GLOBALVISIONMEKA CRUSHING & SCREENING, MINING AND

CONCRETE BATCHING TECHNOLOGIESComplementary Bulletin / Issue: 16

www.mekaglobal.com

Grafik Tasarım Visual Communication Design. Graphic DesignFehmi Soner MAZLUMfsmazlum@yahoo.com

GLOBALVISIONMEKA CONCRETE BATCHING AND CRUSHING&SCREENING FACILITIES BULLETIN Date of Issue2020/1Complementary

Editor in ChiefFehmi Soner MAZLUM

EditorsHakan KÖSEOĞLUErgun YENTURKerem KAYBALDicle KARAGÜLBüşra ADANIRMetin KURTULUŞAlexandr DULOGLOMustafa BEYATLITolga TUNCER

Graphic DesignMEKA Communication Department

Articles and pictures published in our bulletin cannot be used without permission. In some articles, company names are not specified because of confidentiality agreements.

Our marketing schedule is brimming with the exhibitions in which we par-ticipate in many different countries, including China, Chile, Germany, The United States, Russia, and France; with the visits to our production facili-ties of prominent sectoral representatives, distributors and customers; and with our visits to other countries around the world.

Production is underway at full capacity in all of our three factories, and our R&D department is working to develop new products that will shape the sector. The product range in crushing & screening and mining field and concrete batching have been expanded and strengthened with the improvements to the specifications of the tracked jaw crushers, the sand washing and dewatering plants that have now entered serial production, and the horizontal screens and other products, We are known as a global brand as a result of the crushing & screening and concrete batching plants we have established in more than 85 countries on five continents. Recog-nized now as a brand that is associated with quality and trust, we are the first choice of many countries in the European market.

Our equipment is being used in the largest ongoing construction project in Europe; we are among the top 10 companies exporting machinery to the United Kingdom; and have gained significant strength in such challenging markets as France, Belgium, and Norway. We are also a well-respected and sought-after brand in the United States, in Latin America and Africa. As a manufacturer that operates with Turkish capital and that exports 95 percent of its outputs, which are manufactured with a local input rate of over 90 percent, we have gained extensive experience in the internation-al markets, and established strong strategic alliances.

With synergies we create with our international partners now we consider ourselves a truly global corporation. We are transforming quarries one at a time with our high-quality solutions and products.

Sincerely yours,

Kerem KAYBALMEKA MARKETING DIRECTOR

Welcome

GLOBALVISIONMEKA KIRMA ELEME, MADENCİLİK

ve BETON SANTRALİ TEKNOLOJİLERİÜcretsiz Haber Bülteni / Sayı: 16

www.mekaglobal.com

The commissioning of a crushing & screening plant suited to the production of high quality ag-gregate has been completed. The feed bunker of the primary crushing unit (600 ton/hr capacity) has been designed as a vibrating grizzly feed-er jaw crusher. Each of the secondary-tertiary double-line crusher lines has a capacity of 300 ton/hr. The said plant features a total of eight screens, 13 feeders and 47 belt conveyors.

INSTALLATION COMPLETED OF A HIGH CAPACITY CRUSHING & SCREENING PLANT

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The primary goal of the MEKA team is to manufacture trouble-free

and durable equipment that targets full capacity efficiency. One

of the most important factors distinguishing our machines and

plants from those of our competitors is the importance we at-

tach to product quality in all production processes, and to service

quality in our installation/commissioning processes.

The performance of our equipment in overcoming challenges

such as difficult natural conditions, long working hours, high dy-

namic stress and work under heavy loads paves the way for our

becoming a global brand.

This plant, established in the Middle East based on this aware-

ness, has received full marks from our client, and has become

one of our leading reference projects.

OUR PRODUCT QUALITY AND INSTALLATION/COMMISSIONING SERVICES RECEIVE FULL MARKS FROM OUR CLIENT

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MEKA Global, which became one of the first chosen brands in crushing & screening and special projects in Europe, has commissioned in Poland the facility which provides solutions with two independent units designed regarding the customer needs.

To our customer who is very happy with our results-oriented

engineering design, equipment quality, sales and facility instal-

lation that they are very satisfied with the professional service,

The classification process was designed and completed with

our provided crushing and screening plant solution which is in-

cluding a MCS900 Cone Crusher, a inclined screen with wash-

ing system and a fine material washer.

CRUSHING AND SCREENING PLANT COMPLETED IN POLAND STARTED TO PRODUCE

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AS THE STRONGEST BRAND IN THE UK’S CONCRETE PLANT SECTOR, WE HAVE ESTABLISHED THE LARGEST WET CONCRETE PLANT IN THE REGION, WHICH HAS NOW STARTED PRODUCTION IN LONDON

The batching unit has been specially designed, and differs

significantly from standard units. No vertical stairways were

used, and four different floor platforms have been formed.

The high capacity filtering system minimizes dust forma-

tion, and thus an environmentally sensitive system has been

achieved. A fixed crane has been integrated into the system

to facilitate the lifting of heavy equipment. The mixers, which

are kept clean by a high pressure mixer washing system, dis-

charge waste water directly into the waste pool via a special

chute. In order to minimize corrosion, most of the structure

has been hot dip galvanized.

The silos are mounted on steel legs, and the filling lines are

designed to be loaded from a single point. The maintenance

platforms at the bottom of the silo are connected to each oth-

er, and outflows from the silos are carried out through these

connected platforms.

This allows extended rest periods while climbing, thus offering

a more comfortable climbing experience. The 6x75 m³ bunkers

are fed via a shuttle pre-feed system with a capacity of 400

tons/hour. In order to utilize the bunker meshes at maximum

capacity, a material spreading feature has been added to the

shuttle conveyor. The peripheral bunker-top maintenance plat-

form has been designed in compliance with UK Safety Stan-

dards. A two-story maintenance platform has been added be-

low the bunker to allow easy intervention at each level. Inflows

to the bottom of the bunker are controlled via separate doors.

