& glazing equipment iqf freezing, chilling · the ixp spiral series of freezers can be used for...

IQF FREEZING, CHILLING& GLAZING EQUIPMENT

Message from the MD

Equipment Application

Spiral Freezers

Easyclean Freezers

Energia Mk8 Tunnel Freezers

Double Belt Tunnel Freezers

Flow Freezers

Single Crust Freezers

Trolley Blast Freezers

Brine Freezers

Glazing Equipment

Re-freezer (Hardening Tunnel)

Test Centers

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FREEZING & TEMPERATURE DIVISION

Message from the Managing DirectorIn 2005 Dantech Food Systems Pte. Ltd. became a member of Marel.

The freezing operations of both companies were merged into one

single business unit, operating under the Dantech brand. This merger

created a very strong company and reinforced our efforts to become

one of the best in the Business.

We like to think of ourselves as your, one stop supplier of IQF Freezing

and Food Processing Technology. We offer by far the largest range of

freezing equipment on the market - no competitor comes even close.

With more than 800 units sold worldwide, our freezers and systems are

operating in more than 50 different countries.

We are strongly represented for Sales and Service through our Marel offices Worldwide. On top of that we

have strong support from a large number of independent agents, distributors and business partners in many

countries and specific industries.

Synergy within the Marel Group enables us to undertake large advanced turnkey applications, and we have

a strong presence in all sectors of the Food Industry. We work closely with our entire renowned sister brands.

This is of great benefit to our customers. Working with us and our sister companies makes the choice easy,

since we can provide all you need, leaving no grey areas to worry about.

At Marel - Freezing & Temperature Division, we strive hard every day to keep abreast of the technological

development and follow the trends in the industry. It is our goal to provide our customers with top-notch

equipment, saving energy and adding value to your business.

Our dynamic and multinational workforce is dedicated to serve your best interests at all times by focusing

first and foremost on your needs. We are determined to stay on top of the business and be your preferred

supplier.

Henrik Ziegler

Managing Director

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The IXP Mini Spiral is available in 5 different models, which are all fully factory assembled.

This feature offers great savings in terms of installation time at site.

The Mini Spiral Freezer operates on the well-proven rapid Horizontal Principle called: Arcticflow®

which ensures an ultra short, uniform and rapid freezing and gives great energy savings along

with days of operation, without any defrosting requirements.

The IXP Spiral Series of Freezers can be used for a great variety of products, such as: Seafood

products, Shrimps, Vegetables, French Fries, Dairy, Ice Cream, Meat, Poultry and Tray Packed

Products, etc.

The IXP Mini Spiral Freezer offers many unique advantages and features such as adjustable

airflow and multi adjustable freezing times. Furthermore, the freezer meets all the relevant

criteria for today’s requirement of freezing equipment. The entire unit is manufactured from

Stainless Steel and other non-corrosive material.

IXP Spiral FreezerType: IXP Mini, Arcticflow Series®

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Spiral FreezerType: Arcticflow Series®

We offer a wide selection of Spiral Freezers ranging from Standard Range Spiral Freezers to the

various tailor made Spiral solutions.

The standard range Spirals are offered in 12 different standard configurations suiting most

appl icat ions with in the food industr y. In th is range we of fer more than 450 di f ferent

configurations.

We offer a large variety of tai lor made Spiral Freezers custom made to our customers’

requirements. During the times we have made numerous tailor made Spiral Freezer and among

our achievements is the largest Spiral Freezer in the world for one of our Ice Cream customers.

Our Spiral Freezers are available with single, double and triple drum and are capable of

freezing product in IQF form, tray products and products packed in boxes. The freezers are

well suited for products such as Seafood, Fish, Meat, Poultry, Bread and Dairy Products.


Spiral FreezerType: Arcticflow Series®

Freezing principle

Our Spiral Freezers operate on the energy saving principle of rapid horizontal Airflow

cal led Arcticflow®. This principle offers great savings in terms of consumed energy. The Arcticflow®

principle is superior in terms of the flexibility offered to freezing a great variety of products.

The well proven principle of Arcticflow® ensures a rapid and uniform freezing within a minimum of

time.

Design

Our Spiral Freezers are manufactured in a compact design using only high quality stainless

steel components. Our Freezers are designed with an open design ensuring easy daily cleaning,

long life without corrosion as well as meeting even the strictest cleaning requirements.

