goodway gv-800 seriesfghfghj

7/30/2019 Goodway GV-800 Seriesfghfghj

1/12

MGV-800Vertical CNC Turning Centers

GOODWAY MACHINE CORP.

SERIES

GV-800MGV-800M


2/12

GV-800MGV-800M

GV-800

850 mm

820 mm

650 mm

Max. swing diameter

Max. turning diameter

Max. turning length

Live tooling turret / C-axis

Model GV-800M

Std.

( GV-800M model shown with optional accessories )

With 30 Years of experience in the manufacture of lathes. Goodway are pleased to introduce

our GV-800 CNC Vertical Turning Center, which combined ultra high power performance,

super rigid construction and high speed m achining. The GV-800 provides turning and mill ing

capacity for the dynamic deman ds of todays market and onward into the future.

With a maximum turning diameter of 820mm by 650mm long, the GV-800 is ideal for the

machining of large parts and heavy cutting conditions. The C Axis and a l ive tooling turret

enable One Hit Manufacturing of suitable components.

Full surrounded guarding for a clean environment.

HIGH PERFORMANCE VERTICAL CNC TURNING CENTER

Environmentally friendly lube system provides

the lubrication for the slide-ways and ball-screws.

Machine Design is based on Ergonomics, all so known as Human Factor Engineering is the science of

rening the design of products to optimise machine for human use. This principle has been fully

integrated into the design, from the ease of operation to the compact oor space, which gives a oor

space saving of up to 50% over a conventional turning center design.

GV-800 Series Construction Spindle Machining Performance

The use of sl ide- way cov ers pro tec t al l the

bed-ways.

GV-800 SERIES


3/12

GV-800

1

2

Turret & C-axis Dimensions Features Specifications

The compa ct body design and wor ki ng

area make the GV-800 Foot Print one of

the smallest in its class.

Designed for the easy loading of parts,

the spindle nose to oor = 1,080 mm &

the spindle center line to the operator

door = 503 mm

The spindle gea r box lubr ication

integrity is monitored by ow.

Flow Detector Chip conveyor

Coolant tank

Easy maintenance independent coolant system

and chip conveyor.

GV-800 GV-800 GV-8002,709mm

2,100 mm

2,621mm

3,697 mm

only5.7m oor space

Vertical turning centers

Horizontal turning centers

1,080mm

Max. 850mm

503mm


4/12

The base and col umn con struction has been mad e by compu ter gen era ted design which has incre ased

the stability by 30% over traditional design.

Meehanite grade castings, rib and reinforced provide excellent stability, good thermal expansion and

performance for the vertical column.

X & Z axes motors are fitted with absolute encoders thus eliminating the need for reference

returning the axis before machining.

Fanuc alpha i series AC servo motors are fitted to all axes. The alpha i intelligent servo motor

with its compact size and super high resolutioni series pulsecoder ( standard 1,000,000/rev )

are the perfect partner in this machine tool.

( Casting structure of GV-800 model shown )


HIGH RIGID CONSTRUCTION


5/12

3

4

Japan mad e l inear ra i l s ( ro l ler t ype )

provide excellent stability in operation.

C3 class ball screws ( with a pitch accuracy of 12.7 / 300 mm ) are fitted with pre-load to X and Z axes.

The Z axis is fitted with an independent

Japan made brake system.

X Axis L inear Rai ls

Bal l Screw s

Bui l t fo r Safet y

Contact surfaces of all slide, turret and ball screw bearing housings with the machine bed

are precision hand scraped to provide maximum assembly precision, structural rigidity,

and load distribution.



6/12

P4 grade ( Class 7 ) super-high precision bearings are directly

assembled for maximum level of support and precision.

Bearing configuration is designed for super heavy-duty

cutting with ultra-smooth performance and long term

durability with a higher level of accuracy.

The 2-step gear box produce s 30 Kw of output.

With over 3,138 N-m of torque available on the low speed of the 2-speed gear head, turning

tough material with big diameter is now a simple task.

Standard spindle orientation feature allows the spindle to stop at desired programmed

position. Useful in broaching and manual part loading applications where a fixed spindle

position is required.

Bearing conguration :

Generating twice the torque output of

standard motors, the A/C, constant output,

wide-range Fanuc P60 high-torque i

series motor is rated at 30 KW ( 40 HP,

Peak ). This doublewound motor is

designed to reach full output at 1/2 the

RPM of standard motors, providing the

ability to take heavier cuts in the lower

RPM ranges.