Safety has been assured at the maximum level.

The commissioning of the MEKA MB300W plant we manufactured for CAPITAL CONCRETE in Wembley, London, has now been completed. The concrete plant in question has a capacity of up to 300 m³/h and is equipped with a 2x5.0 m³ mixer. The ability of the mixers to operate separately provides significant energy savings on days when lower capacity operation is required.

You can access video news by scanning

the QR code.

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MEKA PRODUCTS HAVE BEEN SELECTED FOR MOST OF THE IMPORTANT PROJECTS IN THE UKFollowing on from the company’s success in the London Heatrow Airport

Expansion Project and the Hinkley Point C Nuclear Power Plant Con-

struction Project, MEKA’s concrete plant was selected also for the ex-

pansion project of Marham Airport – the main base of the Royal AirForce

(RAF) – which is currently one of the largest construction projects in the

United Kingdom. In addition to these, MEKA has passed the qualification

phases or has been shortlisted in many important governmental proj-

ects, and is now working on the design of the related plants.

AS A TURKISH MANUFACTURER, WE HAVE MADE OUR MARK EVEN IN THE MOST CHALLENGING MARKETS

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The ability of MEKA to design and manufac-ture custom-made products is well known in the international market, leading our company to be selected for many special projects re-quiring a bespoke experience. Recently, our company has designed and manufactured a conveyor belt measuring over 300 meters which that allows the direct transfer of the outputs of a crushing & screening plant to the ship, thus reducing operational costs of our Norwegian client.

The challenging terrain had previously prevented the use

of such conveyors from the plant, which is located close to

the sea in the Hendvågen Averøy region of Norway. With its

unique solutions, MEKA continues to be the first choice of

professionals all over the world. The above customer has al-

ready started to use our 300+ meter conveyor, and has stat-

ed that they are very satisfied with our solution to their ship

loading problem. They have given specific thanks to MEKA’s

R&D and production teams, adding that the system will in-

crease production significantly.

THE PRODUCTION AND INSTALLATION OF A 300 METER CONVEYOR TO TRANSPORTS MATERIAL DIRECTLY FROM THE PLANT TO THE SHIP FOR A NORWAY-BASED CUSTOMER HAS BEEN COMPLETED

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HAKAN KÖSEOĞLU, DEPUTY GENERAL MANAGER OF MEKA:

OUR PRODUCTION CAPAPILITIES HAVE SHOWN US THAT NOTHING IS IMPOSSIBLE!

Stating that the production process of crushing & screening

equipment is a very challenging, Köseoğlu noted that tech-

nical know-how should always be coupled with field experi-

ence. He explained that experience is a prerequisite of suc-

cess in both design and production, and stated that MEKA is

one of the very few brands that is aware of this: “As Turkey’s

largest manufacturer in its field of operation, MEKA offers its

services, including the definition of customer requirements,

the design and production of equipment and plants that best

fit these requirements, personnel training and after-sales ser-

vices, all over the world, with a philosophy of unconditional

customer satisfaction.

As an expert in its field with its knowledge and experience,

and its focus on excellence in all of its products and services,

MEKA is seen as a “trusted partner” by its customers.

Expressing his thanks to every member of the workforce, working in all processes, Hakan Köseoğlu, Deputy General Manager of MEKA, said: “Our products give their us-ers confidence, and have become the first choice in all of the countries we have ac-cessed to date, ranging from Australia to the United States, from Algeria to France, from Russia to Chile, and from Norway to Malaysia, giving us great self-confidence. Our production capabilities and the pos-itive feedback we have received have shown that the high quality provided by MEKA can carry it into any market in the world.”

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MEKA’S TRACK MOUNTED MOBILE CRUSHERS ATTRACT GREAT ATTENTION IN MANY COUNTRIES, RANGING FROM THE UNITED STATES TO CHINA, AND FROM GERMANY TO FRANCE

The MEKA Track MTJ 1165 tracked jaw crusher offers the com-

bined advantages of rapid installation and low-cost assembly,

while providing full mobility due to its compact design.

Launched at the Bauma fair in Germany, where it attracted

significant attention, the MTJ1165 can be easily transported

from one place to another, and can be rapidly adjusted before

starting production. Offering excellent crushing capacity with

a minimum of maintenance, the crusher’s operating costs are

quite low.

The MTJ 1165 is powered by a CAT™ C9.3 ACERT™

power unit, and has a number of distinctive features:

• Robust construction, built around the high performance J1165

jaw crusher,

• High crushing capacity,

• Single unit for hard rocks and recycling materials,

• Production with approved components,

• Unrivaled versatile recycling,

• User-friendly, safe and easy control system,

• Environmentally friendly diesel engine.

As mobilization has become a key factor for machinery and equipment around the world, MEKA’s R&D team has devel-oped a robust and effective solution for the satisfaction of mobile crushing & screening needs, based on a design that has made a tremendous impact in the tracked jaw crush-er market around the world, based on the wheeled mobile crushing & screening plant designed previously.

You can access a video of the MTJ 1165 Crusher by scanning the QR code.

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MEKA’S SAND WASHING AND DEWATERING UNIT IS A SPECIAL FINE SAND AND ORE WASHING PROCESS SOLUTION,

AND HAS GAINED A GOOD REPUTATION, EVEN IN NEW ZEALAND

The introduction of sand washing equipment is widely accept-

ed as the leading factor in ensuring maximum efficiency from

your washing plant. Sand washing and dewatering plants are

designed for aggregate producers who require fines recovery

plant to support their existing operations, reducing the vol-

ume of fine material sent to the settling pond. These product

groups use the centrifugal force in the cyclone(s) to separate

the clay, silt and slurry, ensuring the production of sand that

meets the required standards.

