gf piping systems chlorfit® solvent welding instructions... · stored at a very cold temperature...

8
1 Read before solvent welding Guide to solvent welding ½” to 3” ChlorFIT® Schedule 80 Corzan® CPVC using ChlorFIT® two-step solvent cement kits Principles of Solvent Welding Solvent welding ChlorFIT schedule 80 CORZAN CPVC pipe and fittings allows for the connection of plastic piping in a piping system. This fusion creates a strong chemical bond as the pipe and fitting are chemically softened by the solvent and then allowed to re-mesh their chemical structures. This process creates a bond which is both strong and leak tight. Use only ChlorFIT Primer and Solvent Cement for making solvent welding joints from size ½” to 3” using ChlorFIT® Schedule 80 Corzan CPVC pipe, fittings, and appurtenances. Key points to solvent welding success are: The joining surfaces must be amply softened by the primer and made semi-fluid. Sufficient solvent cement must be applied to fill the gap between the pipe and fittings Assembly of the pipe and fitting must be made when both surfaces are still wet and solvent cement is still fluid Joint strength develops as the cement dries between the two softened CPVC layers. The interfer- ence between the two surfaces causes the molecular structure to fuse together while the cement fills in gaps between the two surfaces The mating surfaces must be pre-softened by applying ChlorFIT primer to both surfaces before using ChlorFIT solvent cement. The application of this primer causes the material structure to soften in order to fuse together. This is achieved by proper application of the primer to each mating surface. In extreme conditions, additional applications of primer may be needed. Please see the sections on Hot and Cold Weather Considerations. Sufficient ChlorFIT solvent cement must be applied to both surfaces to fill in any gap between the mating surfaces. In addition to filling in gaps, the solvent cement will penetrate each surface, remaining wet while the joint is assembled. Once dry, the cement will complete the bond between both surfaces. Once the primered surfaces are softened and the cement is applied and still wet, the components will be assembled. As the joining surfaces come together, the softened surfaces and the cement will mix into a solvent cement layer. This solvent cement layer chemically bonds the surfaces together. The joint must not be disturbed especially during the set time. The surfaces must remain in contact and held steady as the solvent dissipates during the curing time. The Solvent Cement Layer and the material surfaces will dry and harden. This hardening finalizes the chemical bond between the surfaces and produces a strong, leak-tight joint. Information about the set and curing times can be found in the Set and Cure Times tables. GF Piping Systems ChlorFIT® Solvent Welding Instructions ½" to 3" ChlorFIT ® Schedule 80 Corzan ® CPVC

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Page 1: GF Piping Systems ChlorFIT® Solvent Welding Instructions... · stored at a very cold temperature and gels, it can be reconstituted by bringing it into a warm environment between

1

Read before solvent welding

Guide to solvent welding ½” to 3” ChlorFIT® Schedule 80 Corzan® CPVC using ChlorFIT® two-step solvent cement kits

Principles of Solvent WeldingSolvent welding ChlorFIT schedule 80 CORZAN CPVC pipe and fittings allows for the connection of plastic piping in a piping system. This fusion creates a strong chemical bond as the pipe and fitting are chemically softened by the solvent and then allowed to re-mesh their chemical structures. This process creates a bond which is both strong and leak tight.

Use only ChlorFIT Primer and Solvent Cement for making solvent welding joints from size ½” to 3” using ChlorFIT® Schedule 80 Corzan CPVC pipe, fittings, and appurtenances. Key points to solvent welding success are:

• The joining surfaces must be amply softened by the primer and made semi-fluid. • Sufficient solvent cement must be applied to fill the gap between the pipe and fittings• Assembly of the pipe and fitting must be made when both surfaces are still wet and solvent cement

is still fluid• Joint strength develops as the cement dries between the two softened CPVC layers. The interfer-

ence between the two surfaces causes the molecular structure to fuse together while the cement fills in gaps between the two surfaces

The mating surfaces must be pre-softened by applying ChlorFIT primer to both surfaces before using ChlorFIT solvent cement. The application of this primer causes the material structure to soften in order

to fuse together. This is achieved by proper application of the primer to each mating surface. In extreme conditions, additional applications of primer may be needed. Please see the sections on Hot and Cold Weather Considerations.

