gom - novidades 2012 - 9º seminário de tecnologias robtec - 2012
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Robtec – 9º Seminário de Tecnologias – São Paulo
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GOM
Optical Measuring Techniques
Robtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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Founded in 1990 in BraunschweigPrivate ownership
Today: nearly 250 employees50 employees more than last year
Development, production and sales of optical 3D measuring systems
Hardware and Software
GoalsIndustrial high-end solutionsCustomer oriented developmentNew solutions for established processesWorldwide provision and support of these new solutions
Company introductionGOM
Robtec – 9º Seminário de Tecnologias – São Paulo
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Know-HowOptical MetrologyDigital Image Processing3D Data ProcessingModern software technologies
Applications3D Coordinate Measurement and DigitizingMaterial, Component Testing and 3D Motion Analysis Know-How
Optical Metrology
Modern SoftwareTechnologies
Digital ImageProcessing
3D DataProcessing
Company introductionGOM
Robtec – 9º Seminário de Tecnologias – São Paulo
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Company introduction
ATOS3D Digitizing
TRITOPPhotogrammetry
PONTOSDynamic Photogrammetry
ATOS ScanBox3D Measuring Machine
ARGUSDeformation Analysis in Sheet Metal Forming process
ARAMISDeformation Analysis
TRITOP DeformationStatic Deformation Analysis
Software Inspection
GOM
Robtec – 9º Seminário de Tecnologias – São Paulo
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Company introduction
GOM Customers:Over 5000 Installations Worldwide in Industry, R&D and Universities including
AutomotiveAudi, AvtoVaz, BMW, Daimler, FIAT, FORD, GM, Honda, Hyundai, Isuzu, Kamaz, Kia, Nissan, Porsche, PSA, Renault, Seat, Skoda, Tata Motors, Temsa, Toyota, Volkswagen, Volvo, ...
Automotive SuppliersBatz, Bertone, Bertrand, Bosch, Bridgestone, Continental, Daaz, Delphi, Faurecia, Goodyear, Hella, IAV, Kautex, Läpple, LUK, Magna, Mahle, Matador, Matrici, Metalbages, Michelin, Montupet, Nothelfer, Pinifarina, Solvay,...
AerospaceAirbus, US Airforce, Aselsan, Boeing, Cessna, DLR, EADS, Eurocopter, FAA, Lockheed Martin, MIG, NASA, NLR, Northrop Grumman, Rubin, Onera, Sukhoi, UMPO, VZLU, ...
TurbinesAviadvigatel, BTL, Chromalloy, Sulzer, Gorbynov Aviation, Honeywell, Howmet, MTU, Pratt & Whitney, Rolls Royce, Salut, Saturn, Siemens PG, Snecma, Solar Turbines, Triumph, Turbine Services,
Consumer GoodsAdidas, Apache Footwear, Asics, Balda, Bang & Olufsen, Blaupunkt, Bosch, Ecco, Fisher Price, Fuji, Gilette, Greenpoint, Hitachi, Lego, LG Electronics, Mattel, Microsoft, Motorola, Nokia, Nolato, Olympus, Playworks, Samsung, Sony Ericsson, Sony, Villeroy & Boch, ...
Semifinished ProductsAlcan, Arcelor, BASF, Bayer, Corus, DuPont, Hydro, ILVA, Nippon Steel, Salzgitter, Tata Steel, Thyssen Krupp, Thyssen Nirosta, Voest Alpine, ...
OthersExxon, Shell, PDVSA, ...
GOM
Robtec – 9º Seminário de Tecnologias – São Paulo
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GOM
Robtec – 9º Seminário de Tecnologias – São Paulo
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38 Partners - 63 CountriesGOM
Robtec – 9º Seminário de Tecnologias – São Paulo
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3D metrology solutions
Meeting customer requirements for industrial metrology
Integral part of processes
GOM
Robtec – 9º Seminário de Tecnologias – São Paulo
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GOM3D metrology solutions
Robtec – 9º Seminário de Tecnologias – São Paulo
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ATOS Compact Scan
The Compact Class
Complete Measuring System
Blue Light Technology
Portable Measuring
Scalable Field of View
Scan & Probe
GOM3D metrology solutions
Robtec – 9º Seminário de Tecnologias – São Paulo
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GOM3D metrology solutions
Robtec – 9º Seminário de Tecnologias – São Paulo
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3D metrology solutionsGOM
Robtec – 9º Seminário de Tecnologias – São Paulo
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Automation
Robtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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Automated ATOS measurement cells are:
widely accepted for 3D inspection of automotive sheet metal components
often replacing old tactile CMMs
considered as the measurement solution
for future projects
Reasons for this development:
Hardware: ATOS Triple Scan
Software: Virtual Measuring Room (VMR)
Next step?
