global leader of passive components
DESCRIPTION
Global Leader of Passive Components. Aluminum Electrolytic Capacitors. COMPANY OVERVIEW PRODUCT PORTFOLIO TECHNICAL DATA MARKET & APPLICATIONS. Export Classification: EAR99. Company Overview. Founded in 1921. - PowerPoint PPT PresentationTRANSCRIPT
Global Leader of Passive Components
Aluminum Electrolytic Capacitors
Export Classification: EAR99
COMPANY OVERVIEWPRODUCT PORTFOLIOTECHNICAL DATAMARKET & APPLICATIONS
Company Overview
Export Classification: EAR99
Founded in 1921. Represented in 23 countries world wide, SIC SAFCO continues to develop its presence on the international market.SIC SAFCO : 1 plant in St Nazaire, located 5 Km from La Baule (France) ISO 9001 (2000)3 Mio € of investments in new FactoryAcquisition of competitor lines and know how in 2009
Company Overview
Export Classification: EAR99
SIC SAFCO’s advantages as a technical expert company
Over 80 years of experience in Alu Caps Meet Highest quality standards Outstanding Design-In support. Specific design on request (cases, voltages, mounting in bank,..). Short development phase. Customer’s support (technical assistance, certificates of conformity,..) Management of Product obsolescence Investigation & Test Devices : Sic Safco can carry out different tests : Vibrations, Humidity tests, Quick temperature Changes, Salt Fog, X Rays … Flexibility : Small & medium quantities possible. Reliable Service
Technical Advantages
Export Classification: EAR99
• Climatic Category : -60°C up to +150°C
• Large voltage range : from 6,3V to 630V nominal and over 20 000V for banks of capacitors.
• Capacitance : from 1µF to 2,2F (Very high capacitance volume ratio for Charge & Discharge applications.)
• Very long life time : can reach 32 000h at 105°C
• Vibration : reliable at 20g
• Low pressure resistance : 28 000 m / 92 000 feet
• High ripple current : up to 150 A.r.m.s per capacitor (7 700A peak current per unit) / 1 500 Ar.m.s per bank
Product Portfolio
Export Classification: EAR99
SCREW TERMINALS:
FELSIC
RADIAL, SNAP-IN:
SNAPSIC
RADIAL, single ended:
ALSIC
RADIAL, flat design:
CUBISIC
AXIAL:
PRORELSIC/SICAL/
CO31-CO33
SIC-SAFCO proposes 30 products ranges, composed of 5 families
Screw Terminals
Export Classification: EAR99
TEMPERATURE RANGE
FELSIC 8510.630V-10+30%
FELSIC 10516.450V-10+30%
FELSIC 125 FRS16.350V-10+30%
FELSIC 85 M10.630V±20%
FELSIC O37-O3910.400V-10+50%
Maintenance:
STA
ND
AR
D
85°C 105°C 125°C
FELSIC CAPAX10.500V±20%
FELSIC HV160.450V±20%
FELSIC 105 LP10.450V-10+30%, Ø90X67
CO
MPA
CT
Cap
acité
éle
vée
Hig
h C
V Va
lue
Fort
cou
rant
ond
ulé
Hig
h R
ippl
e C
urre
nt FELSIC 85 LP10.500V-10+30%, Ø90X67
BC BD
FELSIC I-PLUS200.500V±20%,
FELSIC 105 TFRS10.100V-10+50%