Sufficient ChlorFIT solvent cement must be applied to both surfaces to fill in any gap between the mating surfaces. In addition to filling in gaps, the solvent cement will penetrate each surface, remaining wet while the joint is assembled. Once dry, the cement will complete the bond between both surfaces.

Once the primered surfaces are softened and the cement is applied and still wet, the components will be assembled. As the joining surfaces come together, the softened surfaces and the cement will mix into a solvent cement layer. This solvent cement layer chemically bonds the surfaces together. The joint must not be disturbed especially during the set time.

The surfaces must remain in contact and held steady as the solvent dissipates during the curing time. The Solvent Cement Layer and the material surfaces will dry and harden. This hardening finalizes the chemical bond between the surfaces and produces a strong, leak-tight joint. Information about the set and curing times can be found in the Set and Cure Times tables.

GF Piping Systems

ChlorFIT® Solvent Welding Instructions½" to 3" ChlorFIT® Schedule 80 Corzan® CPVC

Page 2: GF Piping Systems ChlorFIT® Solvent Welding Instructions... · stored at a very cold temperature and gels, it can be reconstituted by bringing it into a warm environment between

2

Preparation of MaterialWARNING: All preparation and installation instructions must be followed

Tools for Solvent Cementing• Gloves, safety glasses, and personal protective equipment• Marking pens and tape measures• Appropriate pipe cutter or chop saw• Deburring and chamfering tools

Pipe Cutting

The pipe must be cut as square as possible. A diagonal cut reduces the bonding area and thus the strength of the joint. An easy method to ensure a straight cut is to use any flexible straight edge to mark around the pipe diameter at the appropriate length for the cut.

The pipe can be cut with a wheel type plastic tubing cutter, power saw, chop saw, or fine tooth saw. All saw blades must be suitable for use on plastic materials.

GF does not recommend the use of ratchet cutters, as they may split the pipe during cutting.

Before installation, carefully inspect each length of pipe and fittings for damage. Slowly rotate the pipe, run your fingertips around the pipe, feeling and looking closely for nicks, cracks, splits, dents or other marks that could indicate the pipe has been damaged.

If the pipe or fitting is damaged, discard the damaged product or cut off six inches of pipe beyond the cracked area. The pipe must be cut as square as possible. A diagonal cut reduces the bonding area and thus the strength of the joint. An easy method to ensure a straight cut is to use any flexible straight edge to mark around the pipe diameter at the appropriate length for the cut.

Deburring and Beveling

Remove any burrs or raised beads on the outside diameter of the pipe. Remove inside diameter burrs or raised beads with an internal deburring tool or knife. Burrs can create channels into pre-softened surfaces or can create gaps across the mating surfaces.

A 10° to 22.5° chamfer with a minimum width of 3⁄32” MUST be placed at the end of 2½” and 3” pipe or a minimum of 5⁄64” on ½” to 2” pipe to ease insertion of the pipe into the fitting socket. This chamfer will minimize the chance that the edges of the pipe will wipe away the solvent cement or will scrape softened material surface from the fitting socket during the insertion of the pipe.

Cleaning

With a clean dry rag, remove any dirt, grease, shavings, or moisture from the inside and outside of the pipe and fitting. A thorough wipe with a clean rag is usually sufficient. Any moisture or contaminants could cause poor fusion of the joint.

Dry Fit Check

Check the pipe and the fitting for dry fit before solvent welding. For proper interference, the fitting should slip on the end of pipe easily but should become tight at about one-third to two-thirds of the socket depth. Too tight of an interference fit is not desirable as the joint may not have full penetration or may push out. Too loose of an interference fit is also not desirable as the interference of the surfaces causes the force which bonds the mating surfaces. Care must be taken not to shake or move new solvent welded joints adjacent to the joint being tested for dry fit.

