gpro™ 500 quick setup guide - mettler toledo · pdf file5 quick setup guide tdl...
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GPro™ 500Quick Setup Guide
2
QuickSetupGuideTDLGPro™500
3
QuickSetupGuideTDLGPro™500
Content
1 Preparation 5Packingcontent 5SiteRequirements 5Ambientoperatingconditions 5Whatyoualsoneed 5Optionalaccesssories 6
2 Before the installation 7Flangeplacement 7Flangerequirements 7Flowconditionsatmeasuringpoint 8Purging 9Purgingwith thermal barrier 10Groundingand wiring (ATEX) 11Activeanaloginputs(ATEXVersion) 12Looppoweredanaloginputs(ATEX) 13Groundingandwiring(FM) 14Activeanaloginputs(FMVersion) 15Looppoweredanaloginputs(FMVersion) 16GPro™500cables 17Cableconnectionsin M400 19
3 Installation 20GeneralSetup(appliesforallparameters) 20ChannelSelection 20Calibration 20TDLInstallation 20Settingthecorrectprocesssidepurging 23
4 Verification and Maintenance 24One-pointcalibrationforTDLoxygensensors 24ProcesscalibrationforTDLoxygensensors 24Calibrationusingacalibrationcell 25
5 Error messages 26
GPro™ 500Quick Setup Guide
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QuickSetupGuideTDLGPro™500
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QuickSetupGuideTDLGPro™500
1 Preparation
– GPro™500TunableDiodeLaserAnalyzer– 1SafetyInstruction– 1DocumentationCDwithInstructionmanualandMT-TDLSoftwareSuite.
– 24VDC,5WforpowersupplyoftheGPro™500– 110/220VACforthepowersupplyofM400– Nitrogen,>99.7%purity(minimumrecommended),0.5…5L/min(anyother”O2free”cleananddrygascanbeused,thepurityrequirementsare:conformtostandardsetbyISO8573.1,class2–3,analogtoinstru-mentair).
–20…+55°C(–4…+131°F)duringoperation
• 1M400T3Transmitter(p/n52121350)• 1EthernetcableCAT5• RS485cable(<250m)• 1Laptop(WinXP/7/8)withMT-TDLsoftwareinstalled• Flatgasket82.14x3.53mm• Checkvalve• 2pcsopen-endwrenches(spanners)forM16bolts• 1pcsAllenkey5mmforthelockingscrewsonflangesandTxlidscrews• 1pcsAllenkey3mmfortheRS232coverscrews• 2FlatkeysforSwagelok• 1pcsflatscrewdriver2.5mmforelectricalconnections• 1pcsflat(6mm)orcrosshead(No2)screwdriverforRxlidscrews• Adjustablewrench(spanner)forpurgeconnections• TorquewrenchforFMversion
Packing content
Site Requirements
Ambient operating conditions
What you also need
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QuickSetupGuideTDLGPro™500
Accessory Order number
Thermalbarrier 30034138
Junctionbox 30034149
PurgingboxforM400Exd 30034148
O2Calibrationkit 30034139
KitFlatgasketST 30080914
KitFlatgasketHT(Graphite) 30080915
CableGPro500ATEX,FM5m 30077735
CableGPro500ATEX,FM15m 30077736
CableGPro500ATEX,FM25m 30077737
Optional accesssories
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QuickSetupGuideTDLGPro™500
2 Before the installation
Flange placement
TheTDLheadshouldbeeasilyaccessible.ApersonshouldbeabletostandinfrontofitandadjusttheM16fixingboltsusingtwostandardspanners.Thereshouldbeatleast60cmfreespacemeasuredfromtheflangefixedtothestackandoutwardsasshownbelow.
Flange requirements
60 cm (23.6”)
60 c
m (
23.6
”)
100 mm(4")
DIN 50 or ANSI 2" DIN 65 or ANSI 2½"
min. clearance: 61,5 mm(schedule 40)
min. clearance: 77,5 mm(schedule 80)
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QuickSetupGuideTDLGPro™500
WhendecidingtheplacementoftheGPro™500TDLintheprocess,werecom-mendaminimumof5stackdiametersofstraightductbeforeand3stackdi-ametersofstraightductafterthepointofmeasure.