Spirals arrive in knock-down form and

assembled at siteUnparallel Flexibility in the range of

productsHigh Quality Components

Experienced Technicians for

Installation

Page 05

Superflow/Arcticflow Easyclean Freezer Type: Easyclean Series®

The Easyclean® Tunnel Freezer is specially designed for freezing of Shrimps, Fish, Hamburgers, fragile products

and products placed on trays.

The freezer arrives fully assembled from our factory and requires a minimum amount for installation at site.The

freezer is supplied with electrical hoist motors to lift the fully welded stainless steel insulated top cover for easy

cleaning and maintenance. Furthermore, compared to other freezing systems, the freezer does not require a

concrete foundation or any other foundations.

With a simple change in air plates, the freezer is easily adaptable for both high speed vertical air�ow, called

Super�ow® and a conventional high speed horizontal air�ow, called Arctic�ow®. This will provide the user great

�exibility to minimize the cost of freezing. However the capacity will vary depending on the type of air�ow, prod-

uct loads etc.

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Hoistable Cover for Easy Access & CleaningOpen Design for Easy for Cleaning/Maintenance Factory Assembled to fit a 40’ Container



Superflow® Easyclean Series:

On the selected belt, the product is led past the high velocity impingement airflow called Superflow®, which

is a turbulent vertical impingement airflow that blows the air stream directly on to the product and then the

air stream will change direction, becoming a combination of Vertical and Horizontal airflow, before

returning back to the evaporators.

The Superflow® Easyclean version will have the option of running either with a Superflow® airflow or with a

Arcticflow® airflow.

Both the Superflow® and the Arcticflow® airflow together with the ultra low temperature ensures a quick and

homogenous freezing within a minimum of time. Thus ensuring a good quality finished product, with an

equalized core temperature of min. -18°C.

1. Insulation Panels

2. Evaporators

3. Fans (Axial or Centrifugal)

4. Refrigeration Connections

5. Bottom Air Ducts

6. Conveyor Belt

7. Hoist Motor

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Arcticflow® Easyclean Series:

On the selected belt, the product is led past the conventional high velocity Horizontal air�ow called Arctic�ow®,

which blows the air horizontally over the belt and past the product and then continuously blowing through the

evaporators.

Unlike the Super�ow® Easyclean version; the Arctic�ow® Easyclean version does not have the option of running

both air�ows (Super�ow® & Arctic�ow®).

The freezer can be used as a stand-alone unit or as an integrated part of a fully automated processing line.

The Easyclean Series comes with either a Single Belt or Twin Belt version. The Twin belt version will give its user

the �exibility to run two di�erent products at the same time.

Di�erent Belt Types for the Easyclean Tunnel Freezers

Twin Belt Version

DTZ Belt Stainless Steel Mesh Belt Flat Modular Stainless Steel Belt Plastic Modular Belt

Page 09

Superflow/Arcticflow Tunnel Freezer Type: Energia Mk 8 Series

The Energia Mk8 Tunnel Freezer is specially designed for freezing of seafood products, meat

patties and other fragile products.

Superflow® Series: On the selected belt, the product is led past the high velocity impingement airflow called Superflow®, which is a turbulent vertical impingement airflow that blows the air stream directly on to the product and then the air stream will change direction, becoming a combination of Vertical and Horizontal airflow, before returning back to the evaporators.

Arcticflow® Series: On the selected belt, the product is led past the conventional high velocity Horizontal airflow called Arcticflow®, which blows the air horizontally over the belt and past the product and then continuously blowing through the evaporators.

The ‘Superflow® Energia Mk8 version’ will have the option of running either with the Superflow® airflow or with the Arcticflow® airflow while the ‘Arcticflow® Energia Mk8 version’ does not.

The Energia Mk8 Tunnel Freezer can also be used for a great variety of other products such as: shrimp, shellfish, fish and other small food items. Furthermore the machine has the advantage that freezing of products in trays is easily possible.

Di�erent Belt Types for the Energia Mk8 Tunnel Freezers

DTZ Belt Stainless Steel Mesh Belt Flat Modular Stainless Steel Belt Plastic Modular Belt


IQF Double Belt Tunnel Freezer Type: FTM/D EasyClean Series

The Millennium Double Belt Arcticflow® Easyclean Freezer is specially designed for individual

freezing of small items such as: shrimp, shellfish, fish and other small food items.

The 2-belt system gives the advantage: That product is surface frozen on the top belt, and then

transferred gently to the slower running lower belt, where the products are fully frozen.

