h35 direct vent gas fireplace owners & installation … h35-ng natural gas h35-lp propane...

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

WARNING:If the information in these instructions are not followed exactly,a fire or explosion may result causing property damage,personal injury or loss of life.

FOR YOUR SAFETYDo not store or use gasoline or other flammable vapors andliquids in the vicinity of this or any other appliance.

Installation and service must be performed by a qualifiedinstaller, service agency or the gas supplier.

FOR YOUR SAFETYWhat to do if you smell gas:

Do not try to light any applianceDo not touch any electrical switch:do not use any phone in yourbuilding.Immediately call your gas supplierfrom a neighbour's phone. Followthe gas supplier's instructions.If you cannot reach your gas sup-plier, call the fire department.

918-085b

MODELS: H35-NG Natural Gas H35-LP Propane

01/09/06

H35 Direct Vent Gas Fireplace Owners &Installation Manual

www.hampton-fire.com

Tested by:

Installer: Please complete the details on the back coverand leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

2 Hampton H35 Direct Vent Freestanding Gas Stove

HAMPTONDirect Vent Freestanding Gas Stove

UNIT DIMENSIONS

To the New Owner:

Congratulations!

You are the owner of a state-of-the-art Hampton Gas Stove by FPI FIREPLACE PRODUCTS INTERNATIONAL LTD.

The H35 is a hand crafted appliance and has been designed to provide you with all the warmth and charm of a wood

fireplace at the flick of a switch. The model H35 has been approved by Warnock Hersey for both safety and efficiency.

As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free

years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your

Hampton Stove.

Hampton H35 Direct Vent Freestanding Gas Stove 3

TABLE OF CONTENTS

Page Page

Support Extension - Round or Square .......................24High Elevation .........................................................24Gas Connection ......................................................24System Data Chart .................................................24Aeration Adjustment ................................................24Gas Pipe Pressure Testing ......................................25Valve Description ....................................................25Conversion to Propane .............................................25Conversion to Lower BTU .........................................27Gas Fireplace - Optional Brick Panel ........................28Log Installation .......................................................28Optional Door Installation .........................................30Optional Door Grill ...................................................30Optional Tile Inset ...................................................30Door Hinge Removal ................................................31Wiring Diagram .......................................................32Optional Wall Thermostat ........................................32Optional Remote Control Installation .........................32Final Check ............................................................33

Operating Instructions

Operating Instructions .............................................33Lighting Procedure ..................................................33Shutdown Procedure ...............................................33First Fire ................................................................33Adjusting Flame Height ...........................................33Copy of Lighting Plate Instructions ............................34Convection Fan Operation ........................................34Normal Operating Sounds of

Gas Appliances ................................................35

Maintenance

Maintenance Instructions .........................................35General Vent Maintenance.......................................36Log Replacement ....................................................36Glass Replacement .................................................36Fan Maintenance ....................................................36Removing and Installing Valve ..................................37

Parts List

Replacement Parts List ...........................................38

Warranty

Warranty ................................................................43

Safety Label

Safety Labels ......................................................... 4

Installation

Specifications .......................................................... 5Information for Mobile/Manufactured Home

After First Sale .................................................. 5Before You Start ...................................................... 5General Safety Information ........................................ 6Installation Checklist ................................................ 6Clearances to Combustibles ..................................... 6Locating Your Gas Stove ......................................... 7Manufactured Mobile Home Requirements .................. 7Combustion and Ventilation Air ................................. 7Optional Fan Installation ........................................... 7Venting Introduction ................................................. 8Installation Precautions ............................................ 8Safety Precautions for the Installer ............................ 8Vent Restrictor Position ............................................ 8Exterior Vent Terminal Locations ............................... 9Rigid Pipe Venting Components List .........................10Rigid Pipe Venting Systems

Horizontal or Vertical Terminations .....................11Rotating Elbow for Horizontal Terminations ................12Venting Arrangements - Horizontal Terminations ........12Venting Arrangements - Vertical Terminations ...........12Horizontal Vienting With Two Elbows ........................14Vertical Venting With Two Elbows ............................15Vertical Termination with Co-linear Flex system .........16Horizontal Termination Kit ........................................17

Horizontal Termination Kit Installation .................17Dura-Vent Termination Kits ......................................19Planning Your Dura-Vent Installation .........................19Minimum Dura-Vent Components - Horizontal

Installation ........................................................19Minimum Dura-Vent Components - Vertical

Termination ......................................................19Dura-Vent Venting Components Parts List ................20Dura-Vent Horizontal Installation ...............................20Dura-Vent Vertical Termination Installation ................20Offset Chart ............................................................22Converting a Class-A Metal Chimney or MasonryChimney to a Direct Vent System ............................23Cathedral Ceiling Installations ..................................24


This is a copy of the label that accompanieseach Direct Vent Freestanding Gas Stove. Wehave printed a copy of the contents here foryour review.

SAFETY LABEL

NOTE: Hampton units are constantly beingimproved. Check the label on the unit and ifthere is a difference, the label on the unit isthe correct one.

Copy of Safety Label for H35-NG & H35-LP

For the State of Massachusetts, installation and repair must be done by a plumber or gasfitter licensedin the Commonwealth of Massachusetts.

For the State of Massachusetts, flexible connectors shall not exceed 36 inches in length.

For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.


IMPORTANT: SAVETHESE INSTRUCTIONS

The Direct Vent Freestanding Gas Stove mustbe installed in accordance with these instruc-tions. Carefully read all the instructions in thismanual first. Consult the building authority hav-ing jurisdiction to determine the need for apermit prior to starting the installation.

