gps 70, gps 120, gps 240 reference systems for precision ... · s 70 f o r m e t al-c u tt ing op e...

21
GPS 70, GPS 120, GPS 240 Reference Systems for Precision Production and Die-Sinking EDM

Upload: others

Post on 24-Jun-2020

5 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

GPS 70, GPS 120, GPS 240Reference Systems for Precision Production and Die-Sinking EDM

Page 2: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

6

B

B

B-B

gPs cHuck, Manual• Systemsize:GPS70and120

• Application:turning,milling,drilling,grinding,die-sinking EDM, set-up and presetting station

• Repetitionaccuracy:0.002mm

• Indexing:4x90°

• Clampingforce:adjustable,max.3000N

• Clamping:springforcewithself-clampingball-lock

• Clamping/Releasing:manual

• Flushing:central,lateralconnection

• GPSpallets:noclampingspigotrequired

• Material:stainlesssteel,hardened

gPs cHuck, PneuMaTic• Systemsize:GPS70and120

• Application: manual and automatic palletizing of machine tables for metal-cutting and die-sinking EDM applications as well as for rotary axis

• Repetitionaccuracy:0.002mm

• Indexing:4x90°

• Clampingforce:approx.3800N

• Clamping:springforcewithself-clampingball-lock

• Releasing:withcompressedair(6bar)

• CleaningofZ-supports:automatic

• Insidepressure:connectionavailable

• Pneumaticconnection:pneumaticboxorair-gunvalve

• Automaticoperation:palletpresencemonitoring

• GPSpallets:noclampingspigotrequired

• Material:stainlesssteel,hardened

gPs cHuck, PneuMaTic edM• Systemsize:GPS70and120

• Application:cNCdie-sinkingEDMmachines

• Repetitionaccuracy:0.002mm

• Indexing:4x90°

• Clampingforce:approx.3000N

• Clamping:springforcewithself-clampingball-lock

• Releasing:withcompressedair(6bar)

• Flushing:central

• CleaningofZ-supports:automatic

• Operation:palletpresencemonitoring

• GPSpallets:withclampingspigotforuseinelectrodechanger

• Material:steel,hardened

gPs

70/

120

cH

uc

ks

Page 3: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

7

Clamped palletThe axial spring of the centring cams assures optimal system accuracy and provides a reliable transmission of substantial machining forces.

gPs PalleT, sTeel, gRoundMaterial: stainless steel, hardened and ground

Clamped palletThe axial spring of the centring cams assures optimal system accuracy and provides a reliable transmission of substantial machining forces.

Unclamped pallet

gPs PalleT, aluMiniuMMaterial: aluminium die-cast, face-turned and calibrated

Unclamped pallet

Offers more than 100,000 clamping operations with constant precision.

Offers more than 30,000 clamping operations with constant precision.

Pre

cla

mp

ing

: ~

0.0

7 m

mP

recl

am

pin

g:

~0.0

5 m

m

cla

mPin

g Fu

nc

Tion

oF TH

e gPs Pa

lleTs

Page 4: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

8

90°

R22,5

ø71,5

ø72,4

57,4

M6

7010

0

10035 35

3535

1040

40

50

M8

M8

51

51

ø85

ø62,6

35

M6 (4x)

ReferenzflächeReference surface

ø64,7

ø99

ø62,6

max

.14,

5

R40

±0,1

60°

22

M6

80

120

80

6072

20

M8

ø140

A B C

gPs

70

FoR

meT

al-

cu

TTi

ng

oPe

RaT

ion

s

GPS 70 Chuck, manualC 188 300For turning, milling, grinding, die-sinking EDM.

• Dimension:ø72x57.4mm• Mounting:4xM6screws• Clamping/releasing:manual• Flushing:lateralinlet

GPS 70 Machining cube, manualC 530 210For milling, grinding, die-sinking EDM. Suitable for the 5-sided machining of electrodes and workpieces. One side is ground square with the base surface.

• Dimension:100x100x70mm• Mounting(fromthetop):70x70mm,4xM8screwsthroughholes(horizontal)• Mounting(fromthebottom):onGPS240pallet: 80 x 80 mm, 4x M8 screws threaded holes (horizontal), 40 x 40 mm, 4x M8 screws threaded holes (vertical) • Clamping/releasing:manual

gPs 70 cHucks foR MeTal-cuTTing oPeRaTionsThe GPS 70 chucks are suitable for clamping applications on drilling, milling and grinding machines, machining centres and measuring machines and for a variety of applications in precision mechanics as well as in tool and die making. The GPS 70 chucks are mounted to the machine table.