Thiswillleadtolaminarflowconditionswhichisfavorableforstablemeasure-mentconditions.
100 mm 100 mm
DN100
DN
65
DN
50
min
. Ø 6
7 m
m
4" 4"
4"
2" 2.5"
min
. 2.1
2"
min
. 2.6
4"
min
. Ø 5
4 m
m DN50/PN25 DN65/PN25
DIN
ANSI 2.5"/300 lbsANSI 2"/300 lbs
ANSI
Flow conditions at measuring point
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QuickSetupGuideTDLGPro™500
1Purgegasinletforinstrumentside(6mmor¼"tubefitting).2Purgegasinletforprocessside(musthaveacheckvalve).3Purgegasoutletforinstrumentside(6mmor¼"tubefitting).4Processgasflow.5Regionthatdefinestheboundariesoftheeffectivepathlength.
WARNINGAlwaysstartpurgingatmaximumflowbeforestartingtheprocess.
WARNINGPurgingmustalwaysbeswitchedoninorder
toavoiddustdepositionontotheopticalsurfaces.
WARNINGDonotremoveand/ordisassemblethepurgegasinletforprocesses(2).
Ifdisassembled,thePEDpressurecertificateisvoid.
WARNINGDonotconnectinstrumentandprocesssidepurginginseries,otherwise
whendisassemblingthesensorheattheprobepurgingwillstop.
Purging
RotameterPressure regulator
0…1 L /min
0…10 L /min
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QuickSetupGuideTDLGPro™500
Purging configuration1Purgegasinletforthermalbarrier(6mmor¼”tubefitting)2Purgegasoutletforthermalbarrier(6mmor¼”tubefitting)3Purgegasinletforprocessside(Musthaveacheckvalve)4Mandatorycheckvalve(tobesuppliedbytheuser)
WARNINGThepurgegasforthethermalbarriermustalwaysbeturnedonwhentheprocessisrunninginordertoprotectthesensorhead
frompermanentdamage.
WARNINGThefailureoftheinstrumentsideandthermalbarrierpurging
systemmusttriggeranalarm.ThisalarmhastobeimplementedinthDCSnytheuser.
Purging with thermal barrier
321 4
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QuickSetupGuideTDLGPro™500
Exernalearthpoint.
Grounding and wiring (ATEX)
External earth pointfor > 4 mm2 cables(M6 x 12)
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QuickSetupGuideTDLGPro™500
Active analog inputs (ATEX Version)
ACTIVE ANALOG INPUTS
Red
Blue
Gre
enYe
llow
Brow
nPu
rple
Blac
kPi
nkG
rey
Red/
Blue
Gre
y/Pi
nkW
hite
Whi
te/Y
ello
wYe
llow
/Bro
wn
Whi
te/G
reen
Brow
n/G
reen
User-provided
Pressure
Temperature
Analog Outputs
Power
24 VDC Power 0.2 A (5W)
Temperature sensor
Pressure sensor
2x 4…20 mApassive analog outputs
Junc
tion
Box
Ethernet
M400 TB4
Ethernet
24 VDC
GNDRS-485 A
RS-485 A
RS-485 BRS-485 GND+Ain 1 4…20 mA –Ain 1 4…20 mA +Ain 2 4…20 mA –Ain 2 4…20 mA 24 VDCAout 1Aout 2TX+TX–RX+RX–
1
2345678
91011
1213141516
16151413121110987654321 24 V
DC
GN
D
24 V
DC
GN
D
GN
D
20 – 30 VDC or100 – 230 VAC +/– 10%
24 V
DC
GN
D
RS-485
RS-485 GNDRS-485 BRS-485 A
678
xT+
–
xT
M400
987654321
TB4
L N
+
+ +– –
100 mm(4")
–
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QuickSetupGuideTDLGPro™500
WARNINGAllopeningshavetobeclosedwithcertifiedcableglands
orblockingplugsofthesamedegreeofcertificationastheGPro™500.