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

• Lint-free cloth• Pipe stand • Correct size applicators • Can opening tool

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

4” & 6” ChlorFIT® Schedule 80 Corzan® CPVC Solvent Welding Kit

MFG.DATE

#1

GF KIT 90° 2”

socket length

Mark Pipe

6”10°– 22 1/2°

3/32” (2.5mm)

2½”- 3” Pipe10°– 22 1/2°

5/64” (2mm)

½”- 2” Pipe

1/3 to 2/3Interference Fit

Dry Fit TestWipe

primer

Test on Scrap Apply Primer

B

A

C

WipeUse Pipe Puller

Assemble removebead

WipeHold 60-90 sec.

C

B

A

Apply Cement During Set Time

2”

WipeNo Backout

PSI BAR

During Cure Time

GF KIT

End of Day

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

Page 3: GF Piping Systems ChlorFIT® Solvent Welding Instructions... · stored at a very cold temperature and gels, it can be reconstituted by bringing it into a warm environment between

3

Solvent Welding Procedure

Before solvent welding the assembly, ensure that the surface can been softened suitably by the primer on a piece of scrap pipe. This can be done using a pocket knife. Gently scrape a small section of primed surface. The primer AND pipe should scratch. This means that the wall is now sufficiently softened and ready for solvent cement. If the primer did not softened the OD of the pipe; please reapply additional primer.

Measure the fitting socket depth and mark this distance on the pipe O.D. Add two inches to this distance and make a second mark on the pipe O.D. The first mark should be covered during the application of both primer and the solvent cement.

For ChlorFIT solvent cement, the date on the bottom of the container is the date of the manufacture, not the expiration date. Always store primers and solvent cements in a cool area, above 40°F (4°C) prior to use. If solvent cement is stored at a very cold temperature and gels, it can be reconstituted by bringing it into a warm environment between 60° to 90°F and allowing it to sit for 24 hours. When stored properly, the shelf life of the material is two years.

Stir or shake the solvent cement before using.

Aggressively apply the primer into fitting socket, keeping the surface and applicator wet until surface has been softened. While using the applicator inside the fitting socket, ensure the applicator remains IN CONSTANT CONTACT with the fitting socket surface. Re-dip the applicator in primer as required. More applications of primer may be needed in cold weather conditions. Next, aggressively apply the primer to the end of the pipe to a point one-half inch beyond the depth of the fitting socket. Apply another coat of primer to the socket. Do not allow primer to run down the inside of the fitting or puddle at the bottom of the pipe. When the surface is primed, remove any puddles of primer from the socket.

Aggressively apply a full, even layer of solvent cement to the pipe equal to the depth of the fitting socket. Do not brush the layer out to a thin paint-type layer as this will dry too quickly. Then, aggressively apply a medium layer of solvent cement into the fitting socket. Avoid puddling solvent cement into the socket. Apply a SECOND full, even layer of solvent cement on the pipe. Most joint failures are caused by insufficient application of solvent cement. Immediately, while the solvent cement is still wet, insert the pipe into fitting socket with one smooth insertion action, not stopping until the pipe is completely bottomed out to the fitting pipe stop. On sizes 2” and below, you may twist the fitting or pipe a ¼ turn as you insert pipe into the fitting socket.

4” & 6” ChlorFIT® Schedule 80 Corzan® CPVC Solvent Welding Kit

MFG.DATE

#1

GF KIT 90° 2”

socket length

Mark Pipe

6”10°– 22 1/2°

3/32” (2.5mm)

2½”- 3” Pipe10°– 22 1/2°

5/64” (2mm)

½”- 2” Pipe

1/3 to 2/3Interference Fit

Dry Fit TestWipe

primer

Test on Scrap Apply Primer

B

A

C

WipeUse Pipe Puller

Assemble removebead

WipeHold 60-90 sec.

C

B

A

Apply Cement During Set Time

2”

WipeNo Backout

PSI BAR

During Cure Time

GF KIT

End of DayWARNING: Do not use the final pipe for this test, this should only be performed on a piece of scrap pipe material.

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

Applicator Sizing

Ensure the correct sized applicator is utilized. The correct applicator size can be found in the selection chart in the included instructions in the ChlorFIT Solvent Welding Kit. The applicator size should be approximately ½ the pipe diameter. It is important that a satisfactory size applicator be used to help ensure that sufficient layers of cement are applied. For visual confirmation match the applicator head with the respective pipe size shown in the applicator selection chart.