GPS 70 Chuck, manualC 190 000For turning, milling, grinding, die-sinking EDM.

• Dimension:85x35mm• Mounting:4xM6screws• Requiredclampingspigot:S500062

GPS 70 Clamping unit, pneumaticC 188 720For die-sinking EDM, turning, milling, grinding.

• Dimension:ø99x22mm• Mounting:6xM6screws(onflangeC188730)• Clamping/releasing:pneumatic• Airpressure:6bar• Z-supportcleaning:yes

Flange for GPS 70 clamping unitC 188 730Fits on C 188 720.

• Dimension:ø140x20mm• Mounting:6xM8• Connections: A = releasing/clamping B=Z-supportcleaning C = drain or over-pressure

Facts

• Material:stainlesssteel,hardened/ flange: stainless steel, heat pre-treated

• Repetitionaccuracy:0,002mm

• Clampingforce:3.000-3.800N

• Indexingaccuracy:0,005mm

• Indexing:4x90°

Page 5: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

9

Ø62 ±0,1

10

4+

0,15

0

60°

2

Ø69 +0,5+0,2

8

Ø1522

,7

33,2

5

16,7

Z

M5

for M6 (Ø6,6)(TK Ø40/6x)

Ø69 +0,5+0,2

22,7

16,7

Z

M10

0° Position

for M6 (Ø6,6)(TK Ø40/6x)

39,2

5

Ø62 ±0,1

2

4+

0,15

0

Ø69+0,5+0,2

1060

°

8 16,7

22,7

33,2

5

Ø15

Z

M5

for M6 (Ø6,6)(TK Ø40/6x)

69

ø 40

16

,7

ø 6,5

GPS 70 Pallet, aluminiumC 695 040Workpiece or electrode holder. Prepared for automation with thread M5 for code carrier, with gripper contour.

• Scopeofdelivery:palletwithoutcodecarrierfixtureand without code carrier

Set of palletsS 500 011• Setof9xC695040

GPS 70 Pallet, aluminiumC 695 050Workpiece or electrode holder.

• Notpreparedforautomation

Set of palletsS 500 010• Setof9xC695050

GPS 70 Pallet, aluminiumC 695 045Workpiece or electrode holder. Ready for use for automation with assembled code carrier and gripper contour.

• Scopeofdelivery:palletwithC960740codecarrierfixtureand 3R-863.01 code carrier

Set of palletsS 500 012• Setof9xC695045

gPs 70 PalleTs, aluMiniuMUsing this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completelyprotectsitsX,YandZreferencesfromshocks and contamination.The pallets are prepared for the use in automation.

gPs 70 Fo

R m

eTal-c

uT

Ting

oPeR

aTion

s

Facts

• Material:coinedcastaluminium

• Dimensions:ø69,5x16,7±0,01mm

• HolepatternforM6screws

• Flatness:0.01mm

• X-Y-position:coinedcams

• Weight:0.2kg

Page 6: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

10

17,32

10

ø6,5

21 21

2020

22

27,3

ø69,

7

ø5,7

17,32

10

Z

69,742

40

22

ø 5,7

ø 6,5

ø6,5

ø69,

7ø5,7

17,3217,32

10

2020

2121

37,25

22

27,4

17,32

10

Z

ø6,5

ø69,

7

ø5,7

17,32

2020

21 21

39,15

2227,4

17,32

1010

Z

GPS 70 Pallet, steelC 695 265Workpiece and device holder for precision production. Prepared for automation with thread M5 for code carrier, with gripper contour

• Scopeofdelivery:pallet

gPs 70 PalleT, sTeelUsing this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completelyprotectsitsX,YandZreferencesfromshocks and contamination.The pallets are prepared for the use in automation.

gPs

70

FoR

meT

al-

cu

TTi

ng

oPe

RaT

ion

s

Facts

• Material:stainlesssteel,hardened

• Dimensions:ø69,7x22±0,005mm

• Surfacequality:groundfinish

• Holepattern:6xø6.5mmon ø40mmpitchcircle 2xø5.7mm(preparedforpinholes) 42 mm spacing

GPS 70 Pallet, steelC 695 270Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier.

