ground fixed bark fixed...detailed in bs en 1176 part 7: guidance on installation, inspection,...
TRANSCRIPT
SPECIFICATION
INSTALLATION INSTRUCTIONS
Note
Note
PROD. CODE
SIZE
AGE RANGE
F/ FALL HEIGHT
HEAVIEST PART
TOTAL WEIGHT
AGILITYROTA WEB CLIMBER 3.3m
ROTAWEB33
Dia. 3m x 3.3m High
8 TO 14
2200mm
73kg
115kg
ROTAWEB33Page 1 of 7
Centre Upright: Made from 6" diameter aluminium tube to BS EN 755Outer Tube: Made from diameter 2" O/D stainless steel tube grade 304Lower Bearing: Bearings made from grade T100G TufcotNet: Made from 16 mm reinforced polypropylene rope at 6 wires/strandFixings: Anti-vandal and stainless steel/plated for weather protectionRope Fixings: Made from aluminiumWeld: Copper free wire conforming to 2901 AIB for mild steel. St. Stl. welds to BS EN 1011-3Finish: Low lead polyester powder paint to BS EN 71 part 3Caps and clamp fixings are produced from LM6M aluminium
1 Read instructions thoroughly before commencing installation of unit.2 Excavate foundations as shown in the foundation plan.3 Fit the two spragging irons into the mast and prop in foundation ensuring it is plumb and square (see Fig. 1).4 Backfill foundations with concrete. Concrete mix to be 4 parts gravel, 2 parts sand, 1 part cement. Amount of concrete
required – 0.5 cubic metres.5 The foundation should be left to set for approximately seven days to achieve maximum strength prior to assembling the net
onto the mast.6 Remove the plastic protection from the top of the mast and place the bearing over the spigot (see Fig. 2).7 The bearing should be greased before final positioning of top cap.8 If the installation is to be undertaken in wet or damp conditions, protect the bearing from the ingress of water and dry off the
spigot.9 Position bottom bearing base (the one with six holes) with the three off tapped holes facing downward over mast and fix onto
three locating brackets with M8 x 16 pentagon button head screws (see Fig. 3).10 Lift the net assembly and stainless steel ring over the mast and insert the mast through the lower steel collar (see Fig. 4).11 Place the lower bearing - cover over the mast before lowering the net and locating the cap onto the bearing at the top of the
mast (see Fig. 5).12 Gently lower the net assembly and the lower bearing - cover onto the lower bearing – base. The net is now self-supporting
(see Fig. 6).13 Secure the lower bearing cover onto the lower bearing base with two off M8 Safety Fasteners and M8 x 70 lg studs in 3
positions (see Fig. 7).14 Assemble M10 x 45 Hex Head Bolt, M10 nut and Wicksteed washers together screwing nut down to shoulder of the bolt.
Secure top cap and top cap cover in position with top cap fixing plate and M10 x 45 hex head bolt assembly. The top capcover (item 16) must be free to rotate on its own and not be locked in position. Insert top cap plug into top of top cap cover(see Fig. 8).
ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE
GROUND FIXED BARK FIXED
ROTAWEB33
Page 2 of 7
FOUNDATION DETAIL
440
348
5860
935
90
475
400
CONCRETE
BARK
365
1000
1000
FIGURE 1
SPRAGGING IRON FIXING
FIGURE 2
TOP BEARING FIXING
FIGURE 3
LOWER BEARING BASE FIX
ROTAWEB33
Page 3 of 7
12
1
1
2
9
5
1
FIGURE 4
NET FITTING - STAGE 1
FIGURE 5
NET FITTING - STAGE 2
FIGURE 6
FITTED NET
ROTAWEB33
Page 4 of 7
1
3
3
1
6
FIGURE 7
LOWER BEARING - COVER FIX
FIXING DETAILS FOR MAINTENANCE
BEARING BLOCK FIXING
ROTAWEB33
Page 5 of 7
8
10
6
8
1
13
NOTE: Thrust bearings need to be fitted inthe correct manner for them to operatecorrectly.
1. Inner bore ground surface (base part ofbearing) to be placed on spigot first.
2. Cage then placed on top & open endmust be facing upwards.
3. Top part of bearing to be fitted intobearing housing top cap prior to finalassembly of bearing top housing.
BOLT MUST NOT BE THREADEDALONG WHOLE LENGTH.
TIGHTEN NUT UP TOSHOULDER OF BOLT
FIGURE 8
TOP CAP FIXING27
262523
24
22
3.2
4
FIGURE 9TOP CAP FITTED
4
ROTAWEB33
Page 6 of 7
Parts List
DESCRIPTIONPART NUMBERQTYITEM
Column Assembly4201-15811
Thrust Bearing - Ref. FAG 512122542-00712
NET, TOP CAP, OUTER RING &
BASE COLLAR ASSY
5901-06213
CAP ASSEMBLY4200-93113.2
UPPER BEARING BLOCK3030-18614
BOTTOM BEARING - BASE3730-08415
BOTTOM BEARING - COVER3730-08316
M8 Safety Fastener2177-00168
M8 x 16 Pent Button Head2176-15139
M8 x 70mm STUDDING3033-119310
SPRAGGING IRON3030-009212
M8 x 20 C'SK SKT HD SCREW2171-168313
Top Cap Fixing Plate3200-652122
M10 Nut2193-006123
ALUMINIUM CAP3711-030124
Wicksteed Washer2215-519225
M10 x 45 Hex Head Bolt2185-037126
Plastic Insert Round2611-047127
REV
ECN
SIG.
DATE:
COMPILED
DATE:
ROTAWEB33
Page 7 of 7
SB
01/08/07
Maintenance & Inspection
General
The ROTAWEB 33-climber should be inspected and maintained in accordance with the recommendations asdetailed in BS EN 1176 part 7: Guidance on installation, inspection, maintenance and operation for PlaygroundEquipment.
If any part of the equipment is found to be unsafe during an inspection and that part cannot be repaired orreplacedimmediately, the equipment unit or the part(s) concerned should be secured against use. This may involveimmobilisation or removal from site.
IMPORTANT NOTE: THE FREQUENCY OF INSPECTION WILL VARY WITH THE TYPE OF EQUIPMENT ORMATERIALS USED AND OTHER FACTORS, E.G. HEAVY USE, LEVELS OF VANDALISM, COASTALLOCATION, AIR POLLUTION, AGE OF EQUIPMENT ETC.
__________________________________________________________________________________________
Routine Visual Inspection
A routine visual inspection enables the identification of obvious hazards that can result from vandalism, use orweather conditions, e.g. broken parts.
A daily routine visual inspection is recommended especially for playground equipment that has heavy use and/oris subject to vandalism and should include the inspection of the following as a minimum:-
a) General equipment and surface cleanliness
b) Equipment ground clearances are maintained
c) Foundations not exposed, loose in the ground or cracked
d) Parts not missing or damaged
e) Surface finishes not damaged, rusting or deteriorating
f) Connections and bolts are secure and tight, locknuts are in place
g) Bearings are free running – grease weekly or more frequently if necessary.
(grease to be ‘castrol mp2 grease speerol 125’ or equivalent)
h) Safety surface (if installed) not compacted, damaged or contaminated with sharp objects.
01533SB
01/08/07
1
minor
DB
30/07/13
2
minor
MC
21/07/15 04/07/18
MC
minor
3 4
minor
MC
14/11/18