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Group of Companies
SODIUM CYANIDE PROJECT AT THE FEZ “NIPT”ATYRAU, KAZAKHSTAN
October 2017
Group of Companies
Reconstruction of operating production facility
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KEY AREAS OF SERVICES PROVIDED BY ORGHNEFTEKHIM-HOLDING GROUP OF COMPANIES
Construction of new production facilities
ONH-Holding group of companies ensures the implementation of package of measures, namely analysis of the existing production facilities and
processing chains, development of design and estimate documentation, approval by the inspecting authorities, equipment supply, construction and installation works, commissioning with obtaining the specific result on the increase in the total profit of the refinery through the use of potential reserves of processing and production
chains.
ONH-Holding group of companies combines highest possible in the industry experience in the
implementation of domestic projects at all stages of the investment cycle, which allows implementation of
Project (number of Projects) based on the principle of necessity and sufficiency of equipment with maximum
use of domestic equipment.This approach makes it possible, when using standard
process, design and managerial decisions job-proved in recent 15 years, to achieve a minimum cost of the
Project within the implementation period, significantly shorter relative to international practice.
Group of Companies
Development
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ORGHNEFTEKHIM-HOLDING GROUP OF COMPANIES – RUSSIAN ЕРС CONTRACTOR
INKO-TEKConsulting, engineering, R&D, process technology licensing,
commissioning
OrgneftekhimproektDesign institute
NAFTAINZHINIRINGDesign institute
TechnologiyaDesign institute
InsightAPCS and design institute
Kama-AvtomatikaAPCS
Orgneftekhim-EngineeringR&D, process technology
licensing
Innovative Coatings (INPO)
Special protective coatings
Stroy-InvestConstruction and installation
works
КАМАConstruction and installation
works
Extended EPC-structure, reinforced by interaction with the national licensees, and science on the one hand, and service companies on the other.
ONH-SynthesGasProektDesign institute
(synthesis gas, fertilizers)
KMS-TRANSSTROYLogistics services
1000+ People, incl. 500+ Design Engineers, 300+ ConstructorsCan easily be increased several times due to strong management and engineering core
APCS Block
Capital construction
Block
Hydroconversion is a national project
EPC
Project development
and investments justification
Construction organization and control
Technical assistance,
optimization, commissioning
Design Organizations
Block
Exclusive right for alkylation of benzene with ethylene over zeolite catalyst
Alternative method of
isopropylbenzene
production
Group of Companies
LOCATION OF ORGHNEFTEKHIM-HOLDING GROUP OF COMPANIES DIVISIONS
PodolskOOO INPO Chernogolovka:
OOO ONH-Engineering
Nizhny Novgorod:OOO EA InsightOOO Tekhnologiya
Kazan:OOO ONH-HoldingOOO ONH-SGP
Nizhnekamsk:OOO ONH-HoldingOOO INKO-TEKOOO KAMAOOO Kama-Avtomatika
JSC TANECOconstruction site
Sterlitamak:OOO Orgneftekhimproekt
Rostov-on-Don:OOO Tekhnologiya
Krasnodarskiy krai:Afipsky Refineryconstruction site