Standards in automated Inspection
1999
ATOS ScanBox
Robtec – 9º Seminário de Tecnologias – São Paulo
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Standard Measuring Cells
New GOM products:
ATOS ScanBox 5108
ATOS ScanBox 5120
The ATOS ScanBox is the optical coordinate measurement machine for high-end-applications:
Blades
Blisks
Sheet metal
Castings
Plastic
ATOS ScanBox
Robtec – 9º Seminário de Tecnologias – São Paulo
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Automated optical 3D measuring machine
Throughput
Productivity
Repeatability
Process stability
ATOS ScanBox
Robtec – 9º Seminário de Tecnologias – São Paulo
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ATOS ScanBox
Advantages:
Plug & Play solution
Optimized components
Compact layout
Mobile
One single source
Short delivery times
ATOS ScanBox
Robtec – 9º Seminário de Tecnologias – São Paulo
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Automated ATOS measurement
Customized robot cells
ATOS ScanBox
Photogrammetry:
Manual process, user-interaction required
Not incorporated in automated procedure
Incorporate photogrammetry into automated workflow
1999
ATOS+
Robtec – 9º Seminário de Tecnologias – São Paulo
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ATOS+
ATOS+ = ATOS + TRITOP
Fully integrated in automated workflow
Advantages
No user-interaction required
Updated photogrammetry each time
Complete automatic workflow
1999
ATOS+
Robtec – 9º Seminário de Tecnologias – São Paulo
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Measurement cells are moving more and more into production
Need for Standard User Interface
Innovation: GOM Kiosk Mode
Very simple operation with worker interface
Complete automation of measurement and inspection process
Completely self monitoring system
No human error due to integrated workflow guidance
Restricted software functionality to prevent falsifying of data
Restricted access to Windows
GOM Kiosk Mode
Robtec – 9º Seminário de Tecnologias – São Paulo
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More and more automated ATOS measuring cells will be installed in the future
GOM supports this development by introducing new standards:
Standard measuring cells
ATOS ScanBox
Integrated photogrammetry
ATOS+
Standard user interface
GOM Kiosk Mode
Automation
Robtec – 9º Seminário de Tecnologias – São Paulo
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Software
Robtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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Stand-alone evaluation softwareMesh ProcessingInspection of pointclouds
Available for 3d party dataWhite-light scannersLaser scannersCT…
Direct integration to GOM productsATOS ProfessionalTRITOP Professional
Parametric Inspection SoftwareGOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Import of nominal dataCAD-import (native & open)Inspection plans & FTA
AlignmentsPre-alignmentsBest Fit (global & local)RPS, 3-2-1, hierarchical
CAD comparisonColor plotsInspection sections
Functional analysis Fitting elementsPrimitives, distances, anglesGD&TMaterial strength analysis
Reporting
Basic Inspection Functionality (since v7.2)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Creation path is storedCreation parametersEvaluationsLinksReports
AdvantagesTraceability to basic elementSimple updates
Parametric Software Basis
GOM Software uses Parametric
Inspection
Parametric Inspection
∙One button solution updates all elements automatically
GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Creation path is storedCreation parametersEvaluationsLinksReports
AdvantagesTraceability to basic elementSimple updatesTeaching by doing – no scripting for multi-part analysis
Parametric Software Basis
GOM Software uses Parametric
Inspection
Teaching By Doing
Teaching By Doing is the automatic recording of all actions and evaluation steps by software without the need for scripting, advanced planning
GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Creation path is storedCreation parametersEvaluationsLinksReports
AdvantagesTraceability to basic elementSimple updatesTeaching by doing – no scripting for multi-part analysis
Parametric Software Basis
GOM Software uses Parametric
Inspection
Every step is completely traceable and interlinked
Every step can be easily modified and each step adjusted
GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Creation path is storedCreation parametersEvaluationsLinksReports
AdvantagesTraceability to basic elementSimple updatesTeaching by doing – no scripting for multi-part analysis
Parametric Software Basis
GOM Software uses Parametric
Inspection
Identical workflows for single and multiple part evaluation
GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Creation path is storedCreation parametersEvaluationsLinksReports
AdvantagesTraceability to basic elementSimple updatesTeaching by doing – no scripting for multi-part analysis
Basis for new functionsTrend moduleUser-defined inspection principles
Parametric Software Basis
GOM Software uses Parametric
Inspection
Identical workflows for single and multiple part evaluation
GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Stage managementMultiple measurements in one projectNo additional elements in the explorerAll functions available
Integration to parametric conceptTeaching in one of the stagesTransfer to all stages (press-button)