WARNINGItisessentialthatyouobserveallprovidedinformationandwarnings.Thesystemmustbeclosedandgrounded
beforeswitchingonthesystem.
Loop powered analog inputs (ATEX)
User-provided
Pressure
Temperature
Analog Outputs
Power
24 VDC Power 0.2 A (5W)
Temperature sensor
Pressure sensor
2x 4…20 mApassive analog outputs
Junc
tion
Box
Ethernet
M400 TB4
24 VDC
GNDRS-485 ARS-485 BRS-485 GNDSensor InGNDSensor InGND24 VDCAout 1Aout 2TX+TX–RX+RX–
1
2345678
91011
1213141516
16151413121110987654321
Red
Blue
Gre
enYe
llow
Brow
nPu
rple
Blac
kPi
nkG
rey
Red/
Blue
Gre
y/Pi
nkW
hite
Whi
te/Y
ello
wYe
llow
/Bro
wn
Whi
te/G
reen
Brow
n/G
reen
Ethernet
RS-485 GNDRS-485 BRS-485 A
678
24 V
DC
GN
D
L N
TB4
GN
D
20 – 30 VDC or100 – 230 VAC +/– 10%
RS-485
GN
D
24 V
DC
GN
D
24 V
DC
SENSOR IN
SENSOR IN
xT
xT
100 mm(4")
987654321
M400
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QuickSetupGuideTDLGPro™500
Exernalearthpoint.
Protectivegrounding.
Grounding and wiring (FM)
External earth pointfor > 4 mm2 cables(M6 x 12)
Protective groundingMaterial: chromated AISi7Mg0.3Size: M6x12 mm
2 options for inner protective groundingMaterial: 1.4404 (AISI 316L)Size: M4x6 mmHex cap screwConnect with 4 mm2 cable
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QuickSetupGuideTDLGPro™500
Active analog inputs (FM Version)
ACTIVE ANALOG INPUTS
Red
Blue
Gre
enYe
llow
Brow
nPu
rple
Blac
kPi
nkG
rey
Red/
Blue
Gre
y/Pi
nkW
hite
Whi
te/Y
ello
wYe
llow
/Bro
wn
Whi
te/G
reen
Brow
n/G
reen
User-provided
Pressure
Temperature
Analog Outputs
Power
24 VDC Power 0.2 A (5W)
Temperature sensor
Pressure sensor
2x 4…20 mApassive analog outputs
Junc
tion
Box
Ethernet
M400 TB4
Ethernet
24 VDC
GNDRS-485 A
RS-485 A
RS-485 BRS-485 GND+Ain 1 4…20 mA –Ain 1 4…20 mA +Ain 2 4…20 mA –Ain 2 4…20 mA 24 VDCAout 1Aout 2TX+TX–RX+RX–
1
2345678
91011
1213141516
16151413121110987654321 24 V
DC
GN
D
24 V
DC
GN
D
GN
D
20 – 30 VDC or100 – 230 VAC +/– 10%
24 V
DC
GN
D
RS-485
RS-485 GNDRS-485 BRS-485 A
678
xT+
–
xT
M400
987654321
TB4
L N
+
+ +– –
100 mm(4")
–
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QuickSetupGuideTDLGPro™500
Loop powered analog inputs (FM Version)
User-provided
Pressure
Temperature
Analog Outputs
Power
24 VDC Power 0.2 A (5W)
Temperature sensor
Pressure sensor
2x 4…20 mApassive analog outputs
Junc
tion
Box
Ethernet
M400 TB4
24 VDC
GNDRS-485 ARS-485 BRS-485 GNDSensor InGNDSensor InGND24 VDCAout 1Aout 2TX+TX–RX+RX–
1
2345678
91011
1213141516
16151413121110987654321
Red
Blue
Gre
enYe
llow
Brow
nPu
rple
Blac
kPi
nkG
rey
Red/
Blue
Gre
y/Pi
nkW
hite
Whi
te/Y
ello
wYe
llow
/Bro
wn
Whi
te/G
reen
Brow
n/G
reen
Ethernet
RS-485 GNDRS-485 BRS-485 A
678
24 V
DC
GN
D
L N
TB4
GN
D
20 – 30 VDC or100 – 230 VAC +/– 10%
RS-485
GN
D
24 V
DC
GN
D
24 V
DC
SENSOR IN
SENSOR IN
xT
xT
100 mm(4")
987654321
M400
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QuickSetupGuideTDLGPro™500
GPro™ 500 cables
Signal Description Cable no. Color TB1 TB2
