global efficient standard tatung-okuma co., ltd

GENOS Global

Ef�cient

No.1

Standard

The origin of gene, from Greek genos

meaning race, offspring, origin

(pronounced “ ” as in “generous”)

TATUNG-OKUMA Co., Ltd.352 Shi-Tong Rd., San-Hsia, 237, Taipei County, TaiwanTel: (886)2-8676-8678 Fax: (886)2-8676-7961Website: www.tatung-okuma.com.twE-mail: [email protected]

2010.12 2

STD+M,MY,MW

STD+M,MY

STD+M,MY

L250E

GENOS SERIESHigh quality∙stability∙productivityAbundant spec variations Global CNC Lathes

STD+M,MY

L400E

L250

New

L400

■ Main spindle

Bed Accuracy (example)

OSP P200L-R

User-freindly latest controller with advancedmachining applications.

MT N0.5Tailstock

• ø100 spindle specs (GENOS L250/L200-M)Spindle speed: 4,500 min-1

Output: VAC 7.5/5.5 kW (10/7.5 hp) (30 min/cont)Torque: 85 N·m (62 ft-lbf)

High speed, high rigidity gearless spindle minimizes vibration and heat.

• ø120 spindle specs (GENOS L400/L300-M)Spindle speed: 3,000 min-1

Output: VAC 11/7.5 kW (15/10 hp) (30 min/cont)Torque: 417 N·m (307 ft-lbf)

High quality, Easy to use, Simple machine structure

Basic structure

32

Solid cast iron provides superior rigidity, long service life and minimal thermal deviation.

Rugged tailstock with ø 90mm quill.

NC Turret (option)Compact turret with a servo motor drive and 3-piececoupling clutch.(index time 0.3sec)

TurretV8, V12(option)

Roundness• 1.0 µm 1,500 min-1

• Material: BSB

X , Z-axis

• Rapid traverse (X:20 m/min, Z:25 m/min)

• High-rigidity and Hardened rectangular slideways.

• Preloaded Ball-screw for minimal Thermal De�ection.

Surface roughness• 0.6 µm 2,000 min-1(rpm)

• Material: BSB

OP-II

OP-I{

200

100

50

20

10

5

50

10

48 N·m35 N·m

7.5 kW (30 min)5.5 kW (cont)

5

2

1

0.5

100 500

1,500

1,000 4,000 6,000

Spindle speed min-1

N·m

Torq

ue

Out

put

kW

• ø80 spindle specs (GENOS L300-MW)Spindle speed: 6,000 min-1

Output: VAC 7.5/5.5 kW (10/7.5 hp) (30 min/cont)Torque: 48 N·m (35 ft-lbf)

■ TurretCompact turret with PREX motorRigid multitasking V12 NC turret

• 0.1 sec/index

• L/M 12 tools

• VDI quick-change tooling system

• Axial tooling system

■ C-axisFast, high-precision C-axis headstock

• 200min-1 high-speed traverse

• Positioning accuracy：± 0.015°

• Repeatability：± 0.007°

• Endmill ø13 [ø20]

• Drill ø13 [ø14] carbide drill

• TAP M10XP1.5 [M16XP2.0] ＊Workpiece : S45C [ ]:L300-M

■ L200-M / L300-M Machining capacity (example)

■ Sub-spindle (Built-in)With these sub-spindle speci�cations, front and back machining can be done on a single lathe. Interference is not a worry even in back face machining with a multitasking V12 radial turret.

■ Turret• Compact milling spindle uses high power, high torque PREX motor for much faster multitasking operations.

• Radial tooling system

•Milling tool spindle (GENOS L200-M)

Spindle speed: 6,000 min-1

Output: PREX 4.0/1.8 kW (25 min/cont) Torque: 15 N·m (11 ft-lbf)

•Milling tool spindle (GENOS L300-M)

Spindle speed: 4,500 min-1

Output: PREX 7.0/3.3 kW (30 min/cont) Torque: 24 N·m (18 ft-lbf)

20

10

5

2

1

50

2

4

15 N·m (25 min)11 N·m (cont)

1

0.5

100 500

635 1,5002,5004,500

1,000 2,000 4,000 6,0003,000 5,000

4.0 kW (25 min)

1.8 kW (cont)

Spindle speed min-1

N·m

Torq

ue

Out

put

kW

40

30

20

10

5

500

8

5

2

1

1,000 2,000

2,220 2,820

3,000 4,000

Spindle speed min-1

24 N·m (30 min)

14 N·m (cont)

7 kW (30 min)

3.3 kW (cont)N·m

Torq

ue

Out

put

kW

• Travels

GENOS L200-MY: 80 mm

(+30 to -50)

GENOS L300-MY : 100 mm

(+50 to -50)

A variety of milling operations can be accommodated with high-accuracy, wide- range Y-axis travel using a double slide system. Achieves complete multitasking with a single chucking.

■ Basic structure forY-axis

■ With the GENOS L series you can machine workpieces like these.

