growth of indian refining industry

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Growth of Indian Refining

industry


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Indian Refining Industry

To meet the growing demand of petroleum products, therefining capacity in the country has gradually increasedover the years by setting up of new refineries in the countryas well as by expanding the refining capacity of the existingrefineries.

As of June, 2011 there are a total of 21 refineries in thecountry comprising 17 (seventeen) in the Public Sector, 3(three) in the Private Sector and 1 (one) as a joint ventureof BPCL & Oman Oil Company.

The country is not only self sufficient in refining capacity forits domestic consumption but also exports petroleumproducts substantially. The total refining capacity in thecountry as on 1.6.2011 stands at 193.386 MMTPA.


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Guwahati Refinery (IOCL)

Guwahati Refinery, the first in public sector, was set up incollaboration with Rumania at a cost of Rs. 17.29 crores andcommissioned on 1st January, 1962 with design capacity of0.75 MMTPA. The present capacity of the Refinery is 1.00MMTPA. Hydrotreater Unit for improving the quality ofdiesel has been installed and commissioned in 2002. Therefinery has also installed in 2003 Indmax Unit, a noveltechnology developed by IOCL R&D Centre for upgradingheavy ends to LPG, motor spirit and diesel oil. Under theMotor Spirit Quality Upgradation Project, Guwahati

Refinery commissioned Naphtha Hydrotreater,Isomerization unit and allied facilities in December 2010 formeeting present Motor Spirit quality requirements


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Barauni Refinery (IOCL)

Barauni Refinery in Eastern India was built in collaborationwith the Soviet Union at a cost of Rs. 49.4 crores and wenton stream in July, 1964. By 1969, capacity was expanded to3.0 MMTPA and further augmented to 4.2 MMTPA in 2000.

A Catalytic Reformer Unit (CRU) was also added to therefinery in 1997 for production of unleaded motor spirit.The refining capacity was further increased to 6 MMTPA in2002 with the implementation of Barauni RefineryExpansion project.

MS Quality Upgradation project consisting of NaphthaHydrotreater, Isomerization, FCC gasoline Desulphurizationunits etc. were commissioned in December, 2010 formeeting present Motor Spirit quality requirements.


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Koyali Refinery (IOCL)

The Gujarat Refinery was built with Soviet assistance at a cost of Rs.26.00crores and went on stream in October, 1965. The Refinery had an initialcapacity of 2 MMTPA and was designed to process crude from Ankleshwar,Kalol and Nawagam oilfields of Oil & Natural Gas Commission in Gujarat.

In September, 1967, the capacity of the Refinery was expanded to 3MMTPA. The capacity of the Refinery was further increased to 4.3 MMTPA

through debottlenecking measures and to 7.3 MMTPA in October, 1978 byimplementing an expansion project of Rs.56.07 crores. With theimplementation of additional processing facilities, the Refinery couldachieve capacity of 9.5 MMTPA in 1989.The refining capacity was furtherexpanded to 12.5 MMTPA with commissioning of 3.0 MMTPA CDU inSeptember, 1999.

The present refining capacity of this refinery is 13.70 MMTPA.

Gujarat Refinery is now capable of upgrading heavy residue to fuelproducts


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Haldia Refinery (IOCL)

The Haldia Refinery for processing 2.5 MMTPA of Middle East crudewas commissioned in January, 1975 with two sectors- one forproducing fuel products and other for Lube base stocks. The fuelsector was built with French collaboration and the Lube sector withRomanian collaboration.

The refining capacity of the Refinery was increased to 2.75 MMTPAin 1989 through debottlenecking measures. The refining capacitywas further expanded to 3.75 MMTPA with the commissioning ofnew crude distillation unit of 1.0 MMTPA in March, 1997. Thepresent refining capacity of this refinery is 6.00 MMTPA.

With the revamp of the second Crude Distillation Unit, the capacity

of Haldia refinery has been augmented from 6.0 MMTPA to 7.5MMTPA with effect from 01.04.2010.


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Mathura Refinery (IOCL)

The Mathura Refinery with capacity of 6.00 MMTPA was set up at acost of RS.253.92 crores. The Refinery was commissioned inJanuary, 1982 excluding FCCU and Sulphur Recovery Units whichwere commissioned in Jan, 1983.

The refining capacity of this refinery was expanded to 7.5 MMTPA

in 1989 by debottlenecking and revamping. A DHDS Unit wascommissioned in 1989 for production of HSD with low sulphurcontent of 0.25% wt. (max.). The present refining capacity of thisRefinery is 8.00 MMTPA.

Once through Hydrocracker (OHCU) project was commissioned inJuly 2000 as additional secondary processing unit. For meeting

diesel and Motor Spirit quality, Diesel Hydro Treater (DHDT) andPenex units were commissioned in May2005 and June2005respectively. MS quality upgradation project for treatment of FCCUgasoline was implemented in February 2010 for meeting the qualityrequirement of Euro-III and Euro-IV Motor Spirit.