On a plastic modular belt, the product is led past the high velocity airflow called Arcticflow®,

which blows the air over and under the products and then continuously blowing through the

evaporators. The rapid Horizontal Arcticflow® and the ultra low temperature ensure a quick and

homogenous freezing within a minimum of time.

The freezer arrives fully assembled from our factory and requires a minimum amount for installa-

tion at site. The freezer is supplied with electrical hoist motors to lift the insulated top cover for

easy cleaning and maintenance. Furthermore, compared to other freezing systems, the freezer

does not require a concrete foundation or any other foundations.

As a special feature the unit can be supplied with a tray attachment for freezing of products

packed in trays.

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Flow Freezer Type: FTF Series

The IQF Flow Freezer series is a 2-belt Tunnel operating according to the vertical blowing

principle. Designed for individual Quick Freezing a wide range of small products such as

Shrimps, Fruits, Vegetables and Meat Cubes.

The IQF Flow Freezer series is designed for two stage freezing, shell freezing and final deep

freezing of sticky products. On a plastic belt, the product is led past axial fans, which blows the

air through an evaporator generating an air temperature of below -30°C. A quick freezing with a

product temperature down to -18°C is achieved.

The cabinet is made of modules with polyurethane insulation. The conveyor frame is made of

Stainless Steel and the belt of FDA approved materials. The open design facilitates a cleaning

that meets even the strictest veterinary demands.

w/Arcticflow Easyclean Freezer

Single Crust Freezer Type: FT/CF Series®

The Single Crust Freezer freezes the outer layer of the product, which is in direct contact with

the belt , preparing the product for a variety of freezing applications such as sl icing/cutting

operations. The Single Crust Freezer can also be used for various other applications such as avoid-

ing belt marks on products prior to entering the main IQF Freezers and increasing capacities for

existing IQF Freezers.

The Single Crust Freezer is a fully factory assembled series, which offers great savings in terms

of installation time at site.

The belt is continuously cleaned by special scrapers mounted above the belt . The scrapers

are mounted at the belts return s ide at the freezers inlet . The unit is equipped with a

pneumatically controlled quick release system for easy cleaning and maintenance.

The unit comes in four standard sizes. Tailor made solutions are also available.

Th e Single C r u s t Fre e ze r c a n b e u s e d a s a s t a n d - a l o n e u n i t o r a s a n i n te g ra te d p a r t o f a

f u l l y automated processing line.


Single Crust Freezer Type: FT/CF Series®

The Principle

The products are placed on a thin Teflon belt and gently led through the freezing zone. Cooling plates are

mounted under the belt ensuring a fast crust freezing of the products “underside”.

Design

The freezing zone is built into a fully welded insulated stainless steel cabinet. Pneumatically hoistable

insulated cover, for easy cleaning and maintenance.

Sea water resistant Aluminum Freezing plates for efficient Heat Transfer. The unit is equipped with fans

above the product, which can be optionally operated for better air distribution inside the unit. Special Belt

Control System ensures that the belt runs in a straight, smooth and trouble free operation at all times.

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Belt Markings & Deformed Product

AIRFLOW

PRODUCTS

CONVEYORBELT

Without Crust Freezing

With Crust Freezing

Vertical airflow pushes product into the Mesh belt

Trolley Blast Freezer Type: 2 - 16 Trolleys

The Trolley Blast Freezer Tunnel is operating according to the horizontal blowing principle

called Arcticflow®. The Blast Freezer unit is designed for freezing of almost all sorts of prod-

ucts such as: Seafood, Meat & Poultry, Ice Cream, Bread & Bakery, Ready Meals, Vegetables, and

Scientific & Medical Products.

Products are manually loaded in trays, which are then loaded onto the Tray Rack Trolleys.

When fully loaded the trolleys are manually pushed into the freezer. As an option the unit can

be delivered with an automatic hydraulic pushing system. The unit operates with the principle

of First In – First Out. This ensures an easy and fast loading/unloading of the freezer, hence a

higher productivity is achieved.


Brine Freezer Type: BF Series

The range of Brine Freezers is particularly developed for quick freezing of Shrimps, Shell Fish and Crabs etc. With

the Brine Freezer you will obtain rapid freezing with minimum weight loss.

Freezing Principle:

For Brine Freezing, we o!er 3 di!erent principles of freezing:

1. Immersion Batch

Immersion Freezing by means of submerging the product into agitated brine by the means of a hoist system.

In the batch brine freezing process, the products are packed in plastic or stainless steel baskets, placed

in racks with several trays, which are immersed into the brine, after which each product goes through a

freezing process. The stainless steel baskets with the products are lowered into the tanks with the salt brine

by forklift or "xed monorail crane system.