Page 4: GF Piping Systems ChlorFIT® Solvent Welding Instructions... · stored at a very cold temperature and gels, it can be reconstituted by bringing it into a warm environment between

4

NOTE: It is not always possible to twist the pipe a ¼ turn as you insert it into the fitting socket so do not attempt to twist after the pipe has bottomed out in the fitting socket as this will break the fusion weld that has already started to form. It is imperative that the joint assembly be even and square (don’t rock or wiggle) during insertion if a ¼ turn is not possible.

Hold the pipe and fitting together for a minimum of 90 seconds to avoid the pipe from pushing out, while allowing the fusion weld to form, or if using a pipe puller, leave tension on the puller for this duration.

Using a clean, DRY rag, remove the excess solvent cement from the pipe and fitting, including the ring or bead around the socket entrance. Excess solvent cement does NOT strengthen the joint. Avoid disturbing or moving the joint.

NOTE: After assembly, a joint should have a ring or bead of solvent cement completely around the fitting socket entrance. If voids in this ring are present, sufficient solvent cement was not applied and the joint may be defective.

To ensure the pipe is fully inserted into the fitting socket, measure the distance between the second mark on the pipe and the lip of the fitting. The measurement should be 2”. Handle newly assembled joints carefully until initial set has taken place. It is recommended if using a pipe puller, to leave the puller installed and tensioned for initial set time. Best practice includes labeling each joint with the installer’s initials and date the joint was made.

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

Set and Cure TimesAverage Initial Set ScheduleTemperature range Pipe sizes ½”-1¼” Pipe sizes 1½”-2” Pipe sizes 2”-3”

60°-100°F 2 min 5 min 30 min

40°-60°F 5 min 10 min 2 hours

0°-40°F 10 min 15 min 12 hours

Note: Initial set schedule is the necessary time to allow before the joint can be carefully handled. In damp or humid weather, allow 50% more set time.

Average Joint Cure ScheduleRelative humidity 60% or less

Cure time pipe sizes ½”-1¼”

Cure time pipe sizes 1½”-2”

Cure time pipe sizes 2”-3”

Temperature range during assembly and cure periods

up to 160 psi

161 to 370 psi

up to 160 psi

161 to 315 psi

up to 160 psi

161 to 315 psi

60°-100°F 15 min 6 hrs 30 min 12 hrs 1½ hrs 24 hrs

40°-60°F 20 min 12 hrs 45 min 24 hrs 4 hrs 48 hrs

0°-40°F 30 min 48 hrs 1 hour 96 hrs 72 hrs 8 days

Note: Joint cure schedule is the necessary time to allow before pressurizing system. In damp or humid weather, allow 50% more time.These figures are estimates based on testing done under laboratory conditions. Field working conditions can vary significantly. This chart should be used as a general reference only.

Hot Environment Considerations

When solvent welding cannot be avoided for CPVC in temperatures at or above 95°F (38°C), special precautions need to be taken in order to ensure a quality joint. Solvent cements contain solvents which evaporate more quickly at higher temperatures. Additionally, in hot weather conditions the pipe may be significantly hotter as well. Precaution should be taken to try to move the pipe and fitting under shade in order to try to cool the pipe and fitting surfaces. As well, if there is higher airflow or winds, the solvent cement will also evaporate quicker. Because solvent cement attacks CPVC surfaces more aggressively in hotter temperatures, it is important to ensure that solvent cement does not puddle on the interior of the fitting. As well, excess solvent cement should be removed from the outside of the joint after assembly. Following the standard instructions above and utilizing on the following tips below should yield high quality results.