The collection tank, centrifugal slurry pump, hydrocyclone(s)

and dewatering screen in this unit are mounted on a single

frame.

• The MEKA sand plant comprises one of each of the following

main components:

• 3 Sump Tank sizes,

• 3 Sizes of Slurry Pumps, with high performance liners.

• 4 Sizes of Hydrocyclones

• 3 Sizes of Dewatering Screen, with exceptional dewatering ca-

pacities and structural integrity.

For the production of standard, clean and washed aggregates/ores, MEKA offers a comprehensive range of washers that are capable of operating with many applications. The cyclone screens (sand washing and dewatering unit) that have recently been added to this broad product portfolio, and that require superior engineering knowledge and special fabrication capabilities, have attracted great attention with their surprising efficiency and excellent compo-nents. MEKA’s compact sand plant, which has been sold to a wide range of countries, including New Zealand, is an effective system that enables the wash-ing, dewatering and classification of fine materials in a single process.

You can access videos of the operation and production of MEKA’s sand washing and dewatering unit

by scanning the QR code.

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MEKA’S HORIZONTAL SCREEN, PRESENTED AT EXHIBITIONS IN THE UNITED STATES, GERMANY AND CHILE, HAVE GAINED SIGNIFICANT RECOGNITIONHorizontal screens, which have entered into serial production at MEKA after successfully passing tests in both a digital environment and in a demo production process, have been greatly appreciated at the fairs where they have been exhibited. The orders received, the intensive re-quests of end users and dealers to observe the production process, and the feedback received have been a significant source of motivation for our R&D and marketing team. We have also received special project proposals for MEKA horizontal screens, which are produced in six different sizes and with alternatives offered in terms of the number of stories.

MEKA horizontal screens combine quality, reliability and per-

formance, contributing to an efficient and profitable plant with

a long service life and maximum material throughput, all while

working under the most demanding of situations.

Today, the demand for fully formed aggregates and closely grad-

ed materials is increasing. As a result, more stringent control over

the process is essential, and the most effective point for this is

the screening phase. You can rely on MEKA horizontal screens

for this critical step.

You can access a video of MEKA’s horizontal screen by scanning

the QR code.

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Summarizing MEKA’s greatest assets, Sinan Kaybal, Deputy General Manager of MEKA responsible for design and production, said: “The special designs and production quality of MEKA’s products are very important, but more valuable and unique is MEKA’s deep engineering knowledge, design experience and attention to detail.”

Manufacturing plants and equipment in the fields of cons-

truction, mining and ready-mix concrete demands a strong

business organization, high-capacity and a technological

production infrastructure, but also extensive and effective

sales and after-sales services. In addition to these, our

special design capabilities and excellent result-oriented

engineering knowledge make us a distinctive, well-known

and sought-after brand in the world. The most important

criterion in the recruitment processes of our R&D unit, which

has grown to become one of MEKA’ greatest assets since

its establishment, is to find people with whom we can work

for many years in line with our corporate culture and values.

We are aware that knowledge is today the most valuable

asset, and we attach more importance to information than

anything else. This sets us apart from all of our competitors,

and allows us to face the world without fear. We believe that

the solutions developed by our multinational and experien-

ced team for special projects all over the world will take us

much further.

SİNAN KAYBAL, DEPUTY GENERAL

MANAGER OF MEKA RESPONSIBLE

FOR DESIGN AND PRODUCTION:

OUR PHILOSOPHY OF EXCELLENCE AND OUR DEEP ENGINEERING KNOWLEDGE ARE OUR GREATEST ASSETS

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THE SECRET BEHIND MEKA EQUIPMENT: EXCELLENT DESIGN AND HIGHEST QUALITY COMPONENTSIN EVERY SINGLE DETAIL

The quality of the final product is determined by its complementary

elements and the processing process. However, similar to the “most

robust link in the chain” concept, it is not enough to develop only

one aspect of the product if high production quality is to be ensured.

Small complementary elements and components play an important

role, and demand the right choices to be made and strictly applied

input controls.

MEKA never compromises on the quality of the parts it uses, or the

quality of its subcontractors, and has developed strong relationships

with the most powerful and reliable component suppliers.

We offer only state-of-the-art products in our concrete batching and

crushing & screening plants, and this ensures safe and continuous

operation with minimal downtime in the long term.

Robustness is not only a distinctive feature of MEKA’s products, being

also part of the production philosophy of the company since its es-

tablishment. Our aim is to manufacture the best equipment, that can

operate under the most challenging conditions you may encounter,

by carrying out our calculations and designs as a team of engineers,

technicians and welders with extensive experience in the sector, all

of which is based on the expectations of MEKA’s users. MEKA has

proven to be extremely reliable, even under extreme natural con-

ditions, extreme temperatures, long and continuous operation, high

dynamic stress and heavy workload.

We are honored to be referred to as “MEKA: A manufacturer of trouble-free equipment, with excel-lent designs and high quality components” by those who use our products in over 85 countries on five continents. The comments made by both the users and reviewers of our products are generally the same: The quality of MEKA lies in the details.

You can access sample videos of the customer satisfaction enjoyed by MEKA by scanning the QR code.

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KEREM KAYBAL, SALES AND

MARKETING DIRECTOR AT MEKA:

OUR GOAL IS TO RANK AMONG THE SECTOR’S BEST ON A GLOBAL SCALE

The roots of our company have grown to support our internation-

al success in the design and manufacturing of concrete batching

plants. Following our initial efforts in this field, we have turned our fo-

cus to the crushing & screening sector, and are moving forward with

confident steps, aiming to become a global brand through the sign-

ing of important projects also in this field. We have gained invaluable

experience in both fields by working with professional companies in

various countries, where different quality standards are applied and

different geographical conditions prevail.