Junction Box Pin no Pin noPower+24V
Power24V,5W1 Red 1
GND(Power) 2 Blue 2
RS485AInterfaceM400(RS485)
3 Green 3
RS485B 4 Yellow 4
RS485GND 5 Brown 5
4...20mApos Currentinputtemperature
6 Purple 6
4...20mAneg 7 Black 7
4...20mApos Currentinputpressure
8 Pink 8
4...20mAneg 9 Grey 9
+24V Directanologoutput(2x4…20mA)(optional)
10 Red/Blue 10
Out1 11 Grey/Pink 11
Out2 12 White 12
TX+EthernetinterfaceforcommunicationwithPC
13 White/Yellow 1
TX– 14 Yellow/Brown 2
RX+ 15 White/Green 3
RX– 16 Brown/Green 4
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QuickSetupGuideTDLGPro™500
Connectionsonmotherboardinthesensorhead.
Note: The sensor head cover of ATEX version should never been opened, as this will invalidate the ATEX certification.
ConnectionsonIOboardinthesensorhead.
WARNINGAllopeningshavetobeclosedwithcertifiedcableglands
orblockingplugsofthesamedegreeofcertificationastheGPro™500.
WARNINGItisessentialthatyouobserveallprovidedinformationandwarnings.Thesystemmustbeclosedandgrounded
beforeswitchingonthesystem.
Pin 1
Pin 4
TB1
Pin 1
Pin 12
TB2
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QuickSetupGuideTDLGPro™500
1Connectionterminalforthepowercable2TB4–connectionterminalfortheGPro™5003TB1–connectionterminalfortherelays.ThesecanbeconfiguredwiththeM400.
Cable connections in M400
USB
TB1
TB2 TB3 TB4
141 2 3 4 5 6 7 8 9 10111213
- +N L
POWER
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
1
2
3
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QuickSetupGuideTDLGPro™500
3 Installation
General Setup (applies for all parameters)(PATH:Menu/QuickSetup)
WhileinMeasurementmodepressthe[MENU]keytobringuptheMenuselec-tion.SelectQUICKSETUPandpressthe[ENTER]key.
Display Convention: 1stlineondisplay→a 3rdlineondisplay→c2ndlineondisplay→b 4thlineondisplay→d
Selecttheunitsofmeasurementforaandb.Onlylinesaandbcanbeconfig-uredinQuickSetup.GototheConfigurationMenutoconfigurelinescandd.
Channel Selection
Please select the type of Sensor:Analog:Forconventionalanalogsensors(willbedisplayedonchannel”A”).ISM: ForISMsensors(willbedisplayedonchannel”B”).
Please select the parameter requirement:Thechoiceofparameterdependsontheleveloftransmitter.IfanISMsensorisselected,thesetting”Auto”means,allpossibleISMsensorswillberecognizedandaccepted. If a special parameter is chosen, only this parameterwill berecognizedandacceptedonthetransmitter.
CalibrationTheGPro500iscalibratedat the factoryanddoesnotrequirecalibrationatinstallation&Startup.
TDL Installation(path:QuickSetup/O2TDL/Installation)
Whileinmeasurementmodepressthekey[MENU].Pressthemor.keytoselecttheO2TDLandthentheInstallationmenuitem.
Inthismode,thecurrentlivevalueofthe%transmissionisdisplayedduring5 minutes until it automatically returns to theMeasurementmode. Use thisvaluetorotatethebluesensorheadattachedwithalooseclampconnectiononto theprobeuntil themaximum transmission is found. In thisposition,andsecurethebluesensorheadintopositionandtightentheclamp.
