IN S T R U C T IO N M A N U A L

Cement Mixer

WAR

M elbourne P e rth Auck land Hong Kong Shanghai

Taipei /Mew York * Verona London P aris CMxnao040503 CMXOOO E005 5F

Contents

Warranty 2

Introduction 3

Environmental protection 3

Description of symbols 3

Specifications 3

General safety instructions 4

Additional safety rules for cement mixers 5

Know your product 7

Individual components 8

Assembling the cement mixer 11

Changing the drive belt 13

Maintenance 13

General inspection 13

Repairs 13

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SATISFACTION G U A R A N TEE

Full 2 Years Home Use WarrantyWhilst every effort is made to ensure your complete satisfaction with this tool, occasionally, due to the mass manufacturing techniques, a tool may not live up to our required level of performance and you may need the assistance of our service department

This product is warranted for a 2-year period for home domestic use from the date of the original purchase. I f found to be defective in materiab or workmanship, the tool or the offending faulty component will be replaced free of charge with another of the same item. A small freight charge may apply.

The warranty replacement unit is only made available by returning the tool to the place of purchase with a confirmed register receipt. Proof of purchase is essential. We reserve the right to reject any claim where the purchase cannot be verified.

This warranty does not include damage or defects to the tool caused by or resulting from abuse, accidents, alterations or commercial or business use.

It also does not cover any bonus accessories unless the tool is a GMC Platinum Professional model.

Please ensure that you store your receipt in a safe place.

Conditions apply to the above warranty.

I f you need direction of what constitutes a free of charge warranty claim, please review the guide given on the rear of the Receipt Holder. An indication is given as to the types of claim that are permissible, and those that are not

Dear CustomerI f you require any help with your product, whether it is a Warranty claim, spare part or user information, please phone our Help Line for an immediate response. Phone 1300 880 001 in Australia or 0800 445 721 in New Zealand.

IntroductionYour new GMC power tool will more than satisfy your expectations. It has been manufactured under stringent GMC Quality Standards to meet superior performance criteria.

You will find your new tool easy and safe to operate, and, with proper care, it will give you many years of dependable service.

Caution. Carefully read through this entire Instruction Manual before using your new GMC Power Tool. Take speciat care to heed the Cautions and Warnings.

Your GMC power tool has many features that will make your job faster and easier. Safety, performance, and dependability have been given top priority in the development of this tool, making it easy to maintain and operate.

Environmental protectionRecycle unwanted materials instead of

M r disposing of them as waste. All tools, hoses( jT and packaging should be sorted, taken to

the local recycling centre and disposed of in an environmentally safe way.

Description of symbolsThe rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.

QWear hearing protection.

Wear eye protection.

W Wear breathing protection.

Earthed Appliance

Conforms to relevant standards for electromagnetic compatibility.

N380

SpecificationsNominal voltaqe: 230-240Vac ~ 50Hz

Power input: 3/5HP ( 450W)

Capacity:Gross Drum Volume 110 Litres (4 CUFT)Unmixed Dry 85 Litres (3 CUFT)Mixed Wet 60 Litres (2.2 CUFT)

Drum Mouth: 400mm (16")

Weiqht: 64kq

General safety instructionsTo use this tool properly, you must observe the safety regulations, the assembly instructions and the operating instructions to be found in this Manual. All persons who use and service the machine have to be acquainted with this Manual and must be informed about its potential hazards.

Children and infirm people must not use this tool. Children should be supervised at all times if they are in the area in which the tool is being used. It is also imperative that you observe the accident prevention regulations in force in your area. The same applies for general rules of occupational health and safety.

Warning. When using power tools, basic safety precautions should always be taken to reduce the risk of fire, electric shock and personal injury. Abo, please read and heed the advice given in the additional important safety instructions.

Keep the work area clean and tidy. Cluttered work areas and benches invite accidents and injury.

Consider the environment in which you are working. Do not use power tools in damp or wet locations. Keep the work area well lit. Do not expose power tools to rain.Do not use power tools in the presence of flammable liquids or gases.

Keep visitors away from the work area. All visitors and onlookers, especially children and infirm persons, should be kept well away from where you are working. Do not let others in the vicinity make contact with the tool or extension cord.

Store tools safely. When not in use, tools should be locked up out of reach.

Do not force the tool. The tool will do the job better and safer working at the rate for which it was designed.

Use the correct toot for the job. Do not force small tools or attachments to do the job best handled by a heavier duty tool. Never use a tool for a purpose for which it was not intended.

