getting the chemistry right oli is your ideal partner for ...downloads.aqsim.com/why oli.pdfanalyzer...
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think simulation
getting the chemistry right
© OLI Systems, Inc...
Prescriptive insights to maximize operational efficiency,
mitigate risk and drive top and bottom line growth.
OLI is your ideal partner forWater Chemistry Simulation and Modeling
© OLI Systems, Inc.. All Rights Reserved
Proven water chemistry process modeling leadership
Most comprehensive electrolyte chemistry based solutions
• 80 elements of the periodic table; 6,000 species
• Rigorous and accurate models
• Extensive data validation
• Simulation software, consulting services
Sustained innovation research & development
• 30 years of modeling innovation
• 10 Joint industry Research programs
• $150M Investment in the OLI platform
• Properties database for 10,000 applications
Expertise and resources
• 10 Ph.Ds.; NACE Fellow 2016
• Leadership in technical standards
• Applications expertise in 10 industrial markets
• 100 man years of consulting and training
Global recognition
• Presence in 35 countries, 6 continents
• 500 clients; 95% renewal rate
• R&D100 Award for OLI Corrosion Analyzer
• Partner integrations, Channel Partner ecosystem
Think simulation!
Getting the chemistry right
Prescriptive insights for industrial process optimization
© OLI Systems, Inc.. All Rights Reserved
Most comprehensive water chemistry solutions portfolioHighly rigorous and accurate process modeling and simulation solutions
Database
AQ MSE MSE-SRK
ConsultingAdvisory and
turnkey servicesImplementation and
integration servicesSponsored research
programs
Models
Speciation of over 80 elements covering a broad range of industry applications
Software
OLI Studio
Stream
AnalyzerCorrosion
Analyzer
Studio
ScaleChem
OLI
Flowsheet:
ESP
OLI Alliance Engine
OLI
Engine:
Developer
Edition
Aspen
HysysAspen
Plus PRO/IIUniSIM
Design
gPROMSSysCADPetro-SIM
Industries
Oil & Gas Chemicals Metals &
Mining
Power
Generation
Water
Treatment
Lithium
MiningAcademia Research/
Govt.
SupportLive classroom
training
Virtual instructor led
and On-demand
training
Installation and technical
support services
© OLI Systems, Inc.. All Rights Reserved.
OLI solutions optimize process design and operationsMore effective and efficient design, analysis and compliance
• Efficient process design
o More cost effective
• Reduced downtime costs
o Higher reliability
• Higher operating margins
o Better operational efficiency
• Lower experimental costs
o Focus on validation
experiments
• Less equipment & process downtime
o Minimize risk
• Proactive shut downs
o Schedule maintenance windows
• Improved compliance
o Regulatory and environmental
o Audit
• Increase sustainability
o Reduce carbon footprint
Greater
operational
efficiency
Reduced
operational risk
• Higher speed and accuracy
o In process design
• Accurate problem identification
o Rapid identification
o Rapid resolution
• Better research & development
o Higher productivity in R&D teams
• Focus on process design innovation
o Increase ability to optimize
Higher
engineering
productivity
© OLI Systems, Inc.. All Rights Reserved 5
Proven experience delivering successful client outcomesEnhancing operational efficiency, mitigating risk and increasing productivity
“OLI Systems’ modeling capabilities were key to exacting these results. The insights will transform materials selection.”
“OLI Systems software saves you from extensive lab testing. With OLI Systems, the process is much faster and simpler.”
Liu CaoSenior Research EngineerDNV GL
DNV GL
“OLI Studio: Corrosion Analyzer was a game-changing tool that enabled our team to calculate the asset life of new alloys to determine the most viable materials for development.”
“Working with OLI Systems has benefitted us greatly and helped our team to understand the corrosion behavior of alloys under certain conditions. With these rigorous tools, we look forward to gaining deeper insight into corrosion and accelerating materials development”.