■ Spec extensions

* Max machining length becomes 150 mm

Maximummachining

length

290/500

225/380

500/1,100

450/1,060

A2-6[7.5/5.5 kW](10/7.5 hp)

A2-8[11/7.5 kW](15/10 hp)

SpindleModel

GENOS L250/250E

GENOS L200-M/L200E-M

GENOS L400/L400E

GENOS L300-M/L300E-M

Y axis Sub-spindle(W axis)

Optional specs( available)

—

—

—

—

—

*

Multitasking(M fuction)

—

—

W-axis / sub-spindle (MW)

Y-axis (MY)

STD Spec. MYM MW

54

M Funtion (M)

Greater efficiency with variable functions

M

M

MY

MY MW

MY structure

X axis

+

Ys axis +

+ Y axis

-

--

• GENOS L250/E ＋M → GENOS L200/E-M

• GENOS L400/E ＋M → GENOS L300/E-M

Loader

76

• Gantry loader specification Workpiece: ø120x80L Weight for �ange: 3kg shaft: 2kg

• Work table specification Pallet set: 6~10P Workpiece Size: ø20~150mm Stack Hight: 350mm

Bar sizeL250 / E ø50mm (Max)L200 / E-M ø50mm (Max)L400 / E ø68mm (Max)L300 / E-M ø68mm (Max)

Barfeeder

L250 2 sets+ gantry loader(2M 1L system)

Line-upHigh Productive Automatic System

L250 1 set+ gantry loader(1M 1L system)

Loader Specs Example

2-machines/2-loaders cell

2-machines/1-loader cell

Parts turnover

1-machine/1-loader cell

Work table

Gauge

Loader

CNC for the New Era

An OSP / Windows® Collaboration

PC

* Connection devices sold separately.

* Above specs. to discuss with our sales engineer.

Ethernet

USB

Bar-codereader

FD, CD-Rdrive

Digitalcaliper

USBmemory

Windows®-based Applications Machine Control Function

Windows® Real-Time OS

High Performance NC Computer

Ethernet USB Servo Link Device Net™

■ Touch panelData can be directly manipulated, greatly improving operability.High-durability panel is resistant to dirt and scratching

■ USB ports2 ports are standard. Various devices can be connected for each purpose, including USB memory to transfer large program �le and bar code reader for production management.

■ EthernetMachining programs can be downloaded and uploaded from and to server via Ethernet that is standard equipment.

■ The advanced architectureWindows® and Real-Time OS on a single high-performance NC computer synergistically improve operation. For example, with the Collision Avoidance System for collision-free machining, the time from detection of a collision (processed on Windows) to machine stoppage (processed on Real-Time OS) is only 0.01 seconds. At a speed of 12 m/min, hairbreadth stops with a stopping distance of less than 2 mm are possible.

■ A high-performance NC computer in a flat panel

Gives high reliability for machine control and data protection in harsh environments.• Main memory with ECC• Vibration proof hard disk drive

Windows is a registered trademark of Microsoft Corporation in the United States and other countries. Ethernet is a registered trademark of Fuji Xerox Co., Ltd. DeviceNet is a trademark of Open DeviceNet Vendors Association.

OSP-P200LOkuma Sampling Path Control

98

Hi-tech Okuma mechatronics foradvanced machining applications

Spindle variable-speed threading (Optional)

Deep hole synchro tapping

■ Good threads from the first pieceFeed axis perfectly synchronized with changing spindle speeds. Thread pitch accuracy is maintained even if the spindle speed changes during threading. Cutting conditions without chatter can be found by using spindle override during threading.As a result, you get good quality screws from the �rst piece.

■ Easy programming of machining know-howCutting is divided into multiple cuts by simply designating depth of cut, amount of relief, and amount of withdrawl, and tool damage from chip clogging is prevented. In addition, if overload is detected during synchronized tapping, machine returns to machining start point with synchronized feed and stops with alarm.

Variable spindle speed control (Optional)

Actual speed

Sp

ind

le s

pee

d

Commanded speed

Time

410

ø23

L/D = 18 is machined without steadyrest

■ Reduce machining chatterHolds down machining chatter as spindle speed is periodically changed and resonance points change, when cutting large, thin workpieces or small-diameter, long workpieces.

N0100 G97 S413 M41 M03 M08N0101 G00 X108 Z105.2 T010101N0102 G96 S140N0103 G85 N0104 D8 F0.35 M85N0104 G83N0105 G01 X50.4 Z100N0106 X100 :

Interactive operations Advanced One-Touch IGF-L (Optional)

Part program

Part shape Machining process

Autoprocessdecide

Processedit

Advancedrun

Part program create

Directly change cutting conditions foreach process with this process sheet

Tables make it easy to make mid-cycle orindividual process starts

Continuous run Mid-cycle start (�nishing repeated)

Individual run (machining repeated with this tool only)

■ Part program createAfter simple cutting data inputs (interactively), the required machining processes are determined and a part program is created (automatically).

■ Advanced runTo run the machine directly from the interactive part program screen.When a problem is detected it can be quickly corrected and checked, speeding up �rst part machining.

One touch editing

G/M programs can be edited with a single touch on the shop �oor. Editing can be started immediately by moving the cursor to the program execution block or the block that produced an alarm during machining in automatic operation mode.

Real 3-D simulation (Optional)

Solid view

Section view Transparent view

■ Live-performance machiningIn all operating modes (auto, MDI, manual, etc), the cutting conditions are displayed in real time. Switching between solids, section views, transparent models, and performing machining simulation (dry runs with the machine locked) lets you check part program accuracy.

