gtps vs. cgmps
DESCRIPTION
General comparison of the 21CFR 1271 and the 21CFR 211 Regulations for Cell Based Biologics ManufacturingTRANSCRIPT
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WR Tolbert & AssociatesConsultants to the
Biopharmaceutical Industry
11483 Cypress Woods DriveSan Diego, CA 92131-3535
858-693-8163
[email protected] / www.wrtolbert.com
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Dogs Bark, Cows Moo, Regulators Regulate...
Frank Young, M.D.former FDA Commissioner
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FDA History 1820 U.S. PHARMACOPEIA 1848 DRUG IMPORTATION ACT 1902 BIOLOGICS CONTROL ACT
1901 – 13 Children Died of Tetanus due to Contaminated Diphtheria Antitoxin
1906 FOOD AND DRUGS ACT 1938 THE FEDERAL FOOD, DRUG, AND
COSMETIC (FDC) ACT 1944 PUBLIC HEALTH SERVICE ACT 1976 MEDICAL DEVICE AMENDMENTS
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FDA’s Purpose To ensure the
Safety Efficacy Quality (Identity, Strength/Potency, Purity)
of Drug, Biologic and Device Products by control of manufacturing, advertising and distribution though various licensing and approval requirements.
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FDA “Centers” CDER – Center for Drug Evaluation and
Research (Small Molecule Drugs and Specified Biotechnology Products).
CBER – Center for Biologic Evaluation and Research (Vaccines, Blood, Non-Specified Biotechnology Products).
CDRH – Center for Devices and Radiological Health (Medical Devices).
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FDA Inspections ORA – Office of Regulatory Affairs
(Regional and District Offices) All inspections except for CBER pre-
approval (PAI) for biologic products.
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Foreign Regulatory Agencies Health Canada -Health Products and
Food Branch [www.hc-sc.gc.ca/hpfb-dgpsa/
index_e.html] EMEA (EU Regulatory Body)
[www.emea.eu.int]
Japan Ministry of Health, Labour and Welfare [www.mhlw.go.jp/english]
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Information Sources
FDA Home Page [www.fda.gov] CDER Home Page [www.fda.gov/cder] CBER Home Page [www.fda.gov/cber] CDRH Home Page [www.fda.gov/cdrh] ORA Home Page [www.fda.gov/ora] FDA Search Page
[www.fda.gov/search.html]
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Information Sources
Federal Register: 1994 – 2005 [www.gpoaccess.gov/fr/index.html]
The Code of Federal Regulations [www.gpoaccess.gov/cfr/index.html]
CLIA Home Page [www.fda.gov/cdrh/clia]
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The Primary Requirement / Roadblock
FDA Market Approval NDA, ANDA - CDER BLA - CBER PMA, 510K - CDRH
Obtained by data on Safety and Efficacy collected during clinical trials. (IND/IDE)
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FDA Tools Laws
The Federal Food Drug and Cosmetic (FDC) Act (1938)
The Public Health Service Act (1944 – Biologics) Medical Device Amendments (1976)
Regulations – Title 21 Code of Federal Regulation (21 CFR) – May be enforced in court.
Guidelines – Provide FDA’s current regulatory positions/thinking on various topics.
ICH Guidelines – Internationally accepted.
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Cross Regulation Themes and Concerns
Documentation. Personnel qualification and training. Independent oversight by the Quality
Unit (Quality Assurance and/or Quality Control Unit).
Data integrity. Personal Responsibility.
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The Existing Regulatory Environment
21 CFR PART 11—ELECTRONIC RECORDS; ELECTRONIC SIGNATURES [Computer Use]
21 CFR PART 58—GOOD LABORATORY PRACTICE FOR NONCLINICAL LABORATORY STUDIES [GLPs]
21 CFR PARTs 210-211—CURRENT GOOD MANUFACTURING PRACTICE [cGMPs]
21 CFR PARTs 600-680—BIOLOGICAL PRODUCTS 21 CFR PART 820—QUALITY SYSTEM REGULATION
[Medical Device GMPs] 42 CFR 493—LABORATORY REQUIREMENTS
[Clinical Laboratory Improvement Amendments of 1988 – CLIA]
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How are Cell-Based Products Different?
Potential for adventitious agents in starting material - possible lack of adequate methods for testing or removal.
Requirement for “aseptic processing”
Inability to effectively “sterilize” the product and often implantation must occur before testing is complete.
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FDA Driving Forces & Challenges for Cell Products
Previous approach (pre 1997) fragmented inadequate inadequate
New products (e.g. stem cells, tissue-engineered, etc.)
New manufacturing technologies, degree of manipulation
Increasing public health concern Increasing demand for cells and tissues Public confidence in products - expectation for
expectation for safe & effective product Industry standards not always followed, not
enforceable
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Cell and Tissue Characteristics
Autologous vs. Allogeneic Viable vs. Nonviable Banked vs. Unbanked Homologous vs. Non-homologous function Minimal vs. More than minimal
manipulation Structural vs. Systemic function Combination product– device, biologic or
drug
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FDA Regulation of Cellularand Tissue-based Products
Human cells, tissues, or cellular or tissue-based products based products [HCT/P’s] Articles containing human cells or tissues that
are intended for transplantation, infusion or transfer into a human recipient
Not including vascularized organs, allogeneic bone marrow transplantation, transfusable blood/blood components, xenotransplantation
Provides a unified, comprehensive regulatory framework
Provides a tiered regulatory approach level of regulation proportional to the degree of
risk
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New FDA Regulation 21 CFR 1271: PART 1271— HUMAN CELLS,
TISSUES, AND CELLULAR AND TISSUE-BASED PRODUCTS Subpart A—General Provisions Subpart B—Procedures for Registration and Listing Subpart C—Donor Suitability Subpart D—Current Good Tissue Practice (cGTPs) Subpart E—Additional Requirements for
Establishments Described in § 1271.10 (PHS 361 Products)
Subpart F—Inspection and Enforcement of Establishments Described in § 1271.10 (PHS 361 Products)
Final Rule is effective May 25, 2005.