Note: Failure to follow the instructionscould cause a malfunction of theheater which could result in death,serious bodily injury, and/or prop-erty damage. Failure to followthese instructions may also voidyour fire insurance and/or war-ranty.

Note: These instructions take prece-dence over Simpson Dura-Ventinstructions.

SPECIFICATIONS

Fuels: H35-NG is approved for use withnatural gas.

H35-LP is approved for use withliquefied petroleum gases (propane).

Electrical: 120V A.C. system.

Circulation Fan: Variable speed, 125/75.

Log Sets: Ceramic fibre, 7 per set.

Vent System: Coaxial (6-5/8" outer / 4" innerliner) rigid flue and termination cap.

The efficiency rating of the appliance is aproduct thermal efficiency rating determinedunder continuous operating conditions andwas determined independent of any installedsystem.

INFORMATION FORMOBILE/

MANUFACTUREDHOMES AFTER

FIRST SALE

This Hampton product has been tested andlisted by ITS Testing Services as a Direct VentWall Furnace to the following standards:CGA-2.17-M91, and ANSI Z21.88b-2003/CSA2.33b-2003.

This Direct Vent System Appliance must beinstalled in accordance with the manufactur-er's installation instructions and the Manufac-

INSTALLATION

tured Home Construction and Safety Standard,Title 24 CFR, Part 3280, or the current Standardof Fire Safety Criteria for Manufactured HomeInstallations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240-MH Mo-bile Home Standard in Canada.

This appliance installation must comply with themanufacturer's installation instructions and lo-cal codes, if any. In the absence of local codesfollow the current National Fuel Gas Code, ANSIZ223.1 and the current National Electrical CodeANSI/NFPA 70 in the U.S.A., and the currentCAN/CGA B149 Gas Installation Code and thecurrent Canadian Electrical Code CSA C22.1 inCanada.

This Hampton Mobile/ManufacturedHome Listed appliance comes factoryequipped with a means to secure theunit.

This Hampton Mobile/ManufacturedHome l isted appl iance comesequipped with a dedicated #8 groundlug to which an 18 gauge copper wirefrom the steel chassis ground must beattached.

This appliance may only be installed inan aftermarket permanently located,manufactured (USA only )or mobilehome, where not prohibited by localcodes.

This appliance is only for use with thetype of gas indicated on the ratingplate. This appliance is not converti-ble for use with other gases, unless acertified kit is used.

INSTALLATION AND REPAIRSSHOULD BE DONE BY A QUALI-FIED SERVICE PERSON. THIS AP-PLIANCE SHOULD BE INSTALLED,REPAIRED, INSPECTED BEFOREUSE AND AT LEAST ANNUALLYBY A QUALIFIED SERVICE PER-SON. MORE FREQUENT CLEAN-ING MAY BE REQUIRED DUE TOEXCESSIVE LINT FROM CARPET-ING, ETC. IT IS IMPERATIVE THATTHE CONTROL COMPARTMENT,BURNERS AND CIRCULATING AIR

BEFORE YOU START

Safe installation and operation of this appliancerequires common sense, however, we arerequired by the Canadian Safety Standardsand ANSI Standards to make you aware of thefollowing:

1) Provide adequate clearances for servic-ing, proper operation and around the airopenings into the combustion chamber.

2) The appliance must be installed on a flat,solid, continuous surface (e.g. wood, met-al, concrete). This may be the floor, or it canbe raised up on a platform to enhance itsvisual impact. The appliance may be in-stalled on carpeting, tile, wood flooring orother combustible material, because theappliance's base extends the full width anddepth of the appliance. The Direct VentFreestanding Gas Stove can be installed ina wide variety of ways and will fit nearlyany room layout. It may be installed in arecessed position, framed out into the room,or across a corner.

3) The Direct Vent Freestanding Gas Stove isapproved for alcove installations, whichmeet the clearances listed on page 6. Thisunit is approved for manufactured homeinstallations, see page 7 and pages 12 to 16for the required vent arrangements. If in-stalled into a manufactured home the unitmust be bolted down to the floor.

PASSAGEWAYS OF THE APPLI-ANCE BE KEPT CLEAN.

DUE TO HIGH TEMPERATURES,THE APPLIANCE SHOULD BE LO-CATED OUT OF TRAFFIC ANDAWAY FROM FURNITURE ANDDRAPERIES.

WARNING: FAILURE TO INSTALLTHIS APPLIANCE CORRECTLYWILL VOID YOUR WARRANTY ANDMAY CAUSE A SERIOUS HOUSEFIRE.

CHILDREN AND ADULTS SHOULDBE ALERTED TO THE HAZARDSOF HIGH SURFACE TEMPERA-TURES, ESPECIALLY THE FIRE-PLACE GLASS, AND SHOULDSTAY AWAY TO AVOID BURNSOR CLOTHING IGNITION.

YOUNG CHILDREN SHOULD BECAREFULLY SUPERVISED WHENTHEY ARE IN THE SAME ROOM ASTHE APPLIANCE.

CLOTHING OR OTHER FLAMMA-BLE MATERIAL SHOULD NOT BEPLACED ON OR NEAR THE APPLI-ANCE.


INSTALLATION

4) This appliance is Listed for bedroom instal-lations when used with a Listed MillivoltThermostat. Some areas may have furtherrequirements, check local codes beforeinstallation.

5) This appliance is Listed for Alcove installa-tions, maintain minimum Alcove clearancesas follows, minimum width of 40" (1016mm),a maximum depth of 36" (914mm), andminimum ceiling height of 64" (1626mm)from floor to ceiling.

6) We recommend that you plan your installa-tion on paper using exact measurementsfor clearances and floor protection beforeactually installing this appliance. Have aqualified building inspector review yourplans before installation.

