greenstar™ rate controller - vnet · ajohndeereillustruction®manual i 020615 pn=1. contents page...

GreenStar™ Rate Controller*OMPFP14738*

OPERATOR'S MANUALGreenStar™ Rate ControllerOMPFP14738 ISSUE B5 (ENGLISH)

CALIFORNIAProposition 65 Warning

Diesel engine exhaust and some of its constituentsare known to the State of California to cause cancer,

birth defects, and other reproductive harm.

If this product contains a gasoline engine:

WARNING

The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.

The State of California requires the above two warnings.

Additional Proposition 65 Warnings can be found in this manual.

John Deere Ag Management SolutionsPRINTED IN U.S.A.

*DCY*

*OMPFP14738*

Introduction

CZ76372,000071F -19-18JUN14-1/1

JS56696,000065A -19-28JUL09-1/1

www.StellarSupport.comNOTE: Product functionality may not be fully represented in this document due to product changes occurring after the time of printing. Read

the latest Operator's Manual prior to operation. To obtain a copy, see your dealer or visit www.StellarSupport.com

Foreword

READ THISMANUAL carefully to learn how to operate andservice your system correctly. Failure to do so could resultin personal injury or equipment damage. This manual andsafety signs on your machine may also be available inother languages. (See your John Deere dealer to order.)

THIS MANUAL SHOULD BE CONSIDERED a permanentpart of your system and should remain with the systemwhen you sell it.

MEASUREMENTS in this manual are given in bothmetric and customary U.S. unit equivalents. Use onlycorrect replacement parts and fasteners. Metric and inchfasteners may require a specific metric or inch wrench.

RIGHT-HAND AND LEFT-HAND sides are determined byfacing in the direction of forward travel.

WRITE PRODUCT IDENTIFICATION NUMBERS (P.I.N.)in the Specification or Identification Numbers section.Accurately record all the numbers to help in tracing

the components should it be stolen. Your dealer alsoneeds these numbers when you order parts. File theidentification numbers in a secure place off the machine.

WARRANTY is provided as part of John Deere's supportprogram for customers who operate and maintain theirequipment as described in this manual. The warranty isexplained on the warranty certificate which you shouldhave received from your dealer.

This warranty provides you the assurance that JohnDeere will back its products where defects appear withinthe warranty period. In some circumstances, John Deerealso provides field improvements, often without chargeto the customer, even if the product is out of warranty.Should the equipment be abused, or modified to changeits performance beyond the original factory specifications,the warranty will become void and field improvementsmay be denied.

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SafetyRecognize Safety Information ............................05-1Understand Signal Words...................................05-1Follow Safety Instructions...................................05-1Practice Safe Maintenance.................................05-2Use Steps and Handholds Correctly ..................05-2Handle Electronic Components and

Brackets Safely ..............................................05-3Use Electronic Display Properly .........................05-3Operate Guidance Systems Safely ....................05-4Use Seat Belt Properly .......................................05-4Wear Protective Clothing....................................05-4Operate Safely....................................................05-5Read and Understand MSDS.............................05-5Handle Agricultural Chemicals Safely ................05-6Working With Anhydrous Ammonia....................05-7Emergency Procedure For Anhydrous

Ammonia ........................................................05-8Dispose of Waste Properly .................................05-8

Safety SignsMalfunction of Implement Height

Switch Detected .............................................10-1Unexpected NH3 Flow Detected ........................10-1Unexpected NH3 Flow Detected ........................10-1Unexpected Chemical Flow Detected ................10-2NH3 Diagnostic Tests .........................................10-2Diagnostic Tests .................................................10-2

Safety FeaturesSafety Features ..................................................15-1Implement Height Switch....................................15-1

GreenStar™ Rate Controller OverviewTheory of Operation............................................20-1Run Page–Sprayer .............................................20-1Manual Spray Operation.....................................20-2Run Page–NH3 ..................................................20-3Run Page–Planter ..............................................20-3Rate Controller Requirements ............................20-4Component Overview and Compatibility ............20-4Sections..............................................................20-5Flow Control Valves............................................20-6

System ComponentsStarFire™ Receiver ............................................25-1

Page

GreenStar™ Display...........................................25-1Foot Switch.........................................................25-1Switch Box..........................................................25-2System Speed Signal .........................................25-2

Configuring Sprayers and Liquid Fertilizer ToolConfigure Sprayers and Liquid

Fertilizer Tool..................................................30-1Access GreenStar™ Rate Controller..................30-1Offsets ................................................................30-1Implement Setup ................................................30-1Implement Selection...........................................30-3Set Up Implement Sections................................30-4Set Up Dual Boom (If Equipped) ........................30-5Set Up Height Switch CAN Message .................30-5System Setup .....................................................30-5Alarms Setup (Optional) ...................................30-10Rates Setup...................................................... 30-11Raven Direct Injection Pump Setup (If

Equipped)..................................................... 30-11

Operating Sprayers and Liquid Fertilizer ToolGreenStar™ Rate Controller Operation

– Sprayer and Liquid Fertilizer .......................35-1Verify User-Defined Values.................................35-1Malfunction of Implement Height

Switch Detected .............................................35-1Rate Control .......................................................35-2Implement Section States...................................35-3Refilling Tank ......................................................35-4Activate and Deactivate System.........................35-4Unexpected Chemical Flow Detected ................35-4Limp Home Mode ...............................................35-5

Viewing Sprayers and Liquid Fertilizer ToolReports and TotalsReports and Totals..............................................40-1

Sprayers and Liquid Fertilizer Tool DiagnosticsDiagnostic Page .................................................45-1Readings ............................................................45-1Hardware/Software Readings.............................45-1Switchbox Readings...........................................45-2Delivery System Readings .................................45-2Section Status Readings ....................................45-3

Continued on next page

Original Instructions. All information, illustrations and specifications in thismanual are based on the latest information available at the time of publication.

The right is reserved to make changes at any time without notice.COPYRIGHT © 2015DEERE & COMPANY

Moline, IllinoisAll rights reserved.

A John Deere ILLUSTRUCTION ® Manual

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Contents

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System Voltages Readings.................................45-3Working Parameters Readings...........................45-4Switches/Status Readings..................................45-4Sensors/Status Readings...................................45-5Tests ...................................................................45-5Calibrate Flowmeter - Catch...............................45-5Calibrate Flowmeter - Catch...............................45-6Calibrate Flowmeter - Applied ............................45-8Configuration Test.............................................45-10Nozzle Flow Check Test ...................................45-12Rinse Cycle ......................................................45-13Section Test ......................................................45-14Control Valve Test.............................................45-16Calibrate Pressure Sensor ...............................45-16Calibrate PWM Limits .......................................45-18

Configuring NH3 ToolConfigure NH3 Tool ............................................50-1Access GreenStar™ Rate Controller..................50-1Offsets ................................................................50-1Implement Setup ................................................50-1Implement Selection...........................................50-2Set Up Implement Sections................................50-3Set Up Height Switch CAN Message .................50-4System Setup .....................................................50-4Alarms Setup (Optional) .....................................50-6Rates Setup........................................................50-6Raven Direct Injection Pump Setup (If

Equipped).......................................................50-7

Operating NH3 ToolGreenStar™ Rate Control NH3 Tool –

Sprayer and Liquid Fertilizer ..........................55-1Verify User-Defined Values.................................55-1Malfunction of Implement Height

Switch Detected .............................................55-1Rate Control .......................................................55-2Implement Section States...................................55-3Refilling Tank ......................................................55-3Activate and Deactivate System.........................55-3Unexpected NH3 Flow Detected ........................55-4Unexpected NH3 Flow Detected ........................55-4

Viewing NH3 Tool Reports and TotalsReports and Totals..............................................60-1

NH3 Tool DiagnosticsDiagnostic Page .................................................65-1Readings ............................................................65-1Hardware/Software Readings.............................65-1Switchbox Readings...........................................65-2Delivery System Readings .................................65-2Section Status Readings ....................................65-3System Voltages Readings.................................65-3Working Parameters Readings...........................65-4Switches/Status Readings..................................65-4

Page

Sensors/Status Readings...................................65-5Tests ...................................................................65-5Calibrate Flowmeter - Applied ............................65-6Energize System ................................................65-8Control Valve Test...............................................65-9Bleed Section Test..............................................65-9Calibrate Pressure Sensor ...............................65-10

Configuring PlanterConfigure Planter................................................70-1Access GreenStar™ Rate Controller..................70-1Offsets ................................................................70-1Implement Setup ................................................70-1Implement Selection...........................................70-2Set Up Planter Sections .....................................70-3Set Up Height Switch CAN Message .................70-4Set Up SeedStar™ Generation 2 Planters .........70-4SEEDSTAR 2 PLANTERS .................................70-5

Operating PlanterPlanter Home Page ............................................75-1Implement Section States...................................75-1

Viewing Planter Reports and TotalsReports and Totals..............................................80-1

Planter DiagnosticsDiagnostic Page .................................................85-1Readings ............................................................85-1Hardware/Software Readings.............................85-1Switchbox Readings...........................................85-2Section Status Readings ....................................85-2System Voltages Readings.................................85-3Working Parameters Readings...........................85-3Switches/Status Readings..................................85-4Tests ...................................................................85-4Section Test ........................................................85-4

Supplemental InformationMain Harness (37-Pin Connector) Table ............90-1Connector Information for Adapter Harness.......90-1Recommended Wire Sizes .................................90-2Driver Outputs Table...........................................90-2

TroubleshootingGreenStar Rate Controller Trouble Codes .........95-1GreenStar Rate Controller Switch Box

Trouble Codes................................................95-2Control Valve Calibration Number Tuning ..........95-2Observable Symptoms .......................................95-3

SpecificationsEC Declaration of Conformity ...........................100-1Identify Date Code............................................100-1Customs Union–EAC (English and Russian) ...100-2


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MaintenancePreseason Checklist.........................................105-1Daily Checklist ..................................................105-1Postseason Checklist .......................................105-1

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Safety

DX,ALERT -19-29SEP98-1/1

DX,SIGNAL -19-03MAR93-1/1

DX,READ -19-16JUN09-1/1

Recognize Safety InformationThis is a safety-alert symbol. When you see this symbolon your machine or in this manual, be alert to the potentialfor personal injury.

Follow recommended precautions and safe operatingpractices.

T81389

—UN—28JU

N13

Understand Signal WordsA signal word—DANGER, WARNING, or CAUTION—isused with the safety-alert symbol. DANGER identifies themost serious hazards.

DANGER or WARNING safety signs are located nearspecific hazards. General precautions are listed onCAUTION safety signs. CAUTION also calls attention tosafety messages in this manual.

TS187—19—30SEP88

Follow Safety InstructionsCarefully read all safety messages in this manual and onyour machine safety signs. Keep safety signs in goodcondition. Replace missing or damaged safety signs. Besure new equipment components and repair parts includethe current safety signs. Replacement safety signs areavailable from your John Deere dealer.

There can be additional safety information contained onparts and components sourced from suppliers that is notreproduced in this operator's manual.

Learn how to operate the machine and how to use controlsproperly. Do not let anyone operate without instruction.

Keep your machine in proper working condition.Unauthorized modifications to the machine may impair thefunction and/or safety and affect machine life.

TS201—UN—15APR13

If you do not understand any part of this manual and needassistance, contact your John Deere dealer.

05-1 020615

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Safety

DX,SERV -19-17FEB99-1/1

DX,WW,MOUNT -19-12OCT11-1/1

Practice Safe MaintenanceUnderstand service procedure before doing work. Keeparea clean and dry.

Never lubricate, service, or adjust machine while it ismoving. Keep hands, feet , and clothing from power-drivenparts. Disengage all power and operate controls to relievepressure. Lower equipment to the ground. Stop theengine. Remove the key. Allow machine to cool.

Securely support any machine elements that must beraised for service work.

Keep all parts in good condition and properly installed.Fix damage immediately. Replace worn or broken parts.Remove any buildup of grease, oil, or debris.

On self-propelled equipment, disconnect battery groundcable (-) before making adjustments on electrical systemsor welding on machine.

On towed implements, disconnect wiring harnesses fromtractor before servicing electrical system components orwelding on machine.

TS218—UN—23AUG88

Use Steps and Handholds CorrectlyPrevent falls by facing the machine when getting on andoff. Maintain 3-point contact with steps, handholds, andhandrails.

Use extra care when mud, snow, or moisture presentslippery conditions. Keep steps clean and free of greaseor oil. Never jump when exiting machine. Never mount ordismount a moving machine. T1

33468—UN—15APR13

05-2 020615

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Safety

DX,WW,RECEIVER -19-24AUG10-1/1

RR94114,0001FFA -19-18DEC14-1/1

Handle Electronic Components and BracketsSafelyFalling while installing or removing electronic componentsmounted on equipment can cause serious injury. Use aladder or platform to easily reach each mounting location.Use sturdy and secure footholds and handholds. Do notinstall or remove components in wet or icy conditions.

If installing or servicing a RTK base station on a tower orother tall structure, use a certified climber.

If installing or servicing a global positioning receiver mastused on an implement, use proper lifting techniques andwear proper protective equipment. The mast is heavy andcan be awkward to handle. Two people are required whenmounting locations are not accessible from the groundor from a service platform.


Use Electronic Display ProperlyElectronic Displays are secondary devices intended toaid the operator in performing field operations, increasecomfort and provide entertainment. Displays can offera wide range of functionality, are used in many differentmachine system applications and can be used with othersecondary devices such as handheld electronic devices.

A secondary device is any device that is not required tooperate your machine for its primary use. The operatoris always responsible for safe operation and control ofthe machine.

To prevent injury while operating the machine:

• Position the display according to the installationinstructions. Ensure the device is secured and does notobstruct the driver’s view or interfere with the machineoperating controls.• Do not become distracted by the display. Stay alert. Payattention to the machine and surrounding environment.

• Do not change settings or access any functions thatrequire prolonged use of the display controls whilemachine is moving. Stop the machine in a safe locationand place in park position before attempting suchoperations.• Never set the volume so high that you cannot hearoutside traffic and emergency vehicles.

To promote safe operation, certain functions of displaysmay be disabled unless the machine movement isrestricted and/or has been placed in the park position.Overriding this safety feature may violate applicable lawand can result in damage, serious injury or death.

Only use available display functionality when conditionspermit you to do so safely and in accordance withinstructions provided. Always observe safe driving rules,state or local laws and traffic regulations when using anysecondary device.

05-3 020615

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Safety

JS56696,0000ABC -19-02DEC13-1/1

DX,ROPS1 -19-22AUG13-1/1

DX,WEAR -19-10SEP90-1/1

Operate Guidance Systems SafelyDo not use guidance systems on roadways. Always turnoff (disable) guidance systems before entering a roadway.Do not attempt to turn on (activate) a guidance systemwhile transporting on a roadway.

Guidance systems are intended to aid the operator inperforming field operations more efficiently. The operatoris always responsible for the machine path. Guidancesystems do not automatically detect or prevent collisionswith obstacles or other machines.

Guidance Systems include any application that automatesmachine steering. This includes, but may not be limited to,AutoTrac™, iGuide™, iTEC™ Pro, AutoTrac™ Universal(ATU), RowSense™, and Machine Sync.

To prevent injury to the operator and bystanders:• Never get on or off a moving machine.

• Verify the machine, implement, and guidance systemare set up correctly.- If using iTEC™ Pro, verify accurate boundaries havebeen defined.

- If using Machine Sync, verify the follower’s homepoint is calibrated with sufficient space between themachines.

• Remain alert and pay attention to the surroundingenvironment.• Take control of the steering wheel, when necessary, toavoid field hazards, bystanders, equipment, or otherobstacles.• Stop operation if poor visibility conditions impair yourability to operate the machine or identify people orobstacles in the machine path.• Consider field conditions, visibility, and machineconfiguration when selecting machine speed.

AutoTrac is a trademark of Deere & CompanyiGuide is a trademark of Deere & CompanyiTEC is a trademark of Deere & CompanyRowSense is a trademark of Deere & Company

Use Seat Belt ProperlyAvoid crushing injury or death during rollover.

This machine is equipped with a rollover protectivestructure (ROPS). USE a seat belt when you operate witha ROPS.

• Hold the latch and pull the seat belt across the body.• Insert the latch into the buckle. Listen for a click.• Tug on the seat belt latch to make sure that the beltis securely fastened.• Snug the seat belt across the hips.Replace entire seat belt if mounting hardware, buckle,belt, or retractor show signs of damage.

Inspect seat belt and mounting hardware at leastonce a year. Look for signs of loose hardware or beltdamage, such as cuts, fraying, extreme or unusual wear,

TS1729

—UN—24MAY

13

discoloration, or abrasion. Replace only with replacementparts approved for your machine. See your John Deeredealer.

Wear Protective ClothingWear close fitting clothing and safety equipmentappropriate to the job.

Prolonged exposure to loud noise can cause impairmentor loss of hearing.

Wear a suitable hearing protective device such asearmuffs or earplugs to protect against objectionable oruncomfortable loud noises.

Operating equipment safely requires the full attention ofthe operator. Do not wear radio or music headphoneswhile operating machine.


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Safety

JS56696,000065B -19-28JUL09-1/1

JS56696,0000661 -19-28JUL09-1/1

Operate SafelyNever allow children on or near machine.

Before operating, make sure air has been bled fromwing-fold hydraulic system.

Be sure area around machine is clear before raising orlowering machine frame or wings.

Do not operate close to a ditch or creek.

Do not operate with wings folded.

Slow down when turning and traveling over rough ground.

Always shut off tractor and shift to PARK or set brakeswhen leaving tractor. Remove key when leaving tractorunattended.

Always have tractor stopped on level ground when raisingor lowering wings.

Operate machine from tractor seat only.

N39547—UN—06OCT88

If chemicals are used, follow manufacturer'srecommendations for handling and storage.

Tow machine behind a properly equipped tractor only.

Read and Understand MSDSDirect exposure to hazardous chemicals can causeserious injury. Potentially hazardous chemicals used withJohn Deere equipment include such items as lubricants,coolants, paints, and adhesives.

A Material Safety Data Sheet (MSDS) provides specificdetails on chemical products: physical and health hazards,safety procedures, and emergency response techniques.

Check the MSDS before you start any job using ahazardous chemical. That way you will know exactly whatthe risks are and how to do the job safely. Follow allrecommended procedures.

(See your John Deere dealer for MSDS’s on chemicalproducts used with John Deere equipment.)

TS1132

—UN—15APR13

05-5 020615

PN=11

Safety

DX,WW,CHEM01 -19-24AUG10-1/1

Handle Agricultural Chemicals SafelyChemicals used in agricultural applications suchas fungicides, herbicides, insecticides, pesticides,rodenticides, and fertilizers can be harmful to your healthor the environment if not used carefully.

Always follow all label directions for effective, safe, andlegal use of agricultural chemicals.

Reduce risk of exposure and injury:

• Wear appropriate personal protective equipment asrecommended by the manufacturer. In the absenceof manufacturer's instructions, follow these generalguidelines:- Chemicals labeled 'Danger': Most toxic. Generallyrequire use of goggles, respirator, gloves, and skinprotection.

- Chemicals labeled 'Warning': Less toxic. Generallyrequire use of goggles, gloves, and skin protections.

- Chemicals labeled 'Caution': Least toxic. Generallyrequire use of gloves and skin protection.