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21 CFR Part 1271“A Line in the Sand”
Regulated As
HCT/P’s under Section 351 of PHS Act
(Biologics or Devices -Must prove safety and
efficacy)
HCT/P’s under Section 361 of PHS Act
(Only for prevention of communicable disease –
No proof of efficacy)
· More than minimally manipulated
· Intended for Non-Homologous Use
· Systemic effect dependent upon metabolic activity (Allogeneic, except close relative)
· Clinical effect is systemic or dependent upon the metabolic activity of the cells for its primary function
· Combined with a device, drug or biologic
· Generally, HCT/P’s recovered, processed, stored, or distributed by methods not intended to change tissue function or characteristics
· Minimally manipulated, homologous use, metabolic tissue for self or close blood relative, or for reproductive use
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Regulatory Requirements for HCT/P’s
“A Line in the Sand”
cGMPs Biologics cGTPs
cGTPs cGTPs cGTPs
QSRs Biologics cGTPs
Tissue CellularTherapeutic
TissueEngineering(Combination of Cells and Device)
Requirements
Premarket Approval
351 PHS Act , FD&CIND, IDE, BLA, PMA
Marketing NotificationFD&C 361 PHS Act
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21 CFR Part 1271Establishment Registration and Listing
Requires establishments to register with FDA and list HCT/P’s Exclusions for some (e.g., storage,
carriers, contractors engaging only in recovery and transport)
Lists criteria to determine if HCT/P’s regulated solely under 361 PHS Act
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21 CFR Part 1271Donor Eligibility
Screening and testing of most cell and tissue donors for relevant communicable diseases Exception for autologous donor/ sexually intimate
partner Donor must be eligible prior to HCT/P
administration Free of risk factors & clinical evidence of
communicable disease Acceptable test results Limited exception to use when eligibility
determination not completed urgent medical need, w/o other comparable HCTP
available Limited use of HCT/P from an ineligible donor
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21 CFR Part 1271Good Tissue Practices
Procedures and controls to prevent introduction, transmission and spread of communicable disease by HCT/P’s communicable disease agents – prior to and
during manufacturing Organized around core requirements, with
supporting requirements Follow all GTP requirements applicable to
function performed Requirement for a Quality Program
Flexibility to determine how to meet requirements
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21 CFR Part 1271
Inspection and Enforcement Applicability
Above the line (351 HCT/Ps) – Same as for other Biologics and Devices (Clinical, Pre Approval, Post Approval)
Below the line (361 HCT/Ps) – New requirements specified (Any time after registration)
Inspections May include your establishment, facilities, equipment, finished
and unfinished materials, containers, processes, HCT/Ps, procedures, labeling, records, files, papers, and controls required to be maintained under Part 1271.
May question the personnel of the establishment as necessary to determine compliance
May take samples, may review and copy any records required to be kept under this part, and may use other appropriate means to record evidence of objectionable observations
The inspection may be made with or without prior notification The frequency of inspection will be at the agency’s discretion
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21 CFR Part 1271 Inspection and Enforcement
HCT/Ps offered for import Importer must notify, either before or at the time of
importation, the appropriate district director of the FDA (ORA)
Must provide sufficient information for FDA to make an admissibility decision
Does not apply to peripheral blood stem/progenitor cells regulated solely under PHS section 361, unless unreasonable risk of communicable disease
Enforcement Actions Include orders of retention, recall, destruction, and
cessation of manufacturing
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Compliance to cGMPs, QSRs, and Biologics Regulations vs. cGTPs
“The current good manufacturing practice regulations in parts 210 and 211 of this chapter and the quality system regulations in part 820 of this chapter supplement, and do not supersede, each other unless the regulations explicitly provide otherwise. In the event that a regulation in part 1271 of this chapter is in conflict with a requirement in parts 210, 211, or 820 of this chapter, the regulations more specifically applicable to the product in question will supersede the more general.” (For PHS 351 Products)
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Comparison cGMPs vs. cGTPs
No corresponding procedure
Personnel Appropriate education,
training, and experience
Specific training requirements
Specific responsibilities Adequate number of
personnel and supervisors
Exemptions and alternatives Procedure to request
changes in cGTPs for specific products
Personnel Appropriate
education, training, and experience
Train all personnel to perform their assigned responsibilities adequately.
Sufficient personnel to ensure compliance
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Comparison cGMPs vs. cGTPs
Responsibilities of quality control unit Must be independent Authority to review production
records and to assure that errors have been fully investigated
Responsibility and authority to approve or reject all components, in-process materials, drugs and drug products
Responsibility and authority or reject all procedures and specifications
The responsibilities and procedures applicable to the quality control unit shall be in writing; such written procedures shall be followed.
Adequate testing facilities shall be available
Establishment and maintenance of a quality program Preventing the introduction,
transmission, or spread of communicable diseases through the manufacture and use of HCT/Ps.
Ensuring that procedures exist for receiving, investigating, evaluating, and documenting information relating to core cGTP requirements
Providing audits and ensuring appropriate corrective actions relating to core cGTP requirements
Investigating and documenting HCT/P deviations relating to core CGTP requirements
Validate the performance of computer software
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Comparison cGMPs vs. cGTPs
Buildings and Facilities Buildings shall be of suitable
size, construction and location to facilitate cleaning, maintenance and proper operations.
Buildings shall have adequate space for equipment and materials and for process flows to prevent mix-up and contamination
Specific defined areas for operations to prevent mix-up and contamination
Other general and specific requirements for HVAC, plumbing, lighting, sanitation and maintenance
Specific aseptic processing requirements, as needed (2004 Aseptic Guidelines)
Requirements for written procedures and documentation.
Facilities Must be of suitable size,
construction, and location to prevent contamination and to ensure orderly handling of HCT/Ps without mix-ups.