GENERAL SAFETYINFORMATION

1) The appliance installation must conformwith local Canadian Electrical Code.

2) The appliance when installed, must be elec-trically grounded in accordance with localcodes, or in the absence of local codes withthe current National Electrical Code, ANSI/NFPA 70 or CSA C22.1 Canadian ElectricalCode.

3) The appliance should be inspected forshipping damage before use and servicedannually by a professional service per-son. More frequent cleaning may be re-quired due to excessive lint from carpeting,bedding material, etc. It is imperative thatcontrol compartments, and circulating airpassageways of the appliance be keptclean and free from excessive lint fromcarpeting.

4) See general construction and assemblyinstructions. The appliance and vent shouldbe enclosed when installed in or passingthrough a living area, where children maycome in contact with it.

5) This appliance must be connected to thespecified vent and termination cap to theoutside of the building envelope. Nev-er vent to another room or inside a building.Make sure that the vent is fitted as per theinstructions starting on page 9.

6) Inspect the venting system annually forblockage and any signs of deterioration.

7) Venting terminals shall not be recessed intoa wall or siding.

8) Any safety glass removed for servicingmust be replaced prior to operating theappliance.

9) To prevent injury, do not allow anyone whois unfamiliar with the operation to use thefireplace.

INSTALLATIONCHECKLIST

1) Check Clearances to Combustibles (page6), location of unit (page 7) and ventingrequirements (pages 8-15).

2) Install Optional Fan, see page 7.

3) Set vent restrictors, page 8.

4) Install venting: Check all venting require-ments, pages 8-15. Vertical Terminationwith Co-linear Flex System, page 16. Hor-izontal Termination Kits , page 17. Dura-Vent Termination Kits, page 19.

5) Make gas connections, page 24. Test thepilot. Must be as per diagram, page 35.

If converting to Propane, make changesprior see pages 25.

6) Test Gas Pressure, page 25.

7) Install logs and embers where indicated onpage 28.

8) Install optional Remote Control, or Wall Ther-mostat, page 32.

9) Final check, page 33.

Before leaving this unit with the customer, theinstaller must ensure that the appliance is firingcorrectly and operation fully explained tocustomer.

This includes:

1) Clocking the appliance to ensure the cor-rect firing rate (rate noted on label) afterburning appliance for 15 minutes.

2) If required, adjusting the primary air toensure that the flame does not carbon. Firstallow the unit to burn for 15-20 min. tostabilize.

CAUTION: Any alteration to the productthat causes sooting or carboning thatresults in damage is not the responsibil-ity of the manufacturer.

CLEARANCES TOCOMBUSTIBLES

The clearances listed are MINIMUM distances.Measure the clearance to both the applianceand the chimney connector. The farthestdistance is correct if the two clearancesdo not coincide.

For example, if the appliance is set as indicatedin one of the figures but the connector is tooclose, move the stove until the correct clear-ance to the connector is obtained.

This appliance may be installed only with theclearances as shown in the situations pictured.Do not combine clearances from onetype of installation with another in orderto achieve closer clearances.

This unit can be installed on a solid combustiblesurface like a wood floor. This unit can also beinstalled directly on carpeting or vinyl.

Use the minimum clearances shown in thediagrams below:

H35-NG & H35-LP Clearances

A Side Wall to Unit 6-1/2" / 165 mmB Back Wall to Unit 6" / 152 mmC Vertical Vent Pipe to Back Wall

2" / 50 mmE Unit Corner to Wall 2" /50 mm

Unit Top to Alcove Ceiling 36" / 914 mm

Minimum ceiling height is 36" /914 mm from topof unit.

Emissions from burning wood or gas couldcontain chemicals known to the State ofCalifornia to cause cancer, birth defects orother reproductive harm.


OPTIONAL FAN INSTALLATION

Diagram 1

Diagram 2

LOCATING YOUR GAS STOVE

When selecting a location for your stove, en-sure that the clearances listed above are met aswell as ensuring that there is adequate acces-sibility for servicing and proper operation.

MANUFACTUREDMOBILE HOME

ADDITIONALREQUIREMENTS

1) Ensure that structural members are not cutor weakened during installation.

2) Ensure proper grounding using the #8ground lug provided.

3) Appliance must be anchored to the floorwith the supplied anchoring methods.

COMBUSTION ANDVENTILATION AIR

The combustion air from this appliance is drawnfrom outside the building through the outer flue.Extra provision for combustion air insidethe room is not required.

A) Cross CornerB) Room DividerC) IslandD) Flat on WallE) Flat on Wall CornerF) Flush with Wall/Alcove

For Vent Termination requirements,see page 9.

Fan Kit Contains:

Qty. Description1 Fan Speed Controller with nut, and knob.1 Fan Assembly c/w green wire attached1 power cord1 Plastic locking grommet

1) Remove the Top Control Panel Assembly byremoving the three screws. Diagram 1.

2) Remove the nylon hole plug from the controlpanel.

3) Install the fan speed controller onto thecontrol panel and secure with nut. Connectremaining wire harness wires to speedcontrol. NOTE: Speed control wires mustbe in the down position when control panelis in place.

4) Push black knob onto speed control.

5) Remove the rear access panel on the backof the stove by removing the 6 screws.Install the fan onto pins as per diagram 2.

NOTE: Do NOT damage, cut or removethe 3" aluminum air intake pipes.

Hint for pushing fan down onto pins - rub abit of dish soap on the pins so the grom-mets will slide down more easily. Check tomake sure the fan is seated properly on thepins - try to move the fan back and forth.

6) Push power cord through hole in the rearpanel 14" - 16" and tie a loose knot in the cordon the inside to prevent the power cordfrom being pulled out. Diagram 2.