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Moscow:OOO ONH-HoldingOOO INKO-TEKOOO KMS-TRANSSTROYOOO NAFTAINZHINIRING
Dzierżyńsk:ООО Tekhnologiya
Volgograd:OOO Stroy-Invest
Group of Companies
TURNKEY PROJECT
Project feasibility study and organization of financing
Basic Engineering,
basis of design
Detailed Engineering
Organization of equipment procurement
Construction works organization and progress
monitoring
Management system organization
Personnel selection and training
Commissioningworks
Technical and economic
optimization
• ООО ONH-Holding• OOO INKO-TEK• ООО Orgneftekhim-Engineering
• ООО ONH-Holding• OOO INKO-TEK• OOO Orgneftekhimproekt• OOO Tekhnologiya• OOO Orgneftekhim-Engineering • OOO Innovative Coatings
• ООО ONH-Holding• OOO Orgneftekhimproekt• OOO Tekhnologiya• OOO INKO-TEK• OOO EA Insight• OOO NAFTAINZHINIRING
• ООО ONH-Holding• OOO INKO-TEK• OOO KMS-TRANSSTROY
• ООО ONH-Holding • OOO Stroy-Invest• OOO INKO-TEK• OOO EA Insight• OOO Kama
• OOO INPOOrganization management systems • OOO ONH-Holding• OOO INKO-TEKAPCS, DCS & ESD• OOO Kama-Avtomatika• OOO EA Insight
• OOO INKO-TEK• OOO EA Insight
• OOO INKO-TEK • OOO Kama-Avtomatika• OOO EA Insight
• OOO ONH-Holding • OOO INKO-TEK
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4 5 6
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Group of Companies
REFERENCE LIST - ONH-HOLDING GROUP OF COMPANIES 2014 – 2017
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▪ EPC-contract with PJSC TATNEFT n.a. V.D.Shashin for turn-key constructionof Hydroconversion Unit together with Off-Site facilities, as well asCDU/VDU-6 at Refinery and Petrochemical Plants Complex in Nizhnekamskis in progress.
1 EPC-contracts performance
1Project selection and
organization of financing
▪ ООО Afipskiy Refinery▪ OAO Nizhnekamsk Refinery▪ OOO Tomskneftepererabotka▪ TAIF-NK PSC▪ OJSC TANECO▪ ОАО Gazprom neftekhim Salavat▪ ОАО Nizhnekamskneftekhim▪ ООО Freudenberg Politex▪ ОАО Gazprom – MNPZ (Moscow Refinery)▪ ОАО Orgkhim▪ ОАО Slavneft-YANOS (Yaroslavl Refinery)▪ OOO NZMP (Novokuibyshevsk Lubes & Additives Plant)▪ OOO Lukoil-Nizhegorodnefteorgsintez▪ OAO Saratov Refinery▪ OAO Metafraks (Metanol Plant)▪ OAO Sayanskkhimplast▪ OOO Orenburggasprom and etc.
1Basic
Engineering
DetailedEngineering
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1
Technical and economic optimization
Delivery of equipment
Construction management and control
Management system organization
Commissioning works
Group of Companies
SODIUM CYANIDE PROJECT DESCRIPTION IN ATYRAY REGION FEZ “NIPT”, KAZAKHSTAN
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Capacity of 25 000 tpy at the plant designed by our partners with patented method for
direct production. The product will be 99 % NaCN briquettes.
Project Budget $ 75 million
Implementation Period 18 months
Product Price (min) $ 1700 /ton
Turnover $ 42,5 million
Profit $ 27,5 million
Ammonia $ 417 /ton
Natural Gas $ 60 /1000 m3
Sodium Hydroxide $ 200 /ton
Interest Rate 6%
1Key Figures
1Raw Material
prices
• Reduced manpower
• Reduced electric consumption
• Reduced emissions of NH3, HCN, NO, CO, CO2
• Green technology (flare gas and organic waste may be used as feed streams)