20.9 %VO2
25.0 °C
MENUQuickSetup u
A 6.0 pH
A 25.0 °C
ChannelSelect=ISMParameter=Auto u
B 20.9 %VO2
B 20.9 %Trm
MENUQuickSetup u
B 20.9 %VO2
B 20.9 %Trm
TransmissionSignal021% u
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QuickSetupGuideTDLGPro™500
TDL Commissioning (path:QuickSetup/O2TDL/Commissioning)Whileinmeasurementmodepressthekey[MENU].Pressthemor.keytoselecttheO2TDLandthentheCommissioningmenuitem.
First,selectthetypeofpressurecompensationselected:– External: currentexternalpressurevaluecomingfromapressuretransducer
of4..20mAanalogoutput– Fixed: pressurecompensationusesafixedvaluetobesetmanually.
Note:ifthispressurecompensationmodeisselected,aconsider-ablegasconcentrationmeasurementerrorresultingfromanon-realisticpressurevaluecantakeplace.
IfExternalcompensationisselected,thentheminimum(4mA)andmaximum(20mA)analogoutputsignalsfromthepressuretransducermustbemappedtothecorrespondingAnaloginputoftheTDL.Keyintheminimumandmaxi-mumvaluesofthepressureinthefollowingunits:– hPa –mmHg –mbar– psi – kPa
Ingeneral,METTLERTOLEDOrecommendstheuseofabsolutepressuretrans-ducers formoreaccuratesignalcompensationoverabroadpressurerange.If,however,smallpressurevariationsaroundatmosphericpressurearetobeexpected,relativepressuresensorswillproducebetterresults;butthevariationsoftheunderlyingbarometricpressurewillbeignored.
For relative pressure sensors, theminimum andmaximum valuesmust bemappedsothattheTDLcaninterprettheanalogpressuresignalas“absolute”,i.e.afixedbarometricpressureof1013mbar(forexample)hastobeaddedtothemappedvalues.
IfFixedcompensationisselected,thefixedpressurevaluewithwhichthemea-surementsignalwillbecalculatedhastobekeyedinmanually.Forthefixedpressure,thefollowingunitscanbeused:– hPa –mmHg –mbar– psi – kPa
IfExternalcompensationisselected,thentheminimum(4mA)andmaximum(20 mA) analog output signals from the temperature transducer must bemappedtothecorrespondingAnaloginputoftheTDL.Keyintheminimumandmaximumvaluesofthetemperaturein°C.
B 20.9 %VO2
B 20.9 %Trm
O2–TDLCommissioning u
B 20.9 %VO2
B 20.9 %Trm
Pressure=External u
B 20.9 %VO2
B 20.9 %Trm
Ain4mA=940.0mbarAin20mA=2000.mbar u
B 20.9 %VO2
B 20.9 %Trm
Pressure=fixed u
B 20.9 %VO2
B 20.9 %Trm
Pressure=1013.mbar u
B 20.9 %VO2
B 20.9 %Trm
Temperature=External u
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QuickSetupGuideTDLGPro™500
IfFixedcompensationisselected,thefixedtemperaturevaluewithwhichthemeasurementsignalwillbecalculatedhastobekeyedinmanually.Forthefixedtemperature,only°Ccanbeused.
Last,selecttheinitialopticalpathlengthcorrespondingtotheprobelengthin-stalled:– 290mmprobe:200mm– 390mmprobe:400mm– 590mmprobe:800mm
Thisinitialvalueisvalidwheninstrumentpurgingontheinstrumentandontheprocess side is running.Dependingon theprocess conditionsandafter theoptimumoftheprocesspurgingflowhasbeenfound(seenextchapter),thisvaluemayhavetobeslightlyadapted.
B 20.9 %VO2
B 20.9 %Trm
Ain4mA=0.000°CAin20mA=250_0°C u
B 20.9 %VO2
B 20.9 %Trm
Temperature=Fixed u
B 20.9 %VO2
B 20.9 %Trm
Temperature=320.0°C u
B 20.9 %VO2
B 20.9 %Trm
Pathlenght=00200mm u
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QuickSetupGuideTDLGPro™500
The flow rate of the purgingwill affect the effective path length and conse-quentlythemeasurementvalue.
