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Turbo Air Speed up the Pace of Innovation Glass Door Freezers Service Manual CAUTION! PLEASE KEEP POWER SWITCH ON BEFORE OPERATING THIS EQUIPMENT Please read this manual completely before attempting to install or operate this equipment! www.turboairinc.com TGF-9F TGF-13F TGF-23F(B) TGF-49F(B) TGF-72F(B)

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Page 1: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

Turbo Air Speed up the Pace of Innovation

Glass DoorFreezersService Manual

CAUTION!PLEASE KEEP POWERSWITCH ON BEFORE

OPERATING THIS EQUIPMENT

Please read this manual completely before attempting to install or operate this equipment!

www.turboairinc.com

TGF-9FTGF-13FTGF-23F(B)TGF-49F(B)TGF-72F(B)

Page 2: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TABLE OF CONTENTS

1. FEATURE CHART

2. PART DETAILS

3. WIRING DIAGRAM

4. MAIN COMPONENTS

5. ELECTRONIC CONTROLLER INSTRUCTION

6. PARTS LIST

7. REPLACEMENT OF MAIN COMPONENTS

Page 3: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHART

FRONT VIEW (TGF-23F)

SIGN PANEL

FLUORESCENT LAMP

DOOR ASS'Y

POWER SWITCH

LAMP SWITCH

Page 4: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHARTSIDE VIEW (TGF-23F)

EVAPORATOR FAN MOTOR BLADE

EVAPORATOR FAN MOTOR EVAPORATOR COIL

BACK GUARD(AIR BAFFLEBACK)

SHELF

DOOR HANDLE

BOTTOM GRILLE

CASTER(W/ BRAKE)

CASTER(W/O BRAKE)

COMPRESSORCONDENSER FAN MOTOR

CONDENSER COIL

Page 5: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHARTFRONT VIEW (TGF-49F)

SIGN PANEL

FLUORESCENT LAMP

DOOR ASSEMBLY

SIGN PANEL

CONTROL PANEL

DOOR ASS'Y

POWER SWITCH

LAMP SWITCH

BOTTOM GRILLE

CASTER

Page 6: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHARTSIDE VIEW (TGF-49F)

EVAPORATOR FAN MOTOR EVAPORATOR COIL

BACK GUARD

FLUORESCENTLAMP

FLUORESCENTLAMP

BACK)DOOR

HANDLE

COMPRESSORCOMPARTMENT

SHELF STANDARD

Page 7: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHARTFRONT VIEW (TGF-72F)

SIGN PANEL

CONTROL PANEL

DOOR ASS'Y

BOTTOM GRILLE

CASTER

Page 8: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHARTSIDE VIEW (TGF-72F)

EVAPORATOR FAN MOTOR EVAPORATOR

BACK GUARD(AIR BAFFLE BACK)

LED LAMP

FLUORESCENTLAMP

DOOR HANDLE

SHELF STANDARD

BOTTOM GRILLE

CONDENSER

CONDENSER FAN MOTOR

COMPRESSOR

SOLENOID VALVE

Page 9: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHARTFRONT VIEW (TGF-9F, 13F)

DOORHANDLE

DOORRAIL

(TGF-13F)

DECORATION COVER *LEFT

TEMPERATURE CONTROL SIGN

PANEL

DOOR ASS'Y(1DOOR : TGF-9F)

(2DOOR: TGF-13F) LAMPSWITCH

FRONT GLASS DECORATION COVER *RIGHT

Page 10: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHARTSIDE VIEW (TGF-9F, 13F)

LAMPSOCKET

LAMP

LAMP HOLDER

BALLAST

INSULATOR*TOP

LAMP SWITCH

LINER COVER

EVAPORATORURT FOAM ASS'Y

LINER COVER HEATER EVAPORATOR*TOP

RUNNING CAPACITOR

STARTING CAPACITOR

SWITCHBOX

CASTER(W/ BRAKE) CASTER(W/O BRAKE)

