gmh group - · pdf file3 the well-known red logo of the gmh group today represents 45...
TRANSCRIPT
3
The well-known red logo of the GMH Group today represents 45 medium-sized companies worldwide. They are located in Germany, Austria,Belgium, Brazil, Australia and in the uSA. Their specialist knowledge, their innovative power and proximity to the customer make them reliable partners for projects in the market sectors of mobility, energy and mechanical engineering.
The GMH Group is organised in 11 different business units which makes it possible for the companies to operate jointly on the market and react quickly as well as flexibly in response to customers’ wishes.
MobilityWhether in automobile, railway construction or shipbuilding: steel and components from
our group of companies are used precisely in those areas where the strain is greatest, where
performance is produced or transferred and where safety plays a particularly important role –
for example in the power train of road vehicles, in large engines for shipbuilding or wheel sets
for rolling stock.
EnErgyour companies supply essential components for the construction of turbines and generators
used in the classical generation of electricity. in the area of alternative electricity generation,
they are involved in the planning and construction of steel constructions for offshore wind
parks. Furthermore, they produce light alloyed and high alloyed steel casts for fittings and
pumps for the oil industry. their innovative potential is evident in all areas, most particularly
in the development and optimisation of suitable materials.
MEchanical EnginEEringour companies supply steel materials and ready-to-install components to this very large and
varied market. We also produce crane systems. complex transport and materials handling sys-
tems (for example bridge and gantry cranes) are an important feature in our product portfolio.
gMh group
DEVElopMEnt oF thE gMh group 1993 – 2011nuMbEr oF coMpaniES, SalES turnoVEr anD EMployEES
3,500
3,000
2,500
2.000
1,500
1,000
500
0
number of companies
Sales turnover
Employees
Sales turnover mln. €
number of employees(taking the average for the year)
12.000
10.000
8.000
6.000
4.000
2.000
01993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011
1 1 5 5 10 20 22 29 32 37 39 39 42 43 44 51 50 49 48
ESB SPRL
Engineering Steel BelgiumSeraing / Belgium
01/2
013
Group Overview
Raw MaterialsRecycling Steel Production
Steel Processing
Forging Technology
Railway Systems
CastingsAutomotive
CastingsMechanical Engineering
Aluminium Castings
Plant Engineering
Crane Systems Services
Rohstoff Recycling Osnabrück GmbH
Osnabrück
Adolf Ellermann GmbHOsnabrück
Rohstoff Recycling Dortmund GmbH
Dortmund
Georgsmarienhütte GmbHGeorgsmarienhütte
Schmiedewerke / Elektro-stahlwerke Gröditz GmbH
Gröditz
Walter Hundhausen GmbHSchwerte
Dieckerhoff Guss GmbHGevelsberg
Harz Guss Zorge GmbHZorge / Südharz
BALO-MOTORTEX GmbHCastrop-Rauxel
Friedrich Wilhelms-HütteEisenguss GmbH
Mülheim an der Ruhr
Friedrich Wilhelms-HütteStahlguss GmbH
Mülheim an der Ruhr
Pleissner Guss GmbHHerzberg
Stahlguss Gröditz GmbHGröditz
MWK Renningen GmbHRenningen
MWK Schwäbisch Gmünd GmbHSchwäbisch Gmünd
IAG MAGNUM GmbHOsnabrück
BGG BerufsbildungsgesellschaftGeorgsmarienhütte mbH
Georgsmarienhütte
GSG Georgsmarienhütte Service GmbHGeorgsmarienhütte
GMH Systems GmbHGeorgsmarienhütte · Gröditz
GMH Engineering GmbHGeorgsmarienhütte
WeserWind GmbH OffshoreConstruction Georgsmarienhütte
Bremerhaven
Windhoff Bahn- und Anlagentechnik GmbH
Rheine
Kranbau Köthen GmbHKöthen
Alpha-Elektronik GmbHKöthen
Saalfelder Hebezeugbau GmbHSaalfeld / Saale
Gröditzer Kurbelwelle Wildau GmbH
Wildau
GMH Prüftechnik GmbHNürnberg
Gröditzer WerkzeugstahlBurg GmbH
Burg
Energietechnik Essen GmbHEssen
Schmiedag GmbHHagen · Homburg
Wildauer Schmiedewerke GmbH & Co. KG
Wildau
Bochumer VereinVerkehrstechnik GmbH
Bochum
Radsatzfabrik Ilsenburg GmbHIlsenburg
Bahntechnik Brand-Erbisdorf GmbH
Brand-Erbisdorf
MWL Brasil Rodas & Eixos Ltda.Caçapava – São Paulo / Brazil
Stahlwerk Bous GmbHBous
Mannstaedt GmbHTroisdorf
GMH Blankstahl GmbHGeorgsmarienhütte · Böbingen / Rems
Heinrich Geissler GmbHBlankstahlwerk
Witten
WISTAStahlhandel Witten GmbH
Witten
Stahl Judenburg GmbHJudenburg / Austria
VTK VeredelungstechnikKrieglach GmbH
Krieglach / Austria
MVO GmbHMetallverarbeitung Ostalb
Schwäbisch Gmünd
BISHOPSteering Technology Pty Ltd
Sydney / Australia
Georgsmarienhütte Holding GmbH
coMpaniES rohstoff recycling
osnabrück GmbH
Adolf Ellermann GmbH
rohstoff recycling Dortmund GmbH
raW MatErialS rEcycling buSinESS unitIn addition to raw iron, scrap is the second basic material for steel production. In some cases it is the sole material used. The manufacturing cycle of all metal products starts and terminates in the companies of the raw materials recycling business unit. All steelworks and foundries belonging to the GMH Group are supplied with scrap of different varieties and quality grades from this source. Furthermore, third industrial businesses also number amongst our customers in this sector. A fundamental rule applies here: not all scrap is the same – and it is certainly not to be treated as rubbish. The collecting, sorting and processing of different kinds of materials require a high level of technical know-how and sure instinct on the part of our employees.