Must maintain the facility in a good state of repair with suitable lighting, ventilation, plumbing, drainage, and sanitation to prevent the introduction, transmission, or spread of disease
Must divide a facility used in the manufacture of HCT/Ps into separate or defined areas of adequate size for each operation
Specific environmental control and monitoring requirements
Must document, and maintain records of, all cleaning and sanitation activities
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Comparison cGMPs vs. cGTPs
Equipment Equipment shall be of
appropriate design, adequate size and suitably located for its intended use
Product contact surfaces shall not be reactive, additive, or absorptive
Equipment shall be cleaned, maintained, and sanitized
Written procedures shall be established
Automatic equipment, including computers or related systems shall be routinely calibrated and inspected and input to and output shall be checked for accuracy
Appropriate controls shall be exercised to assure that only authorized changes
Records shall be kept of maintenance, cleaning, sanitizing, and inspection
Equipment Equipment must be of
appropriate design for its use and must be suitably located and installed to facilitate operations, including cleaning and maintenance. Any automated, mechanical, electronic, or other equipment used for inspection, measuring, or testing must be capable of producing valid results
Where appropriate, you must routinely calibrate all automated, mechanical, electronic, or other equipment used for inspection, measuring, and testing in accordance with this part
You must document and maintain records of all equipment maintenance, cleaning, sanitizing, calibration, and other activities performed
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Comparison cGMPs vs. cGTPs
Control of components and Containers and Closures Written procedures are required
for receipt, quarantine storage, status labeling and release
Specific procedures are require for sampling, testing and release or rejection and first in/first out shall be used to rotate released components
Rejected components shall be identified and controlled under a quarantine procedure
Containers and closures shall be clean and where appropriate, sterile and pyrogen free and shall not be reactive, additive, or absorptive
Standards/specifications and methods for testing, cleaning, sterilization, and depyrogenation shall be written
Supplies and reagents Must not use supplies and
reagents until they have been verified to meet specifications. Verification may be accomplished by the using establishment, or by the vendor of the supply or reagent
Reagents used in processing and preservation of HCT/Ps must be sterile, where appropriate.
Must validate and/or verify the processes used for production of in-house reagents
Must maintain records of the receipt, including the type, quantity, manufacturer, lot number, date of receipt, and expiration date; records of the verification; certificate of analysis and records of the lot of supply or reagent used in the manufacture of each HCT/P.
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Comparison cGMPs vs. cGTPs
Production and Process Controls Written procedures are
required for production and process control, change control and deviations must be recorded and justified
Adequate supervision and second person required to verify all critical steps
Equipment shall be uniquely identified and identification number recorded in the batch production record
Appropriate sampling and testing of in-process materials is required and valid in-process specifications shall be consistent with drug product final specifications and where possible determined by suitable statistical procedures
Processing and Process Controls Must recover and process each
HCT/P in a way that does not cause contamination or cross-contamination
Human cells or tissue from two or more donors must not be pooled during manufacturing
Must ensure that specified requirements for in-process controls are met, and that each in-process HCT/P is controlled until the required inspection and tests or other verification activities have been completed, or necessary approvals are received and documented. Sampling of in-process HCT/Ps must be representative of the material to be evaluated.
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Comparison cGMPs vs. cGTPs
Production and Process Controls Control procedures shall be
established to monitor and validate the performance of the manufacturing process to ensure uniformity
When appropriate, time limits for the completion of each phase of production shall be established to assure the quality of the drug product
Procedures for non-sterile drug products shall be designed to prevent contamination. Procedures for sterile products and sterilization systems shall be validated
Written procedures shall be established for reprocessing batches. Reprocessing shall have quality control unit approval
Processing and Process Controls Any change to a process must
be verified or validated to ensure that the change does not create an adverse impact elsewhere in the operation, and must be approved before implementation by a responsible person
Where the results of processing cannot be fully verified by subsequent inspection and tests, you must validate and approve the process according to established procedures. Changes to a validated process must be reviewed and revalidation performed where appropriate
A published validated process must be verified in your establishment
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Comparison cGMPs vs. cGTPs
Packaging and Labeling Control There shall be written procedures
describing in sufficient detail the receipt, identification, storage, handling, sampling, examination and/or testing of labeling and packaging materials, including label specifications; quarantine and release; destruction of rejected or obsolete labels and reconciliation of label quantities issued, used, and returned
Holding and Distribution Written procedures are required
for holding, quarantine, and storage of a drug product
Written procedures are required for distribution of drug products and the distribution system shall facilitate recall, if necessary
Labeling controls Must establish and maintain
procedures to control the labeling of HCT/Ps and must design these procedures to ensure proper HCT/P identification and to prevent mix-ups.
Must include verification of label accuracy, legibility, and integrity.
Storage Must control storage areas and
stock rooms to prevent mix-ups, contamination, and cross-contamination of HCT/Ps, supplies, and reagents
Must establish acceptable storage conditions of HCT/Ps at each step of the manufacturing process to inhibit the growth of infectious agents and must document storage conditions.
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Comparison cGMPs vs. cGTPs
Laboratory Controls Specifications, standards,
sampling plans and other laboratory controls shall be reviewed and approved by the quality control unit
Out-of-specification results shall be appropriately investigated. OOS events shall be tracked (Bar Decision-not specifically listed in regulation)
All laboratory operations shall be documented at the time of performance
Calibration of instruments, apparatus, gauges, and recording devices at suitable intervals in accordance with an established written program
No Corresponding Laboratory Requirements
Receipt, predistribution Must evaluate each incoming
HCT/P for the presence and significance of microorganisms and inspect for damage and contamination.
Must determine whether to accept, reject, or place in quarantine each incoming HCT/P, based upon pre-established criteria designed to prevent communicable disease transmission
Shipments prior to distribution must ensure prevention of disease transmission
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Comparison cGMPs vs. cGTPs
Laboratory Controls The accuracy, sensitivity,
specificity, and reproducibility of test methods employed by the firm shall be established and documented (Methods Validation)
Release testing is required prior to drug product distribution and products failing to meet specifications and any other relevant quality control criteria shall be rejected
There are specific requirements for stability testing and establishment of expiration dates
Appropriately identified reserve sample(s) representative of each product lot and active ingredient shall be retained
Distribution of an HCT/P Prior to distribution must review
HCT/P manufacturing and tracking records and must verify and document that the release criteria have been met. A responsible person must document and date the determination that an HCT/P is available for distribution
Must not make available for distribution an HCT/P that is in quarantine, is contaminated, or is recovered from a donor who has been determined to be ineligible
Packaging and shipping containers must be designed and constructed to protect the HCT/P from contamination
You must establish and maintain procedures, including release criteria, for the these activities
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Comparison cGMPs vs. cGTPs
Records and Reports There are specific requirements
for record retention and storage, either as originals or as true copies by an accepted method
All documents and records shall be readily available for inspection
Records must be maintained to facilitate annual review of data for evaluation of product specifications and production procedures. Written procedures shall be established and followed for such evaluations
Responsible officials of the firm shall be notified in writing of any investigations, recalls, reports of inspectional observations issued by the FDA, or any regulatory actions relating to cGMPs
Procedures Must establish and maintain
procedures appropriate to meet core cGTP requirements for all steps that you perform in the manufacture of HCT/Ps and must design these procedures to prevent increased risk of the introduction, transmission, or spread of communicable diseases. Before implementation, a responsible person must review and approve these procedures.