• Avoid inhaling vapor, aerosol or dust.• Always have soap, water, and towel available whenworking with chemicals. If chemical contacts skin,hands, or face, wash immediately with soap and water.If chemical gets into eyes, flush immediately with water.• Wash hands and face after using chemicals and beforeeating, drinking, smoking, or urination.• Do not smoke or eat while applying chemicals.• After handling chemicals, always bathe or shower andchange clothes. Wash clothing before wearing again.• Seek medical attention immediately if illness occursduring or shortly after use of chemicals.• Keep chemicals in original containers. Do not transferchemicals to unmarked containers or to containers usedfor food or drink.


A34471—UN—11OCT88

• Store chemicals in a secure, locked area away fromhuman or livestock food. Keep children away.• Always dispose of containers properly. Triple rinseempty containers and puncture or crush containers anddispose of properly.

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Safety

JS56696,000065C -19-06OCT09-1/1

Working With Anhydrous AmmoniaAny person required to handle, transfer, transportor otherwise work with ammonia shall be trained tounderstand the properties of ammonia, to becomecompetent in safe operating practices and to takeappropriate action in events of a leak or emergency. Thesenotes are a supplement to a thorough understanding ofthe Material Safety Data Sheets (MSDS), state and localregulations, and safety training from your local anhydrousammonia supplier. They are not intended to replace othersources of safety information. Read safety instructionsfrom anhydrous ammonia supplier and equipment supplier.

1. Anhydrous ammonia poses three distinct hazards tohumans.

a. It is desiccant and will aggressively attract waterfrom whatever it comes in contact with. Eyes areparticularly vulnerable to damage. Any exposedskin surface can also be damaged.

b. Anhydrous ammonia is typically stored underpressure. When exposed to atmospheric pressure,it boils at -33° C (-28° F). The vaporization willfreeze whatever the liquid anhydrous ammoniacomes in contact with. Each 0.5 kg (1 lb.) ofAnhydrous Ammonia that vaporizes is capable offreezing about 1.8 kg (4 lb.) of water.

c. Danger to the respiratory system may occur if highconcentrations of anhydrous ammonia is inhaled.

2. Reduce risk to exposure and injury.

a. Wear PPE (Personal Protective Equipment).

• ALWAYS WEAR REQUIRED and APPROVEDPPE when working with anhydrous ammonia andanhydrous ammonia equipment.• PPE includes but is not limited toCHEMICALLY-PROTECTIVE, SPLASH-PROOFGOGGLES and RUBBER GLOVES. An approvedfull face shield may be worn to protect the face butonly as secondary eye protection.

b. Take Precautionary Measures.

• Plan your work with safety in mind. Plan escaperoutes from any working position and know thelocation of emergency water sources if they areneeded.• Always have a container with no less than 19 L (5gal) of readily available clean water for emergencyusage. Carry a squeeze bottle of water at all times.• Never fill tank past 85% capacity.• Before activating the application system, know thelocation of bystanders and/or coworkers.• If modifying anhydrous ammonia system using asection control system to allow control of flow toindividual sections of machine, additional safetymeasures MUST be taken. These measuresinclude placement of bleed valve(s) at distribution

lines between the main control valve and thesection control valves. In addition, all anhydrousammonia hoses NOT OPEN to atmosphere MUSTbe high pressure rated to ensure safety.

c. Transport and Store Safely.

• Do not park applicator and/or nurse tank in anenclosed area as toxic or flammable conditionscan result.• Verify anhydrous ammonia wagons and/orapplicators are safe for road travel and securelyattached to vehicles drawing them.• NEVER tow anhydrous equipment into publicplaces without authorization.• When transporting anhydrous ammonia, verifydischarge hoses are securely fastened to bothends. Some states require supply hoses to besecured to nurse tank before transporting. Checkstate and local laws.• Turn off all hose end and tank valves prior totransporting, servicing, and storing.• Properly bleed system to remove pressure andliquid anhydrous ammonia before servicing andstoring. Verify all shut-off ball valves are operatingand have released all trapped anhydrousammonia inside ball. Follow all original equipmentmanufacturer’s instructions.

d. Service Equipment Safely.

• Turn off all hose end and tank valves prior totransporting, servicing, and storing.• Properly bleed system to remove pressure andliquid anhydrous ammonia before servicing andstoring. Verify all shut-off ball valves are operatingand have released all trapped anhydrousammonia inside ball. Follow all original equipmentmanufacturer’s instructions.• NEVER attempt to connect or disconnect couplinguntil all flow from open bleed valves is stoppedand all lines are completely bled.• Disconnected hoses may still have liquidanhydrous in them.• Never look directly into hoses, quick couplers,meters, and shut-off valves.• Stay upwind of the fitting you are working on.• Never attempt to clear blockage from any hoseuntil pressure has been bled from the system.Plugged fertilizer tubes may have pressurizedammonia behind the plug.

3. If you come in contact with anhydrous ammonia:

a. Get away from the exposure.

b. IRRIGATE THE AFFECTED AREA WITH WATERIMMEDIATELY AND CONSTANTLY. Eyes receivefirst attention with eyelids held open for flushing.

c. Seek medical assistance.

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Safety

JS56696,0000660 -19-28JUL09-1/1

DX,DRAIN -19-03MAR93-1/1

Emergency Procedure For AnhydrousAmmonia

CAUTION: Only personnel trained for anddesignated to handle emergencies shouldattempt to stop a leak.

In the event of an anhydrous ammonia leak, it is vital thefollowing steps are taken to insure the safety of you andothers.

1. Position machine heading into the wind and lowershanks into ground.

2. IMMEDIATELY go to a safe distance upwind fromvapor cloud and warn others in proximity to machine.

3. Determine possibility of safely closing shut-off valve(A) by pulling emergency rope (B) at front of machineor closing tank withdrawal valve (C). DO NOT attemptto close by other means. DO NOT reenter anhydrousammonia vapor cloud.

4. Contact authorities as necessary and report releasedammonia to environmental protection or otherauthorities as required by law.

5. Retrieve equipment ONLY AFTER all traces ofanhydrous ammonia are gone.

6. Close all tank valves and open bleed valves.

7. Determine cause of leak and take following actions:

• If leak is tank related, return to supplier.



• If leak is from knife supply line, replace (refer toimplement manual).• If leak is from any other part of machine, see JohnDeere dealer.

Dispose of Waste ProperlyImproperly disposing of waste can threaten theenvironment and ecology. Potentially harmful waste usedwith John Deere equipment include such items as oil, fuel,coolant, brake fluid, filters, and batteries.

Use leakproof containers when draining fluids. Do not usefood or beverage containers that may mislead someoneinto drinking from them.

Do not pour waste onto the ground, down a drain, or intoany water source.

Air conditioning refrigerants escaping into the air candamage the Earth’s atmosphere. Government regulationsmay require a certified air conditioning service center torecover and recycle used air conditioning refrigerants.

Inquire on the proper way to recycle or dispose of wastefrom your local environmental or recycling center, or fromyour John Deere dealer.

TS1133

—UN—15APR13

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Safety Signs

HC94949,00004EA -19-01MAY14-1/1

HC94949,00004EB -19-01MAY14-1/1

HC94949,00004EC -19-01MAY14-1/1

Malfunction of Implement Height SwitchDetectedThis message will be displayed on a NH3 system whenthe system detects the implement is down for an extensiveperiod of time, which can indicate a failure in the heightswitch. To verify correct operation, follow the instructions.If the height switch indicator does not match machineoperation, service height switch.

PC13147—19—17FE

B11

Unexpected NH3 Flow DetectedThis message will be displayed if the GreenStar RateController has attempted to close the On/Off valve but stilldetects flow. If the Control Valve OFF button is selected,the system will also attempt to shut off the control valve.

NOTE: This message will only be displayed whenusing a dual valve system (i.e the control valvetype is Standard or Fast).

PC13152—19—17FE

B11

Unexpected NH3 Flow DetectedThis message will be displayed if the GreenStar RateController has attempted to close all valves but still detectsflow. To reduce risk of injury, follow the instructions onthe screen.

PC13148—19—17FE

B11

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PN=15

Safety Signs

HC94949,00004ED -19-01MAY14-1/1

HC94949,00004EE -19-01MAY14-1/1

HC94949,00004EF -19-01MAY14-1/1

Unexpected Chemical Flow DetectedThis message will be displayed if the GreenStar RateController has attempted to close the section valves butstill detects flow on a sprayer or liquid fertilizer system.

PC13158—19—17FE

B11

NH3 Diagnostic TestsThis message will be displayed when any diagnostic testis selected on NH3 systems that discharges anhydrousammonia.

PC13151—19—17FE

B11

Diagnostic TestsThis message will be displayed when any diagnostic testis selected on sprayer or liquid fertilizer applications thatwill discharge liquid.

PC13156—19—17FE

B11

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Safety Features

JS56696,00006F3 -19-05APR10-1/1

CZ76372,00001D4 -19-06OCT10-1/1

Safety FeaturesGreenStar Rate Controller™: In addition to the safetyfeatures shown here, other components, systems, safetysigns on the unit, safety messages and instructions in theoperator’s manual contribute to the safe operation of this

product when combined with the care and concern of acapable operator.

Read and follow the instructions in all related manuals forimplements and application equipment.

GreenStar Rate Controller is a trademark of Deere & Company

Implement Height SwitchThe implement height switch is REQUIRED for NH3 andplanter applications. These applications will not operatewithout an implement height switch correctly installed.This height switch prevents the GreenStar Rate Controllerfrom discharging product unless the implement is loweredinto the ground.

To verify the height switch operates correctly, raise andlower the implement while observing the height switchindicator (see MAIN SCREEN INDICATIONS in theOPERATION sections).

When operating NH3, an alert will appear if the systemdetects the implement has been down for an extensiveperiod of time (see MALFUNCTION OF IMPLEMENTHEIGHT SWITCH DETECTED in “Safety Signs” section).

Planter applications use the implement height switchfor documentation purposes only. Planters will not mapcorrectly without the height switch properly installed.

Sprayer applications do NOT require or allow animplement height switch.

The use of a height switch with Liquid Fertilizerapplications is optional.

If using GreenStar Rate Controllers in a Multi-Productconfiguration, a single height switch can be shared amongmultiple GreenStar Rate Controllers. The height switch

PC10226—UN—15JU

N07

Height Switch

must be connected to one GreenStar Rate Controller andthat GreenStar Rate Controller must be configured to“Send” the height switch status to the other GreenStarRate Controllers. Each additional GreenStar RateController must be configured to “Receive” the heightswitch status. There is an additional option of “Do NotShare” that can be used if multiple height switches aredesired in the application.

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GreenStar™ Rate Controller Overview

RW00482,0000445 -19-07JAN15-1/1

Continued on next page HC94949,000073F -19-03FEB15-1/2

Theory of OperationGreenStar™ Rate Controller is a flow-based system thatcontrols product application on pull-behind sprayers,self-propelled sprayers, liquid fertilizer tools, NH3 tools,and planters. The application target rate is operatordefined and stored in the GreenStar™ Rate Controller.

The controller utilizes flow meter feedback and groundspeed using global positioning system (GPS), Radar,or wheel speed in calculating the application rate.The controller uses this calculation to make systemadjustments to achieve target rate. The controller signalsthe valve to open or close and integrates with the existingproduct delivery system pump to increase or decreaseproduct amount applied. An optional pressure sensor canbe installed to monitor system pressure on the GS3 2630Display. Rate controller cannot use the pressure sensorto adjust application rates.

The rate controller is designed to turn implement on andoff using coverage, boundary, and GPS information towork with John Deere Section Control.

(Reference GS3 2630 Display Operator's Manual fordetails on Section Control.)

The controller does rate smoothing. Rate smoothingremoves small fluctuations in application rate valuesshown on display. If actual value is within a user-definedpercentage of target value, target value is displayed.Percentage range is 3–15% and system defaults to 3%.

Planters Only:

GreenStar™ Rate Controller can communicate withSeedStar™ controllers to control engagement of hydraulicvariable rate motors on select planter configurations.GreenStar™ Rate Controller can also control electronicrow clutches.

GreenStar is a trademark of Deere & CompanySeedStar is a trademark of Deere & Company

Run Page–SprayerInformation drop-down (A) includes:

• Productivity (area per hour)• Estimated time remaining on current tank level• Estimated are remaining on current tank level• Flow per minute• Area covered• Total product applied• Average application rate• Speed• Pressure sensor 2Estimated time and area values are an instantaneouscalculation based on current tank level. Estimated timeand area values can be expected to fluctuate due tochanges to flow rate, working width, or speed whileoperating.

To activate agitator, select Enable Agitator checkbox (B).

Agitator icon (C) changes from gray to white when active.

A—Information Drop-DownMenu

B—Enable Agitator CheckboxC—Agitator IconD—Actual RateE—Target RateF—Manual Spray ButtonG—Master Switch

Indicator/Implement HeightSwitch Indicator

H—Travel SpeedI— Flow (Volume per Time)J—Left Fence Row Nozzle

On/Off Button

K—Right Fence Row NozzleOn/Off Button

L—Tank Level Indicator ButtonM—Left Side Section On/Off

ButtonsN—Right Side Section On/Off

ButtonsO—Implement SectionsP—Section Status IndicatorsQ—Rate Selection Drop-Down

MenuR—Predefined Rate 1S—Predefined Rate 2T—Predefined Rate 3

PC20780—UN—03FE

B15

GreenStar™ Rate Controller Main Page

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HC94949,0000737 -19-03FEB15-1/1

Enable Flow Return in System Setup to display EnablePump checkbox (A).

A—Enable Pump Checkbox

PC20781 —UN—03FEB15

Manual Spray OperationManual Spray button (C) forces controller to apply productat the present application rate or minimum flow rate(whichever is greater). It overrides John Deere SectionControl and machine speed threshold for a duration of5 sec. when pressed. A countdown indicator appearswhen this function is enabled. It may be pressed anytime during countdown period to reset the counter backto 5 seconds. Minimum flow rate is controlled until speedand target rate warrant a higher flow rate. Manual Spraybutton is disabled if minimum flow rate is zero.

NOTE: To verify height switch operates correctly,raise and lower implement while observingheight switch indicator.

Height switch indicator displays whether the implement isin up or down position.

PC12332 —UN—14OCT09

Main Screen Indications

A—Actual RateB—Target RateC—Manual Spray Button

D—Master SwitchIndicator/Implement HeightSwitch Indicator

E—Travel SpeedF—Flow (Volume per Time)

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HC94949,0000733 -19-02FEB15-1/1

Run Page–NH3The Information drop-down includes:• Productivity (area per hour)• Estimated time remaining on current tank level• Estimated area remaining on current tank level• Flow per minute• Area covered• Total product applied• Average application rate• Speed• Pressure sensor 2The estimated time and area values are an instantaneouscalculation based on current tank level. Estimated timeand area values can be expected to fluctuate due tochanges in flow rate, working width, or speed whileoperating.

NOTE: Flow per minute is only an option whenpressure sensor is installed.

Area covered, total product applied, and averageapplication rate can be zeroed by selecting Reportsand Totals softkey > Current tab.

Pressure sensor 2 is only an option when twopressure sensors have been configured.

To verify the height switch operates correctly,raise and lower the implement while observingthe height switch indicator.

Height switch indicator displays whether implement is inup or down position.

PC20751—UN—29JAN15

Main Page–NH3

A—Information Drop-DownMenu

B—Flow (Volume Per Time)C—Tank Levels ButtonD—Target Rate

E—Section IndicatorsF—Actual RateG—Master Switch


Run Page–Planter

A—Area Per HourB—Total AreaC—Travel SpeedD—Master Switch


E—Left Sections Off Button

F—Left Sections On ButtonG—Right Sections On ButtonH—Right Sections Off ButtonI— Section IndicatorJ—Seed Rate Input Box

PC12320—UN—06OCT09

Planter Run Page

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Rate Controller RequirementsIMPORTANT: When setting up a GreenStar™ Rate

Controller in a system containing multipleGreenStar™ Rate Controllers, ensure setupis applied to the intended controller. Verifycontroller serial number matches the serialnumber selected on the display.

NOTE: Turning master switch on or off affects allGreenStar™ Rate Controllers in the system.

Hardware:

• Foot switch• GreenStar™ Rate Controller harnesses• GreenStar™ harness• Flex box controller• Switch box controller (optional)

• Height Switch• StarFire™ Receiver (optional)• GS2 1800, GS2 2100, GS2 2600, or GS3 2630 Display(For compatibility with GS2 1800 display, reference theGreenStar™ 2 1800 Operator’s Manual.)

Conditions:

• Complete implement and system setup.• Turn on master switch.• If switch box is present, assign switch to a section, andturn on switch.• If applicable, use Section Control to turn on section.NOTE: Section Control works with pull-behind

sprayers, self-propelled sprayers, liquid fertilizertools, NH3 tools, and planters.

• Machine speedmust be greater than 0.5 km/h (0.3 mph).GreenStar is a trademark of Deere & CompanyStarFire is a trademark of Deere & Company

Component Overview and CompatibilityIMPORTANT: Valve power and valve ground

pins are not reverse-voltage protected.Precautions should be taken to preventthem from being connected backwards orcontroller may be damaged.

The following component configurations are compatiblewith the GreenStar™ Rate Controller.

(Reference Main Harness [37-Pin Connector] Table inSupplemental Information section for more information.)

Section Valves

• Section valves with 3-wire single pole single throw(SPST)

A 3-wire valve is considered a valve with a solenoid-likeoperation. There is one signal wire controlling operationof the valve. When signal wire is high (12 V), valve isopened. When signal wire is low (0 V), valve closes.This can sometimes be referred to as an SPST valve.There may be configurations where a valve with thisoperation only has two wires, a signal wire and a groundwire.- Use valve power and valve ground for all sectionvalves. If valve power and valve ground are notconnected, section valves will not open or close.

- Split section valves evenly among available valvepower and valve ground pins to disperse electricalload evenly through those terminals.

• Section valves with 2-wire double pole double throw(DPDT). Not Compatible on NH3 systems.

A 2-wire valve is considered a valve with reversingcapabilities. This valve needs two outputs to control itsoperation. When (+) signal wire is high (12 V) and (-)signal wire is low (0 V), valve opens. Likewise, when (-)signal wire is high (12 V) and (+) signal wire is low (0 V),valve closes. When both signal wires are low (0 V), thevalve does not move. This type of valve can sometimesbe referred to as a DPDT valve.

• Section valves require less than 2.5 amp.Raven Sidekick™ Pro Direct Injection PumpCompatibility

IMPORTANT: If multiple controllers are being used,only one controller should be configuredto communicate with all direct injectionpumps on the system.

GreenStar™ Rate Controller is compatible with the RavenSidekick™ Pro direct injection pump for applying productusing the following implements:

• Sprayers• Liquid fertilizer tools• NH3 applicators

Raven Sidekick™ Pro injects varying amounts of productinto the main solution line of the implement. Thiseliminates the need to mix chemicals in the main tank.GreenStar™ Rate Controller can be configured with up tothree Raven Sidekick™ Pro direct injection pumps.

GreenStar is a trademark of Deere & CompanyRaven Sidekick is a trademark of Deere & Company

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JS56696,00008A6 -19-19MAY10-1/1

Sections• Sprayers and Liquid FertilizerThe number of implement sections the GreenStar RateController can control depends on:- Section valve type- Agitator- Fence row nozzles (optional for pull-behind sprayerand self-propelled sprayer ONLY)

• NH3 (Anhydrous Ammonia)- 1 to 10 section(s) available for NH3 applications.