L250

290

330

ø55[op]

MT.4[op]

(revolving center)

80 [op]

1,624

1,652 × 1,592

2,800

Size

L250E

500

520 [470]

ø90

MT.5

(revolving center)

100

1,569

2,075 × 1,550

3,700

–

–

2.2

3.0

–

ø200

165 (65+100)

360° (0.001° increments)

V12 Turret / NC

12

20x20

ø32

0.1

6,000

(standard radial mill/drill holder: 5,000)

In�nitely variable

C: 200

PREX 4.0/1.8 (25 min/cont)

ø450

ø300

–

4,500


JIS A2-6

ø66

ø100

–

–

–

–

–

X: 20﹑Z: 25

–

0.001~1,000.000

VAC7.5/5.5 [VAC 11/7.5]

–

–

0.18

OSP-P200L

ø280 [ø210]

160 (20+140)

–

V8 [V12] Turret / Hydraulic

8 [12]

25x25

ø40 [ø32]

0.8 [0.3/NC]

–

–

–

–

L200E-M

380

400

1,569

2,075 × 1,550

3,700

L200-MY

220

245

2,017

1,752 × 1,590

3,700

L200E-MY

380

400

2,017

2,075 × 1,550

4,600

L400

500

220 (195+25)

520

X: 20, Z: 25

MT 5

(revolving center)

1,740

2,280 × 1,800

4,600

ø300

–

V8 [V12] Turret / Hydraulic

8 [12]

0.8 [0.3/NC]

–

–

–

–

–

3.0

3.5

–

L300E-M

1,060

235 (150+85)

1,144

X / Z: 20

–

MT 4

(built-in center)

1,934

3,537 × 2,155

6,400

L300-MY

450

450

V12 Turret / NC

12

4,500


X: 20, Z: 25

C: 200

MT 5

(revolving center)

2,210

2,280 × 2,175

5,500

3,000

In�nitely variable x 2 auto ranges (coil switching)

JIS A2-8

ø80

ø120

25x25

ø40

0.001~1,000.000

VAC 11/7.5 [VAC 15/11]

0.18

OSP-P200L

L300E-MY

1,050

1,050

X / Z: 20

MT 4

(built-in center)

2,395

3,537 × 2,393

7,300

L300-MW

225 (195+30)

460

–

–

3.0

3.5

–

1,852

3,031 × 1,856

5,300

520

6,000


ø140 �at

ø53

ø80

0.3

X: 20, Z: 25

ø170

150

W: 25

–

–

–

VAC 7.5/5.5 Built_in

2.2

[ ]: Optional Speci�cations

ø230

235 (230+5)

100 (+50~-50)

360° (0.001° increments)

0.2

Y: 10

PREX 7.0/3.3 (30 min/cont)

3.0

3.5

2.8

L300-M

450

235 (150+85)

520

X: 20, Z: 25

MT 5

(revolving center)

1,740

2,280 × 1,800

4,600

L400E

1,100

230 (205+25)

1,144

X / Z: 20

MT 4

(built-in center)

1,934

3,537 × 2,155

6,400

–

ø370

–

–

–

–

–

–

0.1

–

–

80 (+30~-50)

Y: 10

3

3

3

Item

Capacity

Travels

Spindle

Sub-spindle

Turret

Milling tool

Feedrates

Tailstock

Motors

Machine size

CNC

Swing over bed

Swing over cross slide

Max turning dia

Max work length

X axis

Z axis

Y axis

W axis

C axis

Spindle speed

Speed ranges

Spindle nose

Spindle bore dia

Front bearing dia

Spindle speed

Speed ranges

Spindle nose

Spindle bore dia

Front bearing dia

Type

No. of tools

OD tool shank

ID tool shank dia

Turret indexing time

Spindle speed

Speed range

Rapid traverse (X, Z)

Rapid traverse (Y)

Rapid traverse (W)

Rapid traverse (C)

Feedrate (X, Z, Y)

Tailstock quill diameter

Tapered bore type

Quill travel

Main spindle (30 min/cont)

Sub-spindle (30 min/cont)

Milling tool spindle

Axis drive (X)

Axis drive (Z)

Axis drive (Ys)

Axis drive (W)

Coolant pump motor

Height

Floor space

Weight (with CNC)

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

sec

mm/rev

mm

mm

kW

kW

kW

kW

kW

kW

kW

kW

mm

mm

kg

8-inch 10-inch

Model nameSpec extensionGENOS L250 GENOS L200-M GENOS L400 GENOS L300-M

min-1 {rpm}

min-1 {rpm}

min-1 {rpm}

min-1 {rpm}

m/min

m/min

m/min

ø520

ø300

ø90

100

ø90

MT 5

(revolving center)

100

ø90

MT 5

(revolving center)

100

1110

–

–

–

L200-M

220

245

–

–

–

1,624

1,752 × 1,592

2,800

Speci�cations are subject to be changed without prior notice.