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Digboi Refinery (IOCL)

The Refinery was set up at Digboi in 1901 by Assam Oil CompanyLimited. The Indian Oil Corporation Ltd. took over the Refinery andmarketing management of Assam Oil Company Ltd. with effect from14.10.1981 and created a separate division. This division had bothRefinery and Marketing operations.

The Refinery at Digboi had an installed capacity 0.50 MMTPA. Therefining capacity of the Refinery was increased to 0.65 MMTPA bymodernization of refinery in July, 1996. A new Delayed Coking Unitof 1,70,000 TPA capacity was commissioned in 1999. A new SolventDe-waxing Unit for maximizing production of microcrystalline wasinstalled and commissioned in 2003.

Naphtha Hydrotreater and Isomerization units were commissionedin December 2010 under the Motor Spirit Quality UpgradationProject aimed at meeting the Current Motor Spirit qualityrequirement


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Panipat Refinery (IOCL)

The refinery was set up in 1998 at Baholi Village in Distt. Panipat, Haryanaat a cost ofRs.3868 crores. The refining capacity of the refinery was 6.0MMTPA. Refining capacity was expanded from 6 MMTPA to 12 MMTPA inAug 2006. Major secondary units in the extended facilities includesHydro-cracking Unit, Delayed Coking unit, Diesel Hydro-treating Unit etc.Countrys largest Purified Terepthalic Acid (PTA) plant was commissioned

in June 2006. The refining capacity of Panipat Refinery was enhanced from 12.0 MMTPA

to 15.0 MMTPA after the revamp of its Crude Distillation Unit in November2010.

Capacity augmentation of Delayed Coking unit and once through Hydro-cracking unit were also carried out in 2010. Heralding Indian Oils entry

into Plastics Industry, Panipat Naphtha Cracker Unit, Mono ethylene Glycol(MEG) unit, Poly propylene (PP) unit, Linear Low density Poly Ethylene(LLDPE) and High density Poly ethylene (HDPE) units etc. werecommissioned progressively between March 2010 to May 2010


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Bongaigaon Refinery (IOCL)

Bongaigaon Refinery & Petrochemicals Ltd. (BRPL) wasincorporated on 20th February 1974 as a Govt.Company fully owned by the Central Government withthe objective of installation of the Refinery having a

crude processing capacity of 1.0 MMTPA The capacity of Crude Distillation Unit was increased to

1.35 MMTPA from April, 1987 by de-bottlenecking. Thecapacity of the Refinery has been increased to 2.35MMTPA in June, 1995 by installing additional unit.

Bongaigaon Refinery & Petrochemicals Limited hasbeen amalgamated with the holding company, IndianOil Corporation Limited effective from March 25, 2009.


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Mumbai Refinery (HPCL)

Mumbai Refinery was first incorporated in 1952 as Standard Vacuum RefiningCompany of India (StanVac) which was commissioned in 1954 with an installedcapacity of 1.25 MMTPA.

In 1962 StanVac was named ESSO India Limited. In 1969 the installed capacity wasaugmented to 2.5 MMTPA. Simultaneously Lube India Ltd came into existence formanufacturing Lube Oil Base Stock (LOBS), with a capacity of 165 TMTPA. On 15thJuly 1974 the undertakings of ESSO and Lube India Ltd was nationalized andmerged to form Hindustan Petroleum Corporation Limited (HPCL).

In 1983 the refinery was debottlenecked to increase the capacity to 3.5 MMTPA.During 1985 a major augmentation was carried out by adding a new crudedistillation unit with a capacity of 2.0 MMTPA taking the refining capacity to 5.5MMTPA. In 2009, further expansion was carried out with augmentation of unitsand the Refinery capacity enhanced to 6.5 MMTPA

Mumbai Refinery processes 67% of High Sulphur crude oil sourced from thePersian Gulf region and 33% of Low Sulphur crude predominantly from MumbaiHigh.


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Visakh Refinery (HPCL)

HPCLs Visakh Refinery was commissioned in 1957 by CaltexOil Refining (India) Ltd. with an installed capacity of 0.675MMTPA .This was one of the first major industries ofVisakhapatnam and also the first oil Refinery on the EastCoast. The Refinery was taken over by the Government of

India in 1976 and was consequently amalgamated withHPCL in 1978.

Over the years the refining capacity was increased to 1.5MMTPA by debottlenecking the units.

Visakh Refinery processes 60% of High Sulphur crude oilsourced from the Persian Gulf region and 40% of LowSulphur crude sourced from West Africa and Far Eastregions including Domestic crudes like Ravva and RIL KG-D6.


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Mumbai Refinery (BPCL)

The refinery in Mumbai came on stream in January 1955 under theownership of Burmah, Shell Refineries Ltd with an original design capacityto process 2.2 MMPTA of crude oil. Following the Government acquisitionof the Burmah Shell, Bharat Petroleum Corporation Ltd came intoexistence on 24th January 1976.

With the successful commissioning of Refinery Modernization Project

(RMP) in 2005, the current refinery capacity stands at 12 MMPTA. Therefinery has pioneered the processing of indigenous crude oil andcurrently can handle processing of 72 types of crude oil. Along with thecapacity enhancement, BPCL Mumbai Refinery commissioned a Lube BaseOil Unit for production of environment friendly Group II base oil.