If adopt current standard procedures from another organization, must verify that the procedures meet the cGTP requirements and are appropriate for your operations.
These procedures must be readily available to the operating personnel
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Comparison cGMPs vs. cGTPs
Records and Reports Equipment cleaning and use
log Component, drug product
container, closure and labeling records
Master and Batch Production and Control Records (MPR and BPR)
Distribution records All records must be reviewed
and approved by the quality control unit
Thorough investigation is required for any failure or discrepancy, including other related product batches
A written record shall be made of the investigation and shall include the conclusions and follow-up
Records Must maintain records
concurrently with the performance of each step required by the cGTPs
All records must be accurate, indelible, and legible and must identify the person performing the work and the dates of the various entries, and must be as detailed as necessary to provide a complete history of the work performed
Must establish and maintain a records management system relating to core cGTP requirements. Under this system, records pertaining to a particular HCT/P must be maintained in such a way as to facilitate review of the HCT/Ps history before making it available for distribution
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Comparison cGMPs vs. cGTPs
Laboratory Records Shall include complete data
derived from all tests necessary to assure compliance with established specifications and standards
A description of the sample received for testing with identification of source, quantity, lot number, date sample was taken, and date sample received
A statement of each method used in the testing of the sample and a complete record of all data secured in the course of each test
A record of all calculations performed in connection with the test and a statement of the results of tests and how the results compare with established standards/specifications
Records May maintain required records
electronically, as original paper records, or as true copies. Electronic records must be backed up
Must retain all records for 10 years after their creation, unless stated otherwise and retain the records pertaining to a particular HCT/P at least 10 years after the date of its administration
Tracking Must establish and maintain a
system that enables the tracking of all HCT/Ps from donor to the consignee or final disposition and from consignee or final disposition to the donor.
Must ensure that each HCT/P is assigned and labeled with a distinct identification code
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Comparison cGMPs vs. cGTPs
Records and Reports The signature of the person who
performs each test and the date(s) the tests were performed and signature of a second person showing that the original records have been reviewed for accuracy, completeness, and compliance with established standards
Complete records shall be maintained for
Any modification of an established method
Any testing and standardization of reference standards, reagents, and standard solutions
Periodic calibration of laboratory instruments, apparatus, gauges, and recording devices
All stability testing performed
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Comparison cGMPs vs. cGTPs
Complaint File Written procedures describing
the handling of all written and oral complaints regarding a drug product shall be established and followed
Procedures shall include provisions for review by the quality control unit, of any complaint involving the possible failure of a drug product to meet any of its specifications
Procedures shall include provisions for review to determine whether the complaint represents a serious and unexpected adverse drug experience which is required to be reported to the FDA
A written record of each complaint shall be maintained in the file
Complaint File Must establish and maintain
procedures for the review, evaluation, and documentation of complaints relating to core current good tissue practice (cGTP) requirements, and the investigation of complaints as appropriate
Must maintain a record of complaints that you receive in a file designated for complaints that is available for review and copying upon request from FDA
Must determine if the complaint is related to an HCT/P deviation or to a adverse reaction, and whether an Adverse Reaction Report to the FDA is required
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Comparison cGMPs vs. cGTPs
Complaint File Specific retention times for the
complaint files are listed The written record shall
include the following information, where known: the name and strength of the drug product, lot number, name of complainant, nature of complaint, and reply to complainant
Where an investigation is conducted, the written record shall include the findings of the investigation and followup
Where an investigation is not conducted, the written record shall include the reason that an investigation was found not to be necessary and the name of the responsible person making such a determination
Complaint File As soon as practical, you must
review, evaluate, and investigate each complaint that represents an event required to be reported to FDA or a complaint relating to core cGTP requirements
When no investigation is made, you must maintain a record that includes the reason no investigation was made, and the name of the individual(s) responsible for the decision not to investigate.
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Comparison cGMPs vs. cGTPs
Returned drug products Returned drug products shall be
identified as such and held until appropriate disposition
If the conditions under which returned drug products have been held, stored, or shipped casts doubt on drug quality attributes, it shall be destroyed
A drug product may be reprocessed provided the subsequent drug product meets appropriate standards, specifications, and characteristic
Records of returned drug products shall be maintained
Drug product salvaging Drug products that have been
subjected to improper storage conditions shall not be salvaged and returned to the marketplace
Return to inventory You must establish and
maintain procedures to determine if an HCT/P that is returned to your establishment is suitable to be returned to inventory
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FDA Inspections Except for pre-approval inspections associated with
PMA (Devices), BLA (Biologics) or NDA/ANDA (Drugs) applications, FDA inspectors will arrive unannounced.
FDA inspectors are the equivalent of law enforcement officers and if refused admittance will return with a Federal Marshal
Drug and biologic manufacturing facilities producing approved products will be inspected on a two year cycle
Any facility may be inspected for cause at any time Testing facilities are most likely to be inspected as
an extension of an FDA inspection of a client organization
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cGMP Sanctions The ultimate sanction for a cGMP violation
is jail for executives and responsible individuals
Lesser sanctions include fines, closing of the facility, warning letters, consent decrees, disqualification of testing results, etc.