Maximum Number of Sections by Configuration

NOTE: Agitator Valve and Flow Return Valvepresence do not affect the section availabilityfor 3-wire section valves.

Valve Type: 3-Wire (Such as RAVEN ®,TEEJET®, KZCO™ and BANJO®)Fence Row Valve Maximum Number of Section AvailabilityNone 10Left Only 8Right Only 8Both Left & Right 8


Valve Type: 2-Wire (Such as HARDI®)Fence Row Valve Agitator Valve Flow Return Valve Maximum Number of Section

AvailabilityNone No No 7None No Yes 6Left Only No Does not affect 5Right Only No Does not affect 5Both Left & Right No Does not affect 5Does not affect Yes Does not affect 4


RAVEN is a trademark of Raven Industries Inc.TEEJET is a trademark of Spraying System Co.KZCO is a trademark of KZCO, Inc.BANJO is a trademark of Alsco Industrial Products, Inc.HARDI is a trademark of HARDI International A/S

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Continued on next page CZ76372,00001E9 -19-27OCT10-1/2

Flow Control ValvesNH3 Liquid

Fertilizer Sprayers

Standard X X XFast X X XFast Close X X XPWM X XPWM Close X X

• Flow Control Valve types: Standard, Fast, Fast Close,PWM, and PWM Close.• Flow Control Valves that require 12V power to open.• Flow Control Valves that require less than 2.5 amp ofcurrent.

Flow Control Valve Types

IMPORTANT: For PWM and PWM Close ControlValve systems, it is recommended that anexternal solution pump on/off switch is wiredinto the cab, if not already present, allowingthe operator to shut off the solution pump.Solution pump damage could occur if it isrun without solution in it.

PWM Control Valve System: When the masterswitch is shut off on a PWM Control ValveSystem, it will close the section on/off valve(s)stopping product flow. The PWM Valve willremain at its current position allowing hydraulicflow to continue to the solution pump which willallow the solution pump to continue running. Anexternal solution pump on/off switch will allowthe operator to shut off the solution pump.

PWM Close Control Valve System: When themaster switch is shut off on a PWM CloseControl Valve System, it will shut off the solutionpump. An external solution pump on/off switchcan be more user-friendly and familiar for asprayer operator to shut off the solution pumpif the solution tank runs empty.

Refer to the solution pump manufacturer’sOperators Manual for more information.

• Standard Control ValvesStandard control valves are used in dual-valve systemsand are used in conjunction with an on/off valve.The on/off valve closes in order to stop product flowand the standard control valve remains in its currentposition. Upon the re-opening of the on/off valve,the standard control valve should need little to noadjustment, assuming the target flow rate has notchanged dramatically.

• Fast Close Control ValvesFast Close control valves are used in single-valvesystems. Due to its quick response time, a fast closevalve eliminates the need for an additional on/off valve.The fast close valve serves as the rate control valveand will also completely close when it is necessary to

stop product flow. To start product flow once again, thefast close valve opens and quickly ramps flow back upto achieve the target application rate.

• Fast Control ValvesFast control valves are used in dual-valve systemsand are used in conjunction with an on/off valve. Theon/off valve closes in order to stop product flow and thefast control valve remains in its current position. Uponre-opening the on/off valve, the fast control valve shouldneed little to no adjustment, assuming the target flowrate has not changed dramatically.

• PWM Control ValvesPWMControl Valves are used in dual-valve systems andare used in conjunction with an on/off valve. The on/offvalve closes to stop flow and the PWM Valve remainsin its current position. Upon reopening the on/off valve,the PWM Valve should need little to no adjustment,assuming the target flow has not changed dramatically.

• PWM Close Control ValvesPWM Close Control Valves are used in single-valvesystems. Due to its quick response time the PWMClose Valve eliminates the need for an additional on/offvalve. The PWM valve serves as the rate control valveand will also completely close when it is necessary tocompletely stop flow. To start product flow once again,the PWM close valve opens and quickly ramps flowback up to achieve the target application rate.

NOTE: Fast and Fast Close or PWM and PWMClose Valves are physically the same withthe only difference being how the GreenStarRate Controller controls them.

Flowmeters

• Flowmeters requiring 5V or 12V power supply.• Flowmeters with square wave signal type.Flowmeter Supplemental Information

• For a Flowmeter requiring a 5V power supply, use powerprovided through the pin labeled Flowmeter #1 5vdc.• For a Flowmeter requiring a 12V power supply, usepower provided through the pin labeled ECU Power.

Pressure Sensors

• Pressure sensors requiring 5V or 12V power supply• Pressure sensors that are voltage based with an outputvoltage range of 0V to 5V

Planter Compatibility

The GreenStar Rate Controller can communicate withSeedStar controllers to control engagement of hydraulicvariable rate motors on the following John Deere planterconfigurations:

• John Deere planters with Hydraulic Variable RateMotors will have 2 to 4 sections available.• John Deere planters with Non-CAN based frame control.

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The GreenStar Rate Controller can control engagementof electric clutches or solenoids on the following grounddrive configurations:

• Planters with individual row clutches (Tru Count) willhave 1 to 16 sections available.• Planters with Non-CAN based frame control.• Planters with existing ½, ⅓, or ¼ electric disconnectclutches will have 2 to 4 sections available dependenton the disconnect sections.

Implement Height Switch

• An implement height switch is REQUIRED for NH3 andplanter applications.• An implement height switch is OPTIONAL for liquidfertilizer applications.

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System Components

HC94949,0000651 -19-11NOV14-1/1

HC94949,00006C8 -19-07JAN15-1/1

HC94949,000070F -19-26JAN15-1/1

StarFire™ ReceiverReceiver uses navigation satellites with StarFire™correction satellites to determine machine location anddirection of travel. An integrated terrain compensationmodule (TCM) adjusts machine position to compensatefor uneven terrain. A StarFire™ signal activation isrequired to operate AutoTrac™.

PC20203—UN—06NOV14

StarFire is a trademark of Deere & CompanyAutoTrac is a trademark of Deere & Company

GreenStar™ DisplayGreenStar™ Display is a user interface used by theoperator to:

• Configure and calibrate system components.• Monitor system performance.• Make system adjustments.• Program software.• View diagnostic tests.

PC13407—UN—20APR11

GreenStar™ 3 2630 Display

GreenStar is a trademark of Deere & Company

Foot SwitchFoot switch activates and deactivates master switch ifswitchbox option is not utilized.

PC20244—UN—13NOV14

Foot Switch

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System Components

HC94949,0000653 -19-05DEC14-1/1

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Switch Box

PC9470

—UN—16OCT06

Switch Box Controller (Optional)

The purpose of the optional switch box controller (SBC)is to allow the operator to enable or disable individualcontrol valves manually rather than rely on display forthese settings.

The master switch permits the operator to shut offconveyor and meter control valves. The master switch onthe switch box serves the same purpose as the foot switch,and only one of the two is required for system operation.

Each switch controls control valves assigned to it duringsystem setup procedure. Even if the master switch and

individual switches are on, control valves must still bearmed with the display in order to activate.

(For more information, see System Setup in Configuringand Setting Up Sprayers and Liquid Fertilizer Tool,Configuring and Setting up NH3 Tool, and Configuringand Setting Up Planter sections.)

NOTE: More than one control valve can be assignedto the same switch number.

System Speed SignalThe GreenStar Rate Controller System requires anapproved speed signal.

If the vehicle has no John Deere GPS receiver, theGreenStar Rate Controller can utilize a speed source(radar or wheel speed) on CAN or CCD Bus. If no speedsource is available, it will be necessary to install a radarbased speed sensor.

Use wire 211 (brown wire) in the 2-pin connector (A) tointerface to the radar sensor.

A—2-Pin Connector

PC9827

—UN—20NOV06

GreenStar Harness

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Configuring Sprayers and Liquid Fertilizer Tool

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Continued on next page HC94949,000067B -19-08DEC14-1/2

Configure Sprayers and Liquid Fertilizer Tool1. Access GreenStar™ Rate Controller

2. Offsets

3. Implement Setup

4. Rate Control

5. Refilling Tank

6. Setup Implement Sections

7. Dual Boom (If Equipped)

8. Setup Height Switch CAN Message

9. System Setup

10. Alarm Setup

11. Rate Setup

12. Raven Direct Inject Pump Setup (If Equipped)


Access GreenStar™ Rate ControllerTo access the GreenStar™ Rate Controller main page,select Menu button > GreenStar™ Rate Controller button.Each GreenStar™ Rate Controller is identified by thecontroller serial number and implement name once thesetup procedure has been completed.

NOTE: GreenStar™ Rate Controller icon appears uponpower up after harness is installed and GreenStar™Rate Controller is connected.

PC8663 —UN—08DEC14

Menu ButtonPC12969 —UN—25MAY12

GreenStar™ Rate Controller Icon


OffsetsIt is necessary to set up machine and implement offsetsand John Deere Section Control parameters to optimizeGreenStar™ Rate Controller performance.

(Refer to GreenStar™ Display Operator's Manual.)


Implement Setup1. Select Setup.

NOTE: Turn off Master Switch to change mostsettings or values.

PC9419 —UN—12SEP06

Setup Softkey

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HC94949,000067B -19-08DEC14-2/2

2. Select Implement tab (A).

NOTE: Switchbox switch numbers (N) are only availableif a switchbox is connected.

A—Implement TabB—Systems TabC—Alarms TabD—Rates TabE—Implement Type Drop-Down

MenuF—Implement Name

Drop-Down MenuG—New ButtonH—Rename Button

I— Remove ButtonJ—Disable Rate Controller

CheckboxK—Implement Width Input BoxL—Setup Sections ButtonM—Implement Section WidthsN—Associated Switchbox

Switch NumbersO—Height Switch CheckboxP—Height Switch Message

Drop-Down Menu

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Implement SelectionImplement name must be defined before System, Alarms,and Rates tabs are enabled.

1. Select desired implement type from drop-down (A).2. Select implement name from drop-down (B) or select

New (C), and enter implement name.3. For new setup, select Accept (D) on configuration

notification.

NOTE: If GreenStar™ Rate Controller will not beused but remain connected, select Disable ThisGRC checkbox (E) to eliminate connection todisplay for Documentation, John Deere SectionControl, and controller warnings.

A—Implement Type Drop-downMenu

B—Implement NameDrop-down Menu

C—New Button

D—Accept ButtonE—Disable This GRC

Checkbox

PC20722 —UN—23JAN15

Implement Type

PC20750—UN—29JAN15

Implement Selection Drop-Down Menu

PC20721—UN—23JAN15

Configuration Notification


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HC94949,0000738 -19-02FEB15-2/2

Set Up Implement SectionsInitial implement width (A) may be entered into theImplement Width input box (B). The width entered isevenly distributed among sections.

If implement sections are different widths or associatedswitches (C) are different, select Setup Sections button(D) and follow onscreen instructions. Fence row nozzlesare also included under setup sections.

A—Implement Section WidthsB—Implement Width Input Box

C—Associated SwitchboxSwitch Numbers

D—Setup Sections Button

PC20372 —UN—04DEC14

Setup Sections

1. Enter number of sections (A).

NOTE: Switchbox information is hidden when noswitchbox is connected.

2. Select fence row nozzle checkboxes (B and C), ifequipped.

3. Indicate switch number (D and E) associated witheach fence row nozzle, if equipped.

4. Select Next (F) to enter each individual section width(G) and associated switchbox number (H).

A—Number of Sections InputBox

B—Left Fence Row NozzleCheckbox

C—Right Fence Row NozzleCheckbox

D—Left Fence Row NozzleSwitchbox SwitchAssociation Drop-downMenu

E—Right Fence Row NozzleSwitchbox SwitchAssociation Drop-downMenu

F—Next ButtonG—Width of Section ButtonH—Switchbox Switch Number

Association Drop-downMenu

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Set Up Dual Boom (If Equipped)Dual boom allows for a second rank of nozzles to activatewhen high speeds and/or application rates are required.This allows for pressure and nozzle pattern to remainconsistent.

If current speed is above threshold indicated, dual boomactivates. When speed drops 10% below value, dualboom deactivates.

To set up dual boom:

1. Select dual boom On/Off checkbox (A) to enable dualboom.

2. Enter speed value in Dual Boom Activation inputbox (B). When speed value is reached, dual boombecomes active.

PC11335 —UN—01OCT08

Dual Boom

A—Dual Boom On/OffCheckbox

B—Dual Boom Activation InputBox

NOTE: Dual boom is only available for sprayers with3-wire section valve type.

Set Up Height Switch CAN MessageIf using GreenStar™ Rate Controllers in a Multi-Productconfiguration, one rate controller can share height switch(A) status among multiple controllers.

NOTE: Do Not Share (B) can be used if multipleheight switches are desired in the application oroperating with a single controller.

1. Connect height switch to one controller.

2. Configure that controller to Send Status (C).

3. Configure each additional controller to Receive Status(D).

PC20783 —UN—03FEB15

Height SwitchPC20784 —UN—03FEB15

Height Switch Message Drop-Down Menu

A—Height Switch Check BoxB—Do Not Share

C—Send StatusD—Receive Status


System Setup1. Select System tab.

2. Select Section Valve Type from drop-down (A).

NOTE: If 2-wire valve is required and not shown in thedrop-down, number of implement sections mustbe adjusted in implement setup.

(See Component Overview and Compatibility.)

3. Select Constant Flow checkbox (B) to configurecontroller to operate a section valve with continuousbypass that returns flow to the tank when sectionsare off (see Sprayers and Liquid Fertilizer ToolsDiagnostics section for calibrating section bypassvalves).

PC12542 —UN—08APR10

PC20723 —UN—23JAN15

A—Section Valve TypeDrop-down Menu

B—Constant Flow Checkbox

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CAUTION: Selecting the wrong valve type canresult in valves opening unexpectedly. Toavoid injury from exposure to chemicals, verifythe correct valve is selected. Review controlvalve type before moving GreenStar™ RateController between implements.

4. Select Control Valve Type from drop-down (A).

Select Control Valve Type None (B) for systems thatdo not have a control valve. For example, draglinemanure applications that do not have a control valve.

A—Control Valve TypeDrop-down Menu

B—None

PC12236 —UN—10SEP09

Control Valve Type

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Control Valve Type Drop-Down Menu


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5. Enter maximum volume in Tank Capacity input box(A). Tank capacity range is 0–17,000, and it defaults to3785 L (1000 gal.).

6. Standard, Fast, and Fast Close control valves:

a. Select and enter Valve Calibration Number (B).

b. Continue to step 10.

PWM and PWM Close control valves:

a. Select PWM Setup button (C).

b. Select and enter Valve Calibration Number (D) (seetable).

c. Select Accept.

NOTE: Table shows recommended values. Fine-tunecontrol valve calibration valve for optimalperformance.

(See fine-tuning procedure in Troubleshooting.)

Standard Valve Type Valve Calibration Number(XXYZ)

Raven™ 165 2513Raven™ 894 2513Raven™ 125 2513TeeJet® 1003HARDI® 7051

Fast-Close Valve Type Valve Calibration Number(XXYZ)

Raven™ 177 0753HINIKER™ Servo Valve (8160

Monitor Compatible)0433

KZCO® Servo Valve (John Deere2510 Liquid Fertilizer system)

1031




KZCO® Servo Valve (John Deere2510 Liquid Fertilizer system)

1031

PWM Valve Type Valve Calibration Number(XXYZ)

Sauer-Danfoss™ HagieMFG T540 1533

Command Controls CorporationFV1501

1411

PWM-Close Valve Type Valve Calibration Number(XXYZ)

Sauer-Danfoss™ HagieMFG T540

1533

Command Controls CorporationFV1501

1411

7. Select and enter Coil Frequency (E) for PWM andPWM Close valve. Coil Frequency defaults is 122.

PC12237 —UN—10SEP09

PC20337 —UN—25NOV14

PC20336—UN—25NOV14

A—Tank Capacity Input BoxB—Control Valve Calibration

Input BoxC—PWM Setup ButtonD—Control Valve Calibration

Input BoxE—Accept ButtonF—Coil Frequency Input Box

G—High Limit Input BoxH—Low Limit Input BoxI— Calibrate PWM Limits

ButtonJ—Pump Enable CheckboxK—Enable Pump Checkbox

(Refer to control valve manufacturer’s Operator’sManual to attain proper coil frequency value.)

8. Define PWM Limits to control minimum and maximumdesired flow, or control pressure. This is to preventmachine damage, and ensure quick system response.

Define limits manually by entering high and low limitsinto input boxes (F and G). High and low limit rangesare 0–255.

Otherwise, select Calibrate PWM Limits (H), and followonscreen steps to perform calibration procedure.Once calibration is completed, select Setup softkey toreturn to System Setup.

(Refer to Calibrate PWM Limits in Sprayer and LiquidFertilizer Tools and Diagnostics for details on how toperform test.)

9. Select Pump Enable (I) if there is no hardwired pumpon-off switched installed. Enable Pump (J) overridesPWM signal to shut off pump when not selected.

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NOTE: If there is no hardwired pump on-off switchinstalled, select Pump Enable.

Raven is a trademark of Raven Industries IncorporatedTeeJet is a trademark of Spraying Systems CompanyHARDI is a trademark of HARDI Midwest IncorporatedHINIKER is a trademark of Hiniker CompanyKZCO is a trademark of KZCO IncorporatedSauer-Danfoss is a trademark of Sauer-Danfoss Incorporated

10. Enter Flowmeter Calibration number (A) as stampedon valve.

NOTE: Most flowmeters have an attached tag indicatingrecommended calibration number. Enter numberas initial Flowmeter Calibration value.

11. Choose unit of measurement from Flowmeter Unitsdrop-down (B).

12. Select Calibrate Flowmeter (C), and follow onscreeninstructions (see Sprayers and Liquid Fertilizer ToolDiagnostics section).

Flow Return checkbox (D) is available for liquidsystems equipped with a fixed displacement pump toallow product to return to tank when all sections areclosed.

Once calibration is completed, select Setup softkey toreturn to System Setup.

A—Flowmeter Calibration InputBox

B—Flowmeter UnitsDrop-down Menu

C—Calibrate Flowmeter ButtonD—Flow Return Checkbox

PC12545—UN—08APR10

Flowmeter Calibration

PC20371—UN—04DEC14

Flowmeter Units Drop-down Menu

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13. Select Pressure Sensor 1 (A) if sensor is installed. Ifusing more than one pressure sensor, select PressureSensor 2 (B). If a pressure sensor is selected, pressureindicator displays on Menu instead of flow rate.

14. Select Calibrate Pressure Sensor button (C) andfollow the onscreen instructions.

Once calibration is completed, select Setup softkey toreturn to System Setup.

(Refer to Sprayers and Liquid Fertilizer ToolDiagnostics.)

15. Select Agitator Valve (D) to enable agitator.

NOTE: Agitator valve selection affects number ofsections available for 2-wire valves.

16. Select agitator duty cycle percent from drop-down (E).Agitation Rate is based on run time 10 min. intervals.For example, 20% agitator runs for 2 min., and is offfor 8 minutes.

If tank volume is at or below 20% of the total volumeof the tank, agitation reduces to half the set run time.For example, at 20% setting from previous example,the agitation runs for 1 min., and is off for 9 minutes.