We produce cone, vertical shaft, tertiary and secondary crushers, as

well as screening and washing equipment for the crushing & screen-

ing and mining sectors, as well as mobile or stationary crushing &

screening plants. We develop and manufacture mobile, stationary

and compact concrete batching plants, concrete recycling systems

and fiber feeding systems. We are also engaged in the creation of

concrete road, RCC and precast applications for the ready mixed

concrete sector.

MEKA products are used by industry leaders in many regions around

the world. The companies of Hochtief, Vinci and Strabag, as the high-

est ranking companies on the ENR225 (Engineering News Record)

list, which lists the world’s big league of globally operating contract-

ing companies in terms of their foreign business volume, and many

other contractor companies on this list, prefer MEKA products for the

concrete and aggregate production tasks in their projects. Our ulti-

mate goal is to be the best in the sector on a global scale.

Providing a brief overview of MEKA’s international activities and successes, Kerem Kaybal, Sales and Marketing Director at MEKA, said: “The target set on the day MEKA was established is still our main target. We would like to be the best in our field in the world, and to prove Turkey’s manufacturing capabilities to the world.”

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MEKA MS AND MGS SERIES OF INCLINED SCREENS, OFFERING HIGH SCREENING EFFICIENCY AND PROFITABILITY, ARE AT THE HEART OF CRUSHING & SCREENING AND MINING PLANTS

The screening process is as important as the crushing process, and screens are like the heart of quarries.

Screens are used in various stages of the crushing process and during the classification of the end product.

MEKA’s screens, designed with a weld-free body and adjustable vibration feature to provide different material

types and sizes, provide both high quality and efficient screening. Our screens, ranging in size from 2m²–16

m², can be provided with different types of wire mesh in various sizes, including grizzly perforated sheets of up

to four layers, and polyurethane and steel wire meshes. With their washing option, they are able to meet the

needs of a wide range of applications.

MEKA’s inclined screens, designed with a weld-free body and an adjustable vibra-tion feature to resist the high vibrations and long periods of stress for associated with different material types and sizes, provide both high quality and efficient screening. This feature has led MEKA’s MS and MGS series screens to be preferred all over the world, from the United States to Africa, and from Nicaragua to Russia.

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MEKA MS AND MGS SERIES INCLINED SCREENS, OFFERING HIGH SCREENING EFFICIENCY AND PROFITABILITY

Although the crushing of materials is an important process

in a crushing & screening plant, the most important factor af-

fecting plant efficiency is the complete and proper screening

of the crushed material. As the key component of a crushing

& screening plant, screens are used to classify materials into

different types in various sections of the production line, and

to separate them into various sizes, from the feeding stage

to the end-product. High levels of material return due to in-

sufficient screening, or the mixing of crushed materials with

each other may affect the profitability of the crushing and

screening plant.

MEKA’s MS and MGS series inclined screens, which have

been developed following intensive analyses and research-

es into inclined screens, are designed to ensure high screen-

ing efficiency in different screening types, and to offer differ-

ent vibration characteristics, which are selected depending

on the required type and screening size of the material.

MODULAR-TYPE DRIVE SYSTEM

MEKA’s MS and MGS series inclined screens are equipped

with a modular-type drive system to allow easy servicing.

The two-piece drive-shaft system can be detached one at

a time, reducing servicing duration. Additionally, the cardan

shaft that connects the modular shafts is more advantageous

than the traditional heavier and single-piece shafts in terms

of maintenance.

HUCK-BOLTED BODY

Screen bodies with a conventional bolted assembly suffer

from nut loosing and bolt shear as a result of the vibration,

reducing operational efficiency and posing significant risks

in terms of occupational safety. MEKA’s MS and MGS series

screens, with their huck-bolted assembly, require no bolt

maintenance, ensuring workplace security. In Turkey, MEKA

is the only manufacturer offering huck-bolted assembly in-

clined screens as standard.

MEKA’s MS and MGS series inclined screens, which offer a combination of inter-national quality, efficient operation and trust, are robust and trouble-free, and are ideally suited to companies seeking to replace the existing screens in their plant, to add new production lines to their plant, or to establish completely new plants.

You can access a video of MEKA’s inclined screen by scanning the QR code.

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The crushing & screening plant located in Bulancak – a town on the Black Sea coast that is the largest district of Giresun in terms of population and economy – is being op-erated by the Bulancak Municipality, and is wholly appreciated in its performance.

In a recent statement, the Mayor said: “We have renewed

our municipality’s sand pebble facility through the modern-

ization of the construction site with the support of MEKA.

As a result, the production capacity of our municipality has

increased 56-fold. Our plant has been integrated with the

concrete batching plant, and is today producing both for

external customers and our municipality.

Since our crusher facility has been established, it its cost has

been recouped, and great contributions have been made

to our municipality through the generation of high levels of

income, corresponding to several times of its initial cost.

Bulancak Municipality’s request for a proposal from MEKA

in a project to increase the capacity of the plant that was

established to break the creek material in Aksu Stream, and

to produce high quality crushed stone, was handled by our

R&D experts who designed the requested plant in the most

effective manner, and the plant was installed accordingly.

The aggregate production of the Bulancak Crushing &

Screening Plant addresses one of the most significant

needs of the coastal settlements in the Black Sea region,

and is appreciated for its efficient layout on a narrow site,

the quality of its equipment and its operational efficiency.

MEKA WINS RECOGNITION WITH THE PERFORMANCE OF ITS PLANTS WITH CONE AND VERTICAL SHAFT CRUSHERS

You can access a video of this facility

by scanning the QR code.

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With examples constructed already in Poland, USA, Sivas and Giresun in Turkey, and having been selected for

various projects abroad, MEKA Cone Crushers have been successfully overcoming the challenge of crushing

the extra-hard stones found in the Black Sea’s cold creeks, thus ensuring a sustainable yield. Having proven

their performance in the crushing of creek materials extracted from Aksu Creek, the MEKA Cone Crusher has

been continuing production having proven its success in overcoming such challenging tasks.