All negative findings including 483’s are available to anyone through the Freedom of Information Act
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Additional Valuable cGMP Information
Compliance Program Guidance Manual for FDA Staff – Inspections [www.fda.gov/cder/dmpq/compliance_guide.htm]
FDA/ORA Compliance Policy Guides Manual [www.fda.gov/ora/compliance_ref/cpg]
ICH Guideline Q7A - Good Manufacturing Practices for Active Pharmaceutical Ingredients [www.fda.gov/cder/guidance/4286fnl.htm]
Aseptic Processing Guideline [www.fda.gov/cder/guidance/5882fnl.htm]
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Open vs. Closed Manufacturing Systems
FDA Cleared or Approved Sterile Tube Connecting Device (STCD) – Tubing Welders Developed for the Blood industry.
STCDs may be used for interconnecting sterile bag systems for cell and gene therapy applications.
6ftBiosafety
Process Room20.5' x 12.0'
PassThru
Roller
Incubator
Centri-fuge
Media
Tank
Waste
Tank
Cart
MicroFluidizerBioreactor
Sys HarvestTank
HarvestTank
Cart
Pass
Th
ru
Car
tP
ass
Th
ru
SS TableMicroscope
Example of Required Facility Flows
PersonnelFlow
BiologicalComponent Flow
Material andSupply Flows
Sterile EquipFlow
Was
te F
low
Con
tam
inat
ed E
quip
Flo
w
In-ProcessProduct Flow
PersonnelFlow
Class 10,000
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Material and Supply Flow
Locked
Quarantine
Cage
LN2 Tanks T418B
TechnicianCubicals
T417
TechnicianCubicals
T415
QC AnalyticalLaboratory
T430
Equipment CleaningT414
Equipment PreparationReady Supplies T416
ReleasedMaterials
T420Cell BankT431
QCMicrobiologyLaboratory 1
T433
QCMicrobiologyLaboratory 2
T435
Acc
ess
Cor
rido
r AT
410
Clean Staging T450
PlasmidBuffer Prep
T470
Level 1 Degown
T412
Exit Staging T460
Plasmid PassThru T471
PlasmidLevel 1GownT472
PlasmidProduction 2
T475
PlasmidProduction 1
T474
Access C
orridor BT
418
Level 1 GownT445
Level 3Gown/Degown
T454 ProductFreezing
QuarantineT447
LabelInspect T448
ProductFillingT455Gene Therapy 1
T453Gene Therapy 2
T463
Cell Therapy 1T452
Cell Therapy 2T462
Clinical Production Corridor T400A
CoatsDepackaging
T405
DocumentationT407
QA ManagerT409
Production DirectorT411
QC ManagerT413
Level 2Degown
T461
Level 2GownT451
PassThru
PassThru
K
L
L
K
PlasmidLevel 1Degown
T473
Cart
Pass
Thru
L
K
CartPassThru
CartPassThru
Bul
k P
rodu
ctS
tora
ge
K
CartPassThru
CartPassThru
Autoclave MechRm T414A
CleanClosetT441
CartPassThru
CartPassThru K
Gas Cylinders T418A
Cart
Pass
Thru
K
UnisexLockerT443
Clean
Storage
Au
to-clave
Aut
o-cl
ave
ChangeToiletT444
K
Pas
sT
hru
Cart
Pass
Thru
Pass
Thru
EPass
Thru
K
QuarantinedMaterials
ReleasedMaterials
PlasmidBuffer
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Administration CubiclesRm 190
14.0' x 20.5'
QA ManagerOffice
Rm 17411.0' x 8.0'
Women's ToiletRm 187
12.0' x 11.7'Toilet Toilet Toilet
Men's ToiletRm 186
12.0' x 11.7'
Sink
ToiletUrinal Urinal
Sink
SinkSink
Retain SamplesRm 158
9.0' x 5.5'
Gown / Degown Rm 17022.0' x 8.0'
SterilityTesting ARm 172
10.0' x 23.0'
SterilityTesting BRm 173
10.0' x 23.0'
Access C
orridor C
Rm
102 101.0' x 6.0'
QC Lab 3Flow Cytometer
Rm 16812.0' x 30.0'
QC Lab 1Flow Cytometer
Rm 16212.0' x 30.0'
Patient CellIrradiation
Rm 1579.0' x 9.5'
Clean C
orridor B
Rm
104 42.5' x 6.0'
Clean C
orridor BR
m 104
23.0' x 6.0'
Clean C
orridor B R
m 104
46.0' x 6.0'
Clean C
orridor BR
m 104
16.5' x 6.0'
Personnel Entry Rm 12018.5' x 8.5'
Acc
ess
Cor
ridor
A R
m 1
00
66.0
' x
6.0'
Acc
ess
Cor
ridor
A R
m 1
00
57.5
' x
6.0'
Cle
an C
orrid
or A
R
m 1
03
25.5
' x
6.0'
Cle
an C
orrid
or A
Rm
103
37
.0'
x 6.
0'C
lean
Cor
ridor
A
Rm
103
44
.0'
x 6.
0'
Gown Corridor B Rm 107 52.0' x 6.0'
Prod
uctio
n 4
Rm
129
19
.0'
x 8.
0'
Prod
uctio
n 5
Rm
130
19
.0'
x 8.
0'
Prod
uctio
n 3
Rm
128
19
.0'
x 8.
0'
Prod
uctio
n 2
Rm
127
19
.0'
x 8.
0'
Production Support A 133 52.0' x 11.0'
Gown Corridor A Rm 106 52.0' x 6.0'
R D
uct
R D
uct
R D
uct
R D
uct
DegownA
Rm 1326.0'
x 9.5'
Prod
uctio
n 1
Rm
126
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PT PT PT
Prod
uctio
n 6
Rm
131
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PTPTPT
Prod
uctio
n 10
Rm
137
19
.0'
x 8.
0'
Prod
uctio
n 11
Rm
138
19
.0'
x 8.
0'
Prod
uctio
n 9
Rm
136
19
.0'
x 8.
0'
Prod
uctio
n 8
Rm
135
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
DegownB
Rm 1476.0'
x 10.0'
Prod
uctio
n 7
Rm
134
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PT PT PT
Prod
uctio
n 12
Rm
139
19
.0'
x 8.