7) Install locking grommet to power cord andpush through hole in the rear panel and givea 1/4 turn to secure.

NOTE: When running wires, keep themclear of valve assembly and tub-ing to avoid tangling of wires andvalve.

NOTE: Be careful not to cut wires whenpassing through holes in the fire-box.

8) Run green ground wire from fan and con-nect to grounding lug.

9) Connect green power cord ground wire togrounding lug.

10) Run the neutral black wire from power cordand connect to fan motor.

11) Run the live black wire from power cord andconnect to speed control wire.

12) Connect the white wire of the wire harnessto the fan terminal.

NOTE: Pull excess wire next to fan toavoid excessive heat from the fire-box.

13) Ensure all wires are pulled away fromfirebox to avoid excessive heat and securewith stick-on wire clip.

14) Re-attach control panel with 3 screws,reversing step 1. Re-attach rear accesspanel with 6 screws, reversing step 5.

NOTE: When power cord is plugged in,speed control is in the ON position andstove is burning, allow 10 - 15 minutes forthe thermodisc (temperature switch) toactivate and turn on the Fan automatically.

WARNING:Electrical Grounding InstructionsThis appliance is equipped with athree pronged (grounding) plug foryour protection against shock haz-ard and should be plugged directlyinto a properly grounded three-prong receptacle. Do not cut or re-move the grounding prong fromthis plug.

INSTALLATION


INSTALLATION

INSTALLATIONPRECAUTIONS

These venting systems are engineered prod-ucts that have been designed and tested foruse with the H35-NG, and H35-LP. The warran-ty will be voided and serious fire, health or othersafety hazards may result from any of thefollowing actions:

1) Installation of any damaged Direct Ventcomponent

2) Unauthorized modification of the Direct VentSystem

3) Installation of any component part not man-ufactured or approved by Simpson Dura-Vent or FPI Fireplace Products InternationalLtd.

4) Installation other than as instructed by Simp-son Dura-Vent and FPI Fireplace ProductsInternational Ltd.

Warning: Always maintain requiredclearances (air spaces) to nearbycombustibles to prevent a fire haz-ard. Do not fill air spaces with insu-lation.

Be sure to check the vent termination clearancerequirements from decks, windows, soffits,gas regulators, air supply inlets and publicwalkways as specified in the Exterior VentTerminal Locations on page 9 and in your localbuilding codes.

The gas appliance and vent system mustbe vented directly to the outside of thebuilding, and never be attached to a chim-ney serving a separate solid fuel or gas-burning appliance. Each direct vent gasappliance must use it's own separate ventsystem. Common vent systems are prohibited.

SAFETYPRECAUTIONS FOR

THE INSTALLER

1) Wear gloves and safety glasses for pro-tection.

2) Exercise extreme caution when using lad-ders or on roof tops.

3) Be aware of electrical wiring locations inwalls and ceilings.

VENTINGINTRODUCTION

The Horizontal Termination Kit and the SimpsonDura-Vent Direct Vent System Model DV-GSventing systems, in combination with the DirectVent Freestanding Gas Stoves, H35-NG, andH35-LP, have been tested and listed as directvent heater systems by Warnock Hersey.

These units use the "balanced flue" technologyCo-Axial system. The inner liner vents productsof combustion to the outside while the outerpipe draws outside combustion air into thecombustion chamber thereby eliminating theneed to use heated room air for combustion andlosing warm room air up the chimney.

Note: These flue pipes must not beconnected to any other appliance.

The gas appliance and vent system must bevented directly to the outside of the building, andnever be attached to a chimney serving aseparate solid fuel or gas burning appliance.Each direct vent gas appliance must use it'sown separate vent system. Common vent sys-tems are prohibited.

IMPORTANT

Read all instructions carefully before startingthe installation. Failure to follow these instruc-tions may create a fire or other safety hazard,and will void the warranty. Be sure to check theventing and clearance to combustible require-ments. Consult your local building codesbefore beginning installation.

The location of the termination cap must con-form to the requirements in the Exterior VentTerminal Locations on page 9.

VENT RESTRICTORPOSITION

To set the Vent restriction as indicated in theVenting Arrangement diagrams on pages 16-20, simply loosen the screws and push the ventrestrictor plate to the correct position. Tightenthe screws.

Horizontal Termination:Vent Restrictor setting at 36,000 Btu/h

Vertical Termination:Vent Restrictor setting at 36,000 Btu/h


EXTERIOR VENT TERMINAL LOCATIONS

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INSTALLATION


946-506/P Vent Guard (Optional)640-530/P Riser Vent Terminal946-205 Vinyl Siding Shield for Riser Vent Terminal

INSTALLATION

946-208/P Vent Guard (Optional) - Riser Vent Terminal946-523/P AstroCap Horizontal Cap946-206 Vinyl Siding Standoff - AstroCap

RIGID PIPE VENTING COMPONENTS LISTAll Simpson Dura-Vent components are available directly from FPI.