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Keep Lid in Box

GF

Inspect for Damage

Mark Pipe

socket length

removebead

Hold 90 sec. minimum

4” & 6” ChlorFIT® Schedule 80 Corzan® CPVC Solvent Welding Kit

Chamfer

10°– 22 ½°

1/8˝

Wipe Clean Assemble

Pipe-pullerRequired for 6”

90° Cut Square

Apply Primer

2

1 3

Apply Cement

1 3

2

No Backout

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

PSI BAR

During Cure Time

chlorfit.com/training Check Date

MFG.DATE

Shake Cement Only Select Applicator x2 Keep Lid in Box

GF

Inspect for Damage

Apply Primer

2

1 3

½” - 3” ChlorFIT® Schedule 80 Corzan® CPVC

90° Cut Square Mark Pipe

socket length

Wipe Clean½˝- 2˝ Pipe

10°– 22 ½°

5/64˝

2½˝- 3˝ Pipe

10°– 22 ½°

3/32̋

CHAMFER

or

PSI BAR

During Cure Time

GF

End of Day 8:00AM - 8:00PM (EST)

(800) 854 - 4090(714) 731-8800

During Set Time

Apply Cement

1 3

2

removebead

Hold 30 sec. minimum

No Backout

¼ Turn Max

½˝- 2˝ Pipe 2½˝- 3˝ Pipe

ASSEMBLE

or

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Tips for Solvent Welding in High Temperature Conditions• Store solvent cements and primers in a cool or shaded area prior to use.• If possible, store the fittings and pipe to be joined in a shady area before cementing.• Cool the surfaces to be joined by wiping with a damp rag; however, ensure that surface is dry prior

to applying solvent cement.• Perform the solvent welding during the cooler morning hours, if possible.• Make sure that both surfaces to be joined are still wet with cement when putting them together.

With large diameter pipe, more people on the crew may be necessary.• Hot weather can cause greater expansion and contraction. Anchored or final connections should

be made during the cooler hours of the day.

Cold Environment Considerations

When solvent welding cannot be avoided for CPVC in temperatures less than 35°F (2°C), special precautions need to be taken in order to ensure a quality joint. In colder temperatures, solvent cement penetrates and softens the pipe and fitting more slowly than in warmer conditions. The plastic is also more resistant to the solvent’s effects. In colder weather, the solvent experiences slower evaporation; this slower evaporation causes a longer cure time. The listed cure times incorporate a safety margin, but in general more time should be given for joints made in colder conditions.

Tips to Follow in Solvent Welding in Cold Weather Conditions• As much of the system as possible should be prefabricated in a heated work area.• Cements and primers should be stored in a warmer area when not in use to remain fluid. Store the

fittings & valves the same way if possible.• Remove moisture including snow and ice from the surfaces to be joined.• More than one application of primer may be necessary to soften the pipe and fitting, perform a

primer effectiveness scrape test on scrap pipe to see how many applications are necessary.• Shake or stir cement more actively before using. A longer cure period will be necessary before the

system is tested Acceptance Testing

WARNING: NEVER TEST THE CHLORFIT SYSTEM OR CONNECTING APPURTENANCES WITH COMPRESSED AIR. SERIOUS INJURY OR DEATH CAN OCCUR.

Please refer to the ChlorFIT Technical Manual for instructions and recommendations for system acceptance testing.

Standards and ListingsChlorFIT solvent welding kits are listed and/or meet one or more of the following ASTM Standards: D-2235, D-2564,D-2846, D-3122, D-3138, F-493, F-656.

Installation Warnings• All joints should be dry fit to confirm proper interference fit of the mating surfaces, if the fitting is

too tight or bottoms out in the socket, discard the fitting.• DO NOT solvent cement joints that are too loose or too tight.• Always use bevelling tools to prepare pipe ends before joining.• DO NOT solvent cement joints without first bevelling pipe end, as this will wipe away the solvent

cement on the interior of the fitting• Use only compatible primer and solvent cement to join ChlosrFIT pipe, fittings and accessories.• DO NOT use unknown primers or solvent cements to connect pipe, fittings and accessories. If there

are compatibility questions, please refer to the FBC database• Follow all solvent cementing instructions provided with this product.• Follow all ChlorFIT installation instructions in this instruction booklet, ChlorFIT Training videos, or

in the ChlorFIT Technical Manual

Safety Warnings• GF always insists on the upmost safety and protective measures recommended by local authori-

ties when installing ChlorFIT CPVC pipe and accessories• Always ensure proper ventilation when applying primers and cements• Avoid unnecessary skin or eye contact with primers and cements. Please refer to the Safety Data