2. Continuous Immersion System

Immersion Freezing by means of submerging the product into agitated brine by the means of a conveyor

system. The product is then drained before entering a Hardening Tunnel for deep/full freezing.

3. Continuous Shower System

Products are placed onto the moving conveyor belt and led past multiple spray nozzles which sprays cold

brine to bring the temperature of products down at a rapid rate. In this process, both tray products and IQF

products can be frozen. The product is then drained before entering a Hardening Tunnel for deep/full freezing.

Continuous Shower System

Immersion Batch

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1. Dip Glazer: Immersion Glazing by means of submerging

the product into chilled water by the means of a

conveyor system. The Dip Glazing System is available in

single or multiple dip solution.

2. Belt Glazer: The frozen product is sprayed with chilled

water on both sides. The 2 x 3 (3 Nozzle on each pipe)

nozzle zones can easily be adjusted individually and the

unit has a control valve, which maintains full control of

water supply pressure making it easy to achieve the

required glazing percentage.

3. Vibrating Glazer: The frozen product is sprayed with

chilled water on both sides. A uniform coating is

achieved due to the vibrations.

4. Double Dip Glazer: The conveyor brings the product

gently to the first glaze basin, where the products will

pick up the initial glaze. Products then incline upwards

out of the glaze basin for a brief equalizing period before

entering the second glaze basin for the second glaze pick

up process. This process ensures that the products have

collected the maximum amount of glaze possible.

5. Tray Glazer: The frozen product in “tray” is sprayed with

chilled water from the top.

Dip Glazer

Belt Glazer

Vibrating Glazer

Double Dip Glazer

Glazing Equipment

Page 19

Re-Freezer (Hardening Tunnel) Type: AFT Series

We offer a standard range of Re-Freezers (Hardening Tunnels) matching all the freezers in our

range along with tailor made solutions for any applications. Re-freezers are commonly used for

freezing products after the glazing process in order to remove heat from products and

ensures adequate temperature for proper storage. All our Re-Freezers (Hardening Tunnels)

can be connected to our standard range of glazing equipment as well as being suitable for

any type of IQF main freezer.


Our Test Centers are located in our Singapore,

Denmark and Holland factories. These centers

are particularly suitable for testing of existing

and newly developed equipment. The center

can be subdivided into three categories:

Product-quality test, retention time test and

engineering test.

To ensure we do not oversize or undersize our

equipment, an accurate retention/freezing time is

essential in our design calculation. In addition, we

have a database of thousands of test results which

have been collected in the course of the years.

During the development of new equipment or

redevelopment of equipment and components used in

all our equipment, we always carry out design tests.

New types of process equipment for the Food

Industry go through extensive testing to ensure that

they comply with our high reliability requirements

before being released onto the market.

Only modern equipment is used in Marel - Freezing &

Temperature Division’s Test Center.

‘ ’ Product Testing conducted at Marel - Freezing

& Temperature Division’s Test Center ensures that

the End User receives Quality Products from our

equipment ‘’

R. H. Kurosaki

Test Center Specialist

Test Centers


European O"ceBøgildsmindevej 3

9400 Nørresundby

Denmark

Tel: (45) 9892 1511

Fax: (45) 9892 1101

India O"ceKV 35 Panampilly Nagar

Cochin 682 036

India

Tel: (91) 484 231 4240

Fax: (91) 484 231 4940

Worldwide Service

Freezing & Temperature Division

Head O"ce 13 Pioneer Sector 1, Singapore 628424

Tel: (65) 6281 2878 Fax: (65) 6281 2908

Website: www.marel.com

Email: [email protected]

Marel ItalyVia I° Maggio, 11/1320028 San Vittore Olona (MI)ItalyTel: +39 0331 422750

Marel New ZealandUnit B, 17 Hobill AveWiriAuckland 2104New Zealand Tel: +64 9 263 0366

Marel Norway ASVestvollveien 32GPostboks 24, 2019 SkedsmokorsetNorway Tel: +47 6483 8000

Marel SlovakiaPriemyselný Park Nitra Sever Dolné Hony 7 949 01 Nitra Slovakia Tel: +421 37 6926400

Marel South AfricaUnit 13 Hughes O$ce Park, 422 Oscar St Boksburg 1459 Gauteng South AfricaTel: +27 11 823 6940

Marel SpainC/Pagesia 22-24, 1AEdi%cio Blanchzupat08191 RubiBarcelona, EspanaTel: +34 936 36 35 93