PC20609—UN—17DEC14

A—Pressure Sensor 1Checkbox

B—Pressure Sensor 2Checkbox

C—Select Calibrate PressureSensor Button

D—Agitator Valve CheckboxE—Agitator Duty Cycle

Drop-down Menu

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PN=35


HC94949,00006BF -19-06JAN15-1/1

Alarms Setup (Optional)Alarms allow the operator to predefine alerts for applicationrate and low tank level. Alarms are percentage-based,and alert the operator when the value goes outside ofrange. For example, if the application rate is set to 100and the high and low alarm is set at 20, the alert triggerswhen the application rate is below 80 or above 120.

1. Select Alarms tab (A).

2. Enter Low Tank Level volume (B).

3. Enter High Alarm (C) and Low Alarm (D) percent rates .

4. Enter Minimum (E) and Maximum (F) pressure forPressure Sensor 1, if equipped.

5. Enter Minimum (G) and Maximum (H) pressure forPressure Sensor 2, if equipped.

6. Enable desired alarm checkboxes (I–O).

A—Alarms TabB—Low Tank Level Input BoxC—High Alarm Input BoxD—Low Alarm Input BoxE—Pressure Sensor 1

Minimum Pressure InputBox

F—Pressure Sensor 1Maximum Pressure InputBox

G—Pressure Sensor 2Minimum Pressure InputBox

H—Pressure Sensor 2Maximum Pressure InputBox

I— Low Tank Level CheckboxJ—High Alarm CheckboxK—Low Alarm CheckboxL—Pressure Sensor 1

Minimum PressureCheckbox

M—Pressure Sensor 1Maximum PressureCheckbox

N—Pressure Sensor 2Minimum PressureCheckbox

O—Pressure Sensor 2Maximum PressureCheckbox

PC20619—UN—18DEC14

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HC94949,0000708 -19-23JAN15-1/1

Continued on next page HC94949,0000681 -19-18DEC14-1/8

Rates Setup1. Select Rates tab.

2. Input Target Rates (E–G).

NOTE: Values entered on this page are availableon the home page.

3. Input Minimum Flow Rate (H), if desired. Default valueis 0.0.

NOTE: Minimum Flow Rate is useful for maintainingconstant pressure when making headland turnswhere speed is lower than normal. This changesdrastically over a short period of time. MinimumFlow Rate applies to entire boom width. If oneor more boom sections are turned off, the actualminimum flow rate will be adjusted to accountfor reduced working width.

4. Enable Rate Smoothing (J–K), and enter user-definedRate Smoothing percent.

NOTE: Rate Smoothing percentage range is 3–15%and system defaults to 3%.

PC12548—UN—08APR10

A—Implement TabB—System TabC—Alarms TabD—Rates TabE—User Rate 1 Input BoxF—User Rate 2 Input Box

G—User Rate 3 Input BoxH—Minimum Flow Rate Input

BoxI— Enter minimum flow rate

required to maintain spraypattern. This is also theflow rate used whenmanualbutton is pressed.

J—Rate SmoothingEnable/Disable Box

K—Rate Smoothing Input Box

Raven Direct Injection Pump Setup (IfEquipped)Pump Setup

1. Select menu softkey.

PC8663 —UN—08DEC14

Menu Softkey

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HC94949,0000681 -19-18DEC14-3/8

HC94949,0000681 -19-18DEC14-4/8


2. Select Raven Pump softkey (A).

3. If multiple pumps are used, set up each pumpindividually (see Raven Sidekick™ Pro Operator’sManual for pump setup).

NOTE: If more than one pump is being used, besure that the pumps are not classified withthe same pump number.

A—Raven Pump Softkey

PC14934—UN—04MAY

12

Raven Pump Softkey

Raven Sidekick is a trademark of Deere & Company


5. Select controller softkey.

PC8663 —UN—08DEC14

Menu SoftkeyPC15160 —UN—25MAY12

GreenStar™ Rate Controller Softkey

6. Select Setup softkey to enter controller setup.

NOTE: Turn off master switch to change mostsettings or values.

PC9419 —UN—12SEP06

Setup Softkey

7. Select System tab (A).

8. If Raven Sidekick™ Pro is being used on a sprayer orliquid fertilizer tool, uncheck Constant Flow (B).

A—System Tab B—Constant Flow Checkbox

PC20508 —UN—09DEC14

System Tab

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HC94949,0000681 -19-18DEC14-6/8


9. Select direct injection pump softkey. PC14938 —UN—03MAY12

Direct Injection Pump Softkey

10. On Setup tab (A), select Enable Direct InjectionCommunication checkbox (B).

A—Setup Tab B—Enable Direct InjectionCommunication Checkbox

PC20374—UN—04DEC14

Enable Direct Injection Communication Checkbox

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HC94949,0000681 -19-18DEC14-8/8

11. Run tab (A) displays values based on initial setupdone in Raven setup screens:

• Target rate (B)• Applied rate (C)• Flow rate (D)• Pump mode (E)

NOTE: Use Raven Pump softkey to adjust values.

12. Enable pumps by checking checkbox (F–H).

NOTE: Rates can be viewed on controller main runpage and homepages by selecting the desiredrate from the totals list.

A—Run TabB—Target RateC—Applied Rate

D—Flow RateE—Pump ModeF–H— Pump Master

Checkbox PC20618—UN—18DEC14


12

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PN=40

Operating Sprayers and Liquid Fertilizer Tool

HC94949,00006BD -19-29JAN15-1/1

HC94949,000072A -19-29JAN15-1/1

HC94949,00004F0 -19-01MAY14-1/1

GreenStar™ Rate Controller Operation –Sprayer and Liquid Fertilizer1. Verify User-Defined Values

2. Rate Control

3. Implement Section States

4. Refilling Tank

5. Activate and Deactivate System

6. Monitor System Performance

7. Rinse Cycle (see Sprayers and Liquid Fertilizer ToolDiagnostics section)

Verify User-Defined ValuesNOTE: Pressure (A): Pressure from pressure sensor

1 will be displayed instead of flow if system isconfigured for a pressure sensor.

Enable Pump (B): Information drop-downmenu will be displayed if Pump Enable wasnot selected in PWM Settings.

1. Verify tank level for accuracy (C).

2. Verify target rates (D).

3. Verify section indicators for accuracy (E).

A—Travel SpeedB—Enable Pump CheckboxC—Tank Level Indicator Button

D—Target RateE—Implement Sections

PC20745—UN—28JAN15

GreenStarGreenStar™ Rate Controller Main Page



PC13147—19—17FE

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HC94949,00006C6 -19-03FEB15-1/1

Rate ControlImplement Section and Rate Control

1. Choose an available rate type (A–D).

Predefined Rates

Predefined rates are limited to a maximum of three. Theserates can be set up on the setup page under Rates tab.

The letters on the top left corner of each rate button (E–G)represent the shortcut buttons that are available whenusing a display control (for more information on a displaycontrol, see GreenStar™ 3 2630 Display Operator'sManual).

Rate Based on Volume Per Unit of Area

A rate based on volume per unit of area can be setby choosing one of the items from the rate selectiondrop-down (H). This rate mode ensures a consistentapplication rate over an area as working width andmachine speed are adjusted.

• gal/ac (US Units)• L/ha (Metric Units)• I Gal/ac (Imperial Units)Map-Based Rates

To run map-based rates, select prescription inGreenStar™ documentation. Map-based only appears inthe drop-down if a prescription is selected.

Rates Based on Flow

A rate based on flow can be set by choosing one of theitems from the rate selection drop-down (H). This ratemode ensures a constant flow rate regardless of changesin machine speed. A decrease in rate maybe visible whensections are disabled.

• gal/min (US Units)

PC12550—UN—09APR10

Rate Selection Drop-Down Menu (US Units)PC20639 —UN—06JAN15

Predefined RatesPC20640 —UN—06JAN15

PC20641 —UN—06JAN15

Map-Based RatesPC20642 —UN—06JAN15

Rates Based on Mass Per Unit of Area

A—PredefinedB—gal/ac (US Units)C—Map-BasedD—gal/min (US Units)

E—Predefined Rate 1 ButtonF—Predefined Rate 2 ButtonG—Predefined Rate 3 ButtonH—Rate Selection Drop-Down

Menu

• L/min (Metric Units)• I Gal/min (Imperial Units)


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HC94949,000070C -19-23JAN15-1/2

HC94949,000070C -19-23JAN15-2/2

Implement Section StatesImplement sections can be in one of three states:• Disabled—Section is disabled.• Enabled—Section is enabled.• Active—Section is spraying.

Section on/off buttons (E) enable or disable one section ata time from left to right or right to left.

The fence row nozzle buttons (F) enable or disable fencerow nozzles.

NOTE: Operator can enable and disable fence rownozzles with switch box in cab.

PC11338—UN—10SEP09

Implement Sections Spraying

A—Left Fence Row NozzleActive

B—Left Sections ActiveC—Right Sections ActiveD—Right Fence Row Nozzle

Active

E—Section ON/OFF ButtonsF—Fence RowNozzles ON/OFF

ButtonsG—Tank Level/Tank Refill

Section (B, C) Fence Row (A, D)Disable Clear Square No SquareEnable Black Square Purple SquareActive Blue Square Purple Triangle and Square

Not Active Clear Square Clear Square

Dual Boom

Open triangles indicate dual boom is configured, butnot spraying. Light blue triangles indicate dual boom isspraying.

NOTE: When active, second tier clear triangle appears.Dual boom appears as clear triangle when belowdual boom activation speed setting. After achievingspeed, triangle turns turquoise.

PC11273 —UN—17SEP08

Implement Section States

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HC94949,000070D -19-03FEB15-1/1

HC94949,000070E -19-03FEB15-1/1

HC94949,00004F1 -19-01MAY14-1/1

Refilling Tank1. Reset estimated tank level after refilling.

2. Select estimated volume remaining/refill button.

3. If volume after refilling is full, select Full Refill (A). Thissets tank level to defined tank capacity.

4. When partially filling tank, enter new level by pressingnew tank level button and input estimated value (B).

A—Full Refill Button B—New Tank Level Input Box

PC11381—UN—08OCT08

Estimated Volume Remaining

PC11382—UN—08OCT08

Activate and Deactivate System1. To activate system:

• Foot switch: Turn master switch to On position.• Switchbox: Press switch.

2. To deactivate system:

• Foot switch: Turn master switch to Off position.

• Switchbox: Press switch.NOTE: System only operates when machine ground

speed is greater than 0.5 km/h (0.3 mph).

Master switch indicator on run page displaysan on/off state.

Unexpected Chemical Flow DetectedThis message will be displayed if the GreenStar RateController has attempted to close the section valves butstill detects flow on a sprayer or liquid fertilizer system.

PC13158—19—17FE

B11

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PN=44


HC94949,0000617 -19-05DEC14-1/1

Limp Home Mode

PC10205—UN—06JU

N07

Limp Home 10 Amp Fuse

A—Limp Home 10 Amp Fuse onMain Sprayer Harness

If communications between GreenStar™ 2 Display andGreenStar™ Rate Controller fail for any reason, operatorcan elect to operate system in a limited functionality modeto finish a field.

By removing the in-line fuse (A) located in the mainharness, controller enters limp-home mode. While inlimp-home mode, the system:• Enables all implement sections.• Disables fence row nozzles.• Calculates flow rate based on standard limp homespeed of 8 km/h (5 mph), predefined Rate 1, and fullimplement width.

Limp Home mode assumes all CAN Bus communicationshave been lost, and defaults to Rate 1, the original

operating width, and a fixed speed number of 8 km/h (5mph).

NOTE: It is the operator’s responsibility to keep thetractor at 8 km/h (5 mph) to ensure properrate is being dispensed.

If operator is using Switch Box Controls, only the masterswitch on switch box will work.

If Limp Home fuse is lost or destroyed, it can be replacedby a common automotive type 10-amp. fuse.

NOTE: Limp Home mode does not function when NH3Tool or planter is the selected implement type.


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PN=45

Viewing Sprayers and Liquid Fertilizer Tool Reports and Totals

HC94949,0000710 -19-03FEB15-1/3


Reports and TotalsSelect the Reports and Totals button to show the followingpage.

The current page displays instant values.

A—Current TabB—Job Summaries TabC—Lifetime TabD—Actual Rate Per AreaE—Target Rate Per AreaF—Area Per HourG—Area Remaining on Current

Tank Level

H—Traveling SpeedI— Pressure Sensor 1J—Volume RemainingK—Volume Per Time (Flow rate)L—AreaM—Volume AppliedN—Reset Counter Button

PC9669 —UN—26OCT06

Reports and Totals Softkey

PC12977—UN—27OCT10

Current Tab

Job Summaries

The job summaries page will keep track of totals listed onthe job page. Only values for the currently selected jobsummary will be incremented.

Job summaries are stored on the controller. The controllercan store up to 6 different jobs for each configuration.

To create a new job follow these steps:1. Select the “New” button and a keypad will appear.2. Type in a name for the current job on the key pad.3. Select enter.

Jobs that are no longer needed may be deleted byselecting the job and pressing the remove button.

Totals can be reset to zero by pressing the zero button.

A—Current TabB—Job Summaries TabC—Lifetime TabD—Job Summary Drop-Down

MenuE—New ButtonF—Remove ButtonG—Area

H—Time Spent SprayingI— Total Hours Spent on JobJ—VolumeK—Average Area Per HourL—Average Volume Per AreaM—Volume Per Time (Flow

rate)N—Zero Button

PC12247—UN—10SEP09

Job Summaries Tab

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Viewing Sprayers and Liquid Fertilizer Tool Reports and Totals

HC94949,0000710 -19-03FEB15-3/3

Lifetime

The lifetime page keeps track of all totals for the lifetimeof the implement selected.

A—Current TabB—Job Summaries TabC—Lifetime TabD—Total Area

E—Time Spent ApplyingF—Total VolumeG—Total Hours

PC12248—UN—10SEP09

Lifetime Tab

40-2 020615

PN=47

Sprayers and Liquid Fertilizer Tool Diagnostics

JS56696,000070A -19-05APR10-1/1

JS56696,000070B -19-05APR10-1/1

JS56696,000070C -19-05APR10-1/1

Diagnostic PageSelect the Diagnostics button on the right-hand side toenter the diagnostics page.

PC9431 —UN—14SEP06

Diagnostics Softkey

ReadingsSelect the Readings tab to display GreenStar RateController readings.

A—Readings TabB—Tests Tab

C—Reading Type Drop-DownMenu

PC12249 —UN—14SEP09

Readings Tab

Hardware/Software Readings

A—Readings SelectionDrop-Down Menu

B—Hardware Part NumberC—Hardware Serial Number

D—Software Part NumberE—Software Version Number


10

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JS56696,000070E -19-05APR10-1/1

Switchbox Readings


B—Switchbox Present Status

C—Switches 1 Through 5Status on Switchbox

D—Switches 6 Through 10Status on Switchbox

PC12251—UN—06OCT09

Delivery System ReadingsPWM Duty Cycle—This number represents the currentposition of the PWM / PWM Close Control Valve. Thenumber will be between the current High and Low Limitsettings previously defined by the operator.


B—Flow Meter FrequencyC—Flow Rate

D—Spray RateE—Control Valve CurrentF—PWM Duty Cycle

PC12257—UN—07OCT09

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Section Status ReadingsNOTE: Section valve current will be displayed for

2-wire section valve.


B—Section Status

C—Dual Boom Status

PC12258—UN—14SEP09

System Voltages ReadingsNOTE: Sensor Power 4 is not currently used,

expected value is 0.

NOTE: Valve Power will be "None" if Valve Poweris not connected.


B—ECU PowerC—Sensor 1 PowerD—Sensor 2 PowerE—Sensor 3 PowerF—Sensor 4 Power

G—Valve PowerH—Valve 1 PowerI— Valve 2 PowerJ—Valve 3 PowerK—Valve 4 Power

PC12255—UN—06OCT09

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JS56696,0000712 -19-05APR10-1/1

Working Parameters Readings


B—Working Width

C—SpeedD—Speed Source

PC12256—UN—06OCT09

Switches/Status ReadingsNOTE: Height switch is only available on liquid

fertilizer tools.


B—Master Switch Status

C—Height Switch StatusD—Height Switch Voltage

PC12259—UN—06OCT09

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HC94949,00004F2 -19-01MAY14-1/1

Sensors/Status ReadingsNOTE: This option will only be available if a pressure

sensor has been configured.


B—Pressure Sensor VoltageC—Calibration Points

D—PressureE—Slope

PC12978—UN—27OCT10

Tests


C—Test Type Drop-Down Menu

PC12607 —UN—12MAY10

Calibrate Flowmeter - CatchThis message will be displayed when any diagnostics testis selected on sprayer or liquid fertilizer applications thatwill discharge liquid.

PC13156—19—17FE

B11

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BA31779,00002B0 -19-10NOV11-1/4

Continued on next page BA31779,00002B0 -19-10NOV11-2/4

Calibrate Flowmeter - CatchThe Calibrate Flowmeter - Catch test allows the operatorto catch product and enter the exact amount caught tocalibrate the flowmeter.

Catch Test Description (B) - Adjusts the calibration valveby dispensing product into a container without moving themachine and entering amount collected.

Place containers (such as calibration container) under upto 7 nozzles to capture volumes sprayed during the test.Only 7 samples may be entered into the sample volumespopup screen. Calibrating Flowmeter may be repeated asmany times as needed if all nozzles are to be tested. Bymeasuring these samples and entering the values into thesystem, an accurate flowmeter calibration value can beattained. Follow the on-screen instructions as described.

1. Configure the control valve and flowmeter in Setup(Softkey G).

2. Select Calibrate Flowmeter - Catch from the Testsdrop-down menu.

3. Be sure the flowmeter is clean.


10

Calibration Test

A—Tests Drop-Down MenuB—Catch Test DescriptionC—Enabled SectionsD—Left Sections OffE—Left Sections ON

F—Left Fence Row NozzlesG—Right Fence Row NozzlesH—Right Sections ONI— Right Sections OFFJ—Calibrate Flowmeter

4. Enable the sections to spray and select the CalibrateFlowmeter button.

IMPORTANT: Always fill the solution tank with cleanwater to do a proper calibration test.

5. Enter calibration test parameters.

NOTE: Use conditions in this test that are comparableto normal operation. Larger dispense volumes willresult in longer, but more accurate, calibration tests.

A—Enter the values below.Test time must be between10 seconds and 10 minutes.

B—Number of nozzles that willspray

C—Test SpeedD—Rate

E—Volume to dispense pernozzle

F—Estimated test timeG—Next Page

PC12264—UN—15SEP09

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BA31779,00002B0 -19-10NOV11-4/4

6. Turn Master Switch on, Enable Pump (G), start test,and collect samples.

NOTE: Enable Pump checkbox (G) will only be displayedif control valve type is PWM and Pump Enablecheckbox was selected in PWM settings.

• Ensure sample containers are properly positioned.• Turn the Master Switch on.• Check Enable Pump checkbox (G) if it is displayed.• Select the "Start" button (D) on the screen.

A—Turn Master Switch ON.B—Select Start to begin test.C—Master Switch IndicatorD—Start Button

E—Test ProgressF—Note: Turn Master Switch

OFF to cancel the test.G—Enable Pump CheckboxH—Previous Page

PC14153—UN—01NOV11

Calibration Test

7. Enter the collected sample volumes on the popupscreen.

• Enter the measured amounts collected from eachcontainer.• If fewer than 7 samples were collected, leaveremaining values set to 0.• Select "Take Another Sample" if additional samplesare desired.

8. Repeat steps 4—7 as necessary.

• If it is desired to collect samples from other sprayersections and/or nozzles in order to further confirmtest results, select the cancel button and repeatsteps 4—7.

