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AGC 200 Advanced Gen-set Controller QUICK START GUIDE

Whats in the delivery? Getting started The first steps Using the AGC 200

Document no.: 4189340608A SW version 3.5X.X or later

AGC 200 Quick Start Guide

DEIF A/S Page 2 of 23

Table of contents

1. ABOUT THIS DOCUMENT ................................................................................................3 GENERAL PURPOSE......................................................................................................................3 INTENDED USERS..........................................................................................................................3 CONTENTS/OVERALL STRUCTURE..................................................................................................3

2. WARNINGS AND LEGAL INFORMATION........................................................................4 LEGAL INFORMATION AND RESPONSIBILITY.....................................................................................4 ELECTROSTATIC DISCHARGE AWARENESS .....................................................................................4 SAFETY ISSUES ............................................................................................................................4 DEFINITIONS ................................................................................................................................4

3. WHATS IN THE DELIVERY?............................................................................................5 STANDARD DELIVERY....................................................................................................................5 OPTIONAL DELIVERY.....................................................................................................................5

4. GETTING STARTED..........................................................................................................7 SWITCHING ON THE FIRST TIME .....................................................................................................7 GETTING STARTED WITH THE DEIF UTILITY SOFTWARE (USW) ....................................................11

6. DISPLAY PUSH-BUTTONS AND LEDS..........................................................................15 PUSH-BUTTON FUNCTIONS ..........................................................................................................15 LED FUNCTIONS.........................................................................................................................18 CONTROLLER SETUP...................................................................................................................21



1. About this document

General purpose This document is the Quick Start Guide for the AGC 200. The document mainly includes general product information, mounting instructions and wiring descriptions. The general purpose of this Quick Start Guide is to help the user with the first steps of installing and using the AGC 200 system.

Intended users This Quick Start Guide is mainly intended for the panel builder in charge. On the basis of this document, the panel builder designer will give the electrician the information he needs in order to get started to install the AGC 200. For detailed electrical drawings, the Installation Instructions must be used.

Contents/overall structure This document is divided into chapters, and in order to make the structure simple and easy to use, each chapter will begin from the top of a new page.

Please make sure that you also read the Installation Instructions before starting to work with the Multi-line 2 controller and the gen-set to be controlled. Failure to do this could result in human injury or damage to the equipment.



2. Warnings and legal information This chapter includes important information about general legal issues relevant in the handling of DEIF products. Furthermore, some overall safety precautions will be introduced and recommended. Finally, the highlighted notes and warnings, which will be used throughout this document, are presented.

Legal information and responsibility DEIF takes no responsibility for installation or operation of the generator set. If there is any doubt about how to install or operate the generator controlled by the unit, the company responsible for the installation or the operation of the set must be contacted.

Electrostatic discharge awareness Sufficient care must be taken to protect the terminals against static discharges during the installation. Once the unit is installed and connected, these precautions are no longer necessary.

Safety issues Installing the unit implies work with dangerous currents and voltages. Therefore, the installation of the unit should only be carried out by authorised personnel who understand the risks involved in the working with live electrical equipment.

Definitions Throughout this document, a number of notes with helpful user information will be presented. To ensure that these are noticed, they will be highlighted in order to separate them from the general text.

Note symbol

Warnings

Be aware of the hazardous live currents and voltages. Do not touch any AC measurement inputs as this could lead to injury or death.

The notes provide general information which will be helpful for the reader to bear in mind.

The warnings indicate a potentially dangerous situation which could result in death, personal injury or damaged equipment, if certain guidelines are not followed.

The units are not to be opened by unauthorised personnel. If opened anyway, the warranty will be lost.



3. Whats in the delivery?

Standard delivery

Main unit

Installation Instructions



Optional delivery

PC cable for utility software (option J4 or J7)

Additional Operators Panel, AOP-2 (option X4)

For description of how to connect the optional deliveries, please refer to the option X manual.



4. Getting started

Switching on the first time The below drawings show the wiring of the most important signals. Once all connections to the unit are made, the unit is ready to be switched on.

AGC 200 single application

The most important connections are marked with an arrow.