Marel SwedenP.O. Box 21239 21 SkanörSweden Tel: +46 0708-810081

Marel Thailand2nd Flr., Ratchaphurk Bldg.Bangkunkong, BangkruaiNonthaburi 11130125/4 Moo 1, Ratchaphurk RoadThailandTel: +66 2423 3656-9

Marel AustraliaUnit 1,53 Neumann RoadCapalaba Qld 4157AustraliaTel: +61 7 3900 3000

Marel BrazilRua Jose Tomasi, nº 634Santa FelicidadeCuritiba, PR82.015-630 BrazilTel: +55 41 3888 3400

Marel Stork Poultry Processing Brazil Av. Comendador Leopoldo Dedini 150Gate B 13.422-210 Piracicaba, BrazilTel: +55 19 34 14 90 00

Marel Chile S.A.Camino Lo Boza 107,Módulo A-13, Flex CenterSantiagoChileTel: +56 2 435 2134

Marel ChinaNo. 36 Hong Kong Mid RoadRoom 1108Zhao Yin Tower of Cyber PortQingdao 266071, ChinaTel: +86 532 8667 5567

Marel France ZI Du Dressève 56150 BAUD Tel: +33 2 97 39 16 16

Marel GermanyHakenbusch 9Osnabruck D-49078GermanyTel: +49 (0) 541 500 97-0

Marel NetherlandsMarel Benelux B.V. Industrielaan 63 5349 AE Oss The Netherlands Tel: +31 412 669911

Marel IcelandAusturhraun 9210 GardabaerIcelandTel: +354 563 8000

Marel IrelandUnit 10, McKibben House,Eastbank Road,Carrydu;Belfast BT8 8BDTel: +44 (0) 2890 813 735

Marel Stork Poultry Processing ChinaCaiyuan Industrial Zone No. 16Nancai TownShunyi DistrictBeijing 101 300, P.R. ChinaTel: +86 (0)10 8947 2150

Marel U.K. (Colchester)Wyncolls Road, Severalls Industrial Park, Colchester CO4 9HWUnited KingdomTel: +44 (0) 1206 849200

Marel UruguayDionisio Oribe 3071- Sector 2CP 11600MontevideoUruguayTel: +598 2480 0073

Marel Kansas8145 Flint StreetLenexa KS 66214United States of AmericaTel: +1 913 888 9110

Marel Stork Poultry Processing USA (Gainesville)1024 Airport ParkwayGainesville, GA 30501United States of AmericaTel: +1 770 532 70 41

Marel Townsend Further Processing USA (Des Moines)2425 Hubbell Avenue Des Moines, Iowa 50317United States of AmericaTel: +1 515 265 8181

Marel Seattle Fish Processing2001 West Gar%eldTerminal 91, Pier 91, Building A-1Seattle, WA 98119United States of AmericaTel: +1 206 781 1827

Marel Vietnam80 Nguyen Dinh Chieu streetHo Chi Minh City Q1 Vietnam Tel: +84 8827 4462

Marel U.K. (Norwich)Pinetrees Road, Norwich NR7 9BB United KingdomTel: +44 (0) 1603 700755

Marel RussiaProezd No.607, bld.30O$ce 602Moscow 123458RussiaTel: +7 (495) 228 0550

Marel PortugalRua pé de Mouro,Centro Empresarial “Lusoworld” – Arm. 62710-335 Linhó – SintraPortugalTel: +351 21 9241393

Marel PolandMarel Polska Sp. z o.o. ul. Jelinka 1001-646 Warsaw Tel: +48 22 490 21 01

Marel RomaniaDr. Louis Pasteur street, No. 40, ground <oor, district 5, Bucharest, Zip no. 050536, RomaniaTel: +4 031 620 54 87

Marel Stork Poultry Processing B.V.Handelstraat 3, Postbus 118, 5830 AC BoxmeerThe Netherlands Tel: +31 (0) 485 586 111

Marel Townsend Further ProcessingHandelstraat 3,Postbus 233, 5830 AE BoxmeerThe Netherlands Tel: +31 (0) 485 586 122

Marel DenmarkP.O. Pedersens Vej 18DK - 8200 Aarhus NDenmarkTel: +45 89 304 444

Marel Salmon A/S (Denmark)Bøgildsmindevej 39400 NørresundbyDenmarkTel: (45) 9892 1511

& glazing equipment iqf freezing, chilling · the ixp spiral series of freezers can be used for...

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