9. Accept new calibration value.

• Select the accept button to accept the NewCalibration Value.

10. Turn Master Switch OFF at any time to cancel test.

A—Enter Sample ValuesB—Accept New Calibration

ValueC—Take additional Samples As

NecessaryD—Sample Amounts

E—Average Sample SizeF—Old Calibration ValueG—New Calibration ValueH—Take Another Sample

PC12325—UN—07OCT09

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Continued on next page JS56696,00007DF -19-12APR10-1/2

Calibrate Flowmeter - AppliedThe Calibrate Flowmeter - Applied test allows the operatorto apply a known amount of product and enter the knownamount to calibrate the flowmeter.

Applied Product Test Description (B) - Adjusts thecalibration value by comparing the rate controller’samount applied to the actual amount applied.

1. Configure the control valve and flowmeter in Setup(Softkey G).

NOTE: Master Switch must be off to enter data.

2. Select Calibrate Flowmeter - Applied from the Testsdrop-down menu.

3. Be sure the flowmeter is clean.

4. Press Start to begin accumulating applied product.

NOTE: While product is being applied the operatorcan navigate away from this page and returnwhen he has applied a sufficient amount ofproduct to complete the calibration.

5. Apply Product to field.

6. Press Stop to end accumulation.

A—Tests Drop-Down MenuB—Applied Product Test

DescriptionC—Start Button

D—Calibrate Flowmeter ButtonE—Stop Button

PC12557—UN—12APR10


10

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JS56696,00007DF -19-12APR10-2/2

7. Once amount is known, press Calibrate Flowmeterbutton.

8. Enter the actual amount applied into the input box andpress the Enter button.



D—Calibrate Flowmeter ButtonF—Actual Amount Applied

Input Box


10PC12622—UN—19MAY

10

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Continued on next page HC94949,00004F3 -19-01MAY14-1/2

Configuration TestThis message will be displayed when any diagnostic testis selected on sprayer or liquid fertilizer applications thatwill discharge liquid.

PC13156—19—17FE

B11

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The operator can run a configuration test to ensure thatthe system is functioning properly.

IMPORTANT: Always fill the solution tank with cleanwater to do a proper configuration test.

NOTE: Turn Master Switch OFF at any time to cancel test.

To begin configuration test:1. Select Configuration test from the tests drop-down

menu (A).2. Turn the Master Switch ON.3. Enable Pump checkbox (D) if it is displayed.

NOTE: Enable Pump Checkbox (D) will only bedisplayed if control valve type is PWM and PumpEnable checkbox was selected in PWM settings.

4. Select Start button (C) on the screen.

When the test is started, the following procedures areautomatically performed in sequence:

1. The agitator valve (if equipped) is opened for 15seconds.

2. Each boom section valve is individually cycled on/offfor approximately 6 seconds, starting with the left-mostboom, and moving from left to right then back fromright to left. All boom section valves are then turnedon for approximately 10 seconds.

3. The flow control valve is tested across the entirerange of flow. The results are displayed on in the Flow/ Variance table on the screen. A low Variance %indicates a properly functioning flow control valve.

If the system does not control rate accurately, there area few things to look for and adjust. (A high variancenumber in the desired flow range indicates inaccuraterate control.)

• Ensure to enter the correct calibration value for thecontrol valve type (or a similar valve type) that is beingused. This value is a starting point and can be tunedspecific to your system.

PC14154—UN—01NOV11

Configuration Test

A—Tests Drop-Down MenuB—Master Switch IndicatorC—Start Configuration Test

ButtonD—Enable Pump CheckboxE—Test Started

F—Agitator TestG—Section Valve TestH—Flow Control TestI— Test Complete

• The lower the Variance (%), the better the GreenStarRate Controller is able to control at a desired flow rate.There are a few issues that might cause the varianceon the configuration test to be inconsistent:

- Low pump speed (low flow through SCV).

- The amount of liquid in the sprayer tank. For example,if the liquid in the sprayer tank is low and the back ofthe sprayer is on a down hill slope, it may not be able todraw in enough liquid to achieve the higher flow rates.

• System operating parameters (example: tractor speed,pump speed, etc.) may need to be adjusted to increaseperformance at certain levels.

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HC94949,00004F4 -19-01MAY14-1/2

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Nozzle Flow Check TestThis message will be displayed when any diagnostic testis selected on sprayer or liquid fertilizer applications thatwill discharge liquid.

PC13156—19—17FE

B11

Nozzle Flow Check is a procedure to check yourapplication rate at a desired speed while the machine isnot moving. The following items can be determined:

• If the actual application rate can meet the targetapplication rate at a given speed.

• The actual flow rate in lpm (gpm) out of the implementsection.

• Whether the nozzles are worn.

• The pressure at the spray control valves given a desiredspeed and application rate.

IMPORTANT: Always fill the solution tank with cleanwater to do a proper nozzle flow check.

NOTE: Turn Master Switch OFF at any time to cancel test.

Use conditions in this test that are comparable tonormal operation. Larger dispense volumes willresult in longer, but more accurate, calibration tests.

1. Select Nozzle Flow Check from the tests drop-downmenu.

2. Enter a Test Speed such as 10 km/h (6.2 mph).

3. Enter a desired spray "Rate" such a 94 l/hec (10gal/ac).

4. Set pump to normal operating speed.

5. Turn the Master Switch ON.

6. Check Enable Pump checkbox (D) if it is displayed.

NOTE: Enable Pump Checkbox (D) will only be displayedif control valve type is PWM and Pump Enablecheckbox was selected in PWM settings.

PC14155—UN—02NOV11

Nozzle Flow Check

A—Tests Drop-Down MenuB—Test Speed Input BoxC—Rate Input BoxD—Enable Pump CheckboxE—Master Switch Indicator

F—Start Nozzle Flow CheckButton

G—RateH—PressureI— Flow

7. Select the Start button on the screen.

NOTE: Speed and rate can be changed whiletest is running.

8. If the volume is higher than expected and pressure islower than expected, nozzle tips could be worn.

If the pressure is higher than expected for the givenoutput, nozzle tips could be partially plugged. Also,a pressure drop could be occurring from the sectionshut-off valves to nozzle tips (normally only associatedwith high flow rates.)

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Rinse CycleThis message will be displayed when any diagnostic testis selected on sprayer or liquid fertilizer applications thatwill discharge liquid.

PC13156—19—17FE

B11

The operator can select a Rinse Cycle test, which willopen all of the section and fence row valves and the flowcontrol valve fully. After pressing the Start button, thesystem will run until the flow meter detects reduced flow.

IMPORTANT: Always fill the solution tank with cleanwater to do a proper rinse cycle.

To begin Rinse Cycle:1. Select Rinse Cycle from the tests drop-down menu.2. Turn the Master Switch ON3. Check Enable Pump checkbox (C) if it is displayed.

NOTE: Enable Pump checkbox (C) will only bedisplayed if control valve type is PWM and PumpEnable checkbox was selected in PWM settings.

4. Select Start to begin rinse cycle.

A—Tests Drop-Down MenuB—Master Switch IndicatorC—Enable Pump Checkbox

D—Rinse Cycle StatusE—Start Rinse Cycle Button

PC14156—UN—02NOV11

Rinse Cycle

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Continued on next page HC94949,00004F6 -19-01MAY14-1/2

Section TestThis message will be displayed when any diagnostic testis selected on sprayer or liquid fertilizer applications thatwill discharge liquid.

PC13156—19—17FE

B11

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PN=61


HC94949,00004F6 -19-01MAY14-2/2

To begin Section test:1. Select Section Test from the tests drop-down menu.2. Select the section/fence row nozzle outputs to be

activated.3. Turn the Master Switch ON.4. Check Enable Pump checkbox (K) if it is displayed.

NOTE: Enable Pump checkbox (K) will only bedisplayed if control valve type is PWM and PumpEnable checkbox was selected in PWM settings.

5. Select Start button on the screen.6. Toggle sections/fence row nozzles on or off using the

checkboxes.

NOTE: Turn Master Switch OFF at any timeto cancel test.

HARDI Section Bypass (Constant Flow) Valves

To set up HARDI Section Bypass (Constant Flow) Valves,follow these instructions:

1. Ensure all sections are turned on and fence rownozzles are turned off

2. Set a normal operating flow rate/pressure using the +and – buttons.

3. Note the pressure on the HARDI pressure gaugelocated near the section bypass (Constant Flow)valves.

4. Switch off the 1st section (left-most section).

5. Adjust the flow bypass on the first (left-most) valveto restore the gauge pressure to the pressure notedin Step 3.

6. Repeat the process by switching off the next sectionand restoring the pressure.

NOTE: Sections that are selected will open while thetest is in progress. Non-selected sectionswill remain closed.

PC14157—UN—02NOV11

Section Test

A—Test Type Drop-Down MenuB—Section CheckboxesC—Left Fence Row Check BoxD—Right Fence Row Check

BoxE—Dual Boom Check BoxF—Press and hold the - or

+ button to operate thecontrol valve.

G— - ButtonH—+ ButtonI— Master Switch IndicatorJ—Test StatusK—Enable Pump CheckboxL—Start Section Test Button

NOTE: Dual boom box will be hidden if dual boomis not configured.

NOTE: Fence row nozzle boxes will be hiddenif not configured.

45-15 020615

PN=62


BA31779,00002CC -19-10NOV11-1/1


Control Valve TestThis test operates the control valve without dispensingproduct.

NOTE: This test is not available with Fast Close andPWM Close control valves.

Enable Pump Checkbox (E) will only be displayedif control valve type is PWM and Pump Enablecheckbox was selected in PWM settings.

Press and hold the - or + button to operate the valve.

A—Tests Drop-Down MenuB—- ButtonC—+ Button

D—Control Valve Teat StatusE—Enable Pump Check BoxF—

PC14160—UN—10NOV11

Control Valve Test

Calibrate Pressure SensorThe Calibrate Pressure Sensor option is only available inthe Tests drop-down menu when at least one PressureSensor Enable/Disable box is checked on the Setup >>Systems Tab.

There are two options for calibrating a pressure sensor.The Operation Based Calibration requires that twocalibration points be entered and is used when the slopeof the pressure sensor is not known. The Voltage BasedCalibration can be used when the slope of the pressuresensor is known and only requires a zero point.

1. Ensure there is zero pressure at the sensor to becalibrated.

2. Enable the sections to spray.

3. Press the Calibration button for the desired type ofcalibration to begin test and set zero point.

A—Tests Drop-Down MenuB—Enabled SectionsC—Left Sections OffD—Left Sections ONE—Right Sections ON

F—Right Sections OFFG—Sensor 1 Voltage-based

CalibrationH—Sensor 1 Operation-based

CalibrationI— Sensor 2 Voltage-based

CalibrationJ—Sensor 2 Operation-based

Calibration

PC13002—UN—04NOV10

Calibrate Pressure Sensor

45-16 020615

PN=63


BA31779,00002B8 -19-10NOV11-2/4


Voltage-based Calibration

1. Ensure the sensor has 12V power supply.

NOTE: Check with sensor manufacturer to ensurethat sensor can accept 12V power.

2. Enter the slope as reported by the implement pressuregauge manufacturer in the box below.

3. Select Accept.

NOTE: Sensor power can be connected to the ECU Powerpin (pin 26 of 37-pin connector) to provide 12V.

NOTE: For Raven pressure sensors with a 12V powersupply the slope will be 16 mV/psi.

A—Sensor Slope Input Box

PC12999—UN—04NOV10

Operation-based Calibration

1. Set the pump to the normal operating speed.

2. Turn master switch on.

3. Check Enable Pump checkbox (B) if it is displayed.

NOTE: Enable Pump checkbox (B) will only bedisplayed if control valve type is PWM and PumpEnable checkbox was selected in PWM settings.

4. Proceed to the next step. This will commence productapplication.

A—Master Switch Indicator B—Enable Pump Checkbox

PC14158—UN—02NOV11


45-17 020615

PN=64


BA31779,00002B8 -19-10NOV11-4/4

BA31779,00002B9 -19-03NOV11-1/1

1. Enter the pressure in the box below as reported by theimplement pressure gauge.

2. Turn master switch off.

3. Select Accept.

NOTE: The system will spray for 30 secondsmaximum. Once the system has stabilizedthe value from the gauge, it must be enteredduring this period of time.

A—Master Switch Indicator B—Pressure Input Box

PC13001—UN—04NOV10


Calibrate PWM LimitsNOTE: Turn Master Switch OFF at any time to cancel test.

1. Turn Master Switch On.

2. Check Enable Pump (J) if it is displayed.

NOTE: Enable Pump (J) will only be displayed ifcontrol valve type is PWM and Pump Enablecheckbox was selected in PWM settings.

3. Press the Start Button.

4. Adjust setting until minimum acceptable flow/pressureis achieved, press Set Low Limit.

5. Adjust setting until maximum acceptable flow/pressureis achieved, and press Set High Limit.

A—Tests Drop-Down MenuB—Master Switch IndicatorC—Start ButtonD—Decrease ButtonE—Increase Button

F—Set Low Limit ButtonG—Set High Limit ButtonH—PressureI— FlowJ—Enable Pump

PC14159—UN—03NOV11

Calibrate PWM Limits

45-18 020615

PN=65

Configuring NH3 Tool

HC94949,00006B5 -19-02FEB15-1/1

HC94949,0000723 -19-03FEB15-1/1

HC94949,0000726 -19-28JAN15-1/1

Continued on next page HC94949,000067B -19-08DEC14-1/2

Configure NH3 Tool1. Access GreenStar™ Rate Controller

2. Offsets

3. Implement Setup

4. Implement Selection

5. Set Up Implement Sections

6. Set Up Height Switch CAN Message

7. System Setup

8. Alarm Setup (Optional)

9. Rates Setup

10. Raven Direct Injection Pump Setup (If Equipped)




PC8663 —UN—08DEC14









PC9419 —UN—12SEP06

Setup Softkey

50-1 020615

PN=66


HC94949,000067B -19-08DEC14-2/2

HC94949,000073C -19-04FEB15-1/1



A—Implement TabB—Systems TabC—Alarms TabD—Rates TabE—Implement Type Drop-Down


Drop-Down MenuG—New ButtonH—Rename Button

I— Remove ButtonJ—Disable Rate Controller

CheckboxK—Implement Width Input BoxL—Setup Sections ButtonM—Implement Section WidthsN—Associated Switchbox


Drop-Down Menu

PC12981—UN—28OCT10


1. Select desired Implement type from drop-down (A).

2. Select implement name from drop-down (B) or selectNew (C), and enter implement name.

3. For new setup, select Accept (D) on configurationnotification.

NOTE: If GreenStar™ Rate Controller will not be used butremain connected, select Disable This GRC (E) toeliminate connection to display for Documentation,John Deere Section Control, and controller warnings.

A—Implement Type Drop-DownMenu

B—Implement NameDrop-Down Menu

C—New Button


Checkbox

PC20746 —UN—28JAN15

Implement Selection

PC20747—UN—30JAN15



50-2 020615

PN=67


HC94949,00006B3 -19-17DEC14-1/2

HC94949,00006B3 -19-17DEC14-2/2

Set Up Implement SectionsInitial implement width (A) may be entered into theImplement Width input box (B). The width entered isevenly distributed among sections.

If implement sections are different widths or associatedswitches (C) are different, select Setup Sections button(D) and follow onscreen instructions. Fence row nozzlesare also included under setup sections.

A—Implement Section WidthsB—Implement Width Input Box



PC20504 —UN—08DEC14

Setup Sections

1. Enter number of sections (A).

NOTE: Switchbox information is hidden when noswitchbox is connected.

2. Select Next (B) to enter individual section width (C)and associated switch box number (D).


B—Next Button

C—Section Width Input BoxD—Switch Box Input Box

PC20611—UN—17DEC14

PC20612—UN—17DEC14

50-3 020615

PN=68


HC94949,0000706 -19-03FEB15-1/1

Continued on next page HC94949,0000711 -19-29JAN15-1/3






PC20783 —UN—03FEB15






System Setup

CAUTION: Selecting the wrong valve type mayresult in valves opening unexpectedly. Toavoid injury from exposure to chemicals, verifythe correct valve is selected. Review controlvalve type before moving GreenStar™ RateController between implements.

1. Select System tab.

2. Select Control Valve Type from drop-down (A).

NOTE: If 2-wire valve is required and not shown inthe drop-down, adjust number of implementsections in earlier Implement Setup (seecomponent compatibility section).

PC12277 —UN—16SEP09

Control Valve Type

PC10645—UN—11OCT07

Dual Valve System

A—Control Valve TypeDrop-Down Menu


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PN=69


HC94949,0000711 -19-29JAN15-2/3

HC94949,0000711 -19-29JAN15-3/3

3. Select and enter Control Valve Calibration number (A).

NOTE: Table shows recommended values. Fine-tunecontrol valve calibration valve for optimalperformance (see fine-tuning procedure inTroubleshooting section).

4. Select and enter maximum Tank Capacity (B).

5. Select Tank Capacity Displayed from drop-down (C).

6. Select Tank Capacity Units from drop-down (D).Standard Valve Type Valve Calibration Number

(XXYZ)Raven™ 165 2513Raven™ 894 2513Raven™ 125 2513TeeJet® 1003HARDI® 7051




PC12985 —UN—28OCT10

Control Valve Calibration

A—Control Valve CalibrationB—Tank Capacity

C—Tank Capacity DisplayedD—Tank Capacity Units




NOTE: These are recommended values. It isrecommended to fine tune control valve calibrationnumber for optimal performance (see fine tuningprocedure in Troubleshooting section).

Raven is a trademark of Raven Industries IncorporatedTeeJet is a trademark of Spraying Systems CompanyHARDI is a trademark of HARDI Midwest IncorporatedHINIKER is a trademark of Hiniker Company

7. Select and enter Flowmeter Calibration (A) asstamped on valve.

NOTE: Most flowmeters have an attached tag indicatingthe recommended calibration number. Enterthis number as the initial flowmeter calibrationvalue. It is not necessary to enter an additionalproduct mass conversion value as the controllerdoes it automatically.

8. Select Flowmeter Units from drop-down (B).

9. Select Pressure Sensor 1 (C) if sensor is installed. Ifusing more than one pressure sensor, select PressureSensor 2 (D). If a pressure sensor is selected, pressureindicator displays on Menu instead of flow rate.

10. Select Calibrate Pressure Sensor button (E) andfollow the onscreen instructions. Once calibration iscompleted, select Setup softkey to return to SystemSetup.

(Refer to Sprayers and Liquid Fertilizer ToolDiagnostics.)

PC20626—UN—18DEC14

A—Flowmeter Calibration InputBox

B—Flowmeter UnitsDrop-down Menu

C—Pressure Sensor 1Checkbox

D—Pressure Sensor 2Checkbox

E—Calibrate Pressure SensorButton

50-5 020615

PN=70


HC94949,00006B1 -19-17DEC14-1/1

HC94949,00006B0 -19-07JAN15-1/1

Alarms Setup (Optional)Alarms allow the operator to predefine alerts forapplication rate and low tank level. Alarms are percentagebased, and alert the operator when the value goes outsideof range. For example, if the application rate is set to 100and the alarm is set at 20, the alert triggers when theapplication rate is below 80 or above 120.