In order to transport several thousand tons of steel scrap on a daily basis, and to supply customers punctually at realistic market prices, an optimum infrastructure is essential. This is why the Group’s scrap-recycling locations can all be reached by road, rail as well as by waterway. Naturally the core competences of the raw materials recycling business division also includes disposing of scrap which accumulates in crafts trade enterprises, with private persons, as well as in the metal-processing industry.
5
coMpaniES Georgsmarienhütte GmbH
Stahlwerk Bous GmbH
ESB SprL Engineering Steel Belgium
Mannstaedt GmbH
GMH Blankstahl GmbH
Heinrich Geissler GmbH Blankstahlwerk
WISTA Stahlhandel Witten GmbH
StEEl proDuction buSinESS unitSteel production is of central importance for the GMH Group.
The main task of the businesses belonging to this unit is the production of stainless and quality steel of different grades and dimensions for a variety of applications. Whether as ingot casting, continuous casting, semi-finished products, steel bars, bright steel or hot-rolled special profiles – all products comply with the highest of safety requirements and comply precisely with specific company wishes. Thus the steel-producing companies of the group are technological leaders in their field. one of the largest markets here is the automobile industry: our quality products are used in the power train of many vehicles, for example crankshafts, connecting rods or gearbox parts. our global customers also include hammer and die forges, railway suppliers as well as mechanical and plant engineers. We always focus on providing tailor-made solutions from the development via production to the final product.
7
coMpaniES Stahl Judenburg GmbH
VTK Veredelungstechnik Krieglach GmbH
MVo GmbH Metallverarbeitung ostalb
BISHop Steering Technology pty Ltd
StEEl procESSing buSinESS unitThe companies belonging to the steel processing business unit provide a valuable complement to the group’s complete steel delivery programme.Bar steel, tool steel, special profiles, rods and particularly bright steel are processed for top technological areas of application. Accurate peeling and grinding make it possible to guarantee a wide variety of product designs with minimal tolerances. particularly in the case of precision parts, surface finish-ing techniques such as electro-galvanising, nickel plating, copper plating or chrome plating are also applied.
Extremely high quality standards are fulfilled in the case of special applica-tions in the automotive sector such as steering construction or the manu-facture of injection systems. Companies of the steel processing unit produce individual elements as well as ready-to-install components.
Steel has many different uses – so the product and services range of our companies also covers an extremely wide spectrum.
coMpaniES Schmiedewerke / Elektrostahlwerke
Gröditz GmbH
Gröditzer Kurbelwelle Wildau GmbH
Gröditzer Werkzeugstahl Burg GmbH
Energietechnik Essen GmbH
Schmiedag GmbH
Wildauer Schmiedewerke GmbH & Co. KG
Forging tEchnology buSinESS unitunder the motto “Competence from a single source”, the companies of the forging unit produce hammer and die forgings as prototypes as well as in small and large serial production. Here the experts in our specialised busi-nesses have the technical possibility initially to simulate the forging process as soon as the development phase has been completed. Afterwards the pro- duction and, depending on the requirement profile, a heat treatment, mech- anical processing, surface finishing and assembly of the forgings follows.As a result of the companies’ state-of-the-art equipment, it is possible to make products in a weight range extending from 500 grams to 45 tons.
ready-to-install large-scale crankshafts and connecting rods from our forges are used, for example, in the construction of motors for ships. Cap rings by contrast, are used in many power station generators. Furthermore, companies from the automobile and aviation industry as well as tool and mould con-struction number amongst our regular customers.