• Scopeofdelivery:C695265pallet C 695 272 pallet protection ring C 960 740 code carrier fixture

GPS 70 Pallet, steelC 695 275Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, with code carrier.

• Scopeofdelivery:C695265pallet C 695 272 pallet protection ring C 960 740 code carrier fixture 3R-863.01 code carrier

Page 7: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

11

GPS 70 Reference palletC 846 360For the axial XY alignment of the GPS chuck.

• Material:stainlesssteel,hardened• Height:47mm• Construction:2-piece,form-fittingdesign• Positioningaccuracyofthecentrebore:0.002mm/0°• Parallelismwithsystemaxis:0.003/120mm

GPS 70 Inspection plugC 846 260FortheaxialandradialalignmentoftheGPSchuckwithZ.

• Material:stainlesssteel,hardened• Height:160mm• Concentricity:0.005mmat150mm• Construction:2-piece,form-fittingdesign

GPS 70 Clamping force testing deviceC 846 900Measurement and adjustment of clamping force for manual chucks.

Control unitC 960 500Manual control unit for clamping and releasing chucks C 188 700 and C 188 720.

• Connectormaterials:includedindelivery

GPS 70/120 Pallet sealC 531 000Sealing of unused bores.

• Material:elastomer• Deliveryincludes:setof100pieces

gPs 70 Fo

R m

eTal-c

uT

Ting

oPeR

aTion

s

GPS70 Collet chuck ER 32C 735 110Insertionofcolletchucksø2–20mm.

• Material:stainlesssteel,hardened• Dimension:ø69,7x59mm• Colletchuckkey:includedindelivery

Page 8: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

12

ø64,7

ø118ø106

22m

ax.14

,5

R40 ±0,1

60°

M6

2010

0

100

140

82

M8

ø160

70

A B C

57,4

ø108,4

90°

R40

M8

136

13680

45 45

4545

2040

120

68

M8

M8

GPS 120 Clamping unit, pneumaticC 188 700For die-sinking EDM, turning, milling, grinding.

• Dimension:ø118x22mm• Mounting:6xM6screws(onflangeC188710)• Clamping/releasing:pneumatic• Airpressure:6bar• Z-supportcleaning:yes

Flange for GPS 120 clamping unitC 188 710Fits on C 188 700.

• Dimension:ø160x20mm• Mounting:6xM8• Connections: A = releasing/clamping B=Z-supportcleaning C = drain or over-pressure

GPS 120 Chuck, manualC 188 320For turning, milling, grinding, die-sinking EDM.

• Dimension:ø108x57.4mm• Mounting:4xM8screws• Clamping/releasing:manual• Flushing:lateralinlet

GPS 120 Machining cube, manualC 530 310For milling, grinding, die-sinking EDM. Suitable for the 5-sided machining of electrodes and workpieces. One side is ground square with the base surface.

• Dimension:136x136x80mm• Mounting(fromthetop):12x120mm,4xM8screwsthreadedholes(horizontal)• Mounting(fromthebottom):onGPS240pallet: 90 x 90 mm, 4x M8 screws through holes (horizontal), 120 x 40 mm, 4x M8 screws threaded holes (vertical)• Clamping/releasing:manual

gPs 120 cHucks foR MeTal-cuTTing oPeRaTionsThe GPS 120 chucks are suitable for clamping applications on drilling, milling and grinding machines, machining centres and measuring machines and for a variety of applications in precision mechanics as well as in tool and die making. The GPS 120 chucks are mounted to the machine table.

gPs

120

Fo

R m

eTa

l-c

uT

Tin

g o

PeR

aTio

ns

Facts

• Material:stainlesssteel,hardened/ flange: stainless steel, heat pre-treated

• Repetitionaccuracy:0,002mm

• Clampingforce:3.000-3.800N

• Indexingaccuracy:0,005mm

• Indexing:4x90°

Page 9: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

13

ø 124

20

2020

34,64

2020

20 20

20

20

16,6

ø 6,5

90°

90°

ø15

16,7

659,05 59,05

57,8

2040

2040

ø118ZM5

for M6(Tk ø40/6x)

16,6 6

20

40

20

40

Ø118 Z

for M6(Tk ø40/6x)

90°10

Ø124

22

616,7

ø118

59,05 59,05

57,8

63,8

90°

90°

ø15

2040

2040

ZM5

for M6(Tk ø40/6x)

gPs 120 PalleTs, aluMiniuMUsing this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completelyprotectsitsX,YandZreferencesfromshocks and contamination.The pallets are prepared for the use in automation.