Mid-stream Oil and Gas Company
“OLI Studio: Corrosion Analyzer was a vital tool in diagnosing the root cause of metal loss and identifying the best course of treatment. An investment in OLI Systems provides significant rates of return to our staff productivity and confidenceand to our clients by optimizing their operations”.
Eric NelsonLead Technical Advisor
Accelerating operational efficiency with
new materials innovationAccelerating engineering productivity
with modeling and simulation
Mitigating risk with rigorous
thermodynamic models
© OLI Systems, Inc.. All Rights Reserved 6
Proven experience delivering successful client outcomesEnhancing operational efficiency, mitigating risk and increasing productivity
“OLI MSE easily demonstrates how varying process conditions and neutralizing compounds will affect water behaviors, and how to interpret their relationship —information which is key to predict and mitigate corrosion” Rusty StrongSenior Technical Services Manager
“The flexibility of the model and technical support that OLI Systems provides are innovative and give us a great technical tool to support our customers.”Kathleen WillsTechnical Advisor
“The OLI simulation package is a valuable tool in a corrosion engineer’s toolbelt. OLI Systems’ state-of-the-art technology and technical support gave us the confidence to effectively tackle our problem and quickly reach a solution.”
Mike CayardCorrosion & Materials Leader – Operations Excellence
“With OLI Systems’ high-level understanding of water chemistry, equilibrium, and thermodynamics, we were able to model the potential for corrosive salt formation and the specific type in the overhead systems”.
“OLI Systems has made significant contributions to understanding and predicting issues in refining overhead systems that resulted in proactive changes to minimize corrosion and fouling”.
Olavo DiasPlant Integrity & CorrosionManagement Expert,Becht Engineering
Enhancing operational efficiency in with
water chemistry analysis Accelerating engineering productivity
with modeling and simulation
Mitigating risk with rigorous
thermodynamic models
© OLI Systems, Inc.. All Rights Reserved 7
Global industry leading clients & technology partners
Glo
bal
Pre
se
nce
6 of global
top 10
leaders
Key
Clie
nts
Te
ch
no
log
y
Pa
rtn
ers
Ind
us
trie
s
6 of global
top 10
leaders
3 of global
top 10
leaders
Nuclear industry
and government
research
institutions
4 of global
top 10
leaders
OLI’s presence spans over 35 countries and 6 continents
Other Industrial
Industrial
process and
discrete
manufacturing
Over 500 successful client deployments
© OLI Systems, Inc.. All Rights Reserved.
OLI is evolving to drive the industrial digital transformation
Analytics &
AI
Monitoring
&
Reporting
Modeling &
Simulation
Design &
Analysis
Operations Lifecycle Optimization
Process Integration
Au
tom
ati
on
Digital Twin
Industrial
IoT
Predictive
Maintenance
Modeling
Today
Big Data
AnalyticsAugmented
Reality
New automation, analytics and cloud capabilities are on the innovation roadmap
9
OLI 1.0
OLI 2.0
OLI 1.5
© OLI Systems, Inc.. All Rights Reserved.
OLI data and analytics vision
What should happen?
What is Happening?
What Happened?
What If?
What action to take?
Complexity
Value
Design
Real-time
Historical
Predictive
Prescriptive
InsightsCondition
ManagementIntelligence
Predictive
Analytics
Real-time
Optimization
Rule-based
insights
Real-time
operational
data
Historical
operational
data; trends,
dashboards
Assessment to
determine
potential
outcomes
Assessment to
determine
potential
outcomes
Asset/ProcessDesign
Asset Performance / Process Operations
Manual insights to automated intelligence and predictive analytics
© OLI Systems, Inc.. All Rights Reserved.