1. Select Alarms tab (A).

2. Enter Low Tank Level volume (B).

3. Enter High Alarm (C) and Low Alarm (D) percent rates.

4. Enter Minimum pressure (E) and Maximum pressure(F) for Pressure Sensor 1, if equipped.

5. Enter Minimum pressure (G) and Maximum pressure(H) for Pressure Sensor 2, if equipped.

6. Enable desired alarm checkboxes (I).

A—Alarms TabB—Low Tank Level Input BoxC—High Alarm Input BoxD—Low Alarm Input BoxE—Minimum Pressure Input

Box

F—Maximum Pressure InputBox

G—Minimum Pressure InputBox

H—Maximum Pressure InputBox

I— Alarm Checkbox

PC20610—UN—17DEC14

Alarm Setup

Rates Setup1. Select Rates tab (A).

2. Input Target Rates (B–D).

NOTE: Values entered on this page are availableon the home page.

3. Enable Actual Nitrogen (E) and input Percent Nitrogen(F), if needed.

NOTE: When Actual Nitrogen is enabled, PercentNitrogen input box appears. Entering a PercentNitrogen value converts application rates to mass ofNitrogen rather than mass of total product applied.

4. Enable Rate Smoothing (G), and enter user-definedRate Smoothing percent (H).

NOTE: Rate Smoothing percentage range is 3-15%and system defaults to 3%.

A—Rates TabB–D— Target Rate Input

BoxesE—Actual Nitrogen Checkbox

F—Percent Nitrogen Input BoxG—Rate Smoothing CheckboxH—Rate Smoothing

Percentage Input Box

PC20608—UN—17DEC14

50-6 020615

PN=71


HC94949,00006AF -19-07JAN15-1/9

HC94949,00006AF -19-07JAN15-2/9

HC94949,00006AF -19-07JAN15-3/9

Continued on next page HC94949,00006AF -19-07JAN15-4/9

Raven Direct Injection Pump Setup (IfEquipped)1. Select menu softkey.

PC8663 —UN—08DEC14

Menu Softkey

2. Select Raven Pump softkey (A).

3. If multiple pumps are used, set up each pumpindividually (see Raven Sidekick™ Pro Operator’sManual for pump setup).

NOTE: If more than one pump is being used, besure that the pumps are not classified withthe same pump number.

A—Raven Pump Softkey


12

Raven Pump Softkey

Raven Sidekick is a trademark of Deere & Company


5. Select controller softkey.

PC8663 —UN—08DEC14

Menu SoftkeyPC15160 —UN—25MAY12

GreenStar™ Rate Controller Softkey

6. Select Setup softkey to enter controller setup.

NOTE: Turn off master switch to change mostsettings or values.

PC9419 —UN—12SEP06

Setup Softkey

50-7 020615

PN=72


HC94949,00006AF -19-07JAN15-5/9

HC94949,00006AF -19-07JAN15-6/9

HC94949,00006AF -19-07JAN15-7/9

Continued on next page HC94949,00006AF -19-07JAN15-8/9

7. Select System tab (A).

8. If Raven Sidekick™ Pro is being used on a sprayer orliquid fertilizer tool, select Constant Flow (B).

A—Implement Tab B—Constant Flow Checkbox

PC20508 —UN—09DEC14

System Tab

9. Select the direct injection pump softkey. PC14938 —UN—03MAY12

Direct Injection Pump Softkey

10. On Setup tab (A), check Enable Direct InjectionCommunication checkbox (B).

A—Setup Tab B—Enable Direct InjectionCommunication Checkbox

PC20374—UN—04DEC14

Enable Direct Injection Communication Checkbox

11. Run tab (A) displays values based on initial setupdone in Raven setup screens:

• Target rate (B)• Applied rate (C)• Flow rate (D)• Pump mode (E)

NOTE: Use Raven Pump softkey to adjust values.

12. Pumps can be enabled or disabled by checking orunchecking Pump Master checkboxes (F).

A—Run TabB—Target RateC—Applied Rate

D—Flow RateE—Pump Master StatusF—Pump Mode

PC20375—UN—04DEC14

Pump Master Checkboxes

50-8 020615

PN=73


HC94949,00006AF -19-07JAN15-9/9

13. Rates can be viewed on GreenStar™ Rate Controllermain run page and homepages by selecting thedesired rate from the totals list.


12


50-9 020615

PN=74

Operating NH3 Tool

HC94949,00006AE -19-26JAN15-1/1

HC94949,00006AC -19-29JAN15-1/1

HC94949,00004F7 -19-01MAY14-1/1

GreenStar™ Rate Control NH3 Tool – Sprayerand Liquid Fertilizer1. Verify User-Defined Values

2. Rate Control

3. Implement Section States

4. Refilling Tank

5. Activate and Deactivate System

6. Monitor System Performance

7. Rinse Cycle (see NH3 Tool Diagnostics section)

Verify User-Defined ValuesNOTE: Pressure (A): Pressure from pressure sensor

1 is displayed instead of flow if system isconfigured for a pressure sensor.

1. Verify tank levels (B) for accuracy.

2. Verify target rate (C).

3. Verify section indicators (D) for accuracy.

A—Flow (Volume Per Time)B—Tank Levels Button

C—Target RateD—Section Indicators

PC20752—UN—29JAN15


PC13147—19—17FE

B11

55-1 020615

PN=75

Operating NH3 Tool

HC94949,00006C2 -19-03FEB15-1/1

Rate ControlImplement Section and Rate Control

1. Choose an available rate type.

Predefined Rates

Predefined rates are limited to a maximum of three. Theserates can be set up on the setup page under Rates tab.

The letters on the top left corner of each rate button(E–G) represent the short cut softkeys that are availablewhen using a display control. (For more information, seeGreenStar™ 3 2630 Display Operator’s Manual.)

Rates Based on Mass Per Unit of Area

A rate based on mass per unit of area can be setby choosing one of the items from the rate selectiondrop-down (H). This rate mode ensures a consistentapplication rate over an area as working width andmachine speed are adjusted.

• lb. N/ac or lb. NH3/ac (U.S. units)• kg N/ha or kg NH3/ha (Metric units)• lb. N/ac or lb. NH3/ac (Imperial units)For lb. N/ac or kg N/ha, ensure Actual Nitrogen boxchecked under Setup > Rates tab.

Map-Based Rates

To run map-based rates, select a prescription inGreenStar™ documentation. Map-based only appears inthe drop-down menu if a prescription is selected.

Rates Based on Flow

A rate based on flow can be set by choosing one of theitems from the rate selection drop-down. This rate modeensures a constant flow rate regardless of changes inmachine speed. A decrease in rate may be visible whensections are disabled.

• gal./min. (U.S. units)

PC20621—UN—05JAN15

Rate Selection Drop-Down Menu (U.S. Units)PC20622 —UN—05JAN15

Predefined RatesPC20623 —UN—05JAN15

Rates Based on Mass per Unit of AreaPC20624 —UN—05JAN15

Map-Based RatesPC20625 —UN—05JAN15

Rates Based on Flow

A—PredefinedB—lb NH3/acC—Map-BasedD—gal/min

E—Predefined Rate 1 ButtonF—Predefined Rate 2 ButtonG—Predefined Rate 3 ButtonH—Predefined Rate Selection

Drop-Down Menu

• L/min. (Metric units)• I Gal./min. (Imperial units)


55-2 020615

PN=76

Operating NH3 Tool

HC94949,00006AA -19-17DEC14-1/1

HC94949,0000712 -19-03FEB15-1/1

HC94949,0000713 -19-28JAN15-1/1

Implement Section StatesImplement sections can be in one of three states:• Disabled—Section is disabled.• Enabled—Section is enabled.• Active—Section is applying.

Section on/off buttons (A) enable or disable one section ata time from left to right or right to left. The operator canalso enable/disable sections with the switch box in the cab.

Section nozzles have colored triangle indications underimplement sections to show active status.

Enabled sections have black fill color indication. Sectionsthat are in the off state have white fill color indication.

Active sections have blue fill color triangle indicationunder the section.

PC12282—UN—16SEP09

Implement Sections Spraying

A—Section ON/OFF ButtonsB—Tank Level/Tank RefillC—Left Section Active

D—Center Section ActiveE—Right Section Active

Refilling Tank1. Reset estimated tank level after refilling.

2. Select estimated volume remaining/refill button.

3. If volume after refilling is full, select Full Refill (B). Thissets tank level to defined tank capacity.

4. If only partially filling tank, enter new tank level bypressing new tank level button and input estimatedvalue. If tank size has changed, enter new tankcapacity.

A—Full Refill ButtonB—New Tank Level Input Box

C—Tank Capacity Input Box

PC12283—UN—16SEP09

Volume Remaining/Refill Button

PC11347—UN—02OCT08

Refill Tank

Activate and Deactivate System1. To activate system:

• Switchbox: Turn master switch to On position.• Foot switch: Press switch.

2. To deactivate system:

• Switchbox: Turn master switch to Off position.• Foot switch: Press switch.

55-3 020615

PN=77

Operating NH3 Tool

HC94949,00004F8 -19-01MAY14-1/1

HC94949,00004F9 -19-01MAY14-1/1

Unexpected NH3 Flow DetectedThis message will be displayed if the GreenStar RateController has attempted to close the On/Off valve but stilldetects flow. If the Control Valve OFF button is selected,the system will also attempt to shut off the control valve.

NOTE: This message will only be displayed whenusing a dual valve system (i.e the control valvetype is Standard or Fast).

PC13152—19—17FE

B11

Unexpected NH3 Flow DetectedThis message will be displayed if the GreenStar RateController has attempted to close all valves but still detectsflow. To reduce risk of injury, follow the instructions onthe screen.

PC13148—19—17FE

B11

55-4 020615

PN=78

Viewing NH3 Tool Reports and Totals

HC94949,0000714 -19-03FEB15-1/3



The current page displays instant values.

A—Current TabB—Job Summaries TabC—Lifetime TabD—Actual Rate Per AreaE—Target Rate Per AreaF—Area Per HourG—Area Remaining on Current

Tank Level

H—Traveling SpeedI— Pressure Sensor 1J—Volume RemainingK—Flow Per MinuteL—AreaM—Amount of Product AppliedN—Area/Reset Button

PC9669 —UN—26OCT06


PC12988—UN—28OCT10

Current Tab

Job Summaries

The job summaries page will keep track of totals listed onthe job page. Only values for the currently selected jobsummary will be incremented.

Job summaries are stored on the controller. The controllercan store up to six different jobs for each configuration.

To create a new job follow these steps:1. Select the “New” button and a keypad will appear.2. Type in a name for the current job on the key pad.3. Select enter.

Jobs that are no longer needed may be deleted byselecting the job and pressing the remove button.

Totals can be reset to zero by pressing the zero button.

A—Current TabB—Job Summaries TabC—Lifetime TabD—Job Summary Drop-Down

MenuE—New ButtonF—Remove ButtonG—Area

H—Time Spent SprayingI— Total Hours Spent on JobJ—VolumeK—Average Area Per HourL—Average Volume Per AreaM—Average Flow Per Minute

(Flow rate)N—Zero Button

PC12341—UN—14OCT09

Job Summaries Tab

60-1 020615

PN=79

Viewing NH3 Tool Reports and Totals

HC94949,0000714 -19-03FEB15-3/3

Lifetime

The lifetime page keeps track of all totals for the lifetimeof the implement.

A—Current TabB—Job Summaries TabC—Lifetime TabD—Total Area

E—Time Spent ApplyingF—Total VolumeG—Total Hours

PC12342—UN—14OCT09

Lifetime Tab

60-2 020615

PN=80

NH3 Tool Diagnostics

JS56696,000072E -19-05APR10-1/1

JS56696,000072F -19-05APR10-1/1

JS56696,0000730 -19-14OCT09-1/1


PC9431 —UN—14SEP06

Diagnostics Softkey

ReadingsSelect Readings tab to display GreenStar Rate Controllerreadings.



PC12286 —UN—16SEP09






10

65-1 020615

PN=81


JS56696,0000731 -19-05APR10-1/1

JS56696,0000732 -19-13MAY10-1/1

Switchbox Readings





PC12251—UN—06OCT09

Switchbox Readings

Delivery System ReadingsActual Rate - The Actual Nitrogen Check Box on theRates Tab will determine the units that are referenced forthe Actual Rate. Check this box for lb N/ac. Uncheck thisbox for lb NH3/ac.


B—Flow Meter FrequencyC—Flow Rate

D—Spray RateE—Control Valve Current

PC12289—UN—06OCT09

Delivery System Readings

65-2 020615

PN=82


JS56696,0000733 -19-13MAY10-1/1

JS56696,0000734 -19-05APR10-1/1

Section Status Readings


B—Section Status


10






B—ECU PowerC—Sensor 1 PowerD—Sensor 2 PowerE—Sensor 3 PowerF—Sensor 4 Power

G—Valve PowerH—Valve 1 PowerI— Valve 2 PowerJ—Valve 3 PowerK—Valve 4 Power

PC12291—UN—06OCT09

System Voltages Readings

65-3 020615

PN=83


JS56696,0000735 -19-05APR10-1/1

JS56696,0000736 -19-05APR10-1/1



B—Working Width


PC12292—UN—06OCT09


Switches/Status Readings


B—Master Switch Status

C—Height Switch StatusD—Height Switch Voltage

PC12293—UN—06OCT09

65-4 020615

PN=84


CZ76372,0000204 -19-28OCT10-1/1

JS56696,0000738 -19-13MAY10-1/1

Sensors/Status ReadingsNOTE: This option will only be available if a pressure

sensor has been configured.


B—Pressure Sensor VoltageC—Calibration Points

D—PressureE—Slope

PC12978—UN—27OCT10

Tests



PC12295 —UN—13MAY10

65-5 020615

PN=85


Continued on next page CZ76372,00001E4 -19-18OCT10-1/2

Calibrate Flowmeter - AppliedThe Calibrate Flowmeter - Applied test will allow you toapply a known amount of product and enter the knownamount to calibrate the flowmeter.

Applied Product Test Description (B) – Adjusts thecalibration value by comparing the rate controller’samount applied to the actual amount applied.

1. Configure the control valve and Flowmeter in Setup(Softkey G).

NOTE: Master Switch must be off to enter data.

2. Select Calibrate Flowmeter – Applied from the Testsdrop down menu.

3. Be sure the Flowmeter is clean.

4. Press Start to begin accumulating applied product.

NOTE: While product is being applied the operatorcan navigate away from this page and returnwhen he has applied a sufficient amount ofproduct to complete the calibration.

5. Apply product to field.

6. Press Stop to end accumulation.



D—Calibrate Flowmeter ButtonE—Stop Button

PC12557—UN—12APR10


10

65-6 020615

PN=86


CZ76372,00001E4 -19-18OCT10-2/2

7. Once amount is known, press Calibrate Flowmeter.

8. Enter the actual amount applied into the input box andpress the Enter button.



D—Calibrate Flowmeter ButtonF—Actual Amount Applied

Input Box


10PC12949—UN—18OCT10

65-7 020615

PN=87


HC94949,00004FA -19-01MAY14-1/2

HC94949,00004FA -19-01MAY14-2/2

Energize SystemThis message will be displayed when the EnergizeSystem test is selected on NH3 systems.

PC13151—19—17FE

B11

The Energize System procedure is used to test for flow atthe openers, purge air and vapor from the NH3 deliverysystem and fill the cooler and hoses with liquid anhydrous.Upon pressing the start button, the control valve andsection valve(s) will be fully opened for a few seconds,after which time they will automatically close. The MasterSwitch can be turned off at any time to immediately forcethe valves to return to the closed position.

NOTE: Turn Master Switch OFF to stop flow immediately.

To begin Energize System test:1. Select Energize System from the tests drop-down

menu.2. Ensure the area is clear of people, pets, and livestock.3. Turn vehicle into the wind.4. Turn the Master Switch ON5. Override the implement height switch sensor by

checking the override box.6. Select the Start button. Valves will stay open for a few

seconds.7. Repeat as necessary.8. Turn Master Switch OFF to stop flow immediately.

NOTE: The override height switch box must be checkedeach time the test is run.

PC12566—UN—13APR10

Energize System Test

A—Tests Drop-Down MenuB—Master Switch


C—Start Energize System TestButton

D—Override Height SwitchEnable/Disable

E—Energize System Status

65-8 020615

PN=88


JS56696,000073A -19-05APR10-1/1

Continued on next page HC94949,00004FB -19-01MAY14-1/2

Control Valve TestThis test operates the control valve without dispensingproduct.

Press and hold the - or + button to operate the valve.

NOTE: Not available for Fast Close control valve type.

A—Tests Drop-Down MenuB—- Button

C—+ ButtonD—Control Valve Test Status

PC12379—UN—03NOV09

Control Valve Test

Bleed Section TestThis message will be displayed when the EnergizeSystem test is selected on NH3 systems.

PC13151—19—17FE

B11

65-9 020615

PN=89


HC94949,00004FB -19-01MAY14-2/2

Continued on next page CZ76372,0000212 -19-09NOV10-1/4

The Bleed Section Test allows the operator to bleedtrapped anhydrous ammonia from high pressure linesbetween section valves and the control valve whileremaining seated in the cab.

NOTE: Turn Master Switch OFF to stop flow immediately.

1. Select Bleed Section Test from the tests drop-downmenu.

2. Ensure the area is clear of people, pets, and livestock.3. Turn vehicle into the wind.4. Select the section outputs to be activated.5. Turn the Master Switch on.6. Override the implement height sensor by checking the

override box.7. Press the Start button.8. Toggle sections on or off using the checkboxes.

Master Section On/Off Check Box - This check box isdisplayed when the control valve type is Standard or Fast.The operator can check this box if a Master Section Valveis present and it needs to be activated for the test.

PC12299—UN—22SEP09

Bleed Section Test

A—Tests Drop-Down MenuB—Section output CheckboxesC—Master Section ON/OFF

CheckboxD—Master Switch Indicator

E—Override Height SwitchCheckbox

F—Start Bleed Section TestG—Bleed Section Test Status

Calibrate Pressure SensorThe Calibrate Pressure Sensor option is only available inthe Tests drop-down menu when at least one PressureSensor Enable/Disable box is checked on the Setup >>Systems Tab.

There are two options for calibrating a pressure sensor.The Operation Based Calibration requires that twocalibration points be entered and is used when the slopeof the pressure sensor is not known. The Voltage BasedCalibration can be used when the slope of the pressuresensor is known and only requires a zero point.

1. Ensure the NH3 tank is disconnected from the controlvalves and the pressure sensor is at atmosphericpressure.

2. Press the Calibration button for the desired type ofcalibration to begin test and set zero point.

A—Tests Drop-Down MenuB—Sensor 1 Voltage-based

CalibrationC—Sensor 1 Operation-based

Calibration

D—Sensor 2 Voltage-basedCalibration

E—Sensor 2 Operation-basedCalibration

PC13003—UN—04NOV10


65-10 020615

PN=90


CZ76372,0000212 -19-09NOV10-2/4

Continued on next page CZ76372,0000212 -19-09NOV10-3/4

Voltage-based Calibration

1. Ensure the sensor has 12V power supply.

NOTE: Check with sensor manufacturer to ensurethat sensor can accept 12V power.

2. Enter the slope as reported by the implement pressuregauge manufacturer in the box below.

3. Select Accept.

NOTE: Sensor power can be connected to the ECU Powerpin (pin 26 of 37-pin connector) to provide 12V.

NOTE: For Raven pressure sensors with a 12V powersupply the slope will be 16 mV/psi.