Machine Specifications

ø390 [ø310] ø410 [ø330]

GENOS L250 / L200-M GENOS L400 / L300-M

L400 L400E L300-M L300-MY L300E-MY L300-MWModelSpeci�cationsSpindleSub Spindle(30 min/cont)TurretMilling toolTailstock (Hydraulic)• quillMovable tailstock

Standard accessoriesStandard speci�cationsCNC

ø140 �at~6,000 min-1VAC 7.5/5.5 kWM-V12 radial (NC)

A2-8 30~3000 min-1 VAC 11/7.5 kW (15/10 hp) (30 min/cont)

Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand toolsDoor interlockLube monitorOSP-P200L

–

T

–––

T

–––

T

–––

––

C

V8 (Hyd.)–○

Dead MT 5Manual

C

○Built-in MT 4

Manual tow-along

C

○Dead MT 5

Manual

L300E-MC

○Built-in MT 4

Manualtow-along

T

M-V12 axial (NC) 45~4,500 min-1 PREX 7/3.3 kW (30 min/cont)

–––

C

○Dead MT 5

Manual

C

○Built-in MT 4

Manual tow-along

–

Spindle speedMain motor

TurretHydraulic power chuck

Chuck auto open/close con�rmChucking miss detectionChuck high/low pressure switchWork stopper in spindle Touch SetterAuto tailstock quillTailstock thrust high/low switch

3800 min-1 (A2-8)High-power spindle VAC 15/11k W (30 min/cont)V12 (Hyd.) V8,V12 (NC)12" Solid chuck10",12" Hollow chuck6" Hollow chuckSoft jaws, Hard jawsMW spec is standard

Re-gripping

M(manual)

Coolant pump Spindle thru coolant Mist collector Coolant sludge prevention

Chip conveyor

Chip bucketAir blower (blast)

Auto front door Auto top door WorkrestBar feedersPart catcherLoader

0.8 kW

Oil skimmer specsSub-tankSide, rear (rear discharge not available with E specs) Hinged L, H

Chuck air blower (MW spec is standard)Turret air blower Thru-spindle air blower Tailstock air blower

For L400E and L300E-M only

1312

L250 L250E L200-M L200E-M L200-MY L200E-MYModelSpeci�cationsSpindleTurretMilling toolTailstock (Hydraulic)• Dead quillStandard accessories

CNC

A2-6 4500 min-1 VAC7.5/5.5 kW (10/7.5 hp) (30 min/cont)

Coolant system, work lamp, full enclosure shielding, jack screws, washers, hand toolsDoor interlockLube monitorOSP-P200L

T

––

C

V8 (Hyd.)–○

MT 4

C

○MT 5

T

––

C

○MT 5

T

––

C

○MT 5

T

M-V12 axial (NC) 45~6000 min-1 PREX 4/1.8 kW (25 min/cont)

––

Standard Speci�cations

Machine Specifications Machine Specifications

Chucking / Tooling Kit Specifications Chucking / Tooling Kit Specifications

Spindle speed

Main motor

TurretHydraulic power chuck

Chuck auto open/close con�rmChucking miss detectionChuck high/low pressure switchWork stopper in spindle Touch SetterAuto tailstock quillTailstock thrust high/low switch

2000 min-1 (A2-6)3000 min-1 (A2-6)6000 min-1 (ø140)High-power spindle VAC 11/7.5 kW (30 min/cont)V12 (Hyd.) V8,V12 (NC)10" Solid chuck8",10" Hollow chuckSoft jaws, Hard jaws

Re-gripping

M (manual)

Coolant pump Spindle thru coolant Mist collector Coolant sludge prevention

Chip conveyor Chip bucket Air blower (blast)

Auto front door Bar feeders Parts catcher Loader

0.8 kW

Oil skimmer specsSub-tank Side, rear, hinged L, H

Chuck air blowerTurret air blower Thru-spindle air blower Tailstock air blower

Optional Specifications Optional Specifications

Machine typeHydraulic solid chuckStandard soft jaw AStandard soft jaw BTailstock center (MT)OD toolholder lOD toolholder llOD toolholder A (-M,MY)OD toolholder B (-M,MY)OD toolholder C (-M,MY)ID toolholder base H40ID toolholder base H32 (-M,MY)Boring bar sleeve 12-H40Boring bar sleeve 16-H40Boring bar sleeve 20-H40Boring bar sleeve 25-H40Drill sleeve MT2-H40Drill sleeve MT3-H40Drill sleeve MT2-H32 (-M,MY)Radial drill / mill unitAxial drill / mill unitDummy holder

ST3pcs/ST3pcs/ST

STSTSTSTSTSTSTSTPCPCPCPCPCPCPCSTSTST

L2508"31–02

4

222201

L250E8"31

1(NO.5)02

4

222201

L200-M8"31–

221

32 (H32)2 (H32)2 (H32)2 (H32)

1(H32)123

L200E-M8"31

1(NO.5)

221

32 (H32)2 (H32)2 (H32)2 (H32)

1(H32)123

L200-MY8"31–

221

32 (H32)2 (H32)2 (H32)2 (H32)

1(H32)123

L200E-MY8"31

1(NO.5)

221

32 (H32)2 (H32)2 (H32)2 (H32)

1(H32)12

3 ＊ VDI tooling ＊＊＊＊

ST3pcs/ST3pcs/ST

STSTSTSTSTST

STPCPCPCPCPCPCPCPCSTSTST

L300-MWMachine typeHydraulic solid chuckStandard soft jaw AStandard soft jaw BTailstock center (MT)OD toolholder l (STD,MW)OD toolholder ll (STD,MW)OD toolholder A (-M,MY)OD toolholder B (-M,MY)OD toolholder C (-M,MY)ID toolholder base H40 (STD,MW/main)ID toolholder base H40 (STD,MW/sub)ID toolholder base H40 (-M,MY)Boring bar sleeve 12-H40Boring bar sleeve 16-H40Boring bar sleeve 20-H40Boring bar sleeve 25-H40Boring bar sleeve 32-H40Drill sleeve MT2-H40Drill sleeve MT3-H40Drill sleeve MT2-H40 (-M,MY)Radial drill / mill unitAxial drill / mill unitDummy holder