All processes at locations of the forging business units interlock closely in order to provide customers with an excellent result at a favourable price, all within the shortest time possible.
9
coMpaniES Bochumer Verein Verkehrstechnik
GmbH
radsatzfabrik Ilsenburg GmbH
Bahntechnik Brand-Erbisdorf GmbH
MWL Brasil rodas & Eixos Ltda.
railWay SyStEMS buSinESS unitIt is hard to imagine any other area where adherence to highest quality criteria to ensure reliability as well as durability of the products is as import- ant as in the area of passenger and goods transport on the railway network. The awareness of this fact in combination with consistent striving for tech- nical progress gives our companies in this business unit a leading edge in the development, calculation, construction and production of rolling stock. In the production workshops of this business unit wheel set shafts as hollow and full shafts as well as innovative monobloc wheels are produced according to customer specification for rolling stock used in passenger as well as goods traffic – even in modern high-speed trains. Numerous city trains and trams are also fitted with our rubber-spring wheel systems, thus assuring comfort-able and low-noise travel. Single-piece forged axle designs, moreover, enable easy access without steps.
The fact that we use wear-resistant materials naturally provides a guarantee for the long service life of our products. our range of services also includes the servicing of components and refurbishment of wheel sets.
Innovative wheel set systems from the railway unit of the GMH Group have made a distinctive impression on rail transport. We keep your stock rolling.
coMpaniES Walter Hundhausen GmbH
Dieckerhoff Guss GmbH
Harz Guss Zorge GmbH
BALo-MoTorTEX GmbH
caStingS autoMotiVE buSinESS unit As the name already indicates, high-quality casting products are fabricated at the locations of the castings automotive unit. These include, for example, engine parts, exhaust manifolds and chassis parts as well as a variety of components for gears, brakes and hydraulic systems. Virtually every car on the road today includes quality parts produced by the GMH Group. In addition to classical passenger car production, the commercial vehicle industry and its suppliers represent some of our most important customers. Furthermore, we also supply the mechanical engineering and railway units.
In the construction of cast iron parts and components spheroidal graphite is often used on account of its particularly high resilience. The so-called EDp coating furthermore ensures effective and long-lasting protection against corrosion.
Modern processing centres, state-of-the-art construction programmes and in-company pattern-making facilities enable us to arrange series production of mainly finished parts in a way which is efficient as well as flexible for the customer. on account of our long experience and ongoing research, first-class products from the castings automotive unit are in use all over the world.
coMpaniES Friedrich Wilhelms-Hütte
Eisenguss GmbH
Friedrich Wilhelms-Hütte Stahlguss GmbH
pleissner Guss GmbH
Stahlguss Gröditz GmbH11
caStingS MEchanical EnginEEring buSinESS unitThe castings mechanical engineering business unit manufactures products from iron as well as steel materials for a wide variety of applications in mechanical engineering.
In the steel castings area, depending on the customer’s requirement, it is pos- sible to make unalloyed, light and high alloyed parts as well as nickel base alloys, as hand mould castings and also mechanical mould castings. The piece weights range between a few kilograms and 50 tons. The product range extends from thin walled, weldable and high-strength construction parts to expendable parts such as shredder hammers and grinding balls. In the areas of civil and underground engineering as well as bridge-building, steel casting parts from these companies are used as crotches, cable heads or cast-steel nodes, which are also used for foundation structures for wind turbines. Scoops or diffusers measuring four to six metres in diameter can be supplied for turbine construction. A further core activity in the steel castings area is the manufacture and processing of castings for fittings and pumps as well as for rolling stock construction and mining. Also in the area of construction weldings it is possible to supply solutions which are tailor-made to suit individual customer requirements.
Complicated and core-intensive iron casting parts weighing up to 160 tons can also be produced by the companies belonging to the castings mechanical engin- eering business unit. Hand-formed large-scale casting parts include, for example, cylinder blocks, housings for gas and steam turbines, rotor hubs and panels for wind farms. parts are produced for areas such as energy technology, the steel industry as well as mechanical, compressor and plant engineering. Naturally we are also in a position to produce small and medium series either as semi-finished or finished castings. They are used in railway drive systems, in the food industry as well as in the construction of packaging machines. Depending on the field of application, iron castings with spheroidal or flake graphite are used. The manu-facturing range extends from one-off product to the standard model. Intensive consultancy concerning construction and materials as well as optimisation of the components also constitute an important part of the service provided by our companies.
coMpaniES MWK renningen GmbH
MWK Schwäbisch Gmünd GmbH
aluMiniuM caStingS buSinESS unitAs a light metal, aluminium is always used where a reduction in weight has a positive effect on the functionalism of the final product. This is particularly the case in the automobile industry. The businesses of the aluminium casting unit produce suction pipes, gear boxes, chassis parts as well as a variety of water supply and airflow elements for highly reputable automobile manu- facturing companies. A special area is also the production of heat exchangers which are the most important components of water-heating systems in many domestic homes where they play a significant role in ensuring pleasant tem-peratures.