Dress correctly. Do not wear loose clothing or jewellery. They can be caught in moving parts. Rubber gloves and non-slip footwear are recommended when working outdoors. I f you have long hair, wear a protective hair covering.

Use safety accessories. Safety glasses and earmuffs should always be worn. A face or dust mask is also required if working in a dusty environment.

Do not overreach. Keep your footing secure and balanced at all times.

Look after your tools. Keep tools sharp and clean for better and safer performance. Follow the instructions regarding lubrication and accessory changes. Inspect tool cords periodically and, if damaged, have them repaired by an authorised service facility. Inspect extension cords periodically and replace them if damaged. Keep tool handles dry, clean and free from oil and grease.

Disconnect idle tools. Switch off the power and disconnect the plug from the power point before servicing, when changing accessories and when the tool is not in use.

Remove adjusting keys and wrenches. Check to see that keys and adjusting wrenches are removed from the tool before switching on.

Avoid unintentional starting. Always check that the switch is in the OFF position before plugging in the tool to the power supply.

Use outdoor rated extension cords. When a tool is used outdoors, use only extension cords that are intended for outdoor use and are so marked.

Stay alert. Watch what you are doing. Use common sense. Do not operate a power tool when you are tired.

Check for damaged parts. Before using a tool, check that there are no damaged parts. I f a part is slightly damaged, carefully determine if it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, proper mounting and any other conditions that may affect the operation of the tool. A part that is damaged shouLd be properly repaired or replaced by an authon'sed service facility, unless otherwise indicatedin this Instruction Manual. Defective switches must be replaced by an authon'sed service facility. Do not use a tool if the switch does not turn the tool on and off correctly.

Guard against electric shock. Prevent body contact with grounded objects such as water pipes, radiators, cookers and refrigerator enclosures.

Use only approved parts. When servicing, use only identical replacement parts. Use an authorised service facility to fit replacement parts.

Warning. The use of an accessory or attachment, other than those recommended in this Instruction Manual, may present a risk of personal injury. The tool must be used only for its preschbed purpose. Any use other than those mentioned in this Manual will be considered a case of misuse. The user and not the manufacturer shall be liable for any damage or injury resulting from such cases of misuse. The manufacturer shall not be liable for any changes made to the tool nor for any damage resulting from such changes.

Additional safety rules for cement mixers Read and understand the owner's manual and

labeb affixed to the mixer. Learn its application and limitations as well as the specific potential hazards peculiar to it.

Do not operate the mixer while under the influence of drugs, alcohol, or any medication that could affect your ability to use it properly.

Check your mixer before turning it on. Keep guards in place and in working order. Form a habit of checking to see that keys and adjusting wrenches are removed from tool area before turning it on. Replace damaged, missing or failed parts before using it.

Always wear safety goggles and/or face shields. Any mixer may throw foreign objects into the eyes. This can cause permanent eye damage. Everyday eyeglasses have only impact resistant lenses. They are not safety glasses.

Improper use of extension cords may cause inefficient operation of the mixer which can result in overheating. Be sure the section of extension cord is enough to allow sufficient current flow to the motor. Avoid use of free and inadequately insulated connections. Connections must be made with protected material suitable for outdoor use.

Check that the electric circuit is adequately protected and that it corresponds with the power, voltage and frequency of the motor. Check that there is a ground connection. Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. Mark sure your fingers do not touch the plug's metal prongs when plugging or unplugging the mixer.

The mixer is not to be towed by any vehicle. It will do a better and safer job at its design rate. Don't use the mixer for a purpose for which it was not intended.

Do not attempt to load or unload the materials untit

5

the mixer has stopped. Keep hands out of the way of all moving parts.

Keep children and infirm people away from the machine when it is connected to the power supply.

Check the power cord. Never use a faulty or damaged power cord.

If the cordset is damaged take the saw to an authorized service centre for repair or replacement.

Never attempt any repairs yourself always take it to an authorised service centre for repair or parts replacement.

Keep the cement mixer and your workplace clean of debris and any unnecessary objects.

Keep the area free of tripping hazards.

Persons working with the machine should not be distracted.

Periodically check that all nuts, bolts and other fixings are properly tightened.

Adjustments, measurements and cleaning jobs are to be performed only when the motor is switched off and the mains plug removed!

Before you switch on the machine, check that all wrenches and adjustment tools have been removed.