Latest developments: Trend (since v7.5)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Statistical process parametersmin/max, average, range, sigma …Process capabilities: Pp,Ppk,Cp,CpkAlso available for color plotsDiagrams
ApplicationsFirst article inspectionStatistical process control (SPC)Measurement system analysisDeformation measurements….
Latest developments: Trend (since v7.5)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Motivation for new curves concept
ATOS = full-field data ATOS is able to provide full-field visualization of deviation results easy to understand
Evaluations still based on single pointsAnalysis of flush & gapCharacterline / design line inspectionAnalysis of radii e.g. for blades
Drawback of single point analysisPoint based analysis leads to a loss of informationTypically compensated by a large amount of single points
Latest developments: Curves (since v7.5)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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GOM’s vision:Curvature, radii, flush, gap, etc. should provide the same advantages as full-field surfaces. Merging the full-field inspection world with the single point inspection world.Provide a maximum of information for all inspection elementsLet the user decide at any later point where he wants detailed information, i.e. where he wants to pick single points for in depth analysis
The “Curves” concept provides this high information density
Latest developments: Curves (since v7.5)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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New construction functionsUnified user interface Based on CAD patchesBased on object curvatureBased on complex constructions („highest point“)Based on contrast
Advantages of curve-based inspection
Condensed visualizationFocus on functional propertiesBridge the gap between
point-based inspectionSurface-based inspection
Inspection applicationsCurve deviations
Latest developments: Curves (since v7.5)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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New construction functionsUnified user interface Based on CAD patchesBased on object curvatureBased on complex constructions („highest point“)Based on contrast
Advantages of curve-based inspectionCondensed visualizationFocus on functional propertiesBridge the gap between
point-based inspectionSurface-based inspection
Inspection applicationsCurve deviationsFlush & Gap
Latest developments: Curves (since v7.5)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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New construction functionsUnified user interface Based on CAD patchesBased on object curvatureBased on complex constructions („highest point“)Based on contrast
Advantages of curve-based inspectionCondensed visualizationFocus on functional propertiesBridge the gap between
point-based inspectionSurface-based inspection
Inspection applicationsCurve deviationsFlush & GapCharacter lines
Latest developments: Curves (since v7.5)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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New construction functionsUnified user interface Based on CAD patchesBased on object curvatureBased on complex constructions („highest point“)Based on contrast
Advantages of curve-based inspectionCondensed visualizationFocus on functional propertiesBridge the gap between
point-based inspectionSurface-based inspection
Inspection applicationsCurve deviationsFlush & GapCharacter linesRadius analysis
Latest developments: Curves (since v7.5)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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New set of functionsSpecific for the blade industry
Complete integrationTo standard workflowsNo isolated module
AvailableTeaching by DoingTrendReporting…
Latest developments: Blade (since v7.5 SR1)GOM Inspect Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Blades
Blade specific evaluationBlade related elements combined with standard elements
Full integration in standard workflowsTeaching by doingAutomatic multi part inspectionFull parametric inspectionTrend analysis also on blades
Blade and Blisk inspection
Robtec – 9º Seminário de Tecnologias – São Paulo
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Available in v7.5 SR1
No additional costs
Blade and Blisk inspection
Robtec – 9º Seminário de Tecnologias – São Paulo
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TRITOP ProfessionalFor inspection and deformation analysis
Robtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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TRITOP is a mobile, optical CMMPoints markersAdaptersFeatures
High 3D-accuracy on large dimensions
XL-Extension for GOM productsATOSPONTOSARAMISARGUS
Stand-alone applicationsInspection of large partsDeformation analysis
Offline Photogrammetry systemTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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One common software packageInspectionDeformation analysis
Simplified user interfacePress-button calculationUser guidanceIntuitive usage Higher process safety
Enhanced evaluation Adoption from GOM Inspect ProfessionalIntegration of trend
GoalsTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Image Transfer by WLAN
Direct VerificationImage contrastPoint distributionNumber of coded targets…
Early 3D-Visualization
WLAN-WizardTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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CAD-ComparisonCAD-importAlignmentsDeviation plotsReports
