put. They will then make comprehensive recommendations about what Jungheinrich equipment, finance and service options best suits your business and match that recommendation to our large holding of ready-to-go stock.

The showroom convenience and experience.

• Come and see Jungheinrich quality for yourself

• Call in and buy

• Hundreds of trucks to choose from at locations across the UK,

with delivery within a few days

• Trucks are checked and ready-to-go

• More equipment in process at our German Plant and access to

stocks of ready-to-go equipment at Jungheinrich showrooms

across Europe through the extensive Jungheinrich Network.

This gives you access to thousands of machines

So many ways to buy

• Outright Purchase

• Lease Purchase - You choose the right amount of

deposit for you

• Contract Hire - From 3 to 6 years, structured payments

and maintenance option packages to suit your budget

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Part Exchange your existing equipmentLet our experts value your existing equipment, any make, any model.If you wish use the value as a deposit against Finance options

Have your own truck re-manufacturedIf you already own a Jungheinrich piece of equipment and it’s less than 10 years old, then why not let us re-manufacture it for you?

Be sure to look after your investment.

• Routine service contracts

• Full maintenance contracts

• Statutory Safety Inspection contracts(LOLER/PUWER)

• Driver training

• Battery Maintenance

Warranty and Five Star AdvantageAll our Jungheinrich JUNGSTARS have a 12 month manufacturer backed warranty. Batteries and chargers all have a 12 month warranty. When you buy one of our Jungheinrich JUNGSTARS you have the reassurance of knowing that all machines will give you the JUNGSTARS Five Star Advantage for Safety, Performance, Premium Condition, Reliability and Sustainability, allowing you to purchase with peace of mind.

Power for LifeAny truck supplied on a rental contract has the option to upgrade the warranty on the battery to match the length of the rental contract. Additional charges will apply for this service.

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...Get used to Jungheinrich quality.

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Jungheinrich UK Ltd.

Head Office:Sherbourne HouseSherbourne DriveTilbrookMilton Keynes MK7 8HXTelephone 01908 363100Fax 01908 363180

[email protected]

Jungheinrich UK Ltd

Bristol DepotOrpen ParkAsh Ridge RoadAlmondsburyBristolBS32 4QDTel: 01454 616898

Cumbernauld Depot45 Tollpark PlaceWardpark EastCumbernauldG68 0LNTel: 01236 738338

Sheffield DepotShepcote Enterprise Park 2Unit 3Europa DriveSheffieldS9 1XTTel: 0114 243 1454

Birmingham DepotUnits 4 & 5 Holly ParkHolly LaneErdingtonBirminghamB24 9PDTel: 0121 206 5514

Warrington DepotGemini Business ParkWarringtonWA5 5TXTel: 01925 625400

Dartford DepotUnit 11 Quadrant Court Thames StreetCharles ParkCrossways BoulevardCrossways Business ParkDartfordKentDA9 9AY Tel: 01322 374960

Issue: 09/16