GPS 120 Pallet, aluminiumC 695 140Workpiece or electrode holder. Prepared for automation with thread M5 for code carrier, with gripper contour.

• Scopeofdelivery:palletwithoutcodecarrierfixtureand without code carrier

Set of palletsS 500 021• Setof4xC695140

GPS 120 Pallet, aluminiumC 695 100Workpiece or electrode holder.

• Notpreparedforautomation

Set of palletsS 500 020• Setof4xC695100

GPS 120 Pallet, aluminiumC 695 145Workpiece or electrode holder. Ready for use for automation with assembled code carrier and gripper contour.

• Scopeofdelivery:palletwithC960740codecarrierfixtureand 3R-863.01 code carrier

Set of palletsS 500 022• Setof4xC695145

gPs 120 Fo

R m

eTal-c

uT

Ting

oPeR

aTion

s

Facts

• Material:coinedcastaluminium

• Dimensions:ø124x16,6±0,01mm

• HolepatternforM6screws

• Flatness:0.025mm

• X-Y-position:coinedcams

• Weight:0.5kg

Page 10: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

14

ø118

,2

40

20

4020

17,3

2

10

17,3

2

10

40

20

2040

26

ø6.5

ø118

,2

4020

4020

17,3

2

10

17,3

2

10

2040

2040

31,4

26

63,9

ø6.5

Z

1010

20 2040 40

17,3

217

,32

2040

2040

31,4

ø118

,2

26

ø6.5

Z

ø 118,2

20

2020

34,64

2020

20 20

20

20

26

ø 6,5

gPs 120 PalleT, sTeel, gRoundUsing this pallet with its standardized hole pattern, any type of workpiece or any device can be attached from below, thus permitting collision-free 5-way machining. Its well thought out pallet design completelyprotectsitsX,YandZreferencesfromshocks and contamination.The pallets are prepared for the use in automation.

gPs

120

Fo

R m

eTa

l-c

uT

Tin

g o

PeR

aTio

ns

Facts

• Material:stainlesssteel,hardened and ground

• Dimensions:ø118x26±0,005mm

• Surfacequality:groundfinish

• Holepattern:18holesforM6

GPS 120 Pallet, steelC 695 365Workpiece and device holder for precision production.

• Scopeofdelivery:pallet

GPS 120 Pallet, steelC 695 375Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, with code carrier.

• Scopeofdelivery:C695365pallet C 695 372 pallet protection ring C 960 740 code carrier fixture 3R-863.01 code carrier

GPS 120 Pallet, steelC 695 370Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier.

• Scopeofdelivery:C695365pallet C 695 372 pallet protection ring C 960 740 code carrier fixture

Page 11: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

15

ø15

6,7

M54+0

,3 0

gPs 120 Fo

R m

eTal-c

uT

Ting

oPeR

aTion

s

GPS 120 Chip protectionC 695 176Chip protection ring for GPS 120 chucks when used with GPS 70 palletizing system.

• Material:aluminium,anodized• Dimension:ø120x13,5mm

Control unitC 960 500Manual control unit for clamping and releasing chucks C 188 700 and C 188 720.

• Connectormaterials:includedindelivery

GPS 70/120 Pallet sealC 531 000Sealing of unused bores.

• Material:elastomer• Deliveryincludes:setof100pieces

Code carriers3R-863.01With pre-programmed unique identity, designed for GPS pallets.

Code carrier, fixture C 960 740Fixture for code carrier 3R-863.01-10.

3R-863.01-10 Sets of 10 pieces.

Page 12: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

24

Pall

eTiz

ed c

lam

Pin

g d

evic

es Solution for watch manufacturingGPS 70 pallet with COCN collet

Application examples

Centric clamping devices

Page 13: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

25

C 188 000 C 188 040 C 188 020 C 188 060

S 500 060

gPs 70/120 Fo

R d

ie-sink

ing

edm

• TheGPS70/120chucksareintegratedintothequill.

• Flushingandpneumaticactuationtakesplace through the quill centre.

• TheGPSpalletizingsystemisclampedintheGPS 70/120 chucks with clamping spigots S 500 060. The mounting of the clamping spigots on the GPS 70/120 steel pallets requires the clamping spigot set-up gauge C 695 075 or C 695 175.