Page 11: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

1. FEATURE CHARTREAR VIEW (TGF-9F, 13F)

DRIER

CONDENSERCOILPOWER

CORD COMPRESSORSTARTING

DEVICE

COMPRESSORCONDENSERFAN MOTOR REAR

GRILLE

Page 12: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

2. PART DETAILS

DOOR PARTS (TGF-23F)

1. DOOR FRAME *TOP 18. LAMP SOCKET(WITHOUT SPRING)2. DOOR FRAME *LEFT 19. LAMP SOCKET BRACKET3. DOOR FRAME *BOTTOM 20. LAMP SHIELD FIXTURE4. DOOR FRAME *RIGHT 21. LAMP SOCKET HARNESS-A5. DOOR GLASS 22. LAMP SOCKET HARNESS-B 6. DOOR FRAME HEATER 23. DOOR HEATER HARNESS7. AUXILIARY DOOR FRAME *TOP

/*BOTTOM 8. AUXILIARY DOOR FRAME *LEFT

/*RIGHT 9. AUXILIARY DOOR FRAME-A 10. DOOR GASKET11. DOOR HANDLE12. DOOR FRAME FIXTURE-A 13. DOOR FRAME FIXTURE-B 14. DOOR FRAME FIXTURE-D 15. LAMP MOUNTING BASE 16. DOOR SIGN PANEL 17. LAMP SOCKET (WITH SPRING)

24. LAMP SHIED CAP25. LAMP26. LAMP SHIELD27. DOOR BUSHING *TOP28. BAR SPRING29. BAR SPRING FIXTURE30. DOOR BUSHING *BOTTOM31. DOOR STOPPER-A32. CORD BUSHING

Page 13: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

DOOR PARTS (TGF-49F, 72F) : ASS'Y DOOR *R

PART DETAILS

1. DOOR FRAME *T 2. DOOR FRAME *R *R 3. DOOR FRAME *U *R 4. DOOR FRAME *L 5. WINDOW DR HEATER *R 6. HEATER DR FRAME 7. FRAME DR-AUX(*T/*U) 8. FRAME DR-AUX(*L/*R) 9. GASKET AS 10. HANDLE DR11. FIXTURE DR-FRAME(A)

12. FIXTURE DR-FRAME(B)13. STOPPER-DR(*T)A14. BUSHING DR-*U15. BUSHING DR16. BAR SPRING17. FIXTURE DR-FRAME(C)18. HARNESS DR

Page 14: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

DOOR PARTS (TGF-49F, 72F) : ASS'Y DOOR *L

PART DETAILS

1. DOOR FRAME *T 2. DOOR FRAME *R *R 3. DOOR FRAME *U *R 4. DOOR FRAME *L 5. WINDOW DR HEATER *R 6. HEATER DR FRAME 7. FRAME DR-AUX(*T/*U) 8. FRAME DR-AUX(*L/*R) 9. GASKET AS 10. HANDLE DR11. FIXTURE DR-FRAME(A)

12. FIXTURE DR-FRAME(B)13. STOPPER-DR(*T)A14. BUSHING DR-*U15. BUSHING DR16. BAR SPRING17. FIXTURE DR-FRAME(C)18. HARNESS DR

Page 15: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

DUCT (TGF-23F)

PART DETAILS

DUCT (TGF-23F)

Heater Connectors & Sensor Connectors

Page 16: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

DUCT (TGF-72F)

PART DETAILS

R* TCUDL* TCUD

Evaporator Fan Motor Blade

Evaporator Fan Motor Blade

F-Sensor

F-Sensor

D-Sensor Connector

Connector

Sheath Heater& Thermal FuseConnectors

Drain Heater Connectors

D-Sensor

Fan Motor Connector

Page 17: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

3. WIRING DIAGRAM

Model : TGF-9F

Model : TGF-13F

Page 18: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

Model : TGF-23F

WIRING DIAGRAM

Page 19: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

Model : TGF-49F

WIRING DIAGRAM

Page 20: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

Model : TGF-72F

WIRING DIAGRAM

Page 21: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

4. MAIN COMPONENTS

COMPRESSOR

COMPESSOR RELAY, OVERLOAD

Page 22: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

COMPRESSOR CAPACITOR

MAIN COMPONENTS

CONDENSER FAN MOTOR

EVAPORATOR FAN MOTOR

THERMOSTAT

EVAPORATO DEFROST HEATE

Page 23: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

BALLAST

MAIN COMPONENTS

FLUORESCENT LAMP

LED & SMPS

SWITCH

Page 24: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TRANSFORMER & MAIN PCB