In R&D, Low ESR ultra compact
Screw Terminals
Export Classification: EAR99
Snap In
Export Classification: EAR99
2 PINS
4 PINS
SNAPSIC16.500V±20%
SNAPSIC 10516.500V±20%
SNAPSIC CAPAX350.500V±20%
SNAPSIC HV160.500V±20%
STA
ND
AR
D
85°C 105°C
SNAPSIC 4P16.500V±20%
SNAPSIC 105 4P16.500V±20%
SNAPSIC 105 LP16.500V±20%
CO
MPA
CT SNAPSIC CAPAX
25.250V±20%
Fort
Cou
rant
Ond
ulé
Hig
h R
ippl
e C
urre
ntST
AN
DA
RD
Fort
Cou
rant
Ond
ulé
Hig
h R
ippl
e C
urre
nt
125°C
SNAPSIC 12516.100V±20%
SNAPSIC 125400. 450V±20%
SNAPSIC 125 400V 450V
• 400 V 220 µF 35 mm H 50 mm Tg/Tan max = 10 % Rs/ESR = 400 m Z10 kHz = 280 m If/IL = 1,2 mA I~ 100 Hz 125°C = 1,6 A
• 450 V 220 µF 35 mm H 50 mm Tg/Tan max = 10 % Rs/ESR = 450 m Z10 kHz = 300 m If/IL = 1,3 mA I~ 100 Hz 125°C = 1,5 A
Aluminum Electrolytics Capacitors
Export Classification: EAR99
Single Ended / Axials
Export Classification: EAR99
Radial solder type capacitors
TEMPERATURE RANGE/
STA
ND
AR
D
ALSIC IR16…100V
±20%
ALSIC 14510…100V
±20%
ALSIC HV160…450V
±20%
105°C 145°C
HIG
H V
OLT
AG
E
Axial type capacitors
TEMPERATURE RANGE
STA
ND
AR
D
SICAL/CO4210…630V
±20% / -10+50%
PRORELSIC 12510…450V-10+50%
CO31/CO336,3…350V
±20%
85°C 125°C
PRORELSIC 145
16…450V-10+50%
145°C
Maintenance
CUBISIC10…400NV
±20%
CUBISIC LP10…400NV
±20%
Comparison MLP / Cubisic LP
Export Classification: EAR99
Specifications MLP Specification Cubisic LP
MLP 85 ºC Flatpack, Ultra-Long Life, Aluminum CUBISIC LP 8000H / 105°C
Highlights Highlights
energy storage in a 1/2” height with 50 year’s life at +45 ºC.12mm Height 500000Hours @ 45°c => 57 years
Double the ripple capability with a Heatsink Ripple current Io is multiplied by 2 to 3 Nearly hermetic welded seal Fully hermetic seal Withstands more than 80,000 feet altitude Withstands 92,000 feet altitude Specifications SpecificationsOperating Temperature: –55 °C to +85 °C or –40 °C to 85 ° climatic category : - 55 + 105°CCapacitance: 110 μF to 47,000 μF ±20% Capacitance: up to 68,000 μF ±20%
Cold Impedance: –20 ºC multiple of 25 ºC Z is ≤4 for 300 V and up Cold Impedance: –20 ºC multiple of 25 ºC Z is ≤2
Ripple Current Multipliers: Case Temperature Ripple Current Multipliers: Case Temperature
65 °C 75 °C 85 °C 65 °C 75 °C 85 °C 0.75 0.56 0.27 3.00 2.60 1.00
Vibration: 10 Hz to 2 kHz, 0.06” pp max and 10 g, MIL-STD-202, Meth. 204
Vibration: 10 Hz to 2 kHz, 20 g, 3x2 Hours
Terminals : Cu wire with 60/40 SnPb plating Terminals : Cu wire with Sn100 plating
Has more than 1000 ppm Pb in leads 100% ROHS
Comparison MLP / Cubisic LP
Export Classification: EAR99
Example 1 : 400V 330µF
MLP :Io=2,1Amps (85°C, 120Hz) => Life = 4000hoursCubisic LP :Io=2Amps (105°C, 100Hz) => Life(85°C 120Hz) = 30000hours
MLP331M400EB0A Vs A712261
More than 7 times life time !!