0'
PT
R D
uct
R D
uct
R D
uct
R D
uct
PTPT R Duct
R Duct
Prod
uctio
n 16
Rm
144
19
.0'
x 8.
0'
Prod
uctio
n 17
Rm
145
19
.0'
x 8.
0'
Prod
uctio
n 15
Rm
143
19
.0'
x 8.
0'
Prod
uctio
n 14
Rm
142
19
.0'
x 8.
0'
Production Support B 148 52.0' x 11.0'
R D
uct
R D
uct
R D
uct
R D
uct
Prod
uctio
n 13
Rm
141
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PT PT PT
Prod
uctio
n 18
Rm
146
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PTPTPT
Prod
uctio
n 22
Rm
153
19
.0'
x 8.
0'
Prod
uctio
n 23
Rm
154
19
.0'
x 8.
0'
Prod
uctio
n 21
Rm
152
19
.0'
x 8.
0'
Prod
uctio
n 20
Rm
151
19
.0'
x 8.
0'
Gown Corridor C Rm 108 52.0' x 6.0'
R D
uct
R D
uct
R D
uct
R D
uct
DegownC
Rm 1566.0'
x 10.0'
Prod
uctio
n 19
Rm
150
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PT PT PT
Prod
uctio
n 24
Rm
155
19
.0'
x 8.
0'
PT
R D
uct
R D
uct
R D
uct
R D
uct
PTPT R Duct
R Duct
Access Corridor B Rm 101 135.5' x 6.0'
Clean Corridor C Rm 105 78.0' x 6.0'
GownC
Rm 1496.0'
x 12.5'
GownB
Rm 1406.0'
x 12.5'
GownA
Rm 1256.0'
x 12.0'
Women's ToiletRm 117
11.5' x 13.0'ToiletToilet Toilet
Men's ToiletRm 115
11.5' x 13.0'
Sink
ToiletUrinal Urinal
Sink
SinkSink
Women's LockerRm 119
18.5' x 24.0'
Men's LockerRm 113
18.5' x 24.0'
Cle
an C
orrid
or A
Rm
103
19
.0'
x 6.
0'
Product ReleasePackagingRm 124
18.5' x 15.0'
CleanCloset
Rm 1225.8' x 10.0'
Janitor'sCloset
Rm 1215.8' x 10.0'
Ready Supplies AKit Assembly
Rm 110 18.5' x 25.5'
Release SuppliesRm 109 18.5' x 25.5'
Quarantine SuppliesRm 111 18.5' x 18.5'
ReceivingRm 114
18.5' x 10.0'
Truck DockRm 116
18.5' x 20.0'
ShippingRm 118
18.5' x 10.0'
Mechanical AreaRm 123
18.5' x 24.5'
Cold Room112
9.0' x 14.0'
Car
tPa
ssT
hru
Car
tPa
ssT
hru
Women's ToiletRm 165
12.5' x 11.7'ToiletToilet Toilet
Men's ToiletRm 164
12.5' x 11.7'
Sink
ToiletUrinal Urinal
Sink
SinkSink
Surrogate Culture 1Rm 161 19.5' x 12.0'
PT
Surrogate Culture 2Rm 163 19.5' x 12.0'
PT
Surrogate Culture 3Rm 167 19.5' x 12.0'
PT
Surrogate Culture 4Rm 169 19.5' x 12.0'
PT
QC Lab 2Blastogenesis
Rm 16612.0' x 12.0'
9.0' x 5.0'
QC MicrobiologyEnvironmental
MonitoringRm 159
12.0' x 21.0'
QC MicroMaterialTestingRm 160
10.0' x 21.0'
Radio Isotope LabRm 171
16.0' x 8.0'
K
K
K
K
K
K
K
K
K
K
K
K
QA DocumentVault
Rm 17511.0' x 14.5'
PurchasingManager
OfficeRm 197
11.0' x 8.0'
QA / RA / Purchasing CubiclesRm 196
27.0' x 31.5'
Medical DirectorOffice
Rm 20111.0' x 9.0'
QA ManagerOffice
Rm 19811.0' x 8.0'
Copy / FaxRm 199
11.0' x 5.0'
Production / QC / EngineeringCubiclesRm 179
29.0' x 26.0'
FacilitiesDirectorOffice
Rm 1809.0' x 10.0'
Production DirectorOffice
Rm 17814.5' x 8.5'
Copy / FaxRm 181
9.0' x 5.0'
ProductionMangersOffice
Rm 17611.5' x 8.5'
ProductionMangersOffice
Rm 17711.5' x 8.5'
QC DirectorOffice
Rm 1829.0' x 10.0'
Training / ConferenceRm 193
20.5' x 15.5'
BreakroomRm 183
22.5' x 19.5'
HR ManagerOffice
Rm 19511.0' x 8.0'
HR AssistantOffice
Rm 19411.0' x 7.0'
IMS ManagerOffice
Rm 1849.0' x 10.0'
ComputerCenter
Rm 1859.0' x 9.0'
Plant ManagerOffice
Rm 19211.0' x 12.0'
ExecutiveAssistant
OfficeRm 191
11.0' x 8.0'
ReceptionRm 188
19.0' x 8.5'
Janitor's ClosetRm 189
12.5' x 6.0'
QA DirectorOffice
Rm 20011.0' x 9.0'
6.0'
x 9
.0'
6.0'
x 1
6.0'
K
K
K
E
K
6.0'
x 1
9.5'
K
K
Room Layout - Total Facility Dimensions 188.5' x 134.0'E
E
E E
13.0' x 6.0'
WRT&A
Com
puter
Com
puterCom
pute
rCom
puterCom
pute
r
Com
puterCom
pute
rCom
puterCom
pute
rCom
puterCom
pute
r
StainlessTable
StainlessTable
StainlessTable
StainlessTable
StainlessTable
StainlessTable
StainlessTable
StainlessTable
StainlessTable
StainlessTable
StainlessTable
StainlessTable
Flow
Cyt
omet
er
Administration CubiclesRm 190
14.0' x 20.5'
QA ManagerOffice
Rm 17411.0' x 8.0'
Women's ToiletRm 187
12.0' x 11.7'Toilet Toilet Toilet
Men's ToiletRm 186
12.0' x 11.7'
Sink
ToiletUrinal Urinal
Sink
SinkSink
Retain SamplesRm 158
9.0' x 5.5'
Gown / Degown Rm 17022.0' x 8.0'
SterilityTesting ARm 172
10.0' x 23.0'
SterilityTesting BRm 173
10.0' x 23.0'
Access C
orridor C
Rm
102 101.0' x 6.0'
QC Lab 3Flow Cytometer
Rm 16812.0' x 30.0'
QC Lab 1Flow Cytometer
Rm 16212.0' x 30.0'
Patient CellIrradiation
Rm 1579.0' x 9.5'
Clean C
orridor B
Rm
104 42.5' x 6.0'
Clean C
orridor BR
m 104
23.0' x 6.0'
Clean C
orridor B R
m 104
46.0' x 6.0'
Clean C
orridor BR
m 104
16.5' x 6.0'
Personnel Entry Rm 12018.5' x 8.5'
Acc
ess
Cor
ridor
A R
m 1
00
66.0
' x
6.0'
Acc
ess
Cor
ridor
A R
m 1
00
57.5
' x
6.0'
Cle
an C
orrid
or A
R
m 1
03
25.5
' x
6.0'
Cle
an C
orrid
or A
Rm
103
37
.0'
x 6.