ULTIMATE TURNING POWER

Front Double roller 1

Angular contact 3

Rear Double roller 1



7/12

Work Piece Shown

Spindle motor output

Wheel Gear Box BodyBrake discFlywheel

Cast IronAluminiumCast IronCarbon Cast Iron

5

6

Torque( N-m )

Output( Kw )

Torque( N-m )

Output( Kw )

Torque( N-m )

Torque( N-m )

Output( Kw )

Output( Kw )

Low Torque - High Gear Ratio Low Torque - Low Gear Ratio High Torque - Low Gear Ratio High Torque - High Gear Ratio


rpmrpmrpmrpm 0

10

20

30

40

100 200 300 400

1000

2000

3000

4000

34217191 228

3137

193518 Kw ( 30 con. )

30 Kw ( 30 min. )

Torque ( con. )

Torque ( 30 min. )

10

20

30

40

0

500

1000

1500

2000

200 400 600 800

785393 523209

1367

843

18 Kw ( 30 con. )

30 Kw ( 30 min. )

Torque ( con. )

Torque ( 30 min. )

10

20

30

40

0

500

1000

1500

2000

1027685171

1673

1227

300 600 900 1200

22 Kw ( 30 con. )

30 Kw ( 30 min. )

Torque ( con. )

Torque ( 30 min. )

10

20

30

40

0

500

1000

1500

2000

2356

1571392

729

535

625 1250 1875 2500

22 Kw ( 30 con. )

30 Kw ( 30 min. )

Torque ( con. )

Torque ( 30 min. )


8/12

GV-800 Cf-axis with Fanuc i Servo Motor with Fanuc 1.0 million

pulse super high resolutioni series pulsecoder provides ultimate

performance for the C axis and with worm-gear drive an accuracy of

0.001 can be attained.

Working with the live tooling turret, the Cf-axis and disk brake

system enables the machine to perform multiple tasks, such as

drilling, tapping, and milling operations, including cylindrical and

polar coordinate interpolations, resembling a 4th-axis rotary table

on a machining center.

The index posi tion of the

turret is by the large 320mm

Diameter Curvic Coupling.

Available with straight and

90 L ive Tooling Tool Holder.

Live tooling drive by Fanuc

Servo Motor.

With the Fanuc servo motor generating an ultra high resolution of

1.0 million pulses per spindle rotation and 833 N-m ( 614 ft-lb. )

of spindle torque ( Con. ), machined surface finishes are much

superior than Cs-axis ( driven by spindle motor ) equipped

machines. Plus, dynamic accuracy is within 0.02 even under

heavy cutting loads.43

1200

900

600

300

0

Cf -axis motor output

8336

8

4

3

2

680

rpm302010

Torque( N-m )

Output( KW )

Concave Convex

Curvic Coupling Live tooling turret ( Opt. )

Worm gear transmission system

ADVANCED TURRET TECHNOLOGY

ADVANCED TURRET TECHNOLOGY



9/12

560

41025 40 290

Spindle centerlineSpindle centerline

5

0

515

430

500

75

5

30

740

310

10

581

41025X-axis stroke : 435 X-axis stroke : 435 Z-axis coverZ-axis cover

40 290

Live Tooling Interference Face

105

78

6040

34

0

98 72

Max.:26

Max.:32

515

430

500

5

5

10

75

740

43

5

0

610

610

80

330

313

281

299

690

287

870

Max

.turretswin

g9

20

279

287

Max

.turning

82

0

Max

.turni

ng82

0

M

ax.swing850M

ax.sw

ing850

280

610

Unit : mm

7

8


Interference Diagram

Tooling System

190

150

50

29043

1028

Max. : 32

190

1509

7

290

10159870282

Max.:26

153

43

50

150

8

142

190

50

140

130

2904041025

100350

10390

397

Spindle noseSpindle nose

Headstock cover Headstock coverHeadstock cover

Spindle nose

I.D tool holder

10400

610

610

610

25X-axis stroke : 435 X-axis stroke : 435 X-axis stroke : 435

Z-axisstroke:660

Z-axisstroke:660

Z-axisstroke:660

35

Work Range

0 Live Tool Holder

90 Live Tool Holder

I.D. Tool Extension HolderI.D. Tool Holder

Face Tool HolderFace Tool Extension Holder

O.D. Tool Holder

Clamping Block

MT4

MT5

I.D. Tools

I.D. Tools

CA-3043A

CA-3043B

CA-3042A

CA-3042B

CA-3042C

CA-3041A

CA-3041B

CA-30A2BCA-30A2C

CA-30B0

L=217mmL=317mm

CA-3052

CA-3051

32

MT4

MT5

O.D. and Face Tools

O.D. Tools

O.D. and Face Tools

O.D. Tools

U Drill

U Drill

Drill

Drill

Drill

Drill

Face Milling Tool

CA-3045

CA-3044

Clamping Block

CA-3045

CA-3044

CA-3043A

CA-3043B

CA-3042B

CA-3042A

CA-3042C

CA-3041B

CA-3041A

CA-30A2B

CA-30A2C

VI-3680

VI-3676

32

32

VI-3674

VI-3675

CA-3354C

CA-3382

I.D. Tools

Sleeve

Sleeve

Sleeve

Sleeve

Sleeve

Sleeve

Sleeve

Sleeve

I.D. Tools

25

CA-30B1

Live Tooling TurretTurret

( Opt. )

