greenhomebuilding_com_poured_earth_htm.pdf

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    HomeSustainableArchitecture

    Education&Events

    FinancialAspects

    Owner/Builder

    AboutUs

    VernacularArchitecture

    BulletinBoard

    STORE& Posters

    BuildingCodes

    BlogNaturalBuilding

    Ask theExperts

    EnvironmentBuilding

    Components

    NaturalBuilding

    Adobe

    Cob

    Rammed Earth

    Poured Earth

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    Earthbag

    Strawbale

    Cordwood

    Timber Frame

    Bamboo

    Earthship

    Papercrete

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    LightweightConcrete

    Stone

    Hybrids

    ManufacturedSystems

    EXPERT ADVICE

    with Michael Frerking

    Poured Earth

    RESOURCES

    SOIL CEMENT

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    Ingredients of Poured Earth

    Forming and Pouring

    Cost of Poured Earth

    Miscellaneous

    CAST EARTH

    SEARCH THIS SITE

    Poured earth is similar to ordinary concrete, in that it is mixed and formed likeconcrete and uses Portland cement as a binder. The main difference is that instead of

    the sand/gravel used as an aggregate in concrete, poured earth uses ordinary soil

    (although this soil needs to meet certain specifications) and generally uses less

    Portland cement. Poured earth could be considered a "moderate strength concrete."

    Little to no maintenance is required of poured earth walls, since they have a high

    resistance to the deteriorating effects of water and sun.

    Ideal soil is basically low in clay

    (something ranging between silt to 3/8

    inch aggregate). Poured earth materials need to meet certifiable engineering

    standards; appropriate testing needs to be done to assure a quality product.

    Testing should be done to determine shrinkage and compressive strength in

    order to make sure that the mix has very little, to no, shrinkage and has a

    compressive strength of 800-1200 psi. On-site soil can be ammended with off-

    site materials so that they meet appropriate strength and durability standards.

    When natural or synthetic flyash and lime is added to the poured earth

    mixture, the amount of Portland cement required can be reduced by up to 50%.Magnesium oxide can also be used to help further reduce the use of Portland

    cement.

    Since poured earth is similar to concrete, local suppliers can provide the

    product which can then be pumped using traditional concrete pump trucks.

    Standard concrete forms can be used in preparation for the pour.

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    It is possible to

    incorporate rigid

    insulation within a poured

    earth wall, so that there

    is a thermal break between the exterior and the interior, thus

    allowing the interior portion of the wall to serve as appropriate

    thermal mass for the building.

    Generally, poured earth walls increase the overall cost of

    construction by 10% - 20%, mainly because of the custom nature of

    the process. When more homes are built, then the economy of scale

    should make this method competitive with traditional building.

    Michael Frerking's website (Living Systems Sustainable

    Architecture) has much more information about Poured Earth.

    Soil Cement

    A variation of poured earth that has been around since cement was first formulated is soil cement. This is a dry pack

    (moist) earth/cement mixture which works especially well with rather sandy soil, but will also work with other soil types.

    The heavier soils with more clay content will probably require more portland cement. Soil cement has been used to form

    walls, make floors, pave roads, stabilize river banks, etc.

    Here is some information about formulas: Make it by mixing earth with Portland cement to the desired depth, add water

    and mix again. Tamp, and cover with plastic to let it cure properly. Use 6 to 16 percent cement by volume according to the

    density of the soil. The denser the soil (clay, for instance), the higher percentage of cement to use. Six percent translates

    to 1 part cement to 15 parts soil; 16 percent translates to 1 part cement to 6 parts soil.

    Soil-Cement and Other Construction Practices in Geotechnical Engineering: Proceedings of

    Sessions of Geo-Denver 2000 by Cliff J. Schexnayder, 2000.

    Soil Cement Construction Handbookby Portland Cement Association, 1995.

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    Click on i mage to buy from

    Amazon.com Click on image to buy

    from Amazon.com

    Building with Earth: Design and Technology of a Sustainable

    Architectureby Gernot Minke, 2006. This handbook offers a practical

    systematic overview of the many uses of clay and techniques for processing it. Its

    properties and physical characteristics are described in informed and

    knowledgeable detail. The author's presentation reflects the rich and varied

    experiences gained over thirty years of building earth structures in Germany and

    abroad. Numerous photographs of construction sites and drawings show the

    concrete execution of clay architecture, including pouring earth into forms.

    Cast Earth

    Cast Earth is similar to Poured Earth in many ways; the main difference is that instead of Portland cement used as a

    binder, gypsum is used with a proptieatary technique of retarting its set-up time. For more information about Cast Earth

    see this page.

    Disclaimer Of Liability And Warranty

    I specificall y disclaim any warranty,

    either expressed or implied, concerning

    the information on these pages. Neither I

    nor any of the ad visor/consultants

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    associated with this site will have liability

    for loss, dama ge, or i njury, resulti ng from

    the use of any information found on this,

    or any othe r page at thi s site. Kell y Hart, Hartworks, Inc .

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    Established in 2001, GreenHomeBuilding.com is primarily a labor of love. Kelly, and the

    GreenHomeBuilding team of experts, have answered thousands of questions for readers over the

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