• TheGPS20palletizingsystemcanbeadaptedtothe GPS 70/120 chucks with the GPS 70 shank holder 40 (C 525 560).

• TheGPS70/120chucksareavailablewitha ø45mmgraduatedcircle(ø55mmconnection)and aø68mmgraduatedcircle(ø80mmconnection).

Technical Specifications

gPs 70/120 cHucks foR die-sinking edM wiTH c-axis and/oR elecTRode cHangeR

GPS 20-120Palletizing System

Page 14: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

26

GPS 70 Chuck, pneumatic EDMC 188 000Die-sinking EDM with C-axis and/or electrode changer.

• Connection:ø80mm• Height:68mm• Mounting:4M6screwsonø70mmpitchcircle• Airpressure:6bar• Z-supportcleaning:yes• Flushing:central• Clampingspigotset-upgauge:includedindelivery

GPS 70 Chuck, pneumatic EDMC 188 040Die-sinking EDM with C-axis and/or electrode changer.

• Connection:ø55mm• Height:80mm• Mounting:4M6screwsonø45mmpitchcircle• Airpressure:6bar• Z-supportcleaning:yes• Flushing:central• Clampingspigotset-upgauge:includedindelivery

GPS 120 Chuck, pneumatic EDMC 188 020Die-sinking EDM with C-axis and/or electrode changer.

• Connection:ø80mm• Height:68mm• Mounting:4M6screwsonø70mmpitchcircle• Airpressure:6bar• Z-supportcleaning:yes• Flushing:central• Clampingspigotset-upgauge:includedindelivery

GPS 120 Chuck, pneumatic EDMC 188 060Die-sinking EDM with C-axis and/or electrode changer.

• Connection:ø55mm• Height:80mm• Mounting:4M6screwsonø70mmpitchcircle• Airpressure:6bar• Z-supportcleaning:yes• Flushing:central• Clampingspigotset-upgauge:includedindelivery

gPs

70/

120

FoR

die

-sin

kin

g e

dm

Page 15: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

27

1

3

2

gPs PRess-in sysTeM foR THe ManufacTuRe of elecTRodes and woRkPieces

With the GPS palletizing system you save up to 90% of unproductive set-up time.

The split collets 2 surrounding the raw electrode 1 offer the unique advantage that during the insertion into the cup-shaped split collet holder 3 they positively adapt to it thus providing even and concentric holding of the raw electrode in the holder.

Graphite/CopperElectrode

ø6-50mm

GPS 20 Press-Shell 10

GPS 20 Press-Shell 18

GPS 20 Press-Shell 30

GPS 20 Press-Shell 50

GPS 70Press-Shell Holder

GPS 70 Press-Shell Holder

C 876 110

Technical Specifications

• Quickandsimpleinsertionofroundandsquarecopper andgraphiteelectrodesintheø6to50mmrange.

• 25colletsandsplitcolletsforstandardelectrode sections(tolerance:+/–0,1mm).

• Noscrewing,soldering,gluingordrilling.

• Allsplitcolletsandcolletsaresuppliedwithmatching seals.

• TheGPSpalletizingsystemensuresanexactmicro- millimetre chuck to chuck repeatability.

• Suppliedwithaconvenient,stackabletrayforstoring finished electrodes.

• Theelectrodeisstoredontheholder–readytobe used again.

1. Cut the standard elec- trode section to the desired length

2. Bur raw electrode with hand grinder

3. Insert raw electrode in suitable collet or split collet and introduce into collet or split collet holder

4. Put complete split collet holder or collet shank onto arbour-press spacer and press in with (300 to 700 kg) force

In less than two minutes a concentrically palletized elec-trode will be ready which will withstand all conceivable machining forces.

GPS 20Press-Shell Holder

... and this is how it’s done:

gPs 70/120 Fo

R d

ie-sink

ing

edm

Page 16: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

28

GPS 70 Shank holder 40C 525 560The GPS 20 palletizing system can be adapted to the GPS 70/120 chucks with the GPS 70 shank holder 40.

• Material:stainlesssteel,hardened• Dimension:ø69,7x67,6mm• Flushing:central• Design:two-piece,form-fitting• Clamping:hydraulic• Maintenanceset:includedindelivery

GPS 20 Collets 10S 501 xxxForinsertionofuptoø10mmcopperandgraphiteelectrodes in collet shank 10.

