The step-for-step-more-safety software

PlantAssistMANAGERGuided Process Operation

Step 1: Earthing

Step 2: Filling

The Plant Assist Manager (PAM) is our

innova tive software solution for creating

and executing workflows for filling plants.

These workflows are optimised and auto-

matically documented. As a result, your em-

ployees are safely guided through loading

and unloading procedures. The employees

are electronically guided through the work

processes, and have all the relevant infor-

mation available at a glance.

In short: PAM is our step-for-step- more-

safety software

Guided Process

Operation

This is PAM – The Plant Assist Manager

Simple digital representation

of processes

The Plant Assist Manager (PAM) digitally

depicts your work processes and supports

you in your everyday work. With the help

of the Plant Assist Manager, the induc-

tion time of your employees for complex

pro cesses is reduced due to the fact that

they are safely guided through the indi -

vidual work procedures.

Recording instead of notes

Handwritten order books are no longer

necessary and are replaced by electronic

shipping planning. All work carried out

is exactly recorded so that it can always

be traced who has done what, where

and when.

Reporting at the touch of a button

By pressing a button on the dashboard,

you will receive reports on all work con-

ducted and on all long-term evaluations

and analyses.

Increased reliability during operation

The reliability of order processing is in-

creased thanks to the automatic obser-

vance of specific directives in hazardous

goods law, for example regarding the

chamber calculation.

Quick deployment

You can implement the Plant Assist

Manager in this form for rail tank wagons/

truck tankers and container tank loading

without any great customisation effort

being required.

Step for step

guidance

What PAM Does

Workflow Dashboard Reporting

The Advantages For Operators And UsersUsersDue to the fact that your employees are

guided through every individual work

step, the reliability of your plant is signifi-

cantly increased through the use of PAM.

As a result of the paperless procedures and

automatic information recording, the ex-

tent of the work is significantly reduced

and error sources are eliminated. Thanks

to an exchange with other database-

orientated applications, typing errors and

double entries are avoided and the con-

sistency of the data is ensured.

Standardising processes

Your work processes are standardised and

optimised so that you achieve a significant

reduction in costs and an improvement in

the quality of your processes. Thanks to

the visualisation of your work processes,

you obtain greater transparency as well

as better control. The activities carried out

are automatically documented by means

of customer-specific report templates. By

using the statistics function, success fac-

tors can be easily determined based on the

archived data.

Quicker induction

The induction time for your employees is

significantly reduced thanks to the simple

and intuitive operation of PAM.

Scalable solutions

PAM is scalable and therefore allows one

filling position to be extended to several

filling positions without incurring any

major additional costs. Furthermore, PAM

can be operated on stationary or on mobile

end devices.

Flexible application areas

You can also flexibly use PAM for other tasks

such as electronic checklists and audits.

PAMPP PAM OSPP

Master data

Product database

Transport database

Customer database

User management

Rights management

Order data

Delivery number

Loading/unloading

Product processing

Filling arm

Product

SAP import

Workflow

Predefined

work process

Active and

passive operations

Work report

Order templates

Creation from

existing orders

Locking mechanism

Subdivision into

groups

Documents

Attachments of

any documents

PDFs can be

digitally signed

ORDERORDER

Visualisation

View of the plant

schematic

Control of the plant

with different

authorisation levels

Workflow

Active and

passive operations

Reading and writing

OPC signals

Different

operation types

Alarm overview

Display and

acknowledge alarms

RFID technology

Registration via

RFID card

Accept order via

RFID card

Check and approve

How The Plant Assist Manager WorksStep by step guide

The Plant Assist Manager supports you

with the representation of your work pro-

cesses and the linkage of manual and

automatic operations. The work of your

employees is significantly simplified on-site.

Order creation

The creation, management and user-

specific depiction of orders is easily pro-

cessed using PAM order management. All

the necessary information and documents

required for the order are centrally stored in

the Plant Assist Manager and can be added

to the order as required. Once the order

has been created, it is then checked and

approved. As soon as the employees recei-

ve the order on their end device, the Plant

Assist Manager not only guides the em-

ployee through the order step by step, but

also provides further convenient features

which greatly simplify the order processing.

Clear visualisation

Visualisation provides an exact view of the

plant, and by using it, the employees can

orientate themselves. The alarm manage-

ment also works independently of the

superordinate DCS, so that relevant alarms

only can be depicted and the superordinate

DCS is not influenced.

RFID/barcode technology

Thanks to integrating RFID/barcode tech-

nology, users are unambiguously iden-

tified and the correct order acceptance is

ensured.

The PAM System Layout

VMware ESX and ESXi

AP

OK

AP

OK

AP

OK

AP

OK

Office network

PCs(also possible with PAM client)

Production network

Process network

SAP coupling

LES server

MES server

PAM server

ESXi server

MES PAM

OS clients

Control station

System A

PLS

PAM OS

PAM OS

ERP-System

The users connect with the central database via clients and therefore have access to all relevant data.

The connection between the system components can be carried out via WLAN or Ethernet, depending

on the purpose. The exchange of realtime data between any DCS/PLC and the PAM system enables

monitoring, control and archival.

“Since working with the Plant Assist Manager

from RÖSBERG, we have gapless and electronic

documentation. Thanks to this electronic data,

analyses are possible at the push of a button.

At last, the tiresome and confusing maintenance

of Excel lists has come to an end.“

“With the Plant Assist Manager from RÖSBERG

Engineering, we have optimised and standardised

our processes. We benefi t from the reduced

induction times for our employees in complex

processes. Furthermore, we value the extended

service performance from RÖSBERG with their

24h/7-day on-call service, considering ourselves

to be on the safe side with this service.“

What Our Customers Say

Your Path To A PAM

Complete PackageConsultingUtilise our expertise and make use of our consultancy service.

AnalysisOur specialists will analyse your existing data and work processes.

Safety ConceptWe will create a safety concept tailored to your requirements and develop

a new infrastructure for you.

Reengineering and ReconstructionWe will undertake rescheduling and the conversion of your plant and adapt it

to your existing DCS.

Implementation and TrainingOf course, we will confi gure your projects in the Plant Assist Manager

and train your employees.

Getting To Know PAM

Plant SolutionsRÖSBERG develops software solutions tailored to the needs of the process industry.

Our plant solutions provide effi cient plant design, the smooth and effi cient operation of

process plants, and guarantee the consistent documentation of the ‘as-built‘ condition of

the plant. All our solutions are modular and can be combined individually according to

your needs.

RÖSBERG Control CenterThe RÖSBERG Control Center provides the framework for PAM NG and all new plant

solutions products. It is based on the latest software technology, is database-independent

due to its multi-tier architecture, and is flexible.

According to the app principle, you can easily connect to other RÖSBERG software

solutions, such as ProDOK NG or LiveDOK NG, at any time and administer and use them

centrally via the RÖSBERG Control Center.

The unified user interface can be scaled as required and adapted to different devices.

The control center

for our software

modules

We would be glad to present PAM to you personally. Our sales team, led by Paul

Rösberg, is happy to answer any questions. Make an appointment with us right now.

This QR code will take you directly to our contact form.

PlantAssistMANAGERGuided Process Operation

Product Manager

Paul RösbergPaul.Roesberg@roesberg.comPhone +49 621 6693413

Rösberg Engineering Ingenieurgesellschaft mbHfür AutomationIndustriestr. 9

76189 Karlsruhe

Germany

PO Box 21 11 63

76161 Karlsruhe

Germany

Phone +49 721 95 018 0

Fax +49 721 50 32 66

Email info.ka@roesberg.com

www.roesberg.com

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