When you leave your workplace, switch off the motor and pull out the power plug.

It is imperative to observe the accident prevention regulations in force in your area as well as all other generally recognised rules of safety.

Never use the cord for any purpose other than that for which it is intended!

Unless otherwise stated in these instructions, damaged

safety devices and parts must be repaired or replaced by an authorised service facility.

Have damaged switches replaced by an authorized service facility.

This tool complies with the pertinent safety regulations.

Repairs are to be carried out only by qualified electricians at authorised service centres, using original replacement parts. The user may suffer an accident if this condition is not observed.

Always switch the mixer on, when the drum is empty, before loading the unit with mixing material.

Do not place the shovel into the rotating drum while it is rotating.

CAUTION: It is strongly recommended to use a RCD safetyswitch when using this product.

Wear hearing protection.

Wear eye protection.

Wear breathing protection.

6

Main frame 1

Main frame 2

Mainframe 3

Switch

Grease nipples (3)

Know your product1. Drum

2. Tilting handles

3. Motor housing

4. Pneumatic wheels

7

Individual Components

53.....................D Drive Shaft with Gear 1 set

E Motor with Drive Pulley 1 set

H Motor Housing 1 set

8

L M e Puttey 1 pc

0 Support Shaft with Shims 1 set

9

Q Instruction Manual 1 pc

R Loose Part Bag 1 pc

(Containing the following Items):

Self Tapping Screw 04X10 4 pcs

Hex. Screw M6X20 4 pcs

Hex. Screw M8X20 4 pcs

Hex. Screw Ml 0X2 5 8 pcs

Hex. Screw M10X30 8 pcs

Hex. Screw M10X40 4 pcs

Hex Nut M6 4 pcs

Hex Nut M8 4 pcs

Hex Nut M10 20 pcs

Lock Nut M10 4 pcs

Fiat Washer 06 4 pcs

Flat Washer 08 4 pcs

Flat Washer 010 20 pcs

Flat Washer 025 2 pc

Flat Washer 050X4 lp c

Cotter Pin 05X40 2 pc

Cotter Pin 06X60 lp c

Hex L-key 4mm lp c

C em en t M ix er

10

Assembling the cement mixer

Step 2: Wheel mounting Step 4: Motor housing back panel

11

Hex. Screw M 10x30 Flat Washer 0 1 0 Hex. Nut M10

Step 5: Pulley and motor mount

Step 6: Motor and belt

12

Changing the drive beltThe drive belt is located between the spindle of the motor and the idle pulley of the drum. It can be seen only when the motor housing is removed. I f the drive belt starts to slip, or the belt is damaged or broken, the cement mixer should be taken to an authorized service centre for a belt replacement by a qualified service technician. The belt should not be replaced by a nonqualified person.

Maintenance1. Clean the cement mixer after every use.

2. Remove dust and dirt regularly. Cleaning is best done with a rag or a soft brush. Wear safety glasses whilst brushing away dust and dirt.

3. Re-lubricate all moving parts via the grease nipple at regular intervals.

4. Never use caustic agents to clean plastic parts.

Caution. Do not use cleaning agents to clean the plastic parts. A mild detergent on a damp cloth is recommended. Water must never come into contact with the motor.

General InspectionRegularly check that all the fixing screws are tight They may vibrate loose over time.

RepairsOnly an authorised service centre should replace the cordset or drivebelt or effect other repairs. I f the cordset is damaged or worn, have it repaired or replaced by an authorised service centre.

13

Carefully read the entire Instruction Manual before using this product.

Before returning this product for a

Warranty Claim or any other reason

Please Call 1300 880 001 (Australia) or 0800 445 721 (New Zealand)

When you make your call, please have

the following information at hand:

GMC Product Type GMC Product Code

A GMC Service Engineer will take your call and, in

most cases, will be able to solve your problem over the phone.

You are welcome to use this phone-in service to make suggestions or give comments about any GMC product.

With continuing product development changes may have occurred which render the product received slightly different to that shown in this instruction manual. The manufacturer reserves the right to change specifications without notice. Note:Specif cations may differ from country to country.

The GMC 777 Helpline operates from 7am to 7pm, 7 days a week (EST). This allows you to contact GMC directly with any queries and technical questions you have regarding our products.

G LO B A L M A C H IN E R Y C O M P A N Y

45-55 South Centre RoadMelbourne AirportVictoria, Australia 3045Tel: (03) 8346 1100 Fax: (03) 8346 1200

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