• Material:zincaluminiumalloy• Positioningaccuracyafterinsertion:concentric• Tubesectiontolerance:±0.1mm• Deliveryincludes:setof10units

S 501 250• ø6

S 501 270• ø8

S 501 290• ø10

S 501 260• 6x6

S 501 280• 8x8

S 501 300• 10x10

GPS 20 Collets 18S 501 xxxForinsertionofuptoø18mmcopperandgraphiteelectrodes in collet shank 18.

• Material:zincaluminiumalloy• Positioningaccuracyafterinsertion:concentric• Tubesectiontolerance:±0.1mm• Deliveryincludes:setof10pieces

S 501 330• ø12

S 501 350• ø15

S 501 360• ø18

S 501 340• 12x12

GPS 20 Aluminium collet shank 18S 501 310 / S 501 320 Electrode holder used with collet 18.

• Material:aluminiumdie-cast,coined• Insertion:press-inrawelectrodewithcolletsintocolletshank• FitsonshankholderC525560:forinsertionofcolletshankintheGPSpallet• Deliveryincludes: S501310:setof10units S 501 320: set of 20 units

GPS 20 Aluminium collet shank 10S 501 240Electrode holder used with collet 10.

• Material:aluminiumdie-cast,coined• Insertion:press-inrawelectrodewithcolletsintocolletshank• FitsonshankholderC525560:forinsertionofcolletshankintheGPSpallet• Deliveryincludes:setof20units

S 501 370• Setwith10pieceseachsize

S 501 380• Setwith10pieceseachsize

gPs

70/

120

FoR

die

-sin

kin

g e

dm

Page 17: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

29

GPS 70 Collet holder 18S 500 051Workpiece and electrode holder used with GPS 20 collets 18.

• Material:aluminium,coined• Design:screwedtwo-piececonstruction• Dimension:ø69,5x54,7mm• Deliveryincludes:setof9units

GPS 70 Collet holder 10S 500 041Workpiece and electrode holder used with collets 10.

• Material:aluminium,coined• Design:screwedtwo-piececonstruction• Dimension:ø69,5x54,7mm• Deliveryincludes:setof9units

GPS 20 Split collet holder 30S 500 040Workpiece and electrode holder used with GPS 70 split collets 30.

• Material:aluminiumdie-cast,coined• Dimension:ø69,5mm• Height:approx.62mm(incl.splitcollets)• Construction:screwed2-piecedesign• Deliveryincludes:setof9units

GPS 70 Split collet holder 50S 500 050Workpiece and electrode holder used with GPS 70 split collets 50.

• Material:aluminiumdie-cast,coined• Dimension:ø69,5mm• Height:approx.72mm(incl.splitcollets)• Construction:screwed2-piecedesign• Deliveryincludes:setof9units

S 501 000• ø20

S 501 010• ø25

S 501 020• ø30

S 501 030• 15x15

S 501 040• 20x20

S 501 050• 25x25

GPS 70 Split collets 30S 501 xxxForinsertionofuptoø30mmcopperandgraphite electrodes in split collet holder 30.

• Material:aluminiumdie-cast• Positioningaccuracyafterinsertion:central• Tubesectiontolerance:±0.1mm• Deliveryincludes:setof10pieces

S 501 060• ø35

S 501 070• ø40

S 501 080• ø50

S 501 090• 30x30

S 501 100• 35x35

S 501 110• 40x40

GPS 70 Split collets 50S 501 xxxForinsertionofuptoø50mmcopperandgraphiteelectrodes in collet holder 50.

• Material:aluminiumdie-cast• Positioningaccuracyafterinsertion:central• Tubesectiontolerance:±0.1mm• Deliveryincludes:setof10pieces

S 501 120• 30x15

S 501 130• 40x15

S 501 140• 40x20

S 501 510• Setwith2pairseachsize

S 501 530• Setwith10pairseachsize

S 501 520• Setwith2pairseachsize

S 501 540• Setwith10pairseachsize

gPs 70/120 Fo

R d

ie-sink

ing

edm

Page 18: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

30

GPS70 Collet chuck ER 32C 735 110Insertionofcolletchucksø2–20mm.

• Material:stainlesssteel,hardened• Dimension:ø69,7x59mm• Colletchuckkey:includedindelivery

Collets / SealsFor collet chuck holder C 735 110.