MAIN COMPONENTS

Page 25: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

5. ELECTRONIC CONTROLLER INSTURCTUION

HOW TO USE THE DISPLAY PANEL

[TGF-23F]

-. The user is able to set the temperature value inside the appliance.-. Uninterrupted pull down during 'TURBO FREEZE' mode.-. The factory defaults of temperature is '-7 '.-. Opera�ng temperature is between 5 and -17 by using the up or down arrow keys.

LAMP SWITCH

POWER SWITCH

- The compressor con�nuously operates for 120 minutes

[TGF-49F / 72F]

-. 7-Segment LED-. Display status except 'DEFROST' mode

. The compressor con�nuously operates for 120 minutesunder 'TURBO FREEZE' mode.

-. If 'TURBO FREEZE' bu�on is pushed again during 'TURBO FREEZE'mode, then 'TURBO FREEZE' mode is terminated.

-. The user is able to set the temperature value inside the appliance.-. Uninterrupted pull down during 'TURBO FREEZE' mode.-. The factory defaults of temperature is '-7 '.-. Opera�ng temperature is between 5 and -17 by using the + or - keys.

Page 26: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

FUNCTION TABLE

ELECTRONIC CONTROLLER INSTRUCTION

Page 27: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

FUNCTION TABLE

ELECTRONIC CONTROLLER INSTRUCTION

If D-sensor temperature isover 50 , heater goes off.If D-sensor is in error, heaterautoma�cally goes off for40min a�er ac�vated.

If D-sensor temperature is lower than 14 , evap. fan motor turns on immediately.

Page 28: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

FUNCTION TABLE

ELECTRONIC CONTROLLER INSTRUCTION

Page 29: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

FUNCTION TABLE

ELECTRONIC CONTROLLER INSTRUCTION

Page 30: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

SELF-DIAGNOSIS TABLE

ELECTRONIC CONTROLLER INSTRUCTION

SENSOR DESCRIPTION

Page 31: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

6. PARTS LIST

Page 32: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

PARTS LIST

Page 33: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

7. REPLACEMENT OF MAIN COMPONENTS

BOTTOM GRILLE PARTS

TGF-23F

Page 34: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-23F

REPLACEMENT OF MAIN COMPONENTS

Page 35: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-23F

REPLACEMENT OF MAIN COMPONENTS

Page 36: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-23F

REPLACEMENT OF MAIN COMPONENTS

REPLACING DOOR

Page 37: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-23F

REPLACEMENT OF MAIN COMPONENTS

Page 38: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-23F

REPLACEMENT OF MAIN COMPONENTS

Page 39: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

BOTTOM GRILLE PARTS

TGF-49F / TGF-72F

REPLACEMENT OF MAIN COMPONENTS

Page 40: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-49F / TGF-72F

REPLACEMENT OF MAIN COMPONENTS

TGF-49F TGF-72F

Page 41: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-49F / TGF-72F

REPLACEMENT OF MAIN COMPONENTS

TGF-49F TGF-72F

Page 42: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-49F / TGF-72F

REPLACEMENT OF MAIN COMPONENTS

Page 43: Glass Door Freezers Service Manual · Evaporator Fan Motor Blade F-Sensor F-Sensor D-Sensor Connector Connector Sheath Heater & Thermal Fuse Connectors Drain Heater Connectors D-Sensor

TGF-49F / TGF-72F

REPLACEMENT OF MAIN COMPONENTS

ADVERTISING PANEL PARTS

TGF-49F TGF-72F