32


10/12

Vertical Multi-Axis Turning CenterMore

FEATURES


Casting structure of GV-1600M series shown

Two-speed

Single

Double

15"

18"

24"

1 set

1 set

Hydraulic drive arm

5 Kg/cm

20 Kg/cm

SS

O

S

O

O

O

O

S

O

O

S

O

SO

S

O

O

S

O

S

O

O

S

O

OO

O

O

S

O

S

S

S

O

O

S

O

SS

S

O

S

S

S

S

SB7: 0.033 sec/step

8.4" color LCD10.4" color LCD

Small - 44 key

large - 56 key

640m

1,280m

2,560m

400

1,000

64

99

400

999

HRV2 (3)

Manual Guide OiManual Guide i

CAP i-T

Beta i

Alpha i

Beta i

Alpha i, iP

S

S

S

S

O

S

O

S

O

S

O

O

O

S

S

O

S

S

S

S

S

S

S

S

O

S

SO

O

S

S

S

S

S

S

S

S

S

S

S

S

S

O

S: Standa rd O: Option

: Not available C: Contact Goodway GV-800

GV-800

18

i-TB

Oi-T

D

S: Standa rd O: Option

: Not available C: Contact Goodway

FANUC CONTROL FUNCTIONS

PMC system

Display

Graphic function

Full keypad

Part program storage length

Registerable programs

Tool oset pairs

Servo control

Conversationalprogramming

Servo motors

Spindle motors

Run hour & parts counter

Auto power o function

Custom macro B

RS-232 port

Memory card input/output

Ethernet

Fast ethernet

SPINDLE

Main spindle congurationRigid tapping

Cf-axis & disk brake for main spindle

WORK HOLDING

Solid 3-jaws chuck &

hydraulic solid cylinder for chuck

Manual chuck

Hard jaws

Soft jaws

Collect chuck

Special work holding chuck

Foot switch for chuck operation

12-station turret12-station live tooling turret

Tool holder & sleeve package

Live tooling tool holders

TURRET

Goodway tool presetterMEASUREMENT

COOLANT

Coolant pump

High-pressure coolant system

Roll-out coolant tank

Oil skimmer

Coolant ow switch

Coolant level switch

Coolant intercooler system

CHIP DISPOSAL

Rear dischargeChip conveyor with auto timerChip cart with coolant drain

Coolant gun

Oil mist collector

AUTOMATIC OPERATION SUPPORT

Auto door

SAFETY

Fully enclosed guarding

Door interlock ( incl. Mechanical lock )

Impact resistant viewing window

Chuck cylinder check valve

Low hydraulic pressure detection switch

Over travel ( soft limit )

Load monitoring function

OTHERS

Heat exchanger

A/C cooling system

Tri-color machine status light towerWork light

Electrical cabinet

Complete hydraulic system

Advanced auto lubrication system

Emergency maintenance electrical part package

Operation & maintenance manuals

Table diameter

Max.turning diameter

Max.turning length

Max.weight load

CAPACITY

1,600 mm

1,800 mm

1,300 mm

8,000 Kg

1,250 mm

1,350 mm

1,300 mm

5,000 Kg

GV-1600GV-1200

423 mm

25 ~ 350 rpm25 rpm

14,316 / 17,411 N-m

580 mm

25 ~ 250 rpm18 rpm

20,128 / 24,480 N-m

Spindle bearing diameter

Spindle motor type

Motor output ( Con. / 30 min. )

Spindle speed rangeSpindle full output speed

Spindle torque ( Con. / 30 min. )

SPINDLE

TOOL SPINDLE

Fanuc40 / 3,000i

37 / 45 Kw


Spindle motor type

90 mm

Fanuc8 / 8,000i


11/12


850 mm

820 mm

330 mm

650 mm

15" ~ 24" ( Opt. )

GV-800 GV-800

Cf AXIS

12

Hydraulic index motor ( opt. servo motor )

1.5 sec. Adjacent

32 mm

60 mm

X & Z AXES

3.0 Kw

1 / 70

30 rpm

833 N-m

0.02

0.01

12

12 ( rotate in working position only )

3.7 / 5.5 Kw

59 N-m [ Con. ] / 88 N-m [ Interminttent. ]

1.5 sec. ( Adjacent )

32 mm

60 mm

ER 50 / ER 40 ( 0/ 90 )

3,000 rpm

Fanuc Oi-TD

AC 200 / 220 + 10% to -15% 3 phase / 58 KVA

20 / 250 L

Cutting Coolant : 0.48 Kw / 10 Kg/cm ;

Washing Coolant : 0.76 Kw / 5 Kg/cm

12,500 Kg

2,760 x 2,100 x 2,945 mm

435 mm

660 mm

24 / 20 m/min.