Description Simpson Dura-Vent Selkirk AmeriventR

Direct VentGSR Direct-TempTM Direct Vent

6" Pipe Length, Galvanized 908 4DT-6 N/A6" Pipe Length, Black 908B 4DT-6B N/A7" Pipe Length, Galvanized N/A N/A 4D77" Pipe Length, Black N/A N/A 4D7B9" Pipe Length, Galvanized 907 4DT-9 N/A9" Pipe Length, Black 907B 4DT-9B N/A12" Pipe Length, Galvanized 906 4DT-12 4D1212" Pipe Length, Black 906B 4DT-12B 4D12B18" Pipe Length, Galvanized N/A 4DT-18 N/A18" Pipe Length, Black N/A 4DT-18B N/A24" Pipe Length, Galvanized 904 4DT-24 4D224" Pipe Length, Black 904B 4DT-24B 4D2B36" Pipe Length, Galvanized 903 4DT-36 4D336" Pipe Length, Black 903B 4DT-36B 4D3B48" Pipe Length, Galvanized 902 4DT-48 4D448" Pipe Length, Black 902B 4DT-48B 4D4B

Adjustable Length, 11"-14", Galv. 911 4DT-AJ N/AAdjustable Length, 11"-14", Black 911B 4DT-AJB N/AAdjustable Length, 17"-24", Black 917B N/A N/AAdjustable Length, 7" Galvinized N/A N/A 4D7AAdjustable Length, 7" Black N/A N/A 4D7ABAdjustable Length, 12" Galvinized N/A N/A 4D12AAdjustable Length, 12" Black N/A N/A 4D12AB

45O Elbow, Galvinized 945 4DT-EL45 4D45L45O Elbow, Black 945B 4DT-EL45B 4D45LB45O Elbow, Swivel, Galvinized 945G N/A N/A45O Elbow, Swivel, Black 945BG N/A N/A90O Elbow, Galvinized 990 4DT-EL90S 4D90LS90O Elbow, Black 990B 4DT-EL90SB 4D90LBS90O Elbow, Swivel, Galvinized 990G N/A N/A90O Elbow, Swivel, Black 990BG N/A N/A

Ceiling Support 949 - n/a from FPI 4DT-CS 4DFSPCathedral Support Box 941 4DT-CSS 4DRSBWall Support/Band 988 4DT-WS/B 4DWSOffset Support 989 - n/a from FPI 4DT-OS N/AWall Thimble, Black 942 4DT-WT 4DWTWall Thimble Support Box/Ceiling Support 940 N/A N/AFirestop Spacer 963 4DT-FS 4DFSPTrim Plate, Black N/A 4DT-TP 4DFPBBrass Trim for Wall Thimble/Ceiling Support 3951 N/A N/A

Attic Insulation Shield 12" N/A N/A 4DAIS12Attic Insulation Shield - Cold Climates 36" N/A N/A 4DAIS36

Basic Horizontal Termination Kit (A) 970 4DT-HKA 4DHTK2Horizontal Termination Kit (B) 971 4DT-HKB 4DHTK1Vertical Termination Kit 978 4DT-VKC 4DVTK

High Wind Vertical Cap 991 N/A N/AHigh Wind Horizontal Cap 985 N/A N/AHorizontal Square Termination Cap 984 4DT-HHC 4DHCVerical Termination Cap 980 4DT-HVC 4DVCStorm Collar 953 4DT-SC 4DSC

Adjustable Flashing, 0/12-6/12 943 4DT-AF6 4DFAdjustable Flashing, 6/12-12/12 943S 4DT-AF12 4DF12

Vinyl Siding Standoff 950 4DT-VS N/AVinyl Siding Shield Plate N/A 4DT-VSP N/A

Snorkel Termination 14" 982 4DT-ST14 4D12SSnorkel Termination 36" 981 4DT-ST36 4D36S


RIGID PIPE VENTING SYSTEMSHorizontal or Vertical Terminations

AlternateHorizontal

TerminationCaps

INSTALLATION

The FPI AstroCapTM and FPI Riser Vent terminal is certified for installations using FPI venting systems as well as Simpson Dura-Vent®, Direct VentGS, American Metal Products, Ameri Vent Direct vent and Selkirk Direct-Temp. FPITM, and FPI AstroCapTM are the proprietary trademarks of FPIFireplace Products International Ltd. Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc.

This product has been evaluated by Intertek forusing a Dura-Vent Flue Adaptor in conjunctionwith Selkirk Direct-Temp and Ameri Vent Directventing systems. Use of these systems withthe Direct Vent GS starting collar is deemedacceptable and does not affect the Intertek WHIlisting of components.

WARNING:Do not combine venting components fromdifferent venting systems.

However use of the the AstroCapTM and FPIRiser is acceptable with all systems.

When using piping other than SimpsonDura-Vent, 3 screws must be used to

secure rigid pipe to adaptor.


INSTALLATION

Offset to Vertical Terminations

VENTING ARRANGEMENTSVertical Terminations Systems for

Residential Manufactured and Mobile Homes

The shaded area in the diagram below shows all allowable combinations of straightvertical and offset to vertical runs with vertical terminations. Maximum two 45o

elbows.

If the vent is ENCLOSED in a chase (min. size 9" x 9") maintain a 1-1/4" clearance to combustibles.May be installed in Manufactured (Mobile) Homes after first sale.

Horizontal Terminations for AllVenting Systems

The shaded areas in the diagram belowshow all allowable combinations of verti-cal runs with horizontal terminations.Maximum one 90O elbow (two 45o elbowsequal one 90o elbow).

Propane and Natural Gas:Residential, Manufactured and

Mobile Homes Installations

The venting arrangements diagrammed below,have a min. of 75% (flue loss) efficiency withFan Off, as required for manufactured homes.(Actual efficiency may be as high as 85%)

May be installed in Manufactured (Mobile)Homes after first sale.

ROTATING 45O ELBOW FOR STRAIGHT HORIZONTAL TERMINATIONS

1) Remove all 4 screws that se-cure the elbow to the unit using a1/4" magnetic nut driver.

2) Rotate the elbow 180o

3) Secure the elbow by securingit with the 4 screws.

Remove all 4 screwsand washers


Venting Arrangements - Horizontal Terminations using Rigid Pipe

Dura-Vent Snorkel Termination Riser Vent Termination

The two diagrams show all allowablecombinations of straight horizontal ter-mination using Rigid Pipe. Restrictor po-sition "A".