From the development stage to the completion of prototypes and series of a variety of different sizes, our aluminium experts impress with their extensive know-how. The requirements which are subsequently imposed on our products decide which of the three special process technology methods is applied: pressure casting, die casting or sand casting. In this context the weights of the precision parts extend from 0.1 to 600 kilograms. In accordance with customer requirements, the service at the locations of the GMH Group additionally includes CNC finish, so-called ultrasound washing, leak testing as well as final assembly work.
coMpaniES Kranbau Köthen GmbH
Alpha-Elektronik GmbH
Saalfelder Hebezeugbau GmbH
13
cranE SyStEMS buSinESS unitThe numerous facets of heavy industry and the varied fields of activity of the GMH Group is also reflected by the crane systems unit. The companies belonging to this unit are involved in the development and manufacturing of complex transport and goods handling systems in all imaginable designs and sizes including the necessary drive and control engineering. The state-of-the-art gantry and bridge crane systems – equipped with grippers and claws or magnets – are required in the assembly or handling of products of every imaginable kind. Some of them can be used in automatic mode as process cranes. It goes without saying that our crane systems experts also carry out conversions, repairs and other service work at our own locations as well as on the premises of extraneous companies.
A further special area of this unit is the development and realisation of fully automatic multi-storey car park systems. Here sophisticated technology replaces the time-consuming and bothersome business of trying to find a parking place and means considerably less space is required than is the case in a conventional car park.
For many years now the high-performance range of products and services, which complies with the strictest of quality and safety standards, has been convincing customers of the crane systems unit all over the world.
Within this unit great importance is attached to the future-orientated offshore energy generation market. In addition to wind measuring masts, the range also includes foundation structures. These consist of complex constructions which attach the wind parks firmly to the seabed at a depth of 20 to 50 metres where they need to withstand the effects of the wind, waves and salt water for many years to come.
Furthermore the companies of the GMH Group which are specialised in plant engineering also offer complete solutions to a wide range of logistics prob-lems: multi-purpose vehicles can function as rail vehicles for the construction and maintenance of conductor rails and trackage as well as rescue trains in the occurrence of a catastrophe and shunting vehicles. on request, our com-panies can even supply complete workshop equipment for rail depots.
And the offer extends even further to cover a variety of other areas. From complex, thick-walled welded constructions for the chemicals, steel and primary industry to high-precision mechanical processing of large-scale components with a weight of up to 300 tons for mechanical engineering, naval and energy sectors.
State-of-the-art heat treatment facilities as well as a variety of different ser-vices complete the portfolio.
coMpaniES IAG MAGNuM GmbH
WeserWind GmbH offshore Construction Georgsmarienhütte
Windhoff Bahn- und Anlagentechnik GmbH
plant EnginEEring buSinESS unit
coMpaniES BGG Berufsbildungsgesellschaft
Georgsmarienhütte mbH
GSG Georgsmarienhütte Service GmbH
GMH Engineering GmbH
GMH Systems GmbH
GMH prüftechnik GmbH
15
SErVicES buSinESS unitThe qualification of our employees is one of the most important factors in our success. Due to its core competence in the services unit the Group’s own professional training company (BGG) offers possibilities for initial vocational training in the relevant industrial professions and regular opportunities for further qualification.
Servicing, maintenance and other technical services are also included in this sector as well as planning and accompaniment of large investments in com-panies belonging to the Group.
our IT specialists support the companies of the Group with IT services such as network administration, document management as well as programming. They are also frequently active in a consultancy capacity.
We consider a major part of our work as a service because it is only as a result of transparent consultancy and trusting and confidential communication that we can guarantee an optimum project flow and develop and nurture long-term business relations.
GMH Group
Elbchaussee 189 22605 Hamburg Germany
Tel. +49 (0) 40 284 069 0 Fax +49 (0) 40 284 069 26
[email protected] www.gmh-group.com
Business units of the GMH Group:
raw Materials recycling
Steel production Steel processing
Forging Technology railway Systems
Castings Automotive Castings Mechanical Engineering Aluminium Castings
plant Engineering Crane Systems
Services
GM
HH
-IB
;E;5
/ 01.
13
Neue Hüttenstraße 1 49124 Georgsmarienhütte Germany
Tel. +49 (0) 5401 39-0 Fax +49 (0) 5401 39-4040
[email protected] www.gmh-group.com