greenhomebuilding_com_poured_earth_htm.pdf
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HomeSustainableArchitecture
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BulletinBoard
STORE& Posters
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Adobe
Cob
Rammed Earth
Poured Earth
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Earthbag
Strawbale
Cordwood
Timber Frame
Bamboo
Earthship
Papercrete
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LightweightConcrete
Stone
Hybrids
ManufacturedSystems
EXPERT ADVICE
with Michael Frerking
Poured Earth
RESOURCES
SOIL CEMENT
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Ingredients of Poured Earth
Forming and Pouring
Cost of Poured Earth
Miscellaneous
CAST EARTH
SEARCH THIS SITE
Poured earth is similar to ordinary concrete, in that it is mixed and formed likeconcrete and uses Portland cement as a binder. The main difference is that instead of
the sand/gravel used as an aggregate in concrete, poured earth uses ordinary soil
(although this soil needs to meet certain specifications) and generally uses less
Portland cement. Poured earth could be considered a "moderate strength concrete."
Little to no maintenance is required of poured earth walls, since they have a high
resistance to the deteriorating effects of water and sun.
Ideal soil is basically low in clay
(something ranging between silt to 3/8
inch aggregate). Poured earth materials need to meet certifiable engineering
standards; appropriate testing needs to be done to assure a quality product.
Testing should be done to determine shrinkage and compressive strength in
order to make sure that the mix has very little, to no, shrinkage and has a
compressive strength of 800-1200 psi. On-site soil can be ammended with off-
site materials so that they meet appropriate strength and durability standards.
When natural or synthetic flyash and lime is added to the poured earth
mixture, the amount of Portland cement required can be reduced by up to 50%.Magnesium oxide can also be used to help further reduce the use of Portland
cement.
Since poured earth is similar to concrete, local suppliers can provide the
product which can then be pumped using traditional concrete pump trucks.
Standard concrete forms can be used in preparation for the pour.
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It is possible to
incorporate rigid
insulation within a poured
earth wall, so that there
is a thermal break between the exterior and the interior, thus
allowing the interior portion of the wall to serve as appropriate
thermal mass for the building.
Generally, poured earth walls increase the overall cost of
construction by 10% - 20%, mainly because of the custom nature of
the process. When more homes are built, then the economy of scale
should make this method competitive with traditional building.
Michael Frerking's website (Living Systems Sustainable
Architecture) has much more information about Poured Earth.
Soil Cement
A variation of poured earth that has been around since cement was first formulated is soil cement. This is a dry pack
(moist) earth/cement mixture which works especially well with rather sandy soil, but will also work with other soil types.
The heavier soils with more clay content will probably require more portland cement. Soil cement has been used to form
walls, make floors, pave roads, stabilize river banks, etc.
Here is some information about formulas: Make it by mixing earth with Portland cement to the desired depth, add water
and mix again. Tamp, and cover with plastic to let it cure properly. Use 6 to 16 percent cement by volume according to the
density of the soil. The denser the soil (clay, for instance), the higher percentage of cement to use. Six percent translates
to 1 part cement to 15 parts soil; 16 percent translates to 1 part cement to 6 parts soil.
Soil-Cement and Other Construction Practices in Geotechnical Engineering: Proceedings of
Sessions of Geo-Denver 2000 by Cliff J. Schexnayder, 2000.
Soil Cement Construction Handbookby Portland Cement Association, 1995.
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Building with Earth: Design and Technology of a Sustainable
Architectureby Gernot Minke, 2006. This handbook offers a practical
systematic overview of the many uses of clay and techniques for processing it. Its
properties and physical characteristics are described in informed and
knowledgeable detail. The author's presentation reflects the rich and varied
experiences gained over thirty years of building earth structures in Germany and
abroad. Numerous photographs of construction sites and drawings show the
concrete execution of clay architecture, including pouring earth into forms.
Cast Earth
Cast Earth is similar to Poured Earth in many ways; the main difference is that instead of Portland cement used as a
binder, gypsum is used with a proptieatary technique of retarting its set-up time. For more information about Cast Earth
see this page.
Disclaimer Of Liability And Warranty
I specificall y disclaim any warranty,
either expressed or implied, concerning
the information on these pages. Neither I
nor any of the ad visor/consultants
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