Venting Arrangements -Straight Horizontal Termination at a De-Rated BTU

The diagrams show all allowable combi-nations of straight horizontal termina-tion using Rigid Pipe. Restrictor position"A". Refer to page 27 for de-rating in-structions.

INSTALLATION

*If this is an outside corner, the minimumdistance between the vent and the outsidecorner is 6” (15cm). See “F” on the diagramon page 9.

Dura-Vent Snorkel Termination Riser Vent Termination


Horizontal Venting with Two (2) 90o Elbows

Option V H + H1 A) 3' Min. 2' Max. B) 4' Min. 3' Max. C) 5' Min. 4' Max. D) 6' Min. 5' Max. E) 7' Min. 6' Max. F) 8' Min. 8' Max.

Horizontal Venting with Two (2) 90o Elbows

Option H V H + H1 A) 1' Max. 2' Min. 3' Max. B) 2' Max. 3' Min. 5' Max. C) 3' Max. 5' Min. 6' Max. D) 4' Max. 7' Min. 7' Max. E) 5' Max. 9' Min. 8' Max.

With these options, max.total pipe length is 30 feetwith min. of 9 feet totalvertical and max. 8 feettotal horizontal.Please note min. 1 footbetween 90o elbows isrequired.

With these options, maxi-mum total pipe length is 30feet with minimum of 8 feettotal vertical and maximum8 feet total horizontal.Please note minimum 1foot between 90o elbowsis required.

INSTALLATION

One 90o elbow = Two 45o elbows.


Vent restrictor position A (fully open), refer to page 8


Lengths do not include elbow indicated



Vertical Venting with Two (2) 90o Elbows

Option V H V + V1 A) 1' Min. 3' Max. 2' Min. B) 2' Min. 4' Max. 3' Min. C) 3' Min. 5' Max. 4' Min. D) 4' Min. 6' Max. 5' Min. E) 5' Min. 7' Max. 6' Min.

Vertical Venting with Two (2) 90o Elbows

With these options, max. totalpipe length is 30 feet with min.of 6 feet total vertical andmax. 7 feet total horizontal.Please note min. 1 footbetween 90o elbows is re-quired.

Option H + H1 V A) 2' Max. 2' Min. B) 3' Max. 3' Min. C) 4' Max. 4' Min. D) 5' Max. 5' Min. E) 6' Max. 6' Min.

With these options, max. totalpipe length is 30 feet with min.of 6 feet total vertical andmax. 6 feet total horizontal.Please note min. 1 footbetween 90o elbows is re-quired.

INSTALLATION








Venting Arrangements - Vertical Terminationswith Co-linear Flex System for bothResidential & Manufactured Homes

into Masonry Fireplaces

The shaded area in the diagram shows the allowablevertical terminations. Note: Must remove 4 screws fromstove collar and rotate 180o to have collar facing straightback. Secure into place with 4 screws.

VERTICAL TERMINATION WITH CO-LINEAR FLEX SYSTEMTHE APPLIANCE MUST NOT BE

CONNECTED TO A CHIMNEY FLUESERVING A SEPARATE SOLID FUEL

BURNING APPLIANCE.

This appliance is designed to be attached to two3" (76mm) co-linear aluminium flex running thefull length of the chimney. See the VentingArrangements chart below for minimum andmaximum flue lengths. See chart below forminimum distances from roof. Periodically checkthat the vent is unrestricted.

Masonry chimneys may take various contours which the flexible liner will accommodate.However, keep the flexible liner as straight as possible , avoid unnecessary bending.

The Air Intake pipe must be attached to the inlet air collar of the termination cap.

Straight Vertical Terminations

INSTALLATION

Required Parts:Part # Description946-529 Co-linear DV Vertical

Termination Cap948-305 3" Flex - 35 ft.946-563 Co-Axial to Co-Linear Adapter Kit

which contains the following:Co-linear Flex Adapter (270-585)Outer Pipe (946-257)Inner Pipe Adapter (946-219)

Alternate Approved Caps980 Vertical Termination Cap991 High Wind Cap923GK 3" Co-linear Adapter with flashing

Vent Restrictorsset at 1-3/4" open(fully open),Posiiton "A"


Review the following sequence of instructionswhich are typical of most installations. Thesequence may vary depending on wall thick-ness. Refer to pages 9 to 16 for ventlocation and clearance dimensions, andpage 8 to set the Vent Restrictor to thecorrect position.

1) Set the unit in its desired location. Check todetermine if wall studs will be in the way ofthe venting system, adjust location until allclearances are met and there are no ob-structions.

Note: A 1-1/2"(38mm) clearance aroundthe outer pipe must be maintainedexcept that only a 1" (25mm) clear-ance is needed at the terminationend.

IMPORTANT:Do not locate termination hoodwhere excessive snow or ice build-up may occur. Be sure to check venttermination area after snow falls,and clear to prevent accidentalblockage of venting system. Whenusing snow blowers, make suresnow is not directed towards venttermination area.

b) Install wall thimbles on both interiorand exterior wall with 4 wood screws(#8 x 1") per thimble.

c) Attach the 2 piece adjustable pipesection to the vent terminal and slideinto position from the exterior. Thelarger diameter end of the ad-justable pipe goes to the ventterminal.

d) Install the 90o elbow onto the adjusta-ble pipe to determine the verticalcenterline.