AGC 200 island



AGC 200 mains



AGC 200 BTB



Getting started with the DEIF utility software (USW)

Downloading the software

1. Go to www.deif.com. 2. Select Download centre. 3. Select Software download. 4. Select Multi-line 2 utility software V.3.X in the dropdown menu. 5. Fill in your e-mail address and click Submit.

Subsequently, you will receive an e-mail containing a link. Click the link and follow the instructions. The USW is now installed on your computer.

Installation of USB drivers On Windows Vista machines, the USB drivers are installed automatically. This is the procedure on Windows XP machines: When you connect the DEIF product, Windows XP will launch two Hardware Wizards. Two drivers are installed, so please let Windows execute both Found new Hardware Wizard. We recommend that you let the Hardware Wizard install the software automatically by choosing the Recommended option. If the Advanced option is chosen, the needed files are available from the USW3 installation folder (default: C:\Program Files\DEIF\USW3\) in the USB driver files/source PreInstaller folder. Please select Continue Anyway if a Hardware Installation warning (see the screen dump below) appears during the installation.

Getting connected with the AGC 200 Connect the AGC 200 service port to the USB on the computer (option J7 or option J3). Click the Utility Software 3 icon on the desktop or in the Windows Start menu.

Desktop icon: Utility Software 3.lnk

For further information regarding the installation, please refer to the Installation Instructions.



Start menu icon: The below window appears. You are now on-line with the AGC 200.

Open the application settings by clicking this icon.

Click the Connect icon.

Open Windows device manager.

Check the COM port used for communi-cation, and make sure the settings correspond to the application settings.



Uploading parameters from the device The device is now ready to be configured.

Open the Parameters list.

Click the Upload parameters icon.



Basic configuration of a device using the utility software When the parameters have been uploaded, the below options will be available. The parameters can be configured as follows: Click a parameter, and the below dialogue box will appear. The parameter setpoint has now been changed and downloaded to the device.

For further information, please refer to the General Guidelines for Commissioning.

Click the Gen tab.

Click here or use the bar to adjust the setpoint, then click Write and OK.



6. Display push-buttons and LEDs

Push-button functions The display unit holds a number of push-button functions which are described below. Shifts the display to show the alarm list. Resets horn output. Tools. The tools are a number of windows for commissioning as well as some

special settings which are not accessible via the PC utility software. Please refer to the Designers Reference Handbook for details.

Shifts the display to viewing of measured values. There are 20 different views. Scroll through the views using the or button.

Shifts the display to show the event and alarm list. There are four lists to select

from: Event log, alarm log, battery test log and engine interface alarm log (CAN J1939 engine controller interface).

Parameter list selection. Moves the cursor left for manoeuvring in the menus. Increases the value of the selected setpoint (in the setup menu). In the daily use

display, this button function is used for scrolling the displaying of generator values.

Selects the entry in the display. Decreases the value of the selected setpoint (in the setup menu). In the daily

use display, this button function is used for scrolling the displaying of generator values.

Moves the cursor right for manoeuvring in the menus. ESC Jumps one step backwards in the menu (to previous display or to the entry

window). START Start of the gen-set if SEMI-AUTO or MANUAL is selected. STOP Stop of the gen-set if SEMI-AUTO or MANUAL is selected. Manual activation of close breaker sequence if SEMI-AUTO is selected. Manual activation of open breaker sequence if SEMI-AUTO is selected. AUTO Selects AUTO running mode. SEMI Selects SEMI-AUTO running mode. Push-button commands are used for

start/stop, etc. MAN Selects MANUAL running mode. Like SEMI, but regulators are OFF.



OFF Selects OFF mode. All functions except protections are switched off. TEST Selects TEST RUN of the generator. Lamp test.



The push-buttons are placed as follows:

AUTO mode.

MANUAL mode.

SEMI-AUTO mode.

OFF mode.

TEST mode.

Lamp test.

Close/open MB.

START: Start of the gen-set if SEMI-AUTO or MANUAL is selected.

STOP: Stop of the gen-set if SEMI-AUTO or MANUAL is selected.

View of measured values.