BPCL Mumbai refinery is an ISO 9001, 14001 & ONSAS 18001 refinery. The

refinery has also been accredited with the unique distinction of a qualitycertification from National Accreditation Board for Testing and Calibrationof Laboratories (NABL) for Quality Assurance Laboratory.


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Kochi Refinery (BPCL)

The Kochi Refinery, Ltd (KRL), a public sector undertaking was set upin pursuance of formation agreement dated 27Th April, 1963between Govt. of India, Philips Petroleum Co. of USA and DuncanBrothers of Calcutta. The initial installed capacity of 2.5 MMPTA wasincreased to 3.3 MMPTA by September 1973 and to 4.5 MMPTA in

November 1994 and again to 7.5 MMPTA in December 1994. Withfurther subsequent expansion in July 2009 the current capacitystands at 9.5 MMPTA. Kochi refinery has undertaken an ambitiousexpansion plan to enhance refining capacity to 15.5 MMTPA andalso to diversify into petrochemical manufacturing for valueaddition.

Bharat Petroleum Corporation Ltd acquired the shares of Govt. ofIndia in KRL in March 2001. Pursuant to order dated 18TH August2006 issued by Ministry of Company Affairs, the refinery has beenamalgamated with Bharat Petroleum Corporation Ltd to form BPCLKochi Refinery


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Manali Refinery (CPCL)

Chennai Petroleum Corporation Limited (CPCL),formerly known as Madras Refineries Limited(MRL) was formed as a joint venture in 1965between the Government of India (GOI), AMOCO

and National Iranian Oil Company (NIOC) having ashare holding in the ratio 74%: 13%: 13%respectively. From the grassroots stage CPCLRefinery was set up with an installed capacity of

2.5 Million Tonnes Per Annum (MMTPA) in arecord time of 27 months at a cost of Rs. 43 crorewithout any time or cost over run.


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Cauvery Basin Refinery (CPCL)

CPCL's second refinery is located at Cauvery

Basin at Nagapattinam. The initial unit was set

up in Nagapattinam with a capacity of 0.5

MMTPA in 1993 and later on its capacity wasenhanced to 1.0 MMTPA.


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Numaligarh Refinery (NRL)

Numaligarh Refinery Limited ( NRL) was

incorporated as a Company on 22-4-1993.

Commercial production of Numaligarh

Refinery commenced from 1.10.2000. Currentshareholding pattern of NRL is : Bharat

Petroleum Corporation Limited (61.65%), Oil

India Limited (26%) and Government of Assam(12.35%). The refining capacity of this refinery

is 3.0 MMTPA.


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Mangalore Refinery (MRPL)

Mangalore Refinery and Petrochemicals Limited (MRPL) operates agrass root refinery with a capacity of 11.82 MMTPA, at Mangalore,on the West Coast in the ever green Dakshina Kannada District,about 350 kms, from Bangalore. The refinerys first phase of 3.69MMTPA was commissioned in March 1996 and the second phase of6.00 MMTPA in September 1999.

MRPL was originally set up as a Joint Venture refinery, promoted byHindustan Petroleum Corporation Ltd. (HPCL) and the Aditya BirlaGroup of Companies, pursuant to an MOU entered into amongstGovt. of India, HPCL and Indian Rayon (Aditya Birla Group ofCompanies). On 28th March, 2003 ONGC acquired the total

shareholding of A.V. Birla Group and further infused equity capitalof Rs.600 crores thus making MRPL a majority held subsidiary ofONGC.


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Tatipaka Refinery (ONGC)

A mini refinery (Phase-I) of ONGC withcapacity of 0.066 MMTPA with an approvedcost of Rs.27.00 crore was commissioned in

September, 2001 at Tatipaka in East GodavariDistrict of Andhra Pradesh.

Under Phase-II, an additional refinery of samecapacity of 0.066 MMTPA is underconstruction with an approved cost ofRs.43.85 crores.


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Reliance Petroleum Limited

Reliance Industries Limited (RIL) has tworefineries. The present capacity of the firstrefinery is 33 MMTPA.

Post amalgamation of Reliance Petroleum Limitedwith RIL, RPL refinery ( a unit in Jamnagar SEZ)has become the second refinery of RIL. TheScheme of amalgamation is effective from 11th

September, 2009 with an appointed date being1st April, 2008. The capacity of the secondrefinery (SEZ) is 27 MMTPA


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Essar Oil Limited

The private sector refinery was commissioned

in November 2006 with an installed capacity

of 10.50 MMTPA at Vadinar, Gujarat.


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Bina Refinery

A 6 MMTPA grassroots refinery set up by BharatOman Refineries Limited (BORL), a joint ventureof Bharat Petroleum Corporation Limited (BPCL)and Oman Oil Corporation Limited (OOCL), at

Bina, District Sagar, Madhya Pradesh, at anapproved cost of about Rs.12,200 crores wasdedicated to the nation by the Prime Minister on20.5.2011. This refinery would augment the

availability of petroleum products including EuroIII/IV compliant fuels in central and northernIndia.


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New Refineries

growth of indian refining industry

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