0'C
lean
Cor
ridor
A
Rm
103
44
.0'
x 6.
0'
Gown Corridor B Rm 107 52.0' x 6.0'
Prod
uctio
n 4
Rm
129
19
.0'
x 8.
0'
Prod
uctio
n 5
Rm
130
19
.0'
x 8.
0'
Prod
uctio
n 3
Rm
128
19
.0'
x 8.
0'
Prod
uctio
n 2
Rm
127
19
.0'
x 8.
0'
Production Support A 133 52.0' x 11.0'
Gown Corridor A Rm 106 52.0' x 6.0'
R D
uct
R D
uct
R D
uct
R D
uct
DegownA
Rm 1326.0'
x 9.5'
Prod
uctio
n 1
Rm
126
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PT PT PT
Prod
uctio
n 6
Rm
131
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PTPTPT
Prod
uctio
n 10
Rm
137
19
.0'
x 8.
0'
Prod
uctio
n 11
Rm
138
19
.0'
x 8.
0'
Prod
uctio
n 9
Rm
136
19
.0'
x 8.
0'
Prod
uctio
n 8
Rm
135
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
DegownB
Rm 1476.0'
x 10.0'
Prod
uctio
n 7
Rm
134
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
PT PT PT
Prod
uctio
n 12
Rm
139
19
.0'
x 8.
0'
PT
R D
uct
R D
uct
R D
uct
R D
uct
PTPT R Duct
R Duct
Prod
uctio
n 16
Rm
144
19
.0'
x 8.
0'
Prod
uctio
n 17
Rm
145
19
.0'
x 8.
0'
Prod
uctio
n 15
Rm
143
19
.0'
x 8.
0'
Prod
uctio
n 14
Rm
142
19
.0'
x 8.
0'
Production Support B 148 52.0' x 11.0'
R D
uct
R D
uct
R D
uct
R D
uct
Prod
uctio
n 13
Rm
141
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
Prod
uctio
n 18
Rm
146
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
Prod
uctio
n 22
Rm
153
19
.0'
x 8.
0'
Prod
uctio
n 23
Rm
154
19
.0'
x 8.
0'
Prod
uctio
n 21
Rm
152
19
.0'
x 8.
0'
Prod
uctio
n 20
Rm
151
19
.0'
x 8.
0'
Gown Corridor C Rm 108 52.0' x 6.0'
R D
uct
R D
uct
R D
uct
R D
uct
DegownC
Rm 1566.0'
x 10.0'
Prod
uctio
n 19
Rm
150
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
Prod
uctio
n 24
Rm
155
19
.0'
x 8.
0'
R D
uct
R D
uct
R D
uct
R D
uct
R Duct
R Duct
Access Corridor B Rm 101 135.5' x 6.0'
Clean Corridor C Rm 105 78.0' x 6.0'
GownC
Rm 1496.0'
x 12.5'
GownB
Rm 1406.0'
x 12.5'
GownA
Rm 1256.0'
x 12.0'
Women's ToiletRm 117
11.5' x 13.0'ToiletToilet Toilet
Men's ToiletRm 115
11.5' x 13.0'
Sink
ToiletUrinal Urinal
Sink
SinkSink
Women's LockerRm 119
18.5' x 24.0'
Men's LockerRm 113
18.5' x 24.0'C
lean
Cor
ridor
AR
m 1
03
19.0
' x
6.0'
Product ReleasePackagingRm 124
18.5' x 15.0'
CleanCloset
Rm 1225.8' x 10.0'
Janitor'sCloset
Rm 1215.8' x 10.0'
Ready Supplies AKit Assembly
Rm 110 18.5' x 25.5'
Release SuppliesRm 109 18.5' x 25.5'
Quarantine SuppliesRm 111 18.5' x 18.5'
ReceivingRm 114
18.5' x 10.0'
Truck DockRm 116
18.5' x 20.0'
ShippingRm 118
18.5' x 10.0'
Mechanical AreaRm 123
18.5' x 24.5'
Cold Room112
9.0' x 14.0'
Car
tPa
ssT
hru
Car
tPa
ssT
hru
Women's ToiletRm 165
12.5' x 11.7'ToiletToilet Toilet
Men's ToiletRm 164
12.5' x 11.7'
Sink
ToiletUrinal Urinal
Sink
SinkSink
Surrogate Culture 1Rm 161 19.5' x 12.0'
PT
Surrogate Culture 2Rm 163 19.5' x 12.0'
Surrogate Culture 3Rm 167 19.5' x 12.0'
PT
Surrogate Culture 4Rm 169 19.5' x 12.0'
PT
QC Lab 2Blastogenesis
Rm 16612.0' x 12.0'
9.0' x 5.0'
QC MicrobiologyEnvironmental
MonitoringRm 159
12.0' x 21.0'
QC MicroMaterialTestingRm 160
10.0' x 21.0'
Radio Isotope LabRm 171
16.0' x 8.0'
K
K
K
K
K
K
K
K
K
K
K
K
QA DocumentVault
Rm 17511.0' x 14.5'
PurchasingManager
OfficeRm 197
11.0' x 8.0'
QA / RA / Purchasing CubiclesRm 196
27.0' x 31.5'
Medical DirectorOffice
Rm 20111.0' x 9.0'
QA ManagerOffice
Rm 19811.0' x 8.0'
Copy / FaxRm 199
11.0' x 5.0'
Production / QC / EngineeringCubiclesRm 179
29.0' x 26.0'
FacilitiesDirectorOffice
Rm 1809.0' x 10.0'
Production DirectorOffice
Rm 17814.5' x 8.5'
Copy / FaxRm 181
9.0' x 5.0'
ProductionMangersOffice
Rm 17611.5' x 8.5'
ProductionMangersOffice