Log lists.

Alarm list.

Close/open GB.

Parameter settings.

Tools.

Silence horn.

Enter.

Step backwards.



LED functions The display unit holds up to 15 LED functions. Dependent on the situation, the colour of the LEDs is green, red or yellow. Alarm: LED flashing indicates that unacknowledged alarms are present. LED steady light indicates that ALL alarms are acknowledged, but some are still

present. Power: LED indicates that the auxiliary supply is switched on. If it is green, the AGC 200

is operational. If it is red, the self-check has failed. Run: LED indicates that the generator is running. Hz/V OK: LED green light indicates that the voltage/frequency is present and OK. GB ON: LED indicates that the generator breaker is closed. MB ON: LED indicates that the mains breaker is closed. Mains OK: LED is green if the mains is present and OK. LED is red at a mains failure. LED is flashing green when the mains returns during the mains OK delay time. AUTO: LED indicates that auto mode is selected. MAN: LED indicates that manual mode is selected. SEMI: LED indicates that SEMI AUTO mode is selected. OFF: LED indicates that OFF mode is selected. Annunciator: 4 x LEDs with selectable indication function. Selection is made in M-logic.



The display LEDs indicate the following:

Mains breaker ON.

Manual mode.

Alarm.

Generator breaker ON.

Generator frequency/voltage.

Engine running.

Mini-annunciator.

AUTO mode.

SEMI-AUTO.

OFF mode.



Display navigation

View readings (20 views) Log readings Parameter settings Press Press Press Press Press Press

The scrollbar indicates that more readings are available below

MAINS FAILURE U-supply 24.1 V G 0.00I PF 0 kW G 0kVA 0 kVAr Energy Total 0 kWh Run absolute 0 hrs 1/20

MAINS FAILURE Event log . Alarm log Battery test log

MAINS FAILURE Setup menu 1000 Protection . 2000 Synchronisation 2500 Regulation 3000 Binary input

MAINS FAILURE P 0kW 0 % Q 0kVAr 0 % S 0kVA 0 % Energy Total 0 kWh Run absolute 0 hrs

MAINS FAILURE MAINS FAILURE . Wed Sept 23 13:36:23 MB OFF Wed Sept 23 13:36:33

MAINS FAILURE Setup menu 1000 G P> 1 . 1010 G P> 2 1030 G I> 1 1040 G I> 2

MAINS FAILURE 1000 G P> 1 Setpoint : -9.0% . Timer: 10.2s Output A: Not used Output B: Not used



Controller setup

Controllers available Governor (std.)

1. Synchronisation (static and dynamic sync.) 2. Phase angle (static sync.) 3. Frequency 4. Power 5. Load sharing

AVR (std.)

1. Voltage 2. Reactive power 3. Reactive load sharing 4. PF (CAP or IND)

Controller output types CANbus engine communication (J1939/MTU MDEC or ADEC) Analogue outputs require external I/O module IOM 200 series or option H8 Relays (std.) Normally relays 28 to 34, but any configurable relay can be used



Setup of a controller with engine communication and AVR option

For further information, please refer to the General Guidelines for Commissioning.

START

2781 Select EIC for

GOV

2782 Select relay for

AVR

2723 Select incr.

relay for AVR

2724 Select decr.

relay for AVR

Start DG in MAN mode

Nominal freq.

Adjust 2551 GOV offset No

Yes

Nominal voltage

Adjust AVR voltage

No

Yes

2740 Adjust timer

2720 set AVR ON time to minimum

Switch to Semi- Auto mode

2510 adjust Kp, Ti and Td

Copy 2510 sett. to 2530, 2540,

2040

2690 adjust Kp Copy 2690 sett. to 2700, 2710

END



For further information, please refer to the following documents: AGC 200 Designers Reference Handbook, document no. 4189340609. AGC 200 Installation Instructions, document no. 4189340610. AGC 200 Operators Manual, document no. 4189340607.

DEIF A/S reserves the right to change any of the above

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Documents

quick start guide deif

document general purpose

later agc

general product information

legal information

standard delivery

optional delivery

panel builder designer