Sheet if exposed to direct contact with ChlorFIT primer or cement.• Wash immediately if contact with primer or cement occurs.• Follow all manufacturer-recommended precautions on all tools used during the solvent welding

process• After hydrostatic testing, thoroughly flush the system for at least 10 minutes to remove residual

trace amounts of solvent cement.• Avoid open flames or soldering around solvent cement joints. Open flames or heat sources can

damage the joints or cause serious harm.• NEVER TEST ANY PIPE, FITTINGS OR ACCESSORIES WITH COMPRESSED AIR. SERIOUS INJURY OR

DEATH CAN OCCUR.

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Safe Handling Of ChlorFIT Solvent Cement• ChlorFIT primer and solvent cement for CPVC pipe contains flammable materials and should be

safely stored and kept from all sources of ignition. During use, good ventilation should be main-tained to reduce potential fire hazards and to minimize the breathing of vapors. Avoid all contact with skin and eyes.

• Refer to ASTM F402, Standard Practice for Safe Handling of Solvent Cements, Primers, and Cleaners Used for Joining Thermoplastic Pipe and Fittings.

• For additional safety information please consult the safety data sheet for this kit which is available from GF. Visit www.chlorfit.com for more details

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General Terms and Conditions of SaleGF Piping Systems USA Terms and Conditions (Rev. 2/2017) supersede all previous Terms and Conditions for Georg Fischer LLC and Georg Fischer Harvel LLC.

It is the responsibility of the Distributor, Dealer, or Agent to provide a current copy of these Terms and Conditions to the Consumers of Georg Fischer Piping products.

Acceptance of Terms and ConditionsAcceptance by Customer of GF Piping Systems USA, (hereinafter “Seller”) offer of Products for sale is hereby expressly conditioned upon Customer’s acceptance of these General Terms and Conditions of Sale and these General Terms and Conditions of Sale will be deemed ac-cepted, as written, despite any language in Customer’s purchase order and/or other documentation which is either conflicting or supplemental, unless promptly after this offer, Customer specifically advises Seller of each term and condition not so accepted and Seller accepts Customer’s conflicting and/or supplemental term(s) in writing.

Order AcceptanceSeller reserves the right to accept or reject any order. Possession of a price list by Customer does not constitute an offer to sell.

Credit Approval and Minimum Order ChargeCustomer credit approval is required prior to any shipment.

The minimum order is $100 net.

List Price, Discount or Freight ChargesList prices, discount, and freight terms are subject to change without notice. All prices are F.O.B. Seller’s factory or authorized warehouse at Seller’s discretion.

Payment TermsNet 30, from date the invoice is issued unless otherwise stated in a specific quotation. No unauthorized deductions allowed, such as deductions for pending Return Material Transactions that are subject to review. Seller reserves the right to apply a finance charge to the balance of any past-due invoice (over 30 days from date of invoice) at a rate of 1.5% per month, 18% per annum. Payment terms on fusion machine rentals net 30; see rental agreement for more details.

TaxesSeller charges Customer for all sales, excise and other taxes and governmental charges Seller is required to collect from Customer. Customers claiming exemption must furnish documentation required by law which is satisfactory to Seller to permit Seller to refrain from collecting such charges.

WARRANTY AND LIMITATIONSSeller's Products are carefully inspected for manufacturing defects; however, it is not always possible to detect hidden defects.

Seller warrants that its products shall conform to the description of such products as provided to Customer by Seller through Seller's catalog, analytical data or other literature. THIS WARRANTY IS EXCLUSIVE, AND SELLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR COURSE OF DEALING OR USAGE OF TRADE – WHICH ARE HEREBY DISCLAIMED. Seller's warranties made in connection with this sale shall not be effective if Seller has deter-mined, in its sole discretion, that Customer has misused the products in any manner, has failed to use the products in accordance with industry standards and practices, or has failed to use the products in accordance with instructions, if any, furnished by Seller. Seller does not warrant any Products obtained through an unauthorized Distributor, Dealer, or Agent.