MEKA Cone Crushers have been selected also for the crushing & screening plant of Bulancak Municipality,

and are among the best indicators of our determination in winning the trust of our customers in the crushing &

screening equipment sector.

AN EXPERT IN CRUSHING HARD AND ABRASIVE ORES AND MATERIALS: MEKA CONE CRUSHERCone Crushers have for some time been used in primary, secondary and tertiary crushing roles. They are employed for the crushing of hard and abrasive materials in both the aggregate and mining sectors. Although they are designed especially for the crushing of river gravel, basalt and granite, cone crushers are also used for the effective crushing of the hard and abrasive materials found at iron, chrome, mag-nesite and copper mines. Their robust design provides the necessary strength and stability for the crushing of extra-hard materials, with low maintenance costs being an additional advantage. The MEKA Cone Crusher, which is the most ambitious do-mestic product in its field, and is a regular feature of our stands at the fairs we attend abroad, ensures user confidence due to its high efficiency in the plants in which it is installed.

You can access a video of the cone crusher used for the crushing of iron

ore by scanning the QR code.

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As a result of the positive feedback and high demand from our MEKA MCS900 and MCH900 cone crusher customers, the production of which is based on more than 30 years of experience, we have completed the R&D and prototype/test phases of the MCH1150 Cone Crusher, being a larger model in the same series.

IN LINE WITH THE INCREASING DEMAND, WE HAVE BROADENED OUR PRODUCT RANGE IN THE AREA OF CONE CRUSHERS. A NEW PRODUCT:

MEKA MCH 1150

With their robust design and large production capacity, MEKA cone crushers offer the required strength and

stability necessary for the crushing of extra-hard materials, while ensuring low maintenance costs as an addi-

tional advantage. The MCH 1150 that has recently joined the MEKA Cone Crusher product range comes with

many superior qualities, and ensures trouble-free operation.

The MCH1150, the new member of MEKA cone crusher family, is a superior piece of equipment that blends

MEKA quality with the advantage of high capacity.

In the MCH 1150, the special alloy bronze bearings are lubricated with an improved atmospheric recirculation

system. The temperature, flow rate and filter output values of the lubricant are maintained within certain lim-

its. Output aperture adjustment is carried out via the control panel. The system automatically increases the

aperture in the event of overload, and the aperture returns to the set value once the load has dissipated. The

aperture adjustment system is activated if an uncrushable item of material, such as a piece of iron, enters the

crusher chamber, and causes the main shaft to come down and eject the uncrushable item.

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In line with MEKA GLOBAL’s philosophy of reaching our stakeholders as quickly as possible in the markets where we want to gain strength, we have opened many offices abroad. MEKA Canada is one such office. Established with the aim of marketing our product and service quality in the most effective way, this office has quickly become a center that is widely recognized and frequently visited within the sector.

Established in Toronto, Canada, the MEKA Canada Office has

been an important step into the important and desirable North

American market. As the 10th most developed economy in the

world according to IMF statistics, and as a country that is rich in

natural resources, Canada, with its developing construction sec-

tor, is among our target markets. In Canada, we have attracted

great interest in both our concrete batching plant and crushing

& screening plant product groups, and have had very positive

feedback from the products installed to date. We will continue to

wave our manufacturer flag by proving the production capability

of the Turkish sector, while also securing our presence with our

own office there.

MANAGING DIRECTOR OF THE CANADA OFFICE OF MEKA GLOBAL: WE ARE NOW MUCH STRONGER IN NORTH AMERICA WITH THE OPENING OF

THE MEKA CANADA OFFICEHaving established an office in the Dar El

Beïda suburb of Algiers, the capital of Algeria, and launching a 24-hour service, MEKA has become the industry leader in the country.

MEKA, which has manufactured and installed more than 150 con-

crete batching plants and crushing & screening plants in Algeria

alone, boasts the most powerful sales and after-sales services

organization in the country.

MEKA’s facilities are used in the largest projects of both the

public and the private sectors (Algerian Railways construction,

Grand Mosque Alger construction, highway project, etc.), and so

we have established a very strong spare parts and service orga-

nization in order to guarantee the uninterrupted production of

those who have put their trust in our brand. Our organizational

approach and our product quality, and our capacity to offer rap-

id service also in neighboring countries, have made MEKA “the

highest quality manufacturer producing trouble-free facilities” in

Algeria.

MEKA ALGERIA OFFICE IS UNRIVALED IN ITS 24 HOUR SALES AND SERVICE SYSTEM

In the Kangnas Wind Farm Project, which was built by Concor Construction Holding in the Nama Khoi Region of Northern Cape, the con-crete used for the base of the 168 meter high wind turbines is being sourced from a MEKA Mobile Concrete Batching Plant.

The 350,000 m³ of concrete needed for the construction of the AwashKombolchaHara Gebaya Railway, which is being carried out by Yapı Merkezi in Ethiopia with a budget of USD 1.7 billion, is being met by six MEKA plants.

READY MIX CONCRETE TO BE USED IN A PROJECT TO PROVIDE CLEAN ENERGY TO 120,000 HOUSES IN SOUTH AFRICA TO BE SOURCED FROM MEKA’S CONCRETE PLANT

MEKA Concrete Batching Plants, which have been preferred for

the construction of many dams, nuclear power plants and renew-

able energy projects around the world, are today in use in a proj-

ect that will provide clean renewable energy to 120,000 houses

in South Africa. The Kangnas Wind Farm, which takes advantage

of excellent wind resources, will not only serve to meet the ongo-

ing and growing need for clean electricity in South Africa, but will

also positively affect the country’s economy and people, affect-

ing all communities within a 50km radius of the wind farm.