Rm 17711.5' x 8.5'
QC DirectorOffice
Rm 1829.0' x 10.0'
Training / ConferenceRm 193
20.5' x 15.5'
BreakroomRm 183
22.5' x 19.5'
HR ManagerOffice
Rm 19511.0' x 8.0'
HR AssistantOffice
Rm 19411.0' x 7.0'
IMS ManagerOffice
Rm 1849.0' x 10.0'
ComputerCenter
Rm 1859.0' x 9.0'
Plant ManagerOffice
Rm 19211.0' x 12.0'
ExecutiveAssistant
OfficeRm 191
11.0' x 8.0'
ReceptionRm 188
19.0' x 8.5'
Janitor's ClosetRm 189
12.5' x 6.0'
QA DirectorOffice
Rm 20011.0' x 9.0'
6.0'
x 9
.0'
6.0'
x 1
6.0'
K
K
K
E
K
6.0'
x 1
9.5'
K
K
Equipment Layout - Total Facility Dimensions 188.5' x 134.0'E
E
E E
13.0' x 6.0'
Towels
Towels
LaboratoryCasework
FlowC
ytometer
LaboratoryC
asework
FlowC
ytometer
LaboratoryCasework
Flow
Cyt
omet
erSi
nk
Double D
oorR
efrigerator
LaboratoryCasework
SS WireShelving
Computer
SS WireShelving
IPAWash
SoiledGowns
6ft
Bio
safe
tyO
vr/U
ndC
O2
Incu
bato
rR
efrig
erat
or
Cent
R D
uct
Cart
Cent
6ft
Bio
safe
ty
Cent
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
Cent
6ft
Bio
safe
tyO
vr/U
ndC
O2
Incu
bato
rR
efrig
erat
or
Cent Cent
6ftB
iosafetyO
vr/Und
CO
2Incubator
Refrig
erator
CentCent
6ft
Bio
safe
tyO
vr/U
ndC
O2
Incu
bato
rR
efrig
erat
or
Cent Cent
6ftB
iosafetyO
vr/Und
CO
2Incubator
Refrig
erator
Cent Cent
CellCounter
Computer
SS WireShelving
Computer
IPAWash
SoiledGowns
6ft
Bio
safe
tyO
vr/U
ndC
O2
Incu
bato
rR
efrig
erat
or
CentCent
6ftB
iosafetyO
vr/Und
CO
2Incubator
Refrig
erator
CentCent
6ft
Bio
safe
tyO
vr/U
ndC
O2
Incu
bato
rR
efrig
erat
or
CentCent
6ft
Bio
safe
ty
Cent
Ovr/U
ndC
O2
IncubatorR
efrigerator
Car
t
Cent
Com
pute
r6f
tB
iosa
fety
Cent
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
Cent
6ftB
iosafetyO
vr/Und
CO
2Incubator
Refrig
erator
CentCent
CellCounter
CellCounter
CellCounter
SS WireShelving
SS WireShelving
Computer
SS WireShelving
Com
pute
r6f
tB
iosa
fety
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
StainlessTable Cent
R D
uct
Cart
Cent
Com
puter
StainlessTable
6ft
Bio
safe
ty
Cent
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
Cent
Com
pute
r6f
tB
iosa
fety
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
StainlessTableCent Cent
Com
puter6ft
Biosafety
Ovr/U
ndC
O2
IncubatorR
efrigerator
StainlessTable CentCent
Com
pute
r6f
tB
iosa
fety
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
StainlessTableCent Cent
Com
puter6ft
Biosafety
Ovr/U
ndC
O2
IncubatorR
efrigerator
StainlessTableCent Cent
CellCounter
Computer
SS WireShelving
Computer
Com
pute
r6f
tB
iosa
fety
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
StainlessTable CentCent
Com
puter6ft
Biosafety
Ovr/U
ndC
O2
IncubatorR
efrigerator
StainlessTable CentCent
Com
pute
r6f
tB
iosa
fety
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
StainlessTable CentCent
Com
puter
StainlessTable
6ft
Bio
safe
tyCent
Ovr/U
ndC
O2
IncubatorR
efrigerator
Car
tCent
Com
pute
r
StainlessTable
6ft
Bio
safe
ty
Cent
Ovr
/Und
CO
2In
cuba
tor
Ref
riger
ator
Cent
Com
puter6ft
Biosafety
Ovr/U
ndC
O2
IncubatorR
efrigerator
StainlessTable CentCent
CellCounter
CellCounter
CellCounter
SS WireShelving
Bench
Mirror
IPAW
ash
Wir
eSh
elvi
ng
Bench
Mirror
IPA
Was
h
Wir
eSh
elvi
ng Bench
Mirror
Towels
Towels
IPAW
ash
Wir
eSh
elvi
ng
Stainless Steel WireShelving
Stai
nles
sTa
ble
Double DoorRefrigerator
Free
zer
Cart Cart
Lock
ers
Cle
an S
crub
s
Lockers
Bench
Lockers
Ben
ch
Bench
StorageC
abinet
Sink Sink
Stor
age
Cab
inet
Com
pute
r
Computer
Computer
Com
puter
Shelving
ShelvingTabl
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