1Other advantages
• Higher yield and conversion
• Lower catalyst costs
• Longer campaign length
• Reduced maintenance
1. Smaller equipment and lower investment cost for a given capacity.
2. Lower operational costs per ton produced due to:
Group of Companies
BriguetteReactor Boiler Absorber Cooling Drying Filter
Ammonia
MethaneMixer
Air
Sodium Hydroxide
Current Technology
Solution 30% Slurry 70%
Briquette
Product
Mixer
Briguette
Reactor BoilerAmmonia Absorber
HCN
Absorber
HCN
DistillerMixer
Ammonia
Methane
Air
Sulphuric Acid
Dilute Phosphoric
AcidWaste Water
Briquette
Product
Ammonium Sulphate
HCN
Product
Sodium Hydroxide
Phosphoric Acid
Energy
Filter Drying Cooling
Water
SIMPLIFIED FLOW SHEET FOR THE PRODUCTION OF NACN
Direct Process
Comparison between direct production and current technology
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Group of Companies
Project managementPreparation of projectexecution procedures
Establishment of QA/QC plan and safety manual/
plan for project execution
Project control (planning, scheduling and control, budget preparation, cost
control, reporting, technical bulletins
preparation and update)
Tender documentspreparation for EPC
contracts, TPI contracts, design review and
construction supervisioncontracts, and contracts for
materials purchasing
Bids evaluation
Contracts administration
Fulfillment, verification ofcontractors QA/QC
systems and health, safetyand environmentalprotection systems
Site representation andconstruction management
Contracts documentsmanagement
Project management teamadministration and IT system coordination
PROVIDED SERVICES FOR THE PROJECT ON TURNKEY BASIS
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Group of Companies
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The production of HCN in the world today is around 2.000.000 MT per year (if it was
produced as NaCN it would be 3.700.000 MT).
The NaCN production is only around 20 % compared to the HCN production
(800.000 MT as NaCN per year).
Most of this NaCN is used for the heap leachingof gold and silver (around 80%).
There is a change in the world regarding the use of HCN and NaCN. NaCN is taking over more and more of the market that previously
belonged to HCN. The reasons for this change are several and the most important::
1. NaCN is less toxic (no vapor phase)
2. Easier transport of NaCN because it may be transported as dry matter (not possible for HCN which is an acid and not a salt)
3. Same or lower price per unit of CN
In Europe however there is a change in the patterns of the use of NaCN.
Only 13% is used for heap leaching of gold and silver.
The rest is used for the production of Chelates(36 %), Dyes and Pigments (17 %),
Pharmaceuticals and Chemical Intermediates (12 %), Agrochemicals (11 %), Electroplating
(7 %) and Methionine (4 %).
THE USE OF HCN and NaCN IN THE WORLD
Group of Companies
• Access railway (15.6 km.)• Zavodskaya Railway Station• Access road (5.3 km.)• Power transmission line (110 kV overhead line)• Flyover (bridge over railways)
EXISTING INFRASTRUCTURE
Flyover Substation 110 KV Railway station Zavodskaya
1st stage (2017-2019)• Fire station;• Customs control checkpoint - 1 pc .;• Security checkpoint- 2 pcs.• Boiler house;• Engineering networks;• Evaporator-pond- - 2 cells;• Truck weighing machine;• X-ray facilities;• Road to the evaporator pond.
2nd stage (2019-2022)• Residential building;• Customs control checkpoint - 2 pcs .;• Gas station for 3 columns;• Solid waste landfill;• Washhouse(laundry);• Repair shop;• Warehouse with storage area;• Engineering networks;• Tengiz site facilities.
GENERAL SEZ INFRASTRUCTURE
PRODUCTION INFRASTRUCTURE
Water treatment plant 2017-2021
Technical gases plant2018-2020.
The gas-turbine power plant (2014-2018)
• The gas-turbine power plant (310 MW)• Technical gases plant • Water treatment plant
ПреференцийCORPORATE
INCOME TAX, VATLAND TAX
PROPERTY TAX CUSTOMS DUTIES
(when you import 0%,
when exporting finished products
There is a process of identification and
VAT is payable -12%)
✓EU and CIS markets easy approachability
✓ simplified foreign work force hiring procedure
✓one stop shop
✓Tengiz and Kashagan oil fields closeness
ADVANTAGES
WHY FREE ECONOMIC ZONE «NATIONAL INDUSTRIAL PERTROCHEMICAL TECHNOPARK»
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Group of Companies
Moscow Main Office
Fl. 8, bl.A, BC Magistral Plaza,
1-st Magistralny tupik 5a, MoscowTel: +7(499) 372-52-30
Postal address: BC Magistral Plaza, block A, Magistralny 1-st tupik 5a, 123290, Moscow
e-mail: [email protected]
e-mail: [email protected]
Website: www.onh-holding.ru
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