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Of the six plants in the project, two MEKA Stationary Concrete

Batching Plants, with 60 m³/h capacity each, are producing the

concrete required for the starting and end points of the railway;

while four Meka Mobile Concrete Batching Plants, offering 30

m³/h and 60 m³/h capacity, are undertaking the concrete produc-

tion for the stations and viaduct structures.

Commenting on this issue, İbrahim Keresteci, Machinery Opera-

tion Manager at Yapı Merkezi, said: “MEKA has been our solution

partner in our North African projects, and we have witnessed

both its strong company structure, and the quality, design and

performance of its products. We know that the services offered

to us before sales will continue also after the sales have been

made, and that is why MEKA Concrete Batching Plants were our

first choice in the 389-km Ethiopia Railway Project.

The Awash-Kombolcha-Hara Gebaya Railway Project, designed

by Yapı Merkezi, will start out from the northeast of Awash city

and continue to the north; reaching Hara Gebaya via the city of

Kombolcha.

The project will make a major contribution to transportation and

transport traffic, and will also play an important role in the import

and export activities to be carried out through Djibouti Port, and

positively affect the connection between the north and the cen-

ter of the country.

SIX MEKA CONCRETE BATCHING PLANTS IN YAPI MERKEZİ’S ETHIOPIA RAILWAY PROJECT

The Hinkley Point C Nuclear Power Plant, which, according to a Guardian research, is considered to be the single largest domestic investment in a UK construction project, and is currently the largest construction project in Europe. The plan is being built with material sourced from MEKA Concrete Batching Plants.

MEKA, which is renowned for its smooth operation and is

noted for its lack of disruption of project facilities worldwide,

has manufactured concrete batching plants and crushing &

screening plants for many mega projects, having been cho-

sen by the KierBam (Kier and Bam) Joint Venture for the

largest construction project in UK history, which is one of the

countries with the highest brand prevalence. Concrete batch-

ing plants with fiber feeding systems, which offer many of the

superior qualities required for the project, are appreciated for

their uninterrupted production capability.

EUROPE’S LARGEST CONSTRUCTION PROJECT – THE HINKLEY POINT C NUCLEAR POWER PLANT – IS UTILIZING MEKA’S CONCRETE BATCHING PLANTS

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The concrete for the Istanbul 3rd Airport project, which is one of the largest projects put into op-eration in the history of Turkey, was provided by MEKA concrete batching plants.

WE ARE PROUD: THE 7 MEKA CONCRETE PLANTS USED

IN THE CONSTRUCTION OF ISTANBUL AIRPORT

PRODUCED MORE THAN 6 MILLION CUBIC METERS OF CONCRETE WITHOUT

INTERRUPTIONS

The CENGİZ-MAPA-LİMAK-KOLİN-KALYON consortium, op-

erating under the name IGA (Istanbul Grand Airport), chose

MEKA Concrete Batching Plants for the Istanbul 3rd Airport

project, which stands to become the world’s largest airport,

with a capacity of 150 million passengers/year, and the fifth

largest airport in terms of surface area when all stages are

operational.

The seven MEKA Concrete Batching Plants established for

this project operated without interruptions or technical prob-

lems, and produced a total of more than 6 million cubic me-

ters of concrete, securing the trust of the consortium.

For this significant project, two 2x250 m³/s high capacity

MEKA Concrete Batching Plants, two MEKA Concrete Batch-

ing Plants with 4.5 m3 dual mixers, and two 2x180 m³/h and

three 3x135 m³/h MEKA Concrete Batching Plants for the

special Apron Concrete were used. These plants, which

were developed upon a special request, are highly techno-

logical products that are equipped with aggregate bunkers

with independent weighing hoppers, PLC additional mod-

ules that increase special weighing sensitivity, and a special

distribution system between mixers.

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You can access a video of the plants used in the construction of the New Istanbul

Airport by scanning the QR code.

Grafik Tasarım: Fehmi Soner Mazlumfsmazlum@yahoo.com0555 522 24 12

Concrenic, a strong brand in the production of prefabricated building elements, has com-missioned the country’s most modern precast concrete plant, which will incorporate a MEKA Concrete Batching Plant, in Nicaragua with a large-scale ceremony attended by representa-tives of the Investment and Export Promotion Agency of Nicaragua (ProNicaragua), the Min-istry of Transport and Infrastructure (MTI) and company officials.

THE US DIPLOMATIC CAMPUS IN MEXICO IS BEING CONSTRUCTED WITH CONCRETE SOURCED FROM A MEKA CONCRETE BATCHING PLANT Two MEKA Compact Concrete Batching Plants are being used in the construction of the new US Diplomatic

Operations buildings, which are considered to be an investment into the future of US-Mexico relations. These

new diplomatic facilities, incorporating design concepts honoring the architectural traditions of both the United

States and Mexico, represent more than $1.5 billion invested into the Mexican economy through contracts with

contractors, suppliers and employees, and will provide employment for over 4,000 local people. The MBC60,

used by ENKA in the projects to which it provides consultancy and design services, is equipped with the widest

possible platforms, and is one of the easiest plants to use. Large platforms permit easy and safe access to the

main parts of the mixers and weighing bunkers. Through its heavy and robust main chassis, its extreme dura-

bility, its safe transportation capability, its continuous long-life operation capacity, and its ability to minimize the

impact of vibration on the weighing sensors, the plant ensures precise weighing.

4948 NICARAGUA’S MOST MODERN PRECAST FACILITY LAUNCHES PRODUCTION

You can access video news by scanning

the QR code.

Jordan Modern Ready-Mix Concrete Company,

affiliated with the Amman based Manaseer group

of companies, is the largest ready-mixed con-

crete producer of Jordan and meets the majority

of the concrete need in the country in general.