Thereforethefollowingprocedureshouldbeused.Startwithaveryhighflowrateandgraduallydecreaseit.Themeasurementvaluewillthenstartatalowvalueandincreasewithdecreasingpurgeflow.Atsomepointitwillleveloutandstayconstantforawhileandthenagainstartincreasing.Chooseapurgeflowinthemiddleoftheconstantregion.
Optimizingthepurgeflow
Onthex-axisthereispurgeflowandonthey-axisthereistheinstrumentcon-centrationreading.
1Concentrationreadingwithhighpurgeflow.Thepathlengthisnowshorterthantheeffectivepathlengthsincethepurgetubesiscompletelyfilledwithpurginggasandsomeofthepurginggasisflowingintothemeasurementpath.
2Concentrationreadingwithoptimizedpurgeflow.Thepathlengthisnowequaltotheeffectivepathlengthsincethepurgetubesarecompletelyfilledwithpurgegas.Seetheillustrationbelow.
3Concentrationreadingwithnopurgeflow.Thepathlengthisnowequaltothenominalpathlengthsincetheprobeiscompletelyfilledwithprocessgas.
4Theoptimizedpurgeflow.
WARNINGAlwaysstartpurgingatmaximumflowbeforestartingtheprocess.
WARNINGPurgingmustalwaysbeswitchedoninorder
toavoiddustdepositionontotheopticalsurfaces.
Setting the correct process side purging
1
2
4
3
Decreasing purge flow
Inec
reas
ed re
adin
g
24
QuickSetupGuideTDLGPro™500
4 Verification and Maintenance
One-point calibration for TDL oxygen sensors
EnterOxygencalibrationmodeasdescribedinsection7.1“EnterCalibrationMode”.
Aone-pointcalibrationofoxygensensorsisalwaysaslope(i.e.withair)cali-bration.Aonepointslopecalibrationisdoneinairoranyothercalibrationgaswithdefinedoxygenconcentration.
Select1pointascalibrationtype.
Press[ENTER].
Entervaluesfortheeffectivetemperatureandpressurevaluesofthegasusedforcalibration.Whenusingthecalibrationtubeforcalibration,usevaluesmea-suredmanuallyforthegaspresentinthecalibrationtube.
Adjusttheopticalpathlengthforyourindividualsystem().
Placethesensorinthecalibrationgas(e.g.air).Press[ENTER].
Dependingontheuseddriftcontrol(seechapter8.2.3.5)oneofthetwofollow-ingmodesisactive.
Process calibration for TDL oxygen sensors
EnterOxygencalibrationmodeasdescribedinsection7.1“EnterCalibrationMode”.
Aprocesscalibrationofoxygensensorsisalwaysaslopecalibration.
SelectProcessasthecalibrationtype.
Press[ENTER]
Takeasampleandpressthe[ENTER]keyagaintostorethecurrentmeasuringvalue.Toshowtheongoingcalibrationprocess,AorB(dependingonthechan-nel)isblinkinginthedisplay.
AfterdeterminingtheO2valueofthesamplepresstheckeyagaintoproceedwiththecalibration.
B 20.9 %VO2
B 25.0 °C
CalibrateSensorChannelBTDL u
B 20.9 %VO2
H 25.0 °C
TDLCalibrationType=1Point u
B 20.9 %VO2
25.0 °C
Pressure=1013hPaTemperature=23.00°C u
B 20.9 %VO2
25.0 °C
PressENTERwhenSensorisinGas u
B 12.1 %VO2
B 25.0 °C
CalibrateSensorChannelBOxygen u
B 12.1 %VO2
25.0 °C
TDLCalibrationType=Process u
B 12.1 %VO2
B 25.0 °C
PressENTERtoCaptureBO2=0.0000V%O2 u
25
QuickSetupGuideTDLGPro™500
EntertheO2valueofthesamplethenpressthe[ENTER]keytostartthecalcula-tionofthecalibrationresults.
Afterthecalibrationtheslope”S”isdisplayed.
Incaseofasuccessfulcalibration,thecalibrationvaluesarestoredinthecalhistory*andtakenover(Adjust),storedinthecalhistory*andnottakenover(Calibrate)ordiscarded(Abort).