L40010"31

1(NO.5)

2

2222

1

L400E10"31

1(NO.4)

2

2222

1

L300-M10"31

1(NO.5)

221

302222

1123

L300E-M10"31

1(NO.4)

221

302222

1123

L300-MY10"31

1(NO.5)

221

302222

1123

L300E-MY10"31

1(NO.4)

221

302222

1123

main 10"31–31

02222

1223

sub 6"31–

ST

ST

4 4 3

2

＊＊＊＊＊ VDI tooling

GENOS L250/E, L400/E V8 turret

GENOS L200/E-M, MY V12 M-turret (axial) / VDI tooling

GENOS L300/E-M, MY V12 M-turret (axial) / VDI tooling

GENOS L300-MW V12 M-turret (radial)

V12 M-turret

OD-A

Drill sleeveDS MT 1-H32DS MT 2-H32

OD-B(small diameters)

OD-C(axial facing)

Boring bar sleevesBS 8-H32BS 10-H32BS 12-H32BS 16-H32BS 20-H32BS 25-H32

Axial mill/drill unit

Radial mill/drill unit

Dummy holder

ID-H32

MT 1-H40 (H32)MT 2-H40 (H32)MT 3-H40 (H32)MT 4-H40

ID-H40

Offset *ID H32

* With L250 tailstock, offset ID H32 is used. H32 sleeves are also necessary.

OD-I

OD-II

V8 turret

Boring bar sleevesø 8-H40 (H32) ø20-H40 (H32)ø10-H40 (H32) ø25-H40 (H32)ø12-H40 (H32) ø32-H40ø16-H40 (H32)

V12 M-turret

OD-A(MY not required)

Drill sleeveDS MT 1-H40DS MT 2-H40DS MT 3-H40DS MT 4-H40

OD-B(for small diameters)

OD-C(axial facing)

Boring bar sleevesBS 8-H40BS 10-H40BS 12-H40BS 16-H40BS 20-H40BS 25-H40BS 32-H40



Dummy holder

ID-H40

(AR32- )

Collets

OD tool shank 25x25Boring bar ø40

Commercially available items

Collets

(AR25- )

Drill sleeve

(ø32)

Turning Mill/Drill

Turning Mill/DrillMill/DrillTurning

ID Turning OD Turning

1514

Commercially available items＊ID toolholder base, sleeve for oil-hole drill is available＊ID toolholder base H32 is needed for L250/E V12 turret

Commercially available items＊ID toolholder base, sleeve for oil-hole drill is available

＊ID toolholder base, sleeve for oil-hole drill is available

Tooling SystemTooling System

V12 M-turret

395

235 160

37

7

7

ø225

ø250

ø215

30150 150

30 (35)

3030

502525

3521

5

2525

102

ø40

25

ø286

16550100

65

3525

305155

155

2525

180

ø216ø162

ø137

ø166

ø130

ø130

ø189

ø160

ø126

ø138

ø152

ø360

ø114

ø170

ø170

11.7

7

ø190ø140

ø13

ø13

ø166

ø138ø170

ø126

ø122

ø142

ø80 ø118

1658510065

305

155

ø130

11.7

7

ø32

43.5

ø32

190 195 25190

22030 38033 30

2525

ø38.1

ø278

2525

2525

ø319

5.01

3530

102

ø310

25

7

750

ø286

ø40

85

36 (1.4)

150

185

3030

ø206

ø166

ø134

ø655

ø155ø184

ø193

ø232

ø144

ø40ø254

ø177

235

ø335

ø346

ø110

ø306

ø170

ø100

ø274

ø150

ø20

ø20

395

235 160

210

2521065

185

37

36

GENOS L250 / E V8 turret GENOS L400 / E V8 turret

GENOS L200-M / E-M V12 turret GENOS L300-M / E-M V12 turret

OD-I OD-I

OD-II OD-II

ID-H40

ID-H40

ID-H40

ø470 Max tool swing

ø360 standard tool swing

ø270

(260

) Max

grin

ding

ø390 M

ax grin

ding

Max tool swing ø480



Max tool s

wing

Max grinding ø200

MAX 43.5

MAX 43.5

Max grinding ø300

ø610 Max tool swing

ø510

Max

tool

swing

ø440 tool swing

ø32

ø32

1716

SPINDLE MOTOR OUTPUT/TORQUETool Interference Drawings

STD OP

STD OP

L250/E 7.5/5.5kw 3,000rpm

L250/E 7.5/5.5kw 4,500rpm L250/E 11/7.5kw 4,500rpm

L250/E 11/7.5kw 3,000rpm

L400/E 11/7.5kw 3,000rpm L400/E 15/11kw 3,000rpm

OP OP

Spindle Speed

Powe

r Tra

nsmi

tted

Torq

ue T

rans

mitte

d

50050 100

0.5 [0.67]