The company, which has preferred MEKA Con-

crete Plants in many important projects in the

past, has reached an agreement with MEKA in

order to renew its 12 mixers of 3 m³ capacity.

MEKA engineers believe that the mixer quality

highly influences the overall plant quality. Setting

off from here, we may say that the mixer choice

of the Manaseer Company will set an example

for ready-mix concrete and plant producers at

the national and international platforms. MEKA

continued the success of being one of the best-

known manufacturers in the field of single-shaft,

twin-shaft and planetary concrete mixers.

JORDAN’S LARGESTREADY-MIX CONCRETE

PRODUCER MANASEER PREFERS MEKA MIXERS

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The Qatar’s capital city – Doha will have one of the most advanced metro systems in the world by the end of 2019.

UNStudio, the company responsible of the project’s design, which is called “Vaulted Spaces” highlight-ed the region’s vernacular architecture, acting as a bridge between the country’s past and future. Design of the project derived from the historic Islamic archi-tecture using it in a modern way.

The “Doha Metro” project will be one of the most ad-vanced rail transit systems in the world. It will have four lines with an approximate overall length of 300 km and 100 metro stations. It will be an integral com-ponent of the larger Qatar Rail network, which will in-clude a long-distance rail for passengers and freight, linking Qatar to the GCC, and Lusail’s city local light rail transit (LRT).

The main contractor and company overlooking the construction of this ambitious project is a Saudi com-pany Saudi Binladin Group. For such a large-scale project that requires huge amounts of ready-mixed concrete a giant in cement, aggregates and ready-mix concrete production – Lafarge was chosen as a ready-mix concrete supplier.

Understanding the significance and scale of the proj-

ect, Lafarge has committed to supply ready-mixed concrete on the Phase-1 construction of Doha Metro; Green Line Project, also known as the Academic due to it’s principal destination purpose - to connect Edu-cational Center to the city center, furthermore it links to Umm Slal and the Industrial Area South.

Project’s daily demand for ready-mixed concrete is more than 2000 m3. From past to nowadays MEKA Concrete Plants has been justifying the confidence of Lafarge. Therefore, basing on the experience of pre-vious years, Lafarge has not retreated from its part-nership with MEKA when it comes to choose a worthy and reliable equipment. On the other hand, the prime contractor Saudi Binladin Group is also a partner and an old client of MEKA on his projects.

MEKA presented to the project it’s renewed product - Stationary Concrete Batching Plant MEKA MB-180W (180 m³/h). Concrete Batching Plant was installed and commissioned at the Lafarge’s worksite near the Al Rayyan highway, located right in the center of the project.

Being significant and at the same time important proj-ect not only for the capital city Doha, but also for the whole Qatar, it has become a new direction in grow-ing partnership between MEKA and Lafarge.

LAFARGE AND MEKA ON CONSTRUCTION OF “DOHA METRO” LINES PROJECT

The metallic, polymeric, mineral or natural materials of a certain length/diameter ratio (slenderness ratio) that are added to fresh concrete through various methods in order to improve the characteristics of the concrete, are called fibers. Fibers are produced from different materials, such as steel, plastic and glass, in different types and sizes.

MEKA FIBER FEEDING DOSING SYSTEM: THE SOLUTION TO THE 3RD BOSPHORUS BRIDGE, NUCLEAR POWER PLANT CONSTRUCTION IN THE UK AND TO MANY OTHER SPECIAL PROJECTS

MEKA’s Fiber Feeding Systems represent the ideal solution

for those looking for high capacity production, precise weigh-

ing and mixing quality.

MEKA Fiber Feeding Systems offer high weighing accuracy,

and can be used with steel/hard plastic and soft fibers, be-

ing flexibly designed to meet the various different needs of

our customers. MEKA Fiber Feeding System can be used for

fiber-doped concrete production in concrete batching plants,

for fiber-doped stone mastic asphalt (SMA) in asphalt plants,

and for automatic and sensitive fiber feeding and dosing in

all production processes. The weighing process can also be

integrated into the plant automation system to ensure mix

quality and homogeneity control. In the construction of the

tunnel with the largest excavation area in Europe, forming

part of the of Yavuz Sultan Selim Bridge – known also as the

3rd Bosphorus Bridge – and the Northern Marmara Motorway

Project, MEKA Fiber Feeding System was used for the dosing

of fiber-doped concrete and for its addition to the concrete.

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Automation is becoming increasingly impor-tant in the efficient operation of modern crus-hing & screening plants. To achieve maximum performance and profit from equipment and facilities, MEKA offers a wide range of automa-tion solutions, from small stand-alone machine control units to large plant-wide production systems.

CRUSHING & SCREENING PLANTS ARE MORE EFFICIENTES A RESULT OF MEKA AUTOMATION AND CONTROL SYSTEMS

In addition to automation and production control, MEKA offers

comprehensive plant automation systems that permit the re-

al-time monitoring and control of all crushing, screening, con-

veying and storing phases.

Features and Advantages of MEKA Automation and Control

Systems

• Control panels with high-quality electrical equipment

• Customized control panels for each plant, featuring us-

er-friendly design and mimic diagrams

• Variable speed adjustment for feeders, via the control panel

• Longer-life equipment with soft starters

• Belt weighers

• Comfortable, air-conditioned control cabinet

• Plant locking and safety options

• Microsoft-based original software (optional)

• Manual, semi-automatic or automatic control (optional)

• Production and stock reports (optional)

• Maintenance module and alarm monitoring (optional)

• Safety equipment for conveyors (rope switch, speed monitor

and belt side switch)

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The aim of MEKA after-sales support is to pre-vent the interruption of production in plants, by effectively resolving any problems faced by customers earlier than expected. “MEKA is a professional, solution-oriented brand focused on crushing & screening machines, speciali-zed plants, strong design and production, and especially, after-sales support.”