Collet Set V 005 002

• Deliveryincludes:18colletsER32,2to20mm

Seal Set V 005 008

• Deliveryincludes:18sealsER32,2to20mm

GPS 70 Parallel holder (brass)C 526 020Electrode holder for laminated electrodes.

• Outsidedia.:69.5mm• Height:50.7mm• Insidedimensions:20x70mm• Construction:2-piecebrassholderscrewedontoGPS70aluminiumpallet

GPS 70 Square holder (brass)C 526 010Square electrode holder.

• Outsidedia.:69.5mm• Height:50.7mm• Insidedimensions:26x26mmsquare• Design:2-piecebrassholderscrewedontoGPS70aluminiumpallet

GPS 20 ShankS 500 080For small electrodes.

• Fitson:C525560• Material:aluminiumdie-cast,coined• Holepattern:M5and/orcementedjoint• Deliveryincludes:setof60pieces

GPS 20 Shank palletS 500 070For the palletizing of electrodes.

• Fitson:C525560• Material:aluminiumdie-cast,coined• Holepattern:forM5screws• Supportingsurface:24x36mm• Deliveryincludes:setof20pieces

gPs

70/

120

FoR

die

-sin

kin

g e

dm

Page 19: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

31

12,5

45,5

5

54

54

ø69

N901800

Z

ø75

ø69,7

65±

0,01

0,005 50ø0,012

X GPS70 to X MacroXY GPS70 to XY Macro

0,00

5Z

GPS 70 Adapter ITS 50C 526 060Adaptation of GPS 70 on ITS 50.

• Material:stainlesssteel,hardened• Dimension:ø69.7mm• Height:overall:50mm,Z-supports:36.5mm• Construction:2-piece,form-fittingdesign• Flushing:central

GPS 70/120 AdapterC 526 160Adaptation of GPS 70 on GPS 120.

• Material:stainlesssteel,hardened• Dimension:ø106x26mm• Construction:onepiecedesign• Flushing:central

GPS 70 Renishaw probeC 810 530Automatic measuring of workpieces on CNC die-sinking EDM.

• Height:130mm• Tracerball:5mm• Overtravelprotection:3-dimensional(Z=5mm,XY=15mm)

GPS 70 Dial indicator holder, swivel typeC 810 170Alignment of workpieces on machines with or without C-axis.

• Measuringrange:uptoø250mm• Dialindicator:0.01mm• Locking:mechanical

gPs 70/120 Fo

R d

ie-sink

ing

edm

GPS 70 Adapter 3R Macro manualC 188 560Adaptation of GPS 70 on Macro.

• Material:stainlesssteel,hardened

3R Macro adapter GPS 70 manualC 188 550Adaptation of Macro on GPS 70.

• Material:stainlesssteel,hardened• Clampingspigot:N901800

Page 20: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

32

Clamping spigot set automatic S 500 060For GPS 70/120 chucks: C 188000 / C 188020 / C 188040 / C 188060. For use with electrode changer.

• Material:steel,hardened• Clampingscrew:M10x55mmscrew,withthrough-boreflushing• Deliveryincludes:setof10units

GPS 70 Clamping spigot alignment gaugeC 695 075Alignment of the clamping spigot (S 500060) in the GPS 70 steel pallet in the electrode changer.

• Material:anodizedaluminium

Hydraulic maintenance unit for shank holder C 525 165Filling of hydraulic system of GPS shank holder with grease when clamping force weakens.

• Instructions:seemaintenanceinstructions

GPS 70 Arbour press spacerC 876 110Support for pressing the raw electrode into the GPS 20 collet shank 10/18 and into the GPS 70 split collet holder 30 and 50.

• Material:POM

GPS 70 Collet shank sealC 711 320Seals for through the electrode flushing.

• Material:plastic• Deliveryincludes:setof10units

GPS 70 Split collet holder sealC 531 100Seals for through the electrode flushing.

• Material:thermoplastic• Deliveryincludes:setof100units

GPS 120 Clamping spigot alignment gaugeC 695 175Alignment of the clamping spigot (S 500 060) in the GPS 120 steel pallet in the electrode changer.