New tiered services offeringsCombining training, support, consulting and data validation
SILVERSTANDARD
For standard, personalized support including DR, training
and data validation
GOLDPREMIUM
For advanced support, comprehensive training, advanced DR and data
validation
PLATINUMSUPERIOR
For premium service levels for support and DR, consulting and data validation with on-
site training
BRONZEBASIC
Installation, Configuration, and Bugs
(web based)
Pre-paid Service Levels (varying levels of support levels, application consulting, on-demand and on-site training, data validation, dedicated OLI consultant)
Free with license purchase
Pricing ranges from 25% to 60% of the software lease value depending on the package selected; custom training & consulting available separately
Standard personalized support Acquire advanced expertise Maximize outcomesSelf service
© OLI Systems, Inc.. All Rights Reserved.
Improve your bottom line
By bringingOLI experts
in water chemistryonto your team
Increase your competitive edge
By growing in OLI simulation
proficiency
Make decisions with confidence
By taking advantage of OLI’s unique simulation
capabilities
Service levels … Ensure your Success!
© OLI Systems, Inc.. All Rights Reserved.
OLI software delivers a unique combination of capabilities Most rigorous and accurate insights for water chemistry applications
Electrolyte chemistry Analysis
Process flowsheet
calculations
Aqueous corrosion modeling
Process Modeling
Integrations
OLI Studio: Stream
Analyzer
OLI Studio: Scalechem
OLI Corrosion Analyzer
OLI Flowsheet ESP
OLI Alliance Engine
© OLI Systems, Inc.. All Rights Reserved.
Industrial Applications
OLI Studio: Stream Analyzer software highlightsIn-depth chemistry analysis for electrolyte and non-electrolyte streams
Calculations
• Single point equilibrium calculations
of many types, including isothermal,
set pH, bubble and dew pts, etc.
• Multiple point equilibrium calculations
and plot capabilities to study trends
in pH, T, P, concentration
• Simple mix and separate capabilities
14
Features
• Equilibrium calculations
solid-aqueous-vapor-organic
phase distribution
• Advanced mechanisms such as
redox, kinetics, surface reactions
• Advanced property calculations
such as ORP, water activity,
transport properties, etc.
Key Client Benefits
• Virtual lab for chemical analysis
• Reduction of physical experiments
• Faster, higher quality process design
• Cost effective, environmental
compliance
• Accurate process trouble shooting
Unique differentiators
• Accurate, predictive
multi-component calculations
• Three thermodynamic models:
AQ, MSE, MSE-SRK
• Extensive database (~6,000
species, 80 elements)
• Amine chloride sublimation
• High-pressure autoclave formulation
• Gas-phase condensation
• pH prediction
• Salt solubility vs. pH or composition
• Trace metal fixation
• Acid or base neutralization (titration)
© OLI Systems, Inc.. All Rights Reserved.
OLI Studio: Scalechem software highlightsAccurate scaling prediction during oil and gas production
15
Industrial Applications
Calculations
• Full phase equilibrium; vapor, brine, oil &
multiple solid phases
• Quantitative partitioning of acid gases &
volatile fatty acids across the vapor-brine-
oil phases
• Mix & separate calculations to model
production facilities
Features
• Comprehensive, first principles
based thermodynamics tool
• Simulation of fluid production
from reservoir
• Computation of phase mass
balance, scale tendencies,
scale mass of production fluids in
the production line
Key Benefits
• Granular, predictive insights to mitigate
risk from production interruption or
asset damage
• Enhance quality of process and asset
design to increase production yields
Unique differentiators
• Process-oriented, allowing step-by-
step visualization of the application
• Database that covers non-standard
& exotic scales
• Broadest range of phenomena
& operating conditions
• Evaporative scaling of NaCl
• Reservoir saturation in dolomitic reservoirs
• Gas-lift injection, effects of gas composition &
hydration on scaling
• Mixing multiple waters at a gathering location,
varying flow rates
• Seawater injection, ion-stripping
© OLI Systems, Inc.. All Rights Reserved.