Life time
Comparison MLP / Cubisic LP
Export Classification: EAR99
Range: 10VMLP : capa max=43000µF => 2.15J Cubisic Lp : capa max=68000 => 3.40J
Range : 350VMLP : capa max=370µF => 22.66J Cubisic Lp : capa max=470 => 28.8J
Range : 100VMLP : capa max=2700µF => 13.5J Cubisic Lp : capa max=3300 => 16.5J
Range : 50VMLP : capa max=11000µF => 13.75J Cubisic Lp : capa max=15000 => 18.75J
Cubisic LP : from 22% to 50% more energy
Low Working Temperature
Export Classification: EAR99
All of the electrolyte is made in house at SIC-SAFCO. Solvents used are mixed with ionic compounds to reach the lowest freezing point. SIC-SAFCO is able today to offer electrolyte freezing at lower than -60°C (-76°F) for each capacitor even with different rated voltages from 10V to 630V. This point is particularly important for airborne applications outside of pressured areas, where the outside temperature is often -60°C. Capacitors with climatic category -40°C or -25°C can work at -60°C but the problem appears when the equipment is coming back to ground level. Electrolyte can still contain frozen particles. These frozen particles are weak points leading to possible voltage breakdown. SIC-SAFCO capacitors with climatic categories -55°C do not have this weakness and can be used even with many repetitive quick changes of altitude (Fighter Aircrafts).
Capacitor Basics
Export Classification: EAR99
• Capacitance C of a capacitor :
C = Capacitance
e = Dielectric constant of insulator
A = Surface Area
d = distance between plates
C = e • A / d
Aluminum Basics
Export Classification: EAR99
Contact to ElectrolyteElectrolyteSpacer (paper)+ElectrolyteElectrolyteIsolating layer ( AI2O3)Anode (AI)
• Area A: is enlarged by roughening the anode (~ 30 - 120 x)
• Distance d: oxide layer very thin (~ 1.4 nm/V)
• Electrolyte / Electrode: fluid second plate of the
capacitor (cathode) that contacts all the roughened anode surface area
Aluminum Basics
Export Classification: EAR99
Aluminum Basics
Export Classification: EAR99
1. Winding & Terminal Welding 2. Impregnating 3. Assembly
5. Post-forming6. Taping
Terminalwelding
Winding
Woundsection
Encasing
Rubber mounted
Insulatedcapacitor
Post forming100% testing
anode foil
paddle tab
cathode foil
paddle tab
paperpaper
Low air pressure
electrolyte
can
rubberseal
insulatingsleeve
4. Assembly
Sealedcapacitor
Aluminum Basics
Export Classification: EAR99
Heat and DT• Heat generated is
dissipated and gives rise to a temperature difference
P
Tamb
Rth
CthP
Aluminum Basics
Export Classification: EAR99
Dissipation lossesOhmic (metal = tabs & foils)Ohmic (conductive fluid = electrolyte & paper/electrolyteNon-ohmic (dielectric = imperfect oxide )
Rtunnel
Relyte Rfoil
Csurf
Ctunnel
Aluminum Basics
Export Classification: EAR99
Nr. of tabs1,2,.......
Radials v.s. ST4 tab ST similar to 4 radial in parallel
Cap 1 Cap 2 Cap 3 Cap 4
Anode
Aluminum Basics
Export Classification: EAR99
• Standard cathode– winding in paper– thermal contact to
can via paper
• Extended cathode– winding outside
paper– thermal contact to
can via cathode metal
Shelf Life
Export Classification: EAR99
-For UR ≤ 100V, storage time :…………………….. 5 years
- If storage temperature max 40°C…………………. 10 years
- For 100V < UR ≤ 350V storage time :…………….. 3 years
- For 350V < UR< 500V storage time :…………….. 1 year
- For UR ≥ 500V, storage time :…………………….. 6 months
Generally when these periods are overstepped, one hour at rated voltage causes the decrease of leakage current under the specified limits. Please refer to the curve on page 18 § 8.2 of our catalog.