Z : box way / X : linear guide way

5 m/ min.

4.0 Kw

6.0 Kw

45 / 12 mm

45 / 10 mm

1,173 / 2,438 Kgf

160 mm ( Front ) ~ 120 mm ( Rear )

A2-11

FanucP60 / 4,500i ( AC / Wide-range )

22 Kw

30 Kw

400 rpm

Belt + Gear

2

20 ~ 2,000 rpm ( 15" , 18" chuck )

15 ~ 1,500 rpm ( 21" , 24" chuck )

91 rpm

1,935 N-m

3,138 N-m

9

10

MAGAZINE

Stations

Tool Size

Max. tool size

Max. tool weight

Cf - axis speed range

Cf - axis torque output ( Con. )

Cf AXIS

Fanuc Oi-TD

AC 200 / 220 + 10% to -15% 3phase/ 100 KVA130 / 400 L

23,500 Kg

3,660 x 3,870 x 5,395 mm

25,500 Kg

3,860 x 4,128 x 5,395 mm

7.5 / 11 Kw

24 ~ 2,400 rpm

450 rpm

159 / 233 N-m

X & Z AXES

935 mm 1,160 mm

900 mm

12 / 10 m/min.

5 m/ min.

7.0 Kw6.0 Kw

63 / 10 mm

1,922 / 2,437 Kgf

Max. X-axis travel

Max. Z-axis travel

X / Z axes rapid

Feed rates

X-axis servo motorZ-axis servo motor

X & Z axes ball screw / pitch

X / Z axes thrust ( Con. )

16

BT-50

280 x 150 x 400 mm

50 Kg

3.0 Kw

13 rpm

2,500 N-m

9 rpm

3,500 N-m

GENERAL

Control

Voltage / Power requirementHydraulic / Coolant tank capacity

Machine weight

Dimensions L W H

Specications are subject to change without notice.

Specications are subject to change without notice.

MACHINE SPECIFICATIONS

Cf - axis drive motor

Motor output ( Con. / 30 min. )

Spindle speed range

Motor full output speed

Spindle torque ( Con. / 30 min. )

Max. swing diameter

Max. turning diameter

Std. turning diameter

Max. turning length

Hydraulic chuck size

CAPACITY

SPINDLE


Spindle nose

Spindle motor type

Motor output ( Con. )

Motor output ( 30 min. )

Motor full output speed

Spindle drive system

Gear Step

Spindle speed range

Spindle full output speed

Spindle torque ( Con. )

Spindle torque ( 30 min. )

Max. X-axis travel

Max. Z-axis travel

X / Z axes rapids

Slide way type

Feed rates

X-axis servo motor

Z-axis servo motor

X-axis ball screw / pitch

Z-axis ball screw / pitch

X / Z axes thrust ( Con. )

GENERAL

Control

Voltage / Power requirement

Hydraulic / Coolant tank capacity

Coolant pump / pressure

Machine weight

Dimensions L W H

Cf-axis drive motor

Cf-axis drive ratio

Cf speed range

Cf-axis torque output ( Con. )

Indexing angle

Dynamic accuracy

Stations

Live tooling stations

Live tooling drive motor

Live tooling torque

Index speed

OD tool shank size

ID tool shank size

Live tooling shank size

Live tooling RPM range

LIVE TOOLING TURRET ( OPTIONAL )

Stations

Indexing drive

Indexing speed

OD tool shank size

ID tool shank size

TURRET


12/12

Copyright 2009 by Goodway Machine Corp. Al l r ight reserved

G-GV-800 SERIES-EN-F-20100615

No.589, Chengyang Road,

Xiang Cheng Economic Development District

Suzhou City, Jiangsu, China

TE L : + 8 6-5 12- 657 6-3 699

FAX : + 86-512-6576-7 299

Website : www.goodwaycnc.com.cn

E-mail : [email protected]

GOODWAY MACHINE CORP.

GOODWAY (SUZHOU) MACHINE CORP.

No.13, 5Th Road,

Taichung Indus tr ial Park,

Taichung Cit y, 407 , Tai wan , R.O.C.

TE L : + 886 -4- 235 9-1 226

FAX : + 886-4-2359-0536

Website : www.goodwaycnc.com

E-mail : [email protected]

No. 38, Keyuan Road,

Central Taiwan Science Park.Taichung,

Taic hun g C ity, 407 , Tai wan , R .O. C.

TEL : + 886 -4- 246 3-6 000

FAX : + 886-4-2463-9600

Headquarters :

Central Taiwan Science Park Branch :

goodway gv-800 seriesfghfghj

Documents