• Material:anodizedaluminium

gPs

70/

120

FoR

die

-sin

kin

g e

dm

Page 21: GPS 70, GPS 120, GPS 240 Reference Systems for Precision ... · s 70 F o R m e T al-c u TT ing oP e R a T ions GPS70 Collet chuck ER 32 C 735 110 Insertion of collet chucks ø 2 –

System 3R Schweiz AGWilerstrasse 98, CH-9230 Flawil / Switzerland, Tel. +41 (0)71 394 13 50, Fax +41 (0)71 394 13 60, [email protected], www.system3r.ch, www.system3r.com

EUROPE

System 3R Europe GmbHWasserweg 19DE-64521, GROSS-GERAUtel +49 61 52 80 02 0fax +49 61 52 80 02 35e-mail: [email protected]

Chech Republic & SlovakiaSystem 3R CzechTiskarska 10/257CZ-108 28 PRAHA 10tel +420 234 054 224fax +420 234 054 225e-mail: [email protected]

France & PortugalSystem 3R France56 Boulevard de CourcerinLes Espaces Multiservices 15F-77183 CROISSY BEAUBURGtel +33-01 60 95 90 80fax +33-01 60 37 88 16e-mail: [email protected]

Germany & BeNeLuxSystem 3R DeutschlandWasserweg 19DE-64521, GROSS-GERAUtel +49 61 52 80 02 0fax +49 61 52 80 02 35e-mail: [email protected]

Italy & SpainSystem 3R ItaliaVia Ponchielli, 2/4IT-20063 CERNUSCO SUL NAVIGLIO (MI)tel +39 02 92 38 821fax +39 02 92 11 23 19e-mail: [email protected]

ScandinaviaSystem 3R NordicSorterargatan 1SE-162 50 VÄLLINGBYtel +46-08 620 20 00fax +46-08 38 81 84e-mail: [email protected]

Järfälla HärdverkstadElektronikhöjden 8SE-175 43 JÄRFÄLLAtel +46-08 580 125 50fax +46-08 580 126 55e-mail: [email protected]

Switzerland & AustriaSystem 3R Schweiz AGWilerstrasse 98CH-9230 FLAWILtel +41-071 394 13 50fax +41-071 394 13 60e-mail: [email protected]

TurkeySystem 3R TürkiyeAbdi Ipekci Cad. Ozel Idare Is Merk 150/209Bayrampasa 34030 ISTANBULtel +90-212 613 8062-8063fax +90-212 613 8069e-mail: [email protected]

United KingdomSystem 3R UKParadise WayWalsgrave Triangle Coventry, West MidlandsCV2 2ST, United Kingdomtel +44-02476 538653fax +44-02476 538695e-mail: [email protected]

ASIA

Far East, China & IndiaSystem 3R Far East Pte.Ltd.6 Harper RoadLeong Huat Building, 01-01SINGAPORE SG-369 674tel +65-6289 4811fax +65-6289 3011e-mail [email protected]

Shanghai Contact Office tel +86-21 6432 7927fax +86-21 6432 7928e-mail [email protected]

Beijing Contact Officetel +86-10 8225 1632fax +86-10 8225 1635

Guangdong Contact Officetel +86-769 8162 0628fax +86-769 8162 0638

Malaysia Contact Officetel +60-03 7877 4785fax +60-03 7877 5948

Taiwan Regional Officetel +886-02 2278 3126fax +886-02 2278 3108

Japan & KoreaSystem 3R Japan CO., Ltd.Kaki Building2-5-22, Suido, Bunkyo-kuTOKYO JP-112-0005tel +81-03 5840-7383fax +81-03 5840-8723e-mail [email protected]

Nagoya Regional Officetel +81-052 774 6250fax +81-052 774 6285

Osaka Regional Officetel +81-06 6396 1500fax +81-06 6396 2855

AMERICAS

System 3R USA Inc.Headquarters & Technical Center915 Busse RoadELK GROVE VILLAGE, US-IL 60007tel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

Canada & Eastern MItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

AZ, CA, CO, ID, MT, NM, NV, OR, UT, WA, WY & Mexicotel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

IA, MN, ND, NE, SD & WItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

AR, IN, KY, OH & TNtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

AL, FL, GA, LA, MS, NC, SC & TXtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

IL, KS, MO, OK & Western MItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

NJ, NY & PAtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

CT, DC, DE, MA, MD, ME, NH, RI, VA, VT & WVtel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

Eastern WItel +1 847 439 4888fax +1 847 439 5099e-mail: [email protected]

A00

0380

-E 2

009.

11 S

ubje

ct to

mod

ifica

tions

• S

yste

m 3

R, a

mem

ber o

f the

Geo

rg F

isch

er G

roup