gkn aerospace · 3 gkn aerospace overview the leading global tier 1 aircraft supplier mexico 4...
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GKN AEROSPACE OVERVIEW
GKN: A global engineering group
Every day at GKN…
We drive the
wheels of
hundreds of
millions of cars…
We help
thousands
of aircraft to fly…
And we deliver the
power to harvest
crops and move
earth.
In numbers
56,000 employees
Locations in more than 30 countries
£8bn sales
Sales by division
Driveline
(46%) Aerospace
(33%)
Land
Systems
(9%)
Powder Metallurgy
(12%)
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GKN AEROSPACE OVERVIEW
The leading global Tier 1 aircraft supplier
Mexico
4 locations
China
2 locations
Landing Gear
Electrical and Wiring
Services
Aerostructures
Office locations
USA
26 locations
Netherlands
7 locations 2 2 1 3
2 2
1 1
India
2 locations 1 1
Romania
2 locations 2
Turkey
1 location 1
Belgium
1 location
Canada
1 location
1
Singapore
1 location
Thailand
1 location
United Kingdom
8 locations
1 4 3
Sweden
4 locations 2
Norway
1 location
1
Germany
1 location 1
Engine Systems
Transparencies
and Special Products
13 1 2 7 1 2
2
1
1
1 2015 sales
£3 billion*
Number of employees
17,000
Number of locations
62 in 15 countries
* 2015 sales include Fokker
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GKN AEROSPACE OVERVIEW
Widest capabilities of any Tier 1
Fuselage, wing,
nacelle & pylon
Inflight opening
doors and
empennage
Static & rotating
structures
Titanium engine
inlet parts
Transparencies
Ice protection
systems
Lightweight missile
canisters
AEROSTRUCTURES ENGINE SYSTEMS SPECIAL PRODUCTS
Helicopter
landing gear
Composite
load carrying
landing gear
components
(drag brace)
Availability
services, MRO,
conversion and
completion for
mature and
legacy aircraft
WIRING INTER-
CONNECT SYSTEMS LANDING GEAR GLOBAL SERVICES
GLOBAL NO. 2 GLOBAL NO. 2 GLOBAL NO. 1 GLOBAL NO. 3 GLOBAL BRAND
Electrical Wiring
Interconnection
Systems (EWIS)
for aircraft and
aircraft engines
GLOBAL BRAND
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GKN AEROSPACE OVERVIEW
GKN Aerospace - structure
CEO
Engine Systems
Mike McCann
Senior Vice President
Special Products Group
Gavin Wesson
CEO Aerostructures
Europe
John Pritchard
CEO Aerostructures
North America
Mike Grunza
CEO Fokker
Technologies
Hans Büthker
CEO
GKN Aerospace
Kevin Cummings
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GKN AEROSPACE OVERVIEW
Leading the development of strategic technologies
Reduce weight
Reduce noise
More efficient aerodynamics
Reduce cost
Technology and industry
development in emerging countries
GKN Aerospace de-icing slats
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GKN AEROSPACE OVERVIEW
Additive Manufacture centres of excellence
Filton, UK
Powder bed
− Space components
− Commercial aircraft components
− Military aircraft components
St Louis, USA
Large scale deposition
− Engine interfacing structures
− Military aircraft wing spars
− High load path structures
Trollhättan, Sweden
Fine deposition
− Engine case reinforcement
− Flange deposition
View through viewing port
during operation of Arcam
EBM machine at GKN
Aerospace, Filton, UK
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GKN AEROSPACE OVERVIEW
Customer focus
Customer relationships
Risk and Revenue Sharing Partnerships (RRSP) on 25
engines
Growth
New plants close to our customers
Opening facilities in lower-cost regions
Acquisitions Applied technology
Investing in collaborative technology with customers
GKN Aerospace - Orangeburg
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GKN AEROSPACE OVERVIEW
Low cost sourcing
Mexico China
South
Africa
Romania
Israel
Singapore
India
Russia
Malaysia
Poland
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GKN AEROSPACE OVERVIEW
GKN Aerospace in summary
£3bn global business: 62 sites in 15 countries, employing
17,000 people
Leader in structures, engine systems, wiring,
transparencies, landing gear and servicing/MRO
Invests in leading edge technologies to bring customer-
valued innovation to market
Global footprint – close to customers and low-cost sourcing
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GKN AEROSPACE OVERVIEW
GKN Aerospace - Munich Site
In numbers:
Over 500 employees
Site area 35.000m²
85m€ sales
Scope of production:
Advanced Composite Manufacturing Capability
Integrated Engineering Process
Tool Design and Development
Assembly of Aeronautical and Space Structures
Contact:
GKN Aerospace Deutschland GmbH
Brunhamstrasse 21
81249 Munich
Germany
Email: [email protected]
Tel.: +49 (0)89 8715-0
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GKN AEROSPACE OVERVIEW
Assembly
A complete range of manufacturing expertise
Parts up to 11m x 3m
Range of cores to
suit product:
Honeycomb
Aluminium
Foam
Sandwich Structures UD Tape Monolithic
Panels with
integrated Stringer
Multi Spar Box
Structures
Single shot
autoclave cure
Automatically
tape laid
Invar mould tools
with
intensification
Filament Wound
Space Structures RTM Structures
Filament Winding
of CFRP in
individual tows or
UD tape
Low weight
applications
Close tolerance
and high accuracy
on interface
points (±0.01mm)
One shot co-cured
Prepreg multi-spar
integrated solution
Automatically tape
laid
Closed tooling
concept
Resin Transfer
Moulding
Primary Structure
up to 20mm thick
High tolerance
control on outer
surfaces
Metallic to
composite
Full
Interchangeability
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GKN AEROSPACE OVERVIEW
Equipment and Processes
Filament Winding
Auto Tape Layer
Autoclaves
5 Axis Machining
Water Jet Cutting Cutter
Ultrasonic
Inspection
Filament Winding
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GKN AEROSPACE OVERVIEW
GKN Engineering - A Global Organisation
Aerostructures Europe Engineering is part of
the Global GKN Aerospace Engineering
organisation.
