gmp+ curse or blessing? · jan cortenbach . chief technical officer, wellhope-de heus . quality...
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Jan Cortenbach Chief Technical Officer, Wellhope-De Heus
Quality Control CURSE OR BLESSING?
International Food and Agribusiness Management Association
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•Requirements from : •Product board to farms
• IKB farms were only allowed to buy feed from GMP+ certified feed mills. De Heus supported the IKB program
• Supermarkets •Marks & Spencer
Why we implemented quality control systems ?
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What is IKB?
Chain control to guarantee: • Quality of the products • Origin of the products • Way of production
•Was not set by Government but by the involved companies
Products on IKB companies are controlled on • Feed • Animal welfare • Medicin use • Growth promotors • Hygiene • Transport Paticipation is voluntary
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•De Heus also wanted to be seen as a quality feed mill •We wanted to distinguish our selves from others • In a growing / internationalizing company we could easier select partners •We did like the idea to have an additional tool to guarantee the feed quality
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In the beginning : Relative easy to get the certification as only production was involved No sufficient control system Not sufficient selective Suppliers had to become cetrficated Transport had to become certificated
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•De Heus supported the chain approach: •It was an additional regulation to guarantee the quality and to distinguish ourselves
•Publication on internet on companies that have their license retracted.
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Long Term Advantages:
• More uniform management in different locations • Less mistakes in own organisation • Less incidents which resulted in big price drops in our
industry • Better control on the proces instead of end of pipe • Insurance • Cost saving
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Remarks • It improved our control and reduced the risk on
mistakes • It is not a 100% guarantee for safe feed and food • Continue to be allert on suppliers and producers of
raw materials
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Future arrangements on feed safety and quality
what do we consider as our goal
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Quality for human and animals
‘Feed for food’
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In practice
• Suppliers are visited and checked on • Quality • Working procedure • Traciblity of raw materials • Storage • Transport
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In practice
• All incoming samples of raw materials are analysed. • If data are not in the established range
Product will be rejected, supplier will be informed Data in formulation are updated
• Less/more inclusion rate • Other nutrient parameters
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After production
• Checking of end product • Keep samples at least until expiry date • Keep raw materials of the produced feed until expiry • Keep records of produced batches and deliveries
To who By who
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• One type of feed per feed production line • Rodent control • Bulk delivery of raw materials • Own transport • Heat treatment / pelleting
Other measurements to ensure quality
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Approach in China
• We want to distinguish by quality • Active promotion and lobbying of safety and quality
regulations. The lead should be taken by feed industry, not the government
• Selective in suppliers, quality is nr.1, price is 2nd • Anticipating on government regulations • Centralisation of purchasing, laboratory, formulation
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Dioxin problem 2011
• YES !
• Why? The company Harles & Jentzsch was GMP+ certified,
but they did not work according GMP+ rules. • Certification was cancelled.
Could it also have happened to us?
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Remark. It looks simple to make good and safe feed but….
In theory, there’s no difference between theory and practice, but in practice, there is……
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Question: Should quality control be enforced by regulation and laws set by government and authorities or is it the social responsibility of the companies?
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THANK YOU