LIMITATIONS OF REMEDY Seller's sole and exclusive liability and Customer’s exclusive remedy with respect to products proved to Seller's satisfaction to be defective

or nonconforming shall be repair or replacement of such products without charge or refund of the purchase price, in Seller's sole discretion, upon the return of such products in accordance with Seller's instructions. SELLER SHALL NOT IN ANY EVENT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND RESULTING FROM ANY USE OR FAILURE OF THE PRODUCTS, EVEN IF SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGE INCLUDING, WITHOUT LIMITATION, LIABILITY FOR LOSS OF USE, LOSS OF WORK IN PROGRESS, DOWN TIME, LOSS OF REVENUE OR PROFITS, FAILURE TO REALIZE SAVINGS, LOSS OF PRODUCTS OF CUSTOMER OR OTHER USE OR ANY LIABILITY OF CUSTOMER TO A THIRD PARTY ON ACCOUNT OF SUCH LOSS, OR FOR ANY LABOR OR ANY OTHER EXPENSE, DAMAGE OR LOSS OCCASIONED BY SUCH PRODUCT INCLUDING PERSONAL INJURY OR PROPERTY DAMAGE. Any and all claims of Customer against Seller must be brought within one (1) year of Seller’s tender of delivery, regardless of their nature.

Order Changes or CancellationsCancellation or modifications of orders may be possible only with prior written consent from Seller. Since all orders are individually entered for processing immediately upon receipt, Seller reserves the right to charge back to the Customer costs incurred from either order cancellation or order modification. Seller also reserves the right to consider all order additions as new orders and subject to all terms and conditions.

Seller will not cancel orders for custom or non-cancelable products if Seller has already produced the product or incurred expenses toward producing the product at the time the Customer seeks to cancel.

DeliverySeller disclaims liability for consequential damages from late deliveries unless seller assumes liability for such damages in writing when the order is placed. Further, Seller disclaims liability where delivery delays caused by strike, differences with workmen, or causes beyond Seller’s control, including but not limited to fires, floods, accidents, government actions, shortages of labor, raw materials, production facilities, or transportation. Where delivery delays are caused by labor problems, Seller is not obligated to seek or obtain any settlement which, in Seller’s judgment, is not in Seller’s best interest.

Standard PackagingSeller will accept orders from Customer exclusively in multiples of the standard packaging quantity or boxed quantity. Seller reserves the right to reject any order that is not a standard packaging or boxed quantity of a Product.

Freight Continental US – Full freight will be paid on the following orders:

1. Pipe $7,500 net or greater in one of the following categories:

Combination of products from one shipping point to meet freight allowance is at the sole discretion of the seller.

2. Fittings, Valves, & Actuation $1,500 net or greater

Freight allowed orders will be sent by a designated carrier of Seller’s choice. Additional charges will be invoiced to Customer for special han-dling and air freight when requested. Standard Pipe lengths require long truck beds for shipping and may be shipped separately from valves and/or fittings purchased on the same order. Valves and/or fittings will be shipped using practical shipping methods.

Freight will not be paid on the following orders:

Unless otherwise specified, shipments are surface, prepaid and added to invoice.

a. Signet Productb. Custom Productsc. Heat Exchangersd. PVC and CPVC Fabricated Fittings 14" and largere. Fuseal Squared, Tanks and Accessories, and Special

Fabrications

f. Fuseal Large Diameter Pipe and Fittings 8" and largerg. COOL-FIT ABS Lite Pipeh. Double-Seei. International Ordersj. Fusion Machines and Accessories

a. PPro-Sealb. Contain-Itc. Fuseal (1½"–6")d. SYGEF

e. PROGEFf. PVC and CPVC, including shapes

and rodsg. PVC and CPVC, metric

h. Ducti. CTSj. LXTk. Blazemaster

l. PE 100m. COOL-FIT ABSn. COOL-FIT ABS Plus

Pre-insulated

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Item #M835 SD (8/18)©2018 Georg Fischer LLCPrinted in USA

GF Piping Systems9271 Jeronimo Road, Irvine, CA 92618

Tel. (714) 731-8800, Toll Free (800) 854-4090, Fax (800) 426-7188

e-mail: [email protected]

www.gfpiping.com

Mode of Shipment and PackagingSeller reserves the right to ship orders in the most economical manner, as long as the product is shipped on or before the promised ship date. If product ships after the promised ship date, Seller may automatically adjust the shipping method to help improve delivery of the delayed ship-ment, at no additional cost.