Note: if the centerline cannot bemet, the adjustable sections willhave to be cut.

e) Cut the 4 ft. section of rigid pipe tolength. Attach the 45o elbow to therigid pipe, and ensure that the pipelength when cut (with the 45o elbow)will seat onto both the starter collarand the 90o elbow. Crimped sec-tion of rigid pipe seats into the 90o

elbow. Only cut the uncrimpedside of pipe.

Dismantle all pipe sections including ventterminal.

2) Assemble a trial fit to determine the ver-tical center-line for the vent termination.

a) Cut a 9-1/2" x 9-1/2" (241mm x 241 mm)square hole on both the interior andexterior wall.

INSTALLATION

DV STOVE HORIZONTAL VENT KIT

DV 2 ft. Stove Vent Kit (Part # 946-116) and DV 4 ft. Stove Vent Kit (Part #946-216) includes all the partsneeded to install the H35 Direct Vent unit with minimum horizontal and vertical vent dimensions.For installations that require longer vertical and/or horizontal vents use the Dura-Vent system asshown on page 19.

Qty. Description1) 1 Rigid Pipe Section (Kit # 946-116: 2 ft. (1.2m) length,

Kit # 946-216: 4 ft. (1.2m) length), 6-1/2" (165mm)inside diameter

2) 1 Flex Liner, compressed aluminium 2 ply liner, 4" (102mm)inside diameter

3) 4 spring spacers4) 1 90 deg. Elbow5) 1 Adjustable pipe section 13-1/2" to 24" (343mm x 610mm), 2 pcs.6) 1 Thimble Cover7) 1 Wall Thimble (2 pcs.)8) 1 Adapter9) 1 AstroCap Termination Cap10) 2 Trim Collars11) 1 tube of Mill-Pac, high temperature sealant12) 12 Screws, #8 x 1/2" Self tapping, Stainless Steel13) 14 Screws, #8 x 1/2" Self tapping, Black14) 4 Screws #8 x 1-1/2" Drill Point, Black15) 4 Screws #8 x 1-1/2" Drill Point, Stainless Steel16) 8 Wood screws #8 x 1"

Required but not included in above Kit:45o Elbow (Part #: 946-214)

Note:a) Liner sections should be con-

tinuous without any joints orseams.

b) This is an approved system,therefore components in thissystem must not be substi-tuted for any other manufac-turer's products.

DV STOVE HORIZONTAL VENT KIT (#946-116 & #946-216) INSTALLATION


INSTALLATION

Note: The pipes e a mshould bef a c i n gdown.

Note: To make the installation more aes-thetically pleasing, we recom-mend framing out a square thatthe cap can be mounted on.

Note: If installing ter-mination on asiding coveredwall, a vinyl sid-ing standoff orfurring str ipsmust be used toensure that thetermination isnot recessed into the siding. Forvinyl siding standoff installationrefer to the Dura-Vent Termina-tion instructions.

3) Attach the 4" dia. flex liner to the ventterminal ensuring that the flex overlaps thecollar of the vent terminal by a minimum of1-3/8"(35mm). Use Mill-Pac to seal andsecure with 3 of the #8 x 1/2" screws(stainless steel).

4) Attach the adjustable pipe section to thevent terminal using Mill-Pac and/or hightemperature silicone and attach with 3 ofthe #8 x 1/2" screws (stainless steel).

Hint: Apply the sealant (Mill-Pac and/or hightemperature silicone) to the outer pipe beforeconnecting the inner pipe.

5) Slide the partially connected pipe and ventterminal assembly through the wall thim-bles (from the exterior into the interior) andsecure the cap to the exterior wall with 4of the supplied screws (#8 x 1-1/2" drillpoint, stainless steel). Note: pilot holes willneed to be drilled through the wall thimbleon all 4 corners.

Note: The four screws provided for thevent cap should be replaced withappropriate fasteners for stucco,brick, concrete, or other types ofsidings.

6) A bead of non-hardening mastic should berun around both the termination and vinylsiding standoff to prevent water fromentering and to make a tight seal betweenthe cap and the standoff.

7) Stretch the 4" dia. flex liner out fully and geta trial fit of the liner onto the 4" dia. startercollar.

8) Cut the 4" dia. flex liner to the desired size.

Hint: leave an extra 12" to 16" of length, thiswill make the final assembly easier to workwith.

9) Secure the 4" dia. flex liner to the 4" adapterwith Mill-Pac and 3 of the #8 x 1/2" screws(stainless steel).

10) Slide the decorative Thimble Cover overthe pipe sections and secure with 4 screws(#8 x 1-1/2" drill point, black) to the wall.

11) Slide the 90o elbow (crimp end up), the 45o

elbow and the 4 ft. pipe section (crimp endup) over the 4" dia. flex liner.

12) Install the spring spacers onto the pipesections.

13) Secure the 4" dia. flex liner with adapteronto the stove collar. Put a bead of Mill-Pacaround the appliance adapter and securewith 3 screws (#8 x 1/2, stainless steel).

14) Attach the 45o elbow onto the starter collarby sealing with Mill-Pac and/or high tem-perature silicone and securing with 3 of the#8 x 1/2" (black) screws.

15) Attach the pipe section to the 45o elbow bysealing with Mill-Pac and/or high tempera-ture silicone and securing with 3 of the #8x 1/2" screws (black). Pipe seams shouldbe facing the wall.

16) Attach the 90o elbow onto the pipe sectionby sealing with Mill-Pac and/or high tem-perature silicone and securing with 3 of the#8 x 1/2" screws (black).

17) Slide the adjustable pipe section onto the90o elbow. Slide the trim collar over theadjustable pipe sections to cover the jointof the telescopic section.) The flex mayhave to be compressed back in order forthe adjustable pipe to properly mate to theelbow. Seal with Mill-Pac and/or hightemperature silicone and secure with 3 ofthe #8 x 1/2" screws (black). Pipe seamsfacing down.