Industrial Applications
OLI Studio: Corrosion Analyzer software highlightsPrediction of general and localized corrosion, depletion profiles, stability of metals
Calculations
• E-pH, Pourbaix, E-species and Stability
diagrams, general corrosion rates,
polarization plots
• Effects of heat treatment, kinetics and
transport properties
• Automatic inclusion of redox and
real-solution calculations
16
Features
• Thermophysical & electrochemical
modules for predictive kinetics
analysis, thermodynamic analysis
and useful service life.
• Active-passive transition, effects of
solution species on passivity.
• Effects of T, P, pH, concentration,
velocity, materials and process
changes on corrosion
Key Benefits
• Digital R&D to rapidly and efficiently
mitigate corrosion with reduced
experimentation
• Accurate corrosion modeling and
prediction to increase useful asset life.
• Improved operational efficiency and
reliability with better material selection
and asset design.
Unique differentiators
• Rigorous and accurate insights with
highly reliable aqueous models
• Extensive data validation
• Broadest range of phenomena
& operating conditions
• Extensive database (~6,000
species, 80 elements)
• Screening to focus lab and plant tests
• “Hot spots” for sensor locations
• Useful remaining service life
• Process changes, corrective action testing
• Lab and plant screening sensitivity studies
• pH, composition, and temperature effects
• Failure diagnosis and avoidance
• Material selection
© OLI Systems, Inc.. All Rights Reserved.
OLI Flowsheet: ESP software highlightsIn-depth chemistry analysis for more effective process design
17
Industrial Applications
Calculations
• Flowsheet simulation with speciation,
sensitivity analysis, diffusion,
mobility and permeability calculations
• Effects of temperature, salinity, and
speciation on viscosity, osmotic
pressure, diffusivity constants, and other
critical transport properties.
Features
• Electrolyte based, steady –state
process simulator for multi-phase
systems with speciation
• Energy, mass, species balance
• pH control, membrane purification,
mass transfer limitation (ESP
Blocks)
• Multi-phase systems (OLI Engine)
• Controllers
Key Benefits
• Highly accurate simulation predictions of
multi-unit operations to optimize
process design, minimize CAPEX,
OPEX
• Granularity of features deliver higher
precision to maximize yields and
efficiency
Unique differentiators
• Specialized ESP blocks and 100+
unit operations designed for
electrolytes; RO membrane
• Extensive data validation
• Broadest range of phenomena
& operating conditions
• Extensive database (~6,000
species, 80 elements)
• Wet/dry flue gas scrubbing and oxidation
• Sour water stripping
• Autoclaves
• Claus plants, Benfield Process
• Amine sweetening and regeneration
• Seawater desalination
• OTSG water purification and blowdown
• Wastewater treatment
© OLI Systems, Inc.. All Rights Reserved.
OLI Alliance Engine software highlightsElectrolyte model integration into process modeling software for more accurate design
18
Industrial Applications
Calculations
• Process flow diagram with electrolyte
modeling and phase equilibrium balance
• Accurate and rigorous pH and Ionic
phase predications
• Exact thermophysical properties
calculations to determine feasibility of
chemical processes
Features
• Electrolyte OLI Property Package built on
OLI’s thermodynamic framework
• Access to the three unique OLI
thermodynamic frameworks
• OLI specific unit operations such as
precipitator, neutralizer, crystallizer, OLI
flash block
Key Benefits
• Highly accurate predictive simulation of
multi-unit operations to optimize
process design
• Process flow analysis for multiphase,
multi-component systems
• Increased engineering productivity by
implementing the OLI technology in
your existing flowsheet simulator
Unique differentiators
• Complete speciation for increased
accuracy in process simulation modeling
• Activity coefficients for complex and
concentrated systems
• Extensive database (~6,000 species, 80
elements)
• pH control
• Gas sweetening
• Regulatory and environmental limits
• Scrubbers
• Amine sweetening and regeneration
• Wastewater treatment
• Chlor-alkali brines
• Acid stream neutralization
Aspen
HysysAspen
Plus
Honeywell
UniSIM
Design
Aveva
PRO/II
KBC
PetroSIMPSE
gPROMS