Application: InspectionTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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CAD-ComparisonCAD-importAlignmentsDeviation plotsReports
Element InspectionImport of inspection plansAdaptersPrimitives, distance, anglesTolerancesGD&TTable export (e.g. VDA)
Application: InspectionTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Stage managementMultiple stagesAlignmentsComponentsRigid body compensationFlexible definition of reference stages
Deformation analysis3D–vector deformationDeviation of positions and dimensionsTrajectoriesReporting
Application: Deformation analysisTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Stage managementMultiple stagesAlignmentsComponentsRigid body compensationFlexible definition of reference stages
Deformation analysis3D–vector deformationDeviation of positions and dimensionsTrajectoriesReporting
Application: Deformation analysisTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Stage managementMultiple stagesAlignmentsComponentsRigid body compensationFlexible definition of reference stages
Deformation analysis3D–vector deformationDeviation of positions and dimensionsTrajectoriesReporting
Application: Deformation analysisTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Stage managementMultiple stagesAlignmentsComponentsRigid body compensationFlexible definition of reference stages
Deformation analysis3D–vector deformationDeviation of positions and dimensionsTrajectoriesReporting
Application: Deformation analysisTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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GOM Inspect as free inspection softwareInspectionDeformationStages
Further processing possibleEvaluationReporting
GOM InspectTRITOP Professional
Robtec – 9º Seminário de Tecnologias – São Paulo
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Tracking with ATOS
Tracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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ATOS is established for digitizing and inspection Casted partsSheet metal partsBladesDesignJigs & Fixtures
New requirements for online functions Adjusting fixturesPositioning parts for machiningSetting up a MeisterbockPositioning a verified part in a cubing setupProjection of 3d-informations on the object (augmented reality)
New RequirementsTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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ATOS two-camera-principle Allows online functionalityBased on reference stickersDynamic referencing
Already available Online AdapterTouch probeOnline sensorCalibration ControlMovement detection
New tracking workspace in v7.5 SR 1 Point trackingComponent trackingBackprojection
PrincipleTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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Point Tracking – Basics and PrincipleTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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Example: Adjusting a FixtureTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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Component Tracking – Basics and PrincipleTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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Task Positioning a casting on a tooling machineEnsure material allowance
Step 1: Digitizing Digitize the objectAlignment to CADEnsure material allowance Leave stickers on the part
Step 2: Building a component Basis: stickers on the partVirtual glueing of elements and evaluations to the component
Step 3: Tracking to reference positionMulti-point displayOnline color plot
Example: Positioning for machiningTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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Example: Positioning for machiningTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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Task A scribeline was modelled manually on the left sideSame curve on the right side required
WorkflowMeasure the scribeline on the left sideMirror element by y=0Project mirrored element to the object
Example: Augmented reality in the design processTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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Example: Augmented reality in the design processTracking with ATOS
Robtec – 9º Seminário de Tecnologias – São Paulo
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Summary
Robtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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Robtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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TRITOP ProfessionalRobtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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TRITOP ProfessionalRobtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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TrackingRobtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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Blade InspectionRobtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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ATOS ScanBoxRobtec - 9º Seminário de Tecnologias
Robtec – 9º Seminário de Tecnologias – São Paulo
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Robtec - 9º Seminário de Tecnologias