Access to a broad spectrum of Aerospace
Engineering technologies and expertise.
Aerostructures
Engine Systems
Transparencies & Ice-Protection Systems
Wiring
Landing Gear
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GKN AEROSPACE OVERVIEW
GKN Engineering - Cradle to Grave Capability
GKN Aerospace - a provider of full life cycle Engineering
Concept phase;
Definition / Development phase;
DFMA
Data for Manufacture;
Qualification/Certification Testing;
Certification;
Series Production support;
In service Support;
Continuous Product Development.
Products include Aerostructures and Electrical, Fluid, Hydraulic & Pneumatics systems.
The majority of GKN’s Engineering programmes are full, end to end contracts.
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GKN AEROSPACE OVERVIEW
Test & Qualification
Bid Procedure Management
review & approval
Project initiation review & Joint
definition
Product scheming
Production development
Pre- Series production
Product Certification
Series Production
Project review
Start of
Project
Preliminary
Design
Review
Critical
Design
Review
Joint
Confidence
Test
Start of
Production
First Article
Inspection
Static Test
Design and Build - A Complete Product Lifecycle Capability
Series Manufacture Concepts Design Analysis Tooling & Prototypes
Concurrent development process, Manufacturing based Engineering, Design to Quality, Cost and Delivery
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GKN AEROSPACE OVERVIEW
A330/A340 Landing Flap
Wide Range of Design and Build Projects
Customer: Airbus Bremen
CFRP tape laid monolithic parts
120 parts per AC set
GKN holds ongoing MRB
authority for these parts
Global 7000/8000 Aileron Taurus Missile Wing
Customer: Triumph Aerostructures
One shot co-cured Prepreg multi-
spar integrated solution
GKN holds ongoing MRB authority
for these parts
Customer: MBDA
RTM wing assembled with a
machined aluminium hub
13 months from concept phase to
first delivery
In house testing of wing at sister
company in UK
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GKN AEROSPACE OVERVIEW
Research & Development
ooA Material Qualification Automated Machining & NDE Laser Surface Treatments
First industrial microwave
system
Out-of Autoclave material
processing
Adaptive tooling
developments
Microwave Curing
To be used for
composite repairs
Development
agreement with SLCR
for further laser ablation
investigation
Laser
2hrs
Hand
5hrs
In house
Research &
Development
capability
Integrated with
GKN Global
R&D Strategy
Data generation and
qualification for GKN use
Identification for new
application
Processing know how
Robotic for Laser Cutting &
Milling
Offline programming &
increased accuracy
Combination NDE methods
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GKN AEROSPACE OVERVIEW
Programmes - Airbus Single Aisle Family
Airbus Single Aisle Family
Rudder and VTP Spars
VTP Stringers
Landing Flap Spars
HTP Fairings
Main Landing Gear Fairings
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GKN AEROSPACE OVERVIEW
Programmes - Airbus Long Range Family
Rudder Skins
Airbus Long Range Family
Outer Landing Flap
VTP Leading Edges
VTP Stringers
Rudder Skins
Rudder and VTP Spars
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GKN AEROSPACE OVERVIEW
Programmes - A380
Airbus A380
VTP Ribs
Rudder Support Struts
Flap Spars
Flap Skins
Flap Track Beams
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GKN AEROSPACE OVERVIEW
Programmes - A350XWB
Airbus A350XWB
Inner Landing Flap Composites
Outer Landing Flap Composites
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GKN AEROSPACE OVERVIEW
Programmes - Global 7000/8000
Bombardier Global 7000/8000 Aileron
Customer Triumph Aerostructures
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GKN AEROSPACE OVERVIEW
Programmes - Various
RUAG - Dornier 228
Various Composite Parts
Airbus Defence and
Space - E3000
Solar Panels
Taurus - KEPD350
Wings
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GKN AEROSPACE OVERVIEW
Experienced first tier supplier for Aeronautical and Space Programmes
Highly integrated composite structures and assembly capability
Strategic focus on Empennage and Control Surface Products
In house engineering capability supported by global organisation
Summary