MEKA IS STREETS AHEAD, WITH ITS STRONG AFTER-SALES SERVICE ORGANIZATION

Among the most important factors affecting the crushing &

screening plants and machines used in the construction and

mining sectors are the concept of hourly production, the fact

that production is generally made for contracted works, and

the fact that the products are delivered to companies through

contracts.

The accompanying liabilities include risks financial losses and

loss of company reputation. All of the machines and plants

we have produced to date have satisfied our customers, who

have never been put at risk. The main reason for this is the

after-sales support we provide to our customers in addition to

our high quality production standard.

To understand the motivation behind this support, one needs

to look only at MEKA’s operations.

MEKA provides after-sales service and spare-part support in

25 countries through its local partners, allowing us to meet

the needs of our customers and to come up with solutions

within hours. Our partners,which who keep a stock of spa-

re parts, have experienced technical staff who are ready to

provide continuous service. MEKA engineers and technical

personnel undergo periodical training to enable them to keep

track of the latest developments and innovations, and we also

share with them our experience in finding the fastest and most

economical solutions to problems.

We will continue to maintain our leading position also in after-

sales services, in line with the most important requirements of

the sector identified by MEKA, and based on the principle of

100% customer satisfaction that has been adopted by every

employee.

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MEKA MICRONIZED SCREEN: AN UNRIVALED PRODUCT DEVELOPED BY MEKA FOR THE CLASSIFICATION OF MICRONIZED MATERIALSMEKA’s fine material screen is capable of scre-ening the fed material to sizes of 05 mm down to 200 microns. The applied mesh technology allows screening without clogging. Thanks to the amplification structures, the screen body vibra-tes at low amplitude while the mesh frames are vibrating at high amplitudes. In this way, large quantities of small-sized material can be scree-ned with high efficiency.

Although MEKA micronized screens joined the MEKA product crushing & screening equipment family only recently, they have witnessed intense demand in many different projects.

Please scan the QR code to access a video in which a full glass of water can be seen

sitting on the chassis of one of our machines, showing the equipment’s perfect rhythmical

movement, and also a coin stood on edge on the elastomer wedges, which did not topple,

despite the intense vibration during operation, proving the superior features we have obtained

in equipment of this size.

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MEKA FINE AND COURSE MATERIAL WASHERS: EFFECTIVE WASHING OF NATURAL AND CRUSHED MATERIALSFine material washers, also frequently named dewatering screws are utilized to clean and de-water fine aggregates typically minus 10 mm or 5 mm (3/8’’ or 4mesh) to fine tune end products to meet specifications and to separate water solu-ble clay, silt, and micro sized fine particles. This is accomplished by hydraulic separation; using water to

clean and classify by weight. Larger particles (Sand) weigh

more so they sink and are collected in the bottom of the

trough. They are discharged by steel spiral shaft with replace-

able polyurethane or cast steel linings. The smaller lighter

unwanted particles are floated to the surface and discharged

over the weirs at the lower end of the machine.

EFFECTIVE WASHING OF NATURAL AND CRUSHED MATERIALSMEKA Fine Material Washers are accomplished by hydraulic

separation; using water to clean and classify by weight. Larger

particles (Sand) weigh more so they sink and are collected in

the bottom of the trough. They are discharged by steel spiral

shaft with replaceable polyurethane or cast steel linings. The

smaller lighter unwanted particles are floated to the surface

and discharged over the weirs at the lower end of the ma-

chine.

Available in both single and twin screw configurations, fine

material washers are most often used after a wet screening

operation to process products such as concrete, mason, mor-

tar.

6160

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MEKA hosted the Extended Executive Committee Meeting of İMDER

(Construction Equipment Distributors & Manufactures Association of

Turkey), which represents Turkey on national and international plat-

forms. The meeting started with a presentation by Oğuz Yusuf Yiğit,

Secretary General of İMDER; and continued with opening speeches

delivered by Mehmet Kaybal, Chairman of the Board of MEKA; Şadi

Türk, Chairman of the Board of Başkent Organized Industrial Zone;

Merih Özgen, Chairman of İMDER; Kutlu Karavelioğlu, Chairman of the

Board of Directors of the Machinery Exporters Association; Nurettin

Özdebir, President of the Ankara Chamber of Industry; and Mansur

Yavaş, Mayor of Ankara Metropolitan Municipality. İMDER, which has

42 members representing 95 percent of the sector, met to discuss in

detail the future of the sector; the threats and opportunities faced; and

the economic size of the construction equipment sector; defining the

target markets as China and Latin America. Following the meeting, the

guests toured MEKA’s Temelli-2 factory, during which they had the op-

portunity to examine the products and production process in detail.

During the meeting, held with the broad participation of the press and

sectoral representatives, MEKA received praise for its creation of a

positive image for the Turkish machinery sector.

The Extended Executive Committee Meeting of İMDER was hosted by MEKA at the Headquarters of the Başkent Organized Industrial Zone. Following the meeting, which was attended by Mansur Yavaş, Mayor of the Ankara Metropolitan Munici-pality, sectoral representatives and members of the press, the guests were given a tour of the Meka Temelli-2 factory during which they received information about the company’s products and activities.

EXTENDED EXECUTIVE COMMITTEE MEETING OF İMDER (CONSTRUCTION EQUIPMENT DISTRIBUTORS

& MANUFACTURES ASSOCIATION OF TURKEY)

HOSTED BY MEKA

You can access video news by scanning

the QR code.

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6766

MEKA CRUSHING & SCREENING, MINING AND CONCRETE BATCHING TECHNOLOGIES

sales@mekaglobal.com

www.mekaglobal.com

MEKA HEAD OFFICE : Çamlıca Mah. Anadolu Bulvarı 147. Sokak Atlas İş Merkezi No:5/9 Gimat ANKARA – TURKEY /// Phone: +90 312 397 91 33-34-35