1 [1.3]

2 [2.7]

5 [6.7]

10 [13.3]

kW [hp]

11 [14.8]

1000 4000 min-1{rpm}

5 [0.5]

10 [1]

20 [2]

50 [5]

100 [10]

200 [20]

N-m [kgf-m]

6000

5.5kW (7.4hp) [cont. rating]

7.5kW (10hp) [30 min]

846

62.08N．m{6.33kg．fm(45.78ft.lbf)}

84.73N．m{8.64kg．fm(62.49ft．lbf)}

min-1{rpm}

11 [14.8]

Powe

r Tra

nsmi

tted

kW [hp]

10 [13.3]

1 [1.3]

0.5 [0.67]

10050

1131

11kW (15hp) [30 min]

7.5kW (10hp) [cont. rating]

6000

Spindle Speed

40001000500

N-m [kgf-m]

Torq

ue T

rans

mitt

ed

200 [20]

100 [10]

10 [1]

5 [0.5]

93.3Nm．{9.5kgf．m(68.86ft．lbf)}

63.1Nm．{6.4kgf．m(46.58ft．lbf)}

50 [5]

20 [2]

5 [6.7]

2 [2.7]

Powe

r Tra

nsmi

tted

Spindle Speed

Torq

ue T

rans

mitte

d

kW [hp]

20 [26.8]

10 [13.4]

5[ 6.7]

25 1000 min-1 {rpm}

N-m [kgf-m]

500 [50]

200 [20]

100 [10]

416.9 N．m{42.52 kgf．m (307.55 lbf．ft)}

284.3 N．m{28.99 kgf．m (209.68 lbf．ft)}

103.4 N．m{10.55 kgf．m (76.31 lbf．ft)}

70.5 N．m{7.19 kgf．m (52.01 lbf．ft)}

11 kW (14.74 hp) (30 min.)

7.5 kW (10.05 hp) (cont. rating)

251 1016 3000

100 3000

50 [5]Po

wer T

rans

mitte

d

Spindle Speed

Torq

ue T

rans

mitte

d [cont. rating]

Powe

r Tra

nsmi

tted

Spindle Speed

Torq

ue T

rans

mitte

d

[cont. rating]

Powe

r Tra

nsmi

tted

Spindle Speed

Torq

ue T

rans

mitte

d [cont. rating]

GENOS L400 V8 turret GENOS L400E V8 turretDirect tool shank OD-I

ID ID

GENOS L300-M V12 turret GENOS L300E-M V12 turretOD-A



OD-A



2020

190

3022

0

195

25

102 46157

10"chuck

ø254

415

357 144 19106.3100

4018

0

7

102 46158 6

ø254

190

3022

0

195

25

415

10"chuck

357 109 1342106.3100

2069

1511

610

4

10"chuck

100182.7

132.4899.3 9.54.3

4.3

49.3

22.5

15

72.7

10

10.3

49.338.9

34113 43

122 7

23017

060

425

235

190

3530

138.

9

ø254

10"chuck

230

205

25

425

235

190

117

63

30

100182.7

131.4 5900.3

10.5

34.7

4.3

4.3

11.7

22.9

44.5 20 9.

6

71.7

10

34.922.9

33113 43

123 6

ø254

63155

190

602010

2042

283

6

10 116

150

85

715135176 52 75 70

12

113 43121 55 100

12131

10"chuck

57 477

25

ø254 23

5

30

5

66.7

10"chuck

777

47

79113 43

150

8523

5

250

190

6015

040

0

100182.7

115.716.3

789 37.8 50 50

42.910

10

30

30

3910

0.7

1424

.716

.337

.8

2.5

ø254

127.4 5

63155

787199 170 124 120

13119 8113 43

10"chuck

71 9573 65138

ø254

235

210 11

675 19

19

6

40

25

10058.7

10"chuck

36

120

113 43 65

95

210

2523

5

190

210

400

40

100182.7

148.4115.816.3

5

778 37.8

24.918

10

100.

716

.3 14

10.4

14.3 37

.87.

6

33.9

100

ø254

140

95

10"chuck

235

63155

715158125 54 40 85 58 154

113 43100 131

96 70

7099

162

3037

ø254

26

25

83.7 50 50

10

7.914.5

4.8

10"chuck

61

95

113 43

70

140

9523

5

190

210

400

100182.7

783 115.8 121.2

18 37.8 16.3

24.9

100.

74.

8 9.3

10.4

14.3 37

.87.

6

33.9

16.3 65

70

ø254

(X-a

xis

trav

el)

(X-a

xis

trav

el)

(X-a

xis

trav

el)

520 (Z-axis travel)

520 (Z-axis travel)

520 (Z-axis travel)

(X-a

xis

trav

el)

520 (Z-axis travel)

520 (Z-axis travel)

Tailstock retract limit

(Sleeve travel)

890 (tailstock travel)

1,144 (Z-axis travel)1,110 (Max work length)

(X-a

xis

trav

el)


(X-a

xis

trav

el)

(Sleeve travel)890 (tailstock travel)

1,144 (Z-axis travel)1,111 (Max work length)


1,144 (Z-axis travel)

1,065 (Max work length)


(tailstock sleeve travel)

(X-a

xis

trav

el)






(X-a

xis

trave

l)






(X-a

xis

trave

l)