A—Sensor Slope Input Box

PC12999—UN—04NOV10


Operation-based Calibration

1. Connect the NH3 tank to the control valves.

2. Energize the system.

3. Permit the sensor to come to tank pressure.

PC13004—UN—04NOV10


65-11 020615

PN=91


CZ76372,0000212 -19-09NOV10-4/4

1. Enter the pressure in the box below as reported by theimplement pressure gauge.

2. Select Accept.

A—Pressure Input Box

PC13005—UN—04NOV10


65-12 020615

PN=92

Configuring Planter

HC94949,0000660 -19-02FEB15-1/1

HC94949,0000723 -19-03FEB15-1/1

HC94949,0000728 -19-28JAN15-1/1


Configure Planter1. Access GreenStar™ Rate Controller

2. Offsets

3. Implement Setup

4. Implement Selection

5. Set Up Planter Sections

6. Set Up Height Switch CAN Message

7. Set Up SeedStar™ Generation 2 PlantersGreenStar is a trademark of Deere & CompanySeedStar is a trademark of Deere & Company



PC8663 —UN—08DEC14









PC9419 —UN—12SEP06

Setup Softkey

70-1 020615

PN=93

Configuring Planter

HC94949,0000685 -19-08DEC14-2/2

HC94949,000073E -19-04FEB15-1/1



A—Implement TabB—System TabC—Alarms TabD—Rates TabE—Implement Type Drop-Down


Drop-Down MenuG—New Implement ButtonH—Rename Implement Button

I— Remove Implement ButtonJ—Disable Rate Controller

CheckboxK—Implement Width Input BoxL—Setup Sections ButtonM—Implement SectionsN—Associated Switch Box


Drop-Down Menu

PC12989—UN—28OCT10


1. Select desired Implement type from drop-down (A).

2. Select implement name from drop-down (B) or selectNew (C), and enter implement name.

3. For new setup, select Accept (D) on configurationnotification.

NOTE: If GreenStar™ Rate Controller will not beused but remain connected, select Disable ThisGRC checkbox (E) to eliminate connection todisplay for Documentation, John Deere SectionControl, and controller warnings.

A—Implement Type Drop-DownMenu

B—Implement NameDrop-Down Menu

C—New Button


Checkbox

PC20748 —UN—29JAN15

Implement Selection

PC20749—UN—30JAN15



70-2 020615

PN=94

Configuring Planter

HC94949,000068B -19-03FEB15-1/2

HC94949,000068B -19-03FEB15-2/2

Set Up Planter SectionsInitial implement width (A) may be entered into theimplement width input box. Width entered is evenlydistributed among sections.

If implement sections (B) are different widths or associatedswitches (C) are different, select Setup Sections (D) andfollow on screen instructions.

A—Implement Width Input BoxB—Implement Section Widths



PC20775 —UN—03FEB15

Setup Sections

1. Enter number of sections (A).2. Enter row spacing distance (B).3. Select Next (C).4. Enter rows associated with each section by inputting a

row number into input box (D). For example, enteringa value of 2 designates rows 1 and 2 as first plantersection.

5. Select associated switchbox switch number fromdrop-down (E).

6. Define remaining sections by pressing Next andentering row numbers into input box.


B—Row Spacing Input BoxC—Next Button

D—To Row Input BoxE—Switchbox Switch

Association Drop-DownMenu

PC20602—UN—17DEC14

PC20603—UN—17DEC14

70-3 020615

PN=95

Configuring Planter

HC94949,0000706 -19-03FEB15-1/1

HC94949,00006A8 -19-17DEC14-1/3

Continued on next page HC94949,00006A8 -19-17DEC14-2/3






PC20783 —UN—03FEB15






Set Up SeedStar™ Generation 2 PlantersSome planters may be equipped with SeedStar™Generation 2. The GreenStar™ Rate Controllerautomatically recognizes SeedStar ™ Gen 2 is present.

The Implement Setup page for SeedStar ™ Gen 2planters includes an extra check box on the bottom of thepage labeled “USE SEEDSTAR” The box has a check init by default. With this box checked, the controller usessetup information from SeedStar ™ Gen 2 Controller.

NOTE: In order for the controller to recognize SeedStar™Gen 2 and use its configuration information, itmust be connected to CAN Bus and runningwhen the GreenStar™ Rate Controller planterconfiguration is created.

A—Implement TabB—System TabC—Alarms TabD—Rates TabE—Implement Type Drop-Down


Drop-Down MenuG—New Implement ButtonH—Rename Implement Button

I— Remove Implement ButtonJ—Disable Rate Controller

CheckboxK—Implement Width Input BoxL—Setup Sections ButtonM—Implement SectionsN—SeedStar ON/Off CheckboxO—Height Switch CheckboxP—Height Switch Message

Drop-Down MenuPC12992—UN—28OCT10

Default SeedStar Configuration

SeedStar is a trademark of Deere & CompanyGreenStar is a trademark of Deere & Company

To customize the SeedStar™ 1 configuration, remove thecheck from the box and setup the sections manually.

A—Use SeedStar™ Check Box

PC10537 —UN—13SEP07

Custom SeedStar Configuration

70-4 020615

PN=96

Configuring Planter

HC94949,00006A8 -19-17DEC14-3/3

JS56696,0000742 -19-05APR10-1/1

When disabling SeedStar™, a confirmation screenappears.

SeedStar™ Confirmation— You are about to overridethe configuration from the SeedStar™ controller, selectEnter to continue or Cancel to abort.

Select enter to continue.

Refer to SETUP PLANTER SECTIONS.

PC10534—UN—13SEP07

SeedStar™ Confirmation

SEEDSTAR 2 PLANTERSSome planters may be equipped with SeedStar 2.The GreenStar Rate Controller will not recognize thatSeedStar 2 is present. The operator must configure theGreenStar Rate Controller sections to match the setupinformation in the SeedStar 2 controller.

NOTE: If the GreenStar Rate Controller was previouslyinstalled on a SeedStar 1 planter, a NEW planterconfiguration / name will need to be createdfor a SeedStar 2 planter. Do not modify theSeedStar 1 configuration.

70-5 020615

PN=97

Operating Planter

JS56696,0000743 -19-14OCT09-1/1

HC94949,00006A7 -19-17DEC14-1/1

Planter Home PageNOTE: The seed rate input box is for documentation

purposes. This box will not be documented ifconnected to a SeedStar controller.

A—Area Per HourB—Total AreaC—Travel SpeedD—Master Switch


E—Left Sections OFF Button

F—Left Sections ON ButtonG—Right Sections ON ButtonH—Right Sections Off ButtonI— Section IndicatorJ—Seed Rate Input Box

PC12320—UN—06OCT09

Main Planter Screen

Implement Section StatesImplement sections can be in one of three states:• Disabled—Section is disabled.• Enabled—Section is enabled.• Active—Section is planting.

Section on/off buttons (A) arm or disarm one section at atime from left to right or right to left. The operator can alsoenable/disable sections with the switch box in the cab.

Sections that are in the enabled state have black fill colorindication.

Active sections have a green rectangle indication underthe section.

Sections that are in the off state are transparent.

PC11358—UN—02OCT08

A—Section ON/OFF ButtonsB—Seed Rate Input Box

C—Section Indicator

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PN=98

Viewing Planter Reports and Totals

JS56696,0000746 -19-14OCT09-1/2

JS56696,0000746 -19-14OCT09-2/2


The current page will display instant values.

PC9669 —UN—26OCT06


A—Current TabB—Job Summaries TabC—Lifetime TabD—Area Per Hour

E—Traveling SpeedF—AreaG—Area/Reset Button

PC12318—UN—06OCT09

Current Tab

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PN=99

Planter Diagnostics

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JS56696,0000748 -19-05APR10-1/1

JS56696,0000749 -19-05APR10-1/1


PC9431 —UN—14SEP06

Diagnostics Softkey

ReadingsSelect the Readings tab to display planter readings.



PC12300 —UN—22SEP09

Readings Tab


A—Reading Type Drop-DownMenu




10

Hardware/Software

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PN=100

Planter Diagnostics

JS56696,000074A -19-05APR10-1/1

JS56696,000074B -19-05APR10-1/1

Switchbox Readings





PC12251—UN—06OCT09

Switchbox



B—Section Status

PC12303—UN—06OCT09

Section Status

85-2 020615

PN=101

Planter Diagnostics

JS56696,000074C -19-05APR10-1/1

JS56696,000074D -19-05APR10-1/1





B—ECU PowerC—Sensor Power 1D—Sensor Power 2E—Sensor Power 3F—Sensor Power 4

G—Valve PowerH—Valve Power 1I— Valve Power 2J—Valve Power 3K—Valve Power 4

PC12304—UN—06OCT09

System Voltages



B—Working Width


PC12256—UN—06OCT09

Working Parameters

85-3 020615

PN=102

Planter Diagnostics

JS56696,000074E -19-05APR10-1/1

JS56696,000074F -19-14OCT09-1/1

JS56696,0000750 -19-14OCT09-1/1

Switches/Status Readings


B—Master Switch StatusC—Height Switch StatusD—Height Switch Voltage

E—Planter Feedback 1F—Planter Feedback 2G—Planter Feedback 3H—Planter Feedback 4

PC12306—UN—06OCT09

Switches Status

TestsSelect Tests tab to display planter tests.



PC12295 —UN—13MAY10

Section TestTo begin Section test:1. Select Section test from the tests drop-down menu.2. Select the section outputs to be activated.3. Turn the Master Switch ON.4. Select Start button on the screen.5. Toggle sections on or off using the checkboxes.6. Turn Master switch off any time to cancel test.

NOTE: Sections that are selected will not plant.Non-selected sections will plant while thetest is in progress.

A—Tests Drop-Down MenuB—Section 1 through 12

ON/OFF CheckboxesC—Master Switch


D—Test StatusE—Start Section Test Button

PC12307—UN—06OCT09

Section Test

85-4 020615

PN=103

Supplemental Information

HC94949,0000625 -19-05DEC14-1/1

JS56696,0000754 -19-29OCT09-1/1

Main Harness (37-Pin Connector) TablePIN # Function (Sprayers with 3-Wire Section Valves)1 Valve Ground2 Valve Ground3 Valve Power4 Driver 15 Driver 26 Driver 37 Driver 48 Driver 59 Driver 610 Driver 711 Driver 812 Driver 913 Driver 1014 Disconnect Switch 4 (for use in planter applications only)15 Driver 1616 Driver 1517 Driver 14 (Dual boom output)18 Driver 1319 Driver 1220 Driver 1121 Flowmeter Shield22 Future Use23 Future Use24 Disconnect Switch 3 (for use in planter applications only)25 Flowmeter #1 5vdc26 ECU Power (Only use for a Flowmeter/Pressure Sensor

requiring a 12 V power supply)27 ECU Ground28 Flowmeter #1 Signal29 Pressure Sensor Ground30 Pressure Sensor #1 5vdc31 Pressure Sensor #1 Signal32 Disconnect Switch 1 (for use in planter applications only)33 Disconnect Switch 2 (for use in planter applications only)34 Pressure Sensor #2 5vdc35 Pressure Sensor #2 Signal36 Valve Power37 Valve Power

Connector Information for Adapter HarnessDescription John Deere Part Number

37 Pin Connector Body (Female side) 57M9834Cable Clamp for 37 Pin Connector Body 57M9870

Terminal Pin (14-18 gauge / 0.8 – 2.0 mm²) 57M9439Connector Information

NOTE: Ensure proper crimp tools are used whenassembling a harness.

90-1 020615

PN=104

Supplemental Information

JS56696,0000762 -19-03NOV09-1/1

JS56696,0000755 -19-17MAY10-1/1

Recommended Wire SizesMinimum Recommended Wire Size—Metric (mm²)

Current (amp)Length(mm) 0.5 1.0 1.5 2.0 2.51000 0.8 0.8 0.8 0.8 0.82500 0.8 0.8 0.8 0.8 0.85000 0.8 0.8 0.8 0.8 1.07500 0.8 0.8 0.8 1.0 2.010000 0.8 0.8 1.0 2.0 2.015000 0.8 1.0 2.0 3.0 3.0

Minimum Recommended Wire Size—SAE (gauge)Current (amp)Length

(in.) 0.5 1.0 1.5 2.0 2.539 18 18 18 18 1898 18 18 18 18 18197 18 18 18 18 16295 18 18 18 16 14394 18 18 16 14 14591 18 16 14 12 12

Driver Outputs TableDriver Number Standard Sprayer (3-wire) Hardi Sprayer (2-wire) NH3 Tool Planters

Driver 1 Section 1 Section 1 (+) Section 1 Clutch 1Driver 2 Section 2 Section 1 (-) Section 2 Clutch 2Driver 3 Section 3 Section 2 (+) Section 3 Clutch 3Driver 4 Section 4 Section 2 (-) Section 4 Clutch 4Driver 5 Section 5 Section 3 (+) Section 5 Clutch 5Driver 6 Section 6 Section 3 (-) Section 6 Clutch 6Driver 7 Section 7 Section 4 (+) Section 7 Clutch 7Driver 8 Section 8 Section 4 (-) Section 8 Clutch 8Driver 9 Section 9 or Left Fence Row Section 5 (+) or Agitator (+) Section 9 Clutch 9Driver 10 Section 10 or Right Fence

RowSection 5 (-) or Agitator (-) Section 10 Clutch 10

Driver 11 Agitator Valve Section 6 (+) or Left FenceRow

Clutch 11

Driver 12 Return Valve Section 6 (-) or Right FenceRow

Clutch 12

Driver 13 Section 7 (+) or Return (-) Master On/Off Valve Clutch 13Driver 14 Section 7 (-) or Return (+) Clutch 14Driver 15 Control (+) Control (+) Control (+) Clutch 15Driver 16 Control (-) Control (-) Control (-) Clutch 16

NOTE: Enabling optional features such as fence rowsnozzles and agitators will reduce the number ofsection controls. For example, configuring a Hardi

sprayer to use an agitator valve will limit the numberof boom section controls to four. Refer to table inthe GreenStar Rate Controller Overview section.

90-2 020615

PN=105

Troubleshooting

BA31779,00002AD -19-10NOV11-1/1

GreenStar Rate Controller Trouble CodesFault Code Number Description Recommended Initial Action

GRC 158.03 Switched Supply Voltage High Contact dealer.GRC 158.04 Switched Supply Voltage Low Contact dealer.GRC 628.12 Control Unit Programming Contact dealer.GRC 629.12 Control Unit Fault Contact dealer.GRC 630.13 Configure System See owners manual and calibrate system.GRC 630.14 SeedStar Configuration Conflict Verify SeedStar and GreenStar Rate Controller

settings match.GRC 639.14 CAN Communications Error Contact dealer.GRC 1871.02 No Height Switch data Check settings on Implement tab.GRC 1871.14 Multiple Height Switches Check settings on Implement tab.GRC 3130.17 Low Tank Volume Check tank level shown on display. Adjust if

necessary.GRC 3132.03 Pressure Above Maximum Level - Sensor 1 Check settings on the Alarms tab. Adjust if

necessary.GRC 3132.04 Pressure Below Minimum Level - Sensor 1 Check settings on the Alarms tab. Adjust if

necessary.GRC 3133.01 Solution Pump Dry Check actual tank level and flow meter.GRC 3133.31 Solution Pump Not On Check Enable Pump checkbox to turn on pump.GRC 3509.03 Sensor Supply Voltage for Pressure Sensor

HighContact dealer.

GRC 3509.04 Sensor Supply Voltage for Pressure Sensor Low Contact dealer.GRC 3510.03 Sensor Supply Voltage for Flow Meter High Contact dealer.GRC 3510.04 Sensor Supply Voltage for Flow Meter Low Contact dealer.GRC 521529.03 Pressure Above Maximum Level - Sensor 2 Check settings on the Alarms tab. Adjust if

necessary.GRC 521529.04 Pressure Below Minimum Level - Sensor 2 Check settings on the Alarms tab. Adjust if

necessary.GRC 523350.30 Implement Height Switch Malfunction Verify implement height switch is installed.GRC 523394.00 Unexpected Product Flow Detected Contact dealer.GRC 523394.01 No Flow Detected Check actual tank level and flow meter.GRC 523394.16 Application Rate Above Maximum Level Check settings on the Alarms tab. Adjust if

necessary.GRC 523394.18 Application Rate Below Minimum Level Check settings on the Alarms tab. Adjust if

necessary.GRC 523823.00 Application Speed Exceeded Operate at lower vehicle speed.GRC 523935.06 Driver Over-Current Contact dealer.GRC 523966.31 GreenStar Rate Controller Limp Home Mode

EnabledCheck limp home fuse in GreenStar RateController harness.

GRC 524158.02 Planter Adapter Harness Fault Contact dealer.

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PN=106

Troubleshooting

JS56696,00007AD -19-17MAY10-1/1

HC94949,0000683 -19-05DEC14-1/1

GreenStar Rate Controller Switch BoxTrouble Codes

Fault Code Number Description Recommended Initial ActionSBC 000168.03 Switched Supply Voltage High System voltage is above 15.5 V. for 5 seconds.SBC 000168.04 Switched Supply Voltage Low System voltage is below 10.0 V. for 5 seconds.SBC 000628.02 Controller Memory Corrupted Contact dealer.

SBC 000628.12 Controller Unit ProgrammingWait until GreenStar Rate Control Switch Boxhas finished programming. If programming ishung up, contact dealer

SBC 000629.12 Controller Unit Fault Contract dealer.

SBC 000639.14 CAN Communication ErrorCAN Bus problem or GreenStar Rate ControllerSwitch Box has a CAN Bus error. Contractdealer.

SBC 523910.02 Controller Memory Corrupted Contract dealer.

SBC 524058.02 Master Switch Conflict Master switch digital inputs are not in a validstate. Contract dealer.

Control Valve Calibration Number TuningThe control valve calibration number is set up in thefollowing format XXYZ.

The numbers work similar for all control valve types inspinner and conveyor configurations.

XX adjusts how fast the valve reacts to error betweentarget and actual speeds. If the control is too slow,increase this value. If the control is too fast or fluctuatesconstantly, reduce this value. Input range is 1-99. Typicalvalues are between 25-75.

Y adjusts overshoot when controlling to a speed change.If the system overshoots the target, increase this number.If control is slow reacting to a speed change, reduce thisnumber. Input range is 0-9. Typical values are between2-4.

XX and Y can affect each other when changed. Adjustingone value may require a change to the other. It is best toadjust the XX value first to ensure that the system is quickto react. Then change Y value as needed.

PC14715 —UN—10FEB12

A—XX: Valve SpeedB—Y: Overshoot Reduction

C—Z: % Error Allowed

Z adjusts control deadband. It represents the error (% oftarget conveyor/spinner speed) allowed when reaching atarget speed. To make the controller more responsiveto errors, lower the value. To make the controller moreaccepting of errors, increase the value. If oscillation orchasing of the target speed occurs, increase this number.The input range is between 0-9. Typical starting value is 3.

95-2 020615

PN=107

Troubleshooting

Continued on next page HC94949,0000624 -19-07JAN15-1/2

Observable SymptomsSymptom Problem Solution

Unexpected application rate. Incorrect rate type selected (gal./min.or gal./acre).

Select correct rate type.

Product does not shut off. Valve does not respond to commands. Select correct valve type.

2-Wire valve selection is notavailable.

Dual boom is selected. Disable dual boom.

More than seven sections areselected.

Assign less than eight sections.

Erratic implement section is notturning on or off.