Market & Applications
Export Classification: EAR99
INDUSTRIAL
MEDICAL
RAILWAY
DEFENCE
AVIONICS
Industrial
Export Classification: EAR99
MAIN CUSTOMERS : ALCATEL, SCHNEIDER, SOUDAX, ESAB, SMA, SOLAREDGE, ARO, TECNA, KONE, OTIS, SEMIKRON, SIEMENS, ABB, OERLIKON, ALSTOM POWER, CHLORIDE, EMERSON, CARRIER TRANSICOLD…
PROJECTS : UPS, WELDING MACHINE, WINDMILL, SOLAR, NUCLEAR, ROBOTIC, WEAVING, CONVERTERS FOR A/C, AUTOMOTIVE, ELEVATOR, TELECOM…
APPLICATIONS : FILTERING
- Power Electronics, - Drive & Automation
CHARGE/DISCHARGE- Discharge energy for welding (high voltage 360V to 550V)
PRODUCTS : All ranges (Felsic, Snapsic, CI FRS, Cubisic, Single ended, Axial)
Railways
Export Classification: EAR99
MAIN CUSTOMERS : ALSTOM, BOMBARDIER, SIEMENS TRANSPORTATION, FAIVELEY, ANSALDO, SNCF – RATP, MBTA PROJECTS : TGV, HIGH SPEED TRAIN, METRO, TRAMLINE… APPLICATIONS FILTERING :
TRACTION
- Filtering between the overhead wires and the motor.
- Converters for Air conditioning SIGNALISATION
- Trafic control- Security Systems
PRODUCTS : Traction : FELSIC range depending on r.m.s current and life expectancy Signalisation : RADIAL & AXIAL range
Medical
Export Classification: EAR99
MAIN CUSTOMERS : GENERAL ELECTRIC HEALTHCARE, SIEMENS MEDICAL, TROPHY…
PROJECTS : MOBILE X-RAY, SCANNER, DENTAL
APPLICATIONS CHARGE/DISCHARGE :- Production of the discharge energy needed for the X-Ray
PRODUCTS :
- FELSIC 305V, 360V, 410V & 460V- SNAP 4P
Defense
Export Classification: EAR99
MAIN CUSTOMERS : EADS, BAE SYSTEMS, THALES, HYUNDAI…
PROJECTS : TANKS TURRET, GUIDED MISSILE, MARINE, RADAR
APPLICATIONS CHARGE/DISCHARGE & FILTERING :- Extra energy needed for tank turret moving- Control Device for missile- Converters for filtering PRODUCTS : - FELSIC range high capacitance values, - AXIAL type with severe vibration resistance (20g and more)- SNAPSIC & CUBISIC
Avionics
Export Classification: EAR99
MAIN CUSTOMERS : EADS, DASSAULT, AIRBUS, EUROCOPTER, ATR, SAFRAN
PROJECTS : Civil & Military Aircraft (Rafale, Eurofighter, A300…A380)
APPLICATIONS :FILTERING
- Air conditioning, Control Device, radar, Safety Systems
CHARGE/DISCHARGE- Aircraft lighting, landing strip lighting
PRODUCTS :Diameter 36 Felsic range, axial type, CI FRS, Cubisic & LP
Info for Design-In’s
Export Classification: EAR99
1. Customer Name and Location(s)2. Industry Segment3. Application / Project Name at Customer4. Customers Contact Person(s)5. Potential per Year, related to Application6. Start of Production (year and quarter)7. Competitors, if possible
Info for Design-In’s
Export Classification: EAR99
“ I want a vehicle, blue! Can you offer? “
? ? So, what do you want ? ?
OR OR
… comparable to: Capacitance and Voltage (e.g. 100uF / 35V)
OR ORRadial SMD Axial
Export Classification: EAR99
Useful Life Time
Checklist
Export Classification: EAR99
Capacitance and Voltage
Style (Snap-In, Radial, Screw Terminal or Axial)
Max. Dimensions
Temperature (85°C, 105°C or 125°C)
Ripple Current (incl. Ambient Temperature and Frequency)
Impedance and / or ESR (incl. Ambient Temperature and Frequency)
Life Time Requirement
Lead Pitch and Form
Tolerance on Capacitance Value
www.dearbornelectronics.com
1221 North US Highway 17-92Longwood, FL 32750
Phone: (407) 695-6562