If ”Adjust”or ”Calibrate”arechosen, themessage”Calibrationsuccessful” isdisplayed.TheM400returnstothemeasuringmode.
Calibration using a calibration cellForamoreaccuratecalibrationthecalibrationcellcanbeused.DoingthistheTDL(theunitshead)needstoberemovedfromtheprobe.Thenithastobemountedonthecalibrationcellaccordingtotheillustrationbelow.Beforecali-brationisstartednewvaluesforpathlength,temperatureandpressurehavetobeenteredonM400.ThenthecalibrationgasisflowedthroughthecalibrationcellandthecalibrationisdoneinthecalibrationmenuofM400.
Duringcalibrationwith thecalibrationcell theprocess isstill sealedandnoextraprecautionsneedtobetaken.
Calibrationcell.
B 12.1 %VO2
B 25.0 °C
BPoint1=56.90%satBO2=57.1%air u
B 12.1 %VO2
B 25.0 °C
O2S=–0.070nAZ=0.0000nASaveAdjust u
150 (5.91”)
104,
6 (4
.12”
)
EPL2x100 (3.94”)
26
QuickSetupGuideTDLGPro™500
5 Error messages
Message Comment Action Source Relay State Mapping
Nosensoronchannel3 TheM400isunabletodetectanyoftheISMsensor(s)itcanidentify.IfnosensorisfounditwilldisplythemessageNOSENSORDETECTED
–ThisistheinitialmessageafterPoweron.–WaitfortheGPro™500tofullyboot.–CheckiftheGPro™500ispoweredandwaituntilthesystemisfullystarted.
–ChecktheRS485wiringoftheGPro™500totheM400
–CheckwiththeMT-TDLsoftwareandtheEthernetportifthesystemisrunningcorrectly.
–Iftimeoutstilloccursafter60s,sendunitbacktoMETTLERTOLEDO.
M400 Fault Bdisconnected
SignalProcessingFailed Fittingofthelineprofilesfailed. SendunitbacktoMETTLERTOLEDO TDL Fault Softwareerror
LaserSourceError Thelaserwavelengthhasshifted.Readjustmentofthelasertempera-turenecessary
SendunitbacktoMETTLERTOLEDO TDL Fault Systemerror
BadSignalQuality Transmissionlowerthan5%threshold Cleancornercubeandprocesswindow.CheckthegasketbetweenTDLandprobe.RotateTDLontheprobetomaximizeTrans-mission.Reducethedustloadintheprocess.
TDL Fault Systemerror
FlashcardError Missingorbadcalibrationand/ordatabasedata Performacalibrationwiththecalibrationtube.Ifstillnotsuccessful,sendunitbacktoMETTLERTOLEDOforFlashcardexchange.
TDL Fault Softwareerror
PressureInputError Pressurereadingoutofextendedrange:0.6bara<P<8bara4–20mAinputerror:4mA>P>20mA
Checkexternalpressuresensorandmapping TDL Maintenancerequest
Systemerror
TemperatureInputError Pressurereadingoutofextendedrange:–20°C<T<1000°C4–20mAinputerror:4mA>P>20mA
Checkexternaltemperaturesensorandmapping
TDL Maintenancerequest
Systemerror
ConfigurationMode Ethernetportinuse:diagnosticorconfigurationinprogress DisconnectEthernetcable TDL Maintenancerequest
Softwareerror
TheGPro™500errormessagescanbefoundintheM400underthefollowingpath:Menu➝Service➝Diagnostics➝TDL➝Messages
27
QuickSetupGuideTDLGPro™500
5 Error messages
Message Comment Action Source Relay State Mapping
Nosensoronchannel3 TheM400isunabletodetectanyoftheISMsensor(s)itcanidentify.IfnosensorisfounditwilldisplythemessageNOSENSORDETECTED
–ThisistheinitialmessageafterPoweron.–WaitfortheGPro™500tofullyboot.–CheckiftheGPro™500ispoweredandwaituntilthesystemisfullystarted.