296 (tailstock travel) (tailstock sleeve travel)

296 (tailstock travel) (tailstock sleeve travel)


(X-a

xis

trav

el)


1918

GENOS L250 V8 turretDirect tool shank

GENOS L250E V8 turretOD-I

ID ID

GENOS L200-M V12 turret GENOS L200E-M V12 turretOD-A OD-A





91 391290 7

150

140

3020

160

ø210

8"chuck

8"chuck

91 39129042 7 15

035

30

160

238 25 28122107

45.3

10

MT 5

54.7

105 90

1920

55ø210

1516

8"chuck

91 391291 6 15

0

140

2016

030

ø210

91 39129142

8"chuck

160

290

140

20

ø210

150

30

6

110

1525

55

25 15154

MT 5

103 39 42542 47117

100

65

155

25

165

25

25 220

8"chuck

ø210

8"chuck

(165)39103

42 88

108.

556

.5

69

165

155

42.5

54 191

ø210

26

330 (Z-axis travel)

(X-a

xis

trav

el)

520 (Z-axis travel)

520 (Z-axis travel)

(X-a

xis

trav

el)

(X-a

xis

trav

el)

330 (Z-axis travel)

(X-a

xis

trav

el)

(X-a

xis

trav

el)

(X-a

xis

trav

el)

245 (Z-axis travel)

245(Z-axis travel)

8"chuck

3910342 68.1

150

15

84.9

165

155

25

73.9 171.1

(X-a

xis

trav

el)

245 (Z-axis travel)

ø210

(X-a

xis

trav

el)

400 (Z-axis travel)

42

47

5

113

100

65

107104

5

103 39

5812282

1830 19

165

12742

25 33 18

522 125 28 100

MT 5

8"chuck

ø210

1514

MT No. 5

305

155

180

25

157

8"chuck

X s

troke

165

Zstroke 400

Tail stock retract position

1981

76

25.6

57

89.1

176198.4

84.9

57442

Ø21

0

37103

13.9

784

269.9 25

574

25

Tail stock stroke 321

X s

troke

165

Zstroke 400

Tail stock retract position23.5

83

160

56.5

108.

5

216.5

64

Ø21

0

37103

41.5

155

10542

24.5

784

8"chuck

2279

Working RangesWorking Ranges

OSP-Win XPSequence number searchSequence restartManual interrupt/auto returnThreading slide holdProgrammingMemory operation*Useful helpPLC monitor

DisplayExternal outputNose R compensationArc radius designationArbitrary angle chamferingTaper angle designationmm/min (ipm) programmingProgram scheduleZero offsets via G-codesThreading

Custom fixed cycleFixed drilling cycle (multi-maching)User task1Program notes

Axis controlPosition feedbackTape formatRS-232C interfaceProgrammingMin command unitsMax command unitsProgrammable unitsDecimal point dataFeedrates feedTooling

Spindle VAC motor operation

M-spindle motor operation (multi-machining)DisplayManual operationMultitaskingSelf-diagnosticsDoor interlockNC torque limiterHi-G control

Other

X, Z simultaneous 2-axis running, X, Z, C simultaneous 3-axis multi-processingFull range absolute position (zero point return not required)N4.G3, X+53, Z+53, I+53, K+53, F+53, S4, T6, M3RS-232C interface, 1 channelAuto ISO/EIA code recognition, absolute, incremental or bothX-axis: 1μm(dia) Z-axis: 1μm C-axis: 0.001˚8-digit decimal, ±99999.999mmFreely selectable: 1μm, 10μm, 1mm 1μm, 10μm, 1mm incrementsFeedrates are listed in the machine specs; override: 0～200%, dwell: 0.01～99999.99 sec.Tool selection: 8/12 sets, tool offset(compensation): 32 sets, max compensation value: ±99999.999 mm Auto tool compensation: calculated from manually input wear and tear measurment valuesDirect spindle speed commands (S4), fixed cutting speedSpindle speed override (50～200%), optimum turing speed designationDirect motor speed input15˝ Color display panel, touch pannel.Spindle (inching, CW, CCW), tool rotation, pulse handle, X/Z-axis manual feedProgram writing, editing during workAutomatic diagnostics and display of program, operation, machine and NC system problemsSafety function to interlock machine movement when the door is opened or closedInstant detection of machine collision to reduce machine damageCalculates of the speed control and torque properties of a motor for high-speed, high-stability positioningBuffer resister, zero offset, tool interference, software limit, chuck barrier, turret barrier, droop control, single block machine lock, block delete, optional stop, dry-run, stroke end-limit cancel, etc.

Featuring easy-to-manipulate screen windows, Pop-up function displays, Quick closing windows.Cursor advances to a specified sequence number in the selected programRestart from an interrupted sequenceManual operation during automatic operation; return to interrupt pointSlide hold during threading (optional for G34/G35 non-fixed cycles)Two programs can be edited simulataneously on one screen. Tapeless operation: Program storage capacity:2GB, Operation backup capacity: 2MBAlarm help, G/M-code help, variable help, operation help, diagram displayDisplay of PLC ladder drawings and PLC dataFinished work list, operation results and alarm recordsOutput above items to a USB port.