If Seller pays freight, Seller may hold shipment until all items become available. Customer bears extra cost of non-standard packaging or handling requested by Customer.

Transfer of OwnershipAll products are FOB Seller’s facility and title of merchandise transfers when product is loaded onto carrier. Claims for damaged merchandise should be made to carrier by Customer.

Assignment. Customer may not assign its rights under or interest in any purchase order without the prior written consent of Seller. These terms and conditions of sale shall be binding upon and inure to the benefit of Customer and Seller, their successors and permitted assigns.

Technical Documentation and Intellectual Property. Unless specified otherwise, technical documents such as drawings, descriptions, illustra-tions and the like, constitute only an approximate guide. Seller reserves the right to make any changes considered necessary. Seller expressly reserves any and all intellectual property rights therein.

Non-Conforming ShipmentsCustomer must notify Seller in writing within 7 days after receipt of shipments not conforming with Customer’s order, stating specifically Customer’s claim of non-conformity, or Customer is deemed to accept the shipment as is. If Seller is satisfied the shipment is non-conforming, Seller will (i) credit Customer for the price of defective goods or goods shipped but not ordered (including allocated outbound and return freight) upon return of goods; (ii) promptly ship omitted items waiving Seller’s new order charges. Customer is required to make timely payment to Seller of any amount which is undisputed or not subject to such claims.

Return of Goods for CreditSeller accepts returns of certain Engineered Piping Products, Valve and Actuation Products, Signet Instrumentation Products, Waste and Containment Products, and Vinyl Piping Products for a standard restock charge of 25%. Pipe is not returnable. Products denoted with a caret (^) symbol in front of the part number in the current Master Distributor Price List have a 40% restock and products denoted with an asterisk (*) symbol are non-cancelable/non-returnable. Only products purchased within the past twelve (12) months, in original “like new” packaging (full carton quantities), of current design, and listed in the current Master Distributor Price List shall be considered for returns. All products qualifying for return are subject to review for marketability (quantities in question in relationship to historical stock movement) before issuance of a Return Material Authorization (RMA) number. Returns due to Seller’s product warranty or order entry/shipping error will not be charged a restock fee.

Product for credit consideration should be returned to Seller’s originating location. All returns are subject to inspection upon receipt. No credit will be issued until the returned material has been inspected, accepted, and processed. Customers will be contacted if quantity differences and/or non-acceptable material are found during inspection. Any credit issued will reflect only quantities actually received and accepted by Seller.

Disposition (return to Customer or scrap) of returned product not accepted back by Seller must be provided by Customer within 10 business days, otherwise it will be subject to disposal. All material returns must be accompanied by a valid Return Material Authorization (RMA) number. RMA numbers may be obtained from the Customer Service Department. When requesting a RMA, the original purchase order number and date of purchase must be provided.

All material returns must be received within thirty (30) days of the RMA issuance.

All material returns must be shipped freight prepaid. No collect shipments will be accepted by Seller. Restock charges and prepaid freight do not apply to warranty defective merchandise or returns due to Seller order entry or shipping errors.

Return of Goods for Warranty EvaluationWhen requesting a RMA for material evaluation, Customer must first complete and submit a Material Safety Disclosure sheet and Request For Evalua-tion form obtained from Customer Service. Material arriving to Seller without a valid RMA number will be returned to the customer/distributor, freight collect. RMA numbers must be clearly referenced on all shipping documents and shipping containers.

Rev. 2/2017

Always check for the most current General Terms and Conditions and Warranty Statement at www.gfpiping.com under "Price Lists."

The technical data are not binding. They neither constitute expressly warranted characteristics nor guaranteed properties nor a guaranteed durability. They are subject to modification. Our General Terms of Sale apply.