–ChecktheRS485wiringoftheGPro™500totheM400
–CheckwiththeMT-TDLsoftwareandtheEthernetportifthesystemisrunningcorrectly.
–Iftimeoutstilloccursafter60s,sendunitbacktoMETTLERTOLEDO.
M400 Fault Bdisconnected
SignalProcessingFailed Fittingofthelineprofilesfailed. SendunitbacktoMETTLERTOLEDO TDL Fault Softwareerror
LaserSourceError Thelaserwavelengthhasshifted.Readjustmentofthelasertempera-turenecessary
SendunitbacktoMETTLERTOLEDO TDL Fault Systemerror
BadSignalQuality Transmissionlowerthan5%threshold Cleancornercubeandprocesswindow.CheckthegasketbetweenTDLandprobe.RotateTDLontheprobetomaximizeTrans-mission.Reducethedustloadintheprocess.
TDL Fault Systemerror
FlashcardError Missingorbadcalibrationand/ordatabasedata Performacalibrationwiththecalibrationtube.Ifstillnotsuccessful,sendunitbacktoMETTLERTOLEDOforFlashcardexchange.
TDL Fault Softwareerror
PressureInputError Pressurereadingoutofextendedrange:0.6bara<P<8bara4–20mAinputerror:4mA>P>20mA
Checkexternalpressuresensorandmapping TDL Maintenancerequest
Systemerror
TemperatureInputError Pressurereadingoutofextendedrange:–20°C<T<1000°C4–20mAinputerror:4mA>P>20mA
Checkexternaltemperaturesensorandmapping
TDL Maintenancerequest
Systemerror
ConfigurationMode Ethernetportinuse:diagnosticorconfigurationinprogress DisconnectEthernetcable TDL Maintenancerequest
Softwareerror
TheGPro™500errormessagescanbefoundintheM400underthefollowingpath:Menu➝Service➝Diagnostics➝TDL➝Messages
A Mettler-ToledoGes.m.b.H.,Südrandstrasse17,A-1230Wien Phone+4316041980,Fax+4316042880
BR Mettler-ToledoInd.eCom.Ltda.,AvenidaTamboré,418,Tamboré,BR-06460-000Barueri/SP Phone+551141667400,Fax+551141667401
CH Mettler-Toledo(Schweiz)GmbH,ImLangacher,Postfach,CH-8606Greifensee Phone+41449444545,Fax+41449444510
CN Mettler-ToledoInstruments(Shanghai)Co.Ltd.,589GuiPingRoad,CaoHeJing CN-200233Shanghai.Phone+862164850435,Fax+862164853351
D Mettler-ToledoGmbH,Prozeßanalytik,Ockerweg3,D-35396Gießen Phone+49641507333,Fax+49641507397
E Mettler-ToledoS.A.E.,C/MiguelHernández,69-71,ES-08908L’HospitaletdeLlobregat(Barcelona) Phone+34902320023,Fax+34902320024
F Mettler-Toledo,AnalyseIndustrielleS.A.S.,30,BoulevardDouaumont,F-75017Paris Phone+33147370600,Fax+33147374626
J Mettler-ToledoK.K.,ProcessDivision,6FIkenohataNisshokuBldg.,2-9-7,Ikenohata,Taito-ku JP-110-0008Tokyo.Phone+81358155512,Fax+81358155522
KO Mettler-Toledo(Korea)Ltd.,YeilBuilding1&2F,124-5,YangJe-Dong,SeCho-Ku,KR-137-130Seoul Phone+82234983500,Fax+82234983555
UK Mettler-ToledoLTD,64BostonRoad,BeaumontLeys,GB-LeicesterLE41AW Phone+441162357070,Fax+441162365500
USA Mettler-Toledo,ProcessAnalytics,Inc.,36MiddlesexTurnpike,Bedford,MA01730,USA Phone+17813018800,Fax+17812710681
Mettler-Toledo AG, ProcessAnalyticsImHackacker15,CH-8902Urdorf,SwitzerlandPhone+41447296211,Fax+41447296636
Subjecttotechnicalchanges.©Mettler-ToledoAG05/2013.PrintedinSwitzerland.30080928 www.mt.com / pro