Auto compensation for nose R dimension errors including arbitrary shapes and arcsCircular interpolation by ordering the radius L and end points X and ZSimple programming of arbitrary angle chamfers (C, R)Taper interpolation by designating either the X or Z-axis and the starting point angleBoth mm/rev and mm/min feedrate units are possibleNon-stop operation possible by setting the sequence order of several work programsProgram zero point offsets are possibleThread lead: 0.001～1000.000mm; possible to set the threading lead pitch Chamfering on/off, fix cycle threading, non-fixed threading cycle (the thread lead indicates the CNC limit value, the max thread lead differs per machine specification)Threading cycle, grooving cycle, drilling cycleDrill, deep-hole drilling, boring, tapping (Synchronized Tapping)GOTO, IF statements, arithmetic, common variable, local variable, system operation variablesComments can be added to programs

Auto chuck open/closeChuck pressure switchingAuto tailstock quilTailstock quil pressure switchingAuto cover open/closeAir cleaner

Spindle orientation (Electric)Extra M-codesAuto power shut-off

Cycle time reductionOther*

User task2

Automatic programming (LAP4)

Inch/metric switchingArc threadingTool offset compensationTool wear compensationProgram storage (capacity)Coordinate switching(multi-machining)Work generation (multi-mechining)Advance One touch IGF-L

Sub-programming, function operations, logic operations

I/O variables can be used(each 8 points)

Add roughing conditions to finish programs for roughing to finish

work optimized cutting by matching the best cutting mode with

the material shape

Inch, metric switching possible Via parameters

Threading possible along arc traces

□ 96 sets　□ 200 sets (Standard 32 sets)

□ 96 sets　□ 200 sets (Standard 32 sets)

Standard：2GB Operation backup：2MB

Programming possible by changing X, C-axes to X, Y-axis

rectangular coordinate system

Programming X, C-axis lines as straight flat surfaces is easy

Quick and simple: even operations without any NC knowledge

can input a few keystrokes and be programming in on time

Realistic 3D simulated test cut

Auto work gauging/compensationTouch setter tool tip

Kit specificationsTE TD TEX

□ Integral □ External

□ Manual □ Automatic

Automatic chuck jaw open/close via M-codes (w/ chcuck grip confirmation)High/low switching via M-codesAutomatic tailstock quil via M-codes (w/ confirmation)High/low tailstock quil thrust switching with M-codesAuto cover open/close via M-codes (w/ interlock ON/OFF switch)An air blower is applied to the chuck area and the tailstock center via M-codesStops the spindle at a designated position via M-codes: □ 2 sets　　□ 4 setsPower supply is shut off automatically according to M30 and alarm conditionsPossible to ignore a various of answers with M-codes□ Chuck open/close during spindle rotation　□ Auto tailstock quill thrust during spindle rotation□ Bar feeder interface □ Loader interface

△ △ △

△ △ △

* Need to discuss with sales engineer △Multi-machining Corresponding ○ Kit Corresponding

Real 3-D simulationCondition display

NC operation monitor

NC work counterTool life management

Load monitor

Cycle time over checkDNC-T1DNC-T*

Real time simulation of all machining modes

Automatic operation, work completion, alarm conditions displayed

with a 3-color (A-type) signal tower

Display of cutting, operation, spindle speed, etc., on the CRT;

workplece count-up

Counts M30 occurrences (displayed on the CRT): alarm-stop at count-up

Automatically calculates workpieces and cutting time, rotates a

spare tool in when the set value for the tool life has been reached

Load conditions are monitored and X, Z-axis and the spindle

stop with an alarm

An alarm occurs after the completion of a set cycle

Ethernet part program transfers

Personal computer DNC: Work program transter, etc.

FeaturesO

perationOutput ManagementFunction

Prog

ramm

ingFunction

Prog

raming

Monitoring

Gauging

Autom

ated U

nattended Operation

2120

OSP-P200L-R CNC Optional Specifications

OSP-P200L-R CNC Standard Specifications

22 23

2,17

52,

210

2,280

Hydraulic unitPower inlet

(Ceiling)

Operation panel

Lube tank

GENOS L300-MY

NC

1,85

61,

852

3,031

Hydraulic unitPower inlet(Ceiling)

Operation panel

Lube tank

GENOS L300-MW

NC

2,39

3

2,10

0

2,39

5

3,5373,848

Hydraulic unitPower inlet

(Ceiling)

Operation panel

Lube tank

GENOS L300E-MY

NC

28˚15˚

2,280

1,74

01,

800 2,15

5

1,90

6

3,537

3,848

1,93

4

Hydraulic unitHydraulic unitPower inlet

(Ceiling)

Power inlet(Ceiling)

Operation panel Operation panel

Lube tank

Lube tank

GENOS L400 / L300-M GENOS L400E / L300E-M

NCNC

28˚15˚1,

590

2,01

7

1,752 2,075

1,55

02,

017

GENOS L200-MY GENOS L200E-MY

Hydraulic unit Hydraulic unit



Operation panel Operation

panel

Lube tankLube tank

NCNC

1,59

21,

624

1,652 [1,752]

1,55

0

1,56

9

2,075

GENOS L250 / L200-M GENOS L250E / L200E-M

Hydraulic unit Hydraulic unit



Operation panel

Operation panel

Lube tank

Lube tank

NC NC

[ ]: L200-M

Dimensional DrawingsDimensional Drawings

global efficient standard tatung-okuma co., ltd

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