Incorrect section valve type selected. Select correct section valve type.

Application is erratic. Calibration number is not set correctly. Enter correct calibration number.

Trouble code is displayed for highpressure.

System pressure is high. Select flow return in system setup.

Trouble code is displayed forunexpected flow.

Constant flow is disabled when usinga constant flow system with boomvalve closed.

Select constant flow in system setup.

Flow is not applying at desired rate. Incorrect application rate. Ensure 10 gal./10 L unit is used.

Minimum Flow rate feature causesover-application in areas wheremachine speed is low enough toactivate Minimum Flow Rate.

Set minimum flow rate to 0 to disablefeature.

Flow per minute is not an option. Ensure pressure sensor is installed.

Raven calibration number of 0043is not optimal for controller.

PWM or PWM Close control valve isnot referenced in chart.

Fine-tune calibration value for optimalperformance.

System detects implement is downfor an extensive period of time.

Height switch is disabled. If height switch indicator does notmatch machine operation, serviceheight switch.

Unexpected chemical flowdetected.

Controller attempts to close sectionvalves, but detects flow on a sprayeror liquid fertilizer system.

Shut off solution pump.

Unable to set up minimum andmaximum alarms.

Minimum and maximum alarms aredisabled.

Ensure pressure sensor is installedand configured.

Unable to set values. System not allowing changes tovalues or settings.

Ensure Master Switch is on.

Unexpected anhydrous ammoniaflow detected.

Controller attempts to close On/Offvalve, but still detects flow.

Select button to turn off control valve.

Controller attempts to close all valves,but still detects flow.

Follow instructions on Warning pageon display.

Pressure sensors are notconfigured.

Pressure sensor 2 is not an option. Ensure both sensors are configured.

95-3 020615

PN=108

Troubleshooting

HC94949,0000624 -19-07JAN15-2/2

Symptom Problem Solution

Pump information drop-down doesnot appear.

Pump Enable checkbox is selected. Ensure Enable Pump checkbox is notselected.

Unwanted minimum flow rateactivation.

Over application in low speed areas. Set minimum flow rate to 0 to disablefunction.

95-4 020615

PN=109

Specifications

HC94949,0000741 -19-04FEB15-1/1

BA31779,00006DD -19-18SEP13-1/1

EC Declaration of ConformityDeere & Company

Moline, Illinois U.S.A.The undersigned hereby declares thatProduct: GreenStar™ Rate ControllerFulfills all relevant provisions and essential requirements of the following directives:

Directive Number Certification MethodElectromagnetic Compatibility (EMC) 2004/108/EC Annex II of the Directive

Name and address of the person in the European Community authorized to compile the technical construction file:Brigitte BirkJohn Deere GmbH & Co. KGMannheim Regional Center (Zentralfunktionen)John Deere Strasse 70Mannheim, Germany D-68163

Place of declaration: Urbandale, IA U.S.A. Name: Aaron SenneffDate of declaration: 27 February 2014 Title: Engineering ManagerManufacturing unit: John Deere Intelligent Solutions Group

DXCE01 —UN—28APR09

Identify Date CodeUse the date code (A) on the product label to identifythe date of manufacture. “YY" (B) identifies the last twonumbers of the year of manufacture; “WW” (C) identifiesthe week number of calendar year of manufacture.

NOTE: The week number of manufacture rangesbetween 01-53.

Date CodeYY Last Two Numbers of

Year of ManufactureExample:11 = 201112 = 201213 = 2013

WW Week Number ofCalendar Year ofManufacture

Example:01, 02, 03...53

A—Date Code (Date ofManufacture)

B—Last Two Numbers of Yearof Manufacture

C—Week Number of CalendarYear of Manufacture

PC17678—UN—18SEP13

Product Label ExamplePC17574 —UN—16AUG13

Date Code Example

100-1 020615

PN=110

Specifications

HC94949,0000730 -19-29JAN15-1/1

Customs Union–EAC (English and Russian)

PC20729—UN—28JAN15

PC20730—UN—28JAN15

100-2 020615

PN=111

Maintenance

HC94949,00005E4 -19-03FEB15-1/1

HC94949,00005E5 -19-30JAN15-1/1

HC94949,00005E6 -19-30JAN15-1/1

Preseason ChecklistIn addition to performing checklist before season begins,utilize preseason checklist if any of the following occur:

• A different tractor or implement is introduced to system.• A hydraulic system component is repaired, replaced,or adjusted.• An Ag Management Systems (AMS) component isreplaced.

□ Refer to electronic Operator’s Manual fromManuals.Deere.com or contact your John Deere dealerfor latest version.

□ Update software. Refer to StellarSupport.com for latestsoftware.□ Display□ Controller

□ Load and activate applications on display.□ Inspect wiring harness for wear and damage aroundpinch points, corners, edges, and harness supportlocations. Repair as necessary.

□ Inspect connector seals and latching mechanisms.Repair as necessary.

□ Inspect connector pins for wear, debris, and corrosion.Clean and (or) repair as necessary.□ ISO connector□ Controller connectors□ Display

□ Inspect mounting hardware. Retorque as necessary.□ Display□ Controller mount

□ Calibrate sensors and control values.□ Verify switch functionality if switchbox is present.□ Perform system voltage test.□ Perform flow control test.

(Reference implement Operator’s Manual for detailedchecklists.)

NOTE: Some tests are not available dependingon application.

Daily Checklist□ Inspect wiring harness for wear and damage aroundpinch points, corners, edges, and harness supportlocations. Repair as necessary.

□ Inspect wiring harness at connectors for wear onexposed wires. Repair as necessary.


□ Run controller diagnostic tests.□ Perform Control Valve test.□ Verify section status readings.

□ Verify system voltage readings.□ Verify switches and status readings.□ Verify sensor and status readings.


NOTE: When changing product, empty bin or tank,perform rinse cycle, and perform new productsetup and calibration.

Some tests are not available dependingon application.

Postseason Checklist□ Inspect wiring harness for wear and damage aroundpinch pints, corners, edges, and harness supportlocations. Repair as necessary.

□ Inspect wiring harness at connectors for wear onexposed wires. Repair as necessary.

□ Inspect connector seals and latching mechanisms.Repair as necessary.

□ Inspect connector pins for wear, debris, and corrosion.Clean and (or) repair as necessary.□ ISO connector

□ Controller connectors□ Display


□ Perform rinse cycle.


NOTE: Some tests are not available dependingon application.

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PN=112

Index

Page

A

Active Implement GuidanceGS2 Display ............................................................ 25-1

Adapter HarnessConnector Information ............................................ 90-1

Agitator ....................................................................... 20-3Valve ....................................................................... 50-5

AlarmsSettingsSprayer..................................................... 30-10, 50-6

B

BANJO........................................................................ 20-5

C

CalibratePressure Sensor ..................................................... 50-5

CalibrationControl Valves......................................................... 95-2

ChecklistsDaily ...................................................................... 105-1Postseason ........................................................... 105-1Preseason............................................................. 105-1

Control ValvesCalibration............................................................... 95-2Tuning ..................................................................... 95-2

ControllerOperation ................................................................ 20-1

D

Daily Checklist .......................................................... 105-1DiagnosticsGreenStar Rate Controller .................... 45-1, 65-1, 85-1Rate ControllerTrouble Codes..................................................... 95-1

Switch BoxTrouble Codes..................................................... 95-2

Display........................................................................ 25-1Main Page............................................................... 20-3Sprayer Monitor ...................................................... 35-2

Driver Outputs Table................................................... 90-2

F

Fence Row Nozzle ................................... 35-1, 55-1, 90-2Flexbox....................................................................... 20-1

G

GPS Receiver............................................................. 20-1GreenStar DisplayComponents............................................................ 25-1

Page

GreenStar Rate Controller....................30-1,35-1, 50-1, 55-1, 70-1Component Overview and CompatibilitySection Valves..................................................... 20-4

Diagnostics ........................................... 45-1, 65-1, 85-1Readings........................................................ 45-1, 65-1Tests........................................................................ 45-5Trouble Codes ........................................................ 95-1

GreenStarRate ControllerSwitch BoxTrouble Codes..................................................... 95-2

H

HARDI ............................................................. 20-5, 45-15Height Switch............................................ 20-2, 35-1, 55-1Warnings........................................................ 35-1, 55-1

I

ImplementHeight Switch................................................. 35-1, 55-1Sections SetupPlanter ................................................................. 70-3Sprayer....................................................... 30-4, 50-3

Selection ............................................... 30-3, 50-2, 70-2SetupPlanter ................................................................. 75-1Sprayer.............................................. 30-1, 50-1, 70-1

Sprayer Monitor ...................................................... 35-2States.................................................... 35-3, 55-3, 75-1

Implement SectionFence Row Nozzles ................................................ 35-2

J

Job Summary ........................................... 40-1, 60-1, 80-1

L

LifetimeReports ................................................. 40-1, 60-1, 80-1Totals..................................................... 40-1, 60-1, 80-1

Limp Home ModeFuse........................................................................ 35-5Main Sprayer Harness ............................................ 35-5

M

Main HarnessPinout...................................................................... 90-1

Main ScreenIndications............................................................... 20-2


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Index

Page

N

NH3 ToolReadingsDelivery System .................................................. 65-2Hardware/Software.............................................. 65-1Section Status ..................................................... 65-3Sensors/Status .................................................... 65-5Switchbox............................................................ 65-2Switches/Status................................................... 65-4System Voltages.................................................. 65-3Working Parameters............................................ 65-4

SettingsPressure Sensor.................................................. 50-5

System Setup.......................................................... 50-4TestBleed Section ...................................................... 65-9Calibrate Pressure Sensor ................................ 65-10Control Valve ....................................................... 65-9Energize System ................................................. 65-8

Tests........................................................................ 65-5NozzleFence Row............................................ 35-1, 55-1, 90-2

O

Observable Symptoms ............................................... 95-3Offsets ...................................................... 30-1, 50-1, 70-1OperationRate Control............................................................ 55-2

P

PlanterImplement Setup..................................................... 75-1Readings................................................................. 85-1Hardware/Software.............................................. 85-1Section Status ..................................................... 85-2Switchbox............................................................ 85-2Switches/Status................................................... 85-4System Voltages.................................................. 85-3Working Parameters............................................ 85-3

TestSection ................................................................ 85-4

Tests........................................................................ 85-4PlantersSeedStar ................................................................. 70-4

Postseason Checklist ............................................... 105-1Predefined Rates........................................................ 35-2Prescriptions............................................................... 55-2Preseason Checklist................................................. 105-1Pressure Sensor......................................................... 50-5

Page

R

Rate ControlFence Row Nozzles ................................................ 35-2Sprayer Monitor ...................................................... 35-2

Rate ControllerCompatibilityFlow Control Valve Types.................................... 20-6Flowmeters.......................................................... 20-6Implement Switch ................................................ 20-7JD Planters with Hydraulic VariableRate Motors ....................................................... 20-6Pressure Sensors................................................ 20-6

Operation ................................................................ 20-1Overview................................................................. 20-1Requirements.......................................................... 20-4

Rates .......................................................................... 55-2Prescriptions ........................................................... 55-2SetupSprayer..................................................... 30-11, 50-6

SprayerMinimum Flow Rate.................................. 30-11, 50-6Smoothing ................................................ 30-11, 50-6

RAVEN ....................................................................... 20-5ReadingsGreenStar Rate Controller ............................. 45-1, 65-1NH3 ToolDelivery System .................................................. 65-2Hardware/Software.............................................. 65-1Section Status ..................................................... 65-3Sensors/Status .................................................... 65-5Switchbox............................................................ 65-2Switches/Status................................................... 65-4System Voltages.................................................. 65-3Working Parameters............................................ 65-4

Planter..................................................................... 85-1Hardware/Software.............................................. 85-1Section Status ..................................................... 85-2Switchbox............................................................ 85-2Switches/Status................................................... 85-4System Voltages.................................................. 85-3Working Parameters............................................ 85-3

Sprayer/Liquid Fertilizer ToolDelivery System .................................................. 45-2Hardware/Software.............................................. 45-1Section Status ..................................................... 45-3Sensors/Status .................................................... 45-5Switchbox............................................................ 45-2Switches/Status................................................... 45-4System Voltages.................................................. 45-3Working Parameters............................................ 45-4

Receiver Offset......................................... 30-1, 50-1, 70-1Recommended Wire Sizes ......................................... 90-2ReportsCurrent .................................................. 40-1, 60-1, 80-1Job Summaries ..................................... 40-1, 60-1, 80-1Lifetime ................................................. 40-1, 60-1, 80-1


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Requirements ............................................................. 20-4

S

Safety, Steps and HandholdsUse Steps and Handholds Correctly....................... 05-2

Section Valve Status................................................... 65-1SeedStar..................................................................... 70-4SettingsNH3 ToolPressure Sensor.................................................. 50-5

SprayerAlarms ...................................................... 30-10, 50-6

SetupImplementSections............................................. 30-4, 50-3, 70-3

Planter............................................................ 70-3, 75-1PlantersSeedStar ............................................................. 70-4

Sprayer ................................................. 30-1, 50-1, 70-1Rates........................................................ 30-11, 50-6

Speed Signal .............................................................. 25-2SprayerAlarmsSettings .................................................... 30-10, 50-6

ImplementSelection............................................ 30-3, 50-2, 70-2Setup................................................. 30-1, 50-1, 70-1

Limp Home Mode.................................................... 35-5Main Harness.......................................................... 35-5RatesSetup........................................................ 30-11, 50-6

Sprayer Monitor .......................................................... 35-2Sprayer/Liquid Fertilizer ToolReadingsDelivery System .................................................. 45-2Hardware/Software.............................................. 45-1Section Status ..................................................... 45-3Sensors/Status .................................................... 45-5Switchbox............................................................ 45-2Switches/Status................................................... 45-4System Voltages.................................................. 45-3Working Parameters............................................ 45-4

TestCalibrate Flowmeter ............................................ 45-6Calibrate Pressure Sensor ................................ 45-16Calibrate PWM Limits........................................ 45-18Configuration..................................................... 45-10Control Valve ..................................................... 45-16Nozzle Flow Check............................................ 45-12Rinse Cycle ....................................................... 45-13Section .............................................................. 45-14

Starfire ReceiverGPS Receiver ......................................................... 20-1

Supplemental InformationAdapter HarnessConnector Information......................................... 90-1

Driver Outputs Table ............................................... 90-2

Page

Main Harness.......................................................... 90-1Recommended Wire Sizes ..................................... 90-2

Switch Box Controller ................................................. 25-2SystemOverview................................................................. 20-1Speed Signal........................................................... 25-2

System ComponentsGreenStar Display................................................... 25-1

System Setup ............................................................. 30-5NH3 Tool ................................................................. 50-4

T

TankRefilling .......................................................... 35-4, 55-3

TEEJET ...................................................................... 20-5TestNH3 ToolBleed Section ...................................................... 65-9Calibrate Pressure Sensor ................................ 65-10Control Valve ....................................................... 65-9Energize System ................................................. 65-8

PlanterSection ................................................................ 85-4

Sprayer/Liquid Fertilizer ToolCalibrate Flowmeter ............................................ 45-6Calibrate Pressure Sensor ................................ 45-16Calibrate PWM Limits........................................ 45-18Configuration..................................................... 45-10Control Valve ..................................................... 45-16Nozzle Flow Check............................................ 45-12Rinse Cycle ....................................................... 45-13Section .............................................................. 45-14

TestsGreenStar Rate Controller ...................................... 45-5NH3 Tool ................................................................. 65-5Planter..................................................................... 85-4

TotalsCurrent .................................................. 40-1, 60-1, 80-1Job Summaries ..................................... 40-1, 60-1, 80-1Lifetime ................................................. 40-1, 60-1, 80-1

TroubleshootingBANJO.................................................................... 90-2HARDI..................................................................... 90-2NH3 Tool ................................................................. 90-2Planters................................................................... 90-2Rate Controller Trouble Codes ............................... 95-1RAVEN.................................................................... 90-2Sprayer ................................................................... 90-2Switch BoxTrouble Codes..................................................... 95-2

TEEJET................................................................... 90-2


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Page

V

Valve2-WireHARDI ...................................................... 20-5, 45-15Troubleshooting................................................... 90-2

3-WireBANJO ................................................................ 20-5RAVEN ................................................................ 20-5TEEJET............................................................... 20-5Troubleshooting................................................... 90-2

Section BypassHARDI ............................................................... 45-15

Status...................................................................... 65-1

W

WarningsHeight Switch................................................. 35-1, 55-1Unexpected Chemical Flow ........................... 10-1, 55-4

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John Deere Service Literature Available

DX,SERVLIT -19-31JUL03-1/1

Technical InformationTechnical information can be purchased from John Deere.Some of this information is available in electronic media,such as CD-ROM disks, and in printed form. There aremany ways to order. Contact your John Deere dealer.Call 1-800-522-7448 to order using a credit card. Searchonline from http://www.JohnDeere.com. Please haveavailable the model number, serial number, and name ofthe product.

Available information includes:

• PARTS CATALOGS list service parts available for yourmachine with exploded view illustrations to help youidentify the correct parts. It is also useful in assemblingand disassembling.• OPERATOR’S MANUALS providing safety, operating,maintenance, and service information. These manualsand safety signs on your machine may also be availablein other languages.• OPERATOR’S VIDEO TAPES showing highlights ofsafety, operating, maintenance, and service information.These tapes may be available in multiple languagesand formats.• TECHNICAL MANUALS outlining service informationfor your machine. Included are specifications, illustratedassembly and disassembly procedures, hydraulic oilflow diagrams, and wiring diagrams. Some productshave separate manuals for repair and diagnosticinformation. Some components, such as engines, areavailable in separate component technical manuals• FUNDAMENTAL MANUALS detailing basic informationregardless of manufacturer:- Agricultural Primer series covers technology in farmingand ranching, featuring subjects like computers, theInternet, and precision farming.

- Farm Business Management series examines“real-world” problems and offers practical solutionsin the areas of marketing, financing, equipmentselection, and compliance.

- Fundamentals of Services manuals show you how torepair and maintain off-road equipment.

- Fundamentals of Machine Operation manualsexplain machine capacities and adjustments, how toimprove machine performance, and how to eliminateunnecessary field operations.

TS189—UN—17JAN89

TS191—UN—02DEC88

TS224—UN—17JAN89

TS1663

—UN—10OCT97

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John Deere Service Literature Available

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John Deere Service Keeps You on The Job

DX,IBC,2 -19-02APR02-1/1

John Deere Is At Your ServiceCUSTOMER SATISFACTION is important to John Deere.

Our dealers strive to provide you with prompt, efficientparts and service:

–Maintenance and service parts to support yourequipment.

–Trained service technicians and the necessary diagnosticand repair tools to service your equipment.

CUSTOMER SATISFACTION PROBLEM RESOLUTIONPROCESS

Your John Deere dealer is dedicated to supporting yourequipment and resolving any problem youmay experience.

1. When contacting your dealer, be prepared with thefollowing information:

–Machine model and product identification number

–Date of purchase

–Nature of problem


2. Discuss problem with dealer service manager.

3. If unable to resolve, explain problem to dealershipmanager and request assistance.

4. If you have a persistent problem your dealership isunable to resolve, ask your dealer to contact John Deerefor assistance. Or contact the Ag Customer AssistanceCenter at 1-866-99DEERE (866-993-3373) or e-mail us atwww.deere.com/en_US/ag/contactus/.

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John Deere Service Keeps You on The Job

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