18) Install the trim collar over the starter collarand secure with a #8 x 1/2" screw (black).

If the pipe needs to be touched up, use onlyStove Brite High Temperature Metallic BlackStove Paint.

NOTE: All inner joints must be sealedwith Mill-Pac. All outer joints maybe sealed with high temperaturesilicone.


AlternateHorizontal

Termination Caps

Dura-Vent BasicHorizontal Kit # 970

1 90o Elbow1 Wall Thimble Cover1 Horiz. Sq. Term. Cap

INSTALLATION

DURA-VENT TERMINATION KIT

Planning Your Dura-VentInstallation

There are two basic types of Dura-Vent DirectVent System installations: horizontal termina-tion and vertical termination. Confirm the max-imum horizontal run and maximum vertical risefrom the diagrams on pages 12-16.

When planning your installation, it will be nec-essary to select the proper length of vent pipefor your particular requirements. For horizontalinstallations, determine the minimum clearancefrom the rear of the unit to the wall. It is alsoimportant to note the wall thickness. (The wall

thimble is suitable for 2 x 4 or 2 x 6 wallconstruction.) Select the amount of verticalrise desired for "vertical-to-horizontal" typeinstallations.

Warning: Always maintain requiredclearances (air spaces) to nearbycombustibles to prevent a fire haz-ard. Do not fill air spaces with insu-lation.

The minimum clearance requirements betweenthe outer wall of the vent pipe and nearbycombustible surfaces is 1-1/4 inch. Be sure tocheck the vent termination clearance require-

ments from decks, windows, soffits, gasregulators, air supply inlets and public walk-ways as specified in the Exterior Vent Ter-minal Locations on page 9 and in your localbuilding codes.

To determine the length of vent pipe requiredfor vertical installations, measure the dis-tance from the unit flue outlet to the ceiling, theceiling thickness, the vertical rise in an atticor second storey, and allow for sufficientvertical height above the roof line.

For multi-storey applications, fire stops arerequired at each floor level. If an offset isneeded, additional pipe, elbows and sup-ports will be required.

Do not exceed the maximum number of el-bows. One 90o for horizontal terminationsand two 45o for vertical termination.

The FPI AstroCapTM is certified for installations using FPI venting systems as well as Simpson Dura-Vent® and Direct Vent GS.The FPI AstroCapTM is a proprietary trademark of FPI Fireplace Products International Ltd.Dura-Vent® and Direct Vent GS are registered and/or proprietary trademarks of Simpson Dura-VentCo. Inc.


*As specified in CGAB149 Installation Code.Local codes or regula-tions may require dif-ferent clearances.

Diagram 2

INSTALLATION

DURA-VENT VENTINGCOMPONENTS

The Simpson Dura-Vent Direct Vent Systemoffers a complete line of component parts forinstallation of both horizontal and vertical instal-lation. Many items are offered in decorativeblack, as well as galvanized finish. The galva-nized pipe and fittings are used for concealedlocations such as attics or where corrosion isa factor, such as above the roof line. Decora-tive brass trim kits are available for both wallthimbles and ceiling support boxes.

Part # Description

971 Horiz. Termination Kit includes: 90o blackelbow, wall thimble cover, horiz. squaretermination cap, 24" black pipe, 11" -14"5/8" adjustable black pipe

970 Basic Horiz. Termination Kit includes:90o black elbow, wall thimble cover,horiz. square term. cap

978 Vert. Termination Kit includes 0/12 - 6/12 pitch adjustable flashing, storm col-lar, low profile term. cap

908B 6" Pipe Length-Black907B 9" Pipe Length-Black906 12" Pipe Length Galv.906B 12" Pipe Length-Black904 24" Pipe Length Galv.904B 24" Pipe Length-Black903 36" Pipe Length Galv.903B 36" Pipe Length-Black902 48" Pipe Length Galv.902B 48" Pipe Length-Black911B 11"-14 5/8" Adj. Pipe Length-Black917B 17"- 24" Adj. Pipe Length Black

945 45O Elbow Galv.945B 45O Elbow-Black945G 45O Elbow-Swivel Galv.945BG 45O Elbow-Swivel-Black990 90O Elbow Galv.990B 90O Elbow-Black990G 90O Elbow-Swivel Galv.990BG 90O Elbow-Swivel-Black

991 High Wind Term. Cap (Vertical)980 Vertical Term. Cap984 Horiz. Sq. Term. Cap985 Horiz. Sq. High Wind Termination

Cap982 Snorkel-14" Rise Term.Cap981 Snorkel-36" Rise Term.Cap940 Wall Thimble-Support/Box941 Cathedral/Ceiling-Support/Box3951 Brass Trim-WallThimble/Ceiling Support963 Firestop Spacer943 Flashing 0/12-6/12943S Flashing 7/12-12/12953 Storm Collar950 Vinyl Siding Standoff988 Wall Strap942 Wall Thimble

Diagram 1:Hint: Applysilicone to

female end.

DURA-VENTHORIZONTAL

INSTALLATIONS

1) Set the unit in its desired location. Check todetermine if wall studs or roof rafters arein the way when the venting system isattached. If this is the case, you may wantto adjust the location of the unit.

2) Direct Vent pipe and fittingsare designed with specialtwist-lock connections toconnect the venting sys-tem to the appliance flueoutlet. A twist-lock appli-ance adapter is installedon the unit at the factory.Assemble thedesired combi-nation of pipeand elbows tothe applianceadapter withpipe seamsoriented to-

b) Horizontal runs of vent must be sup-ported every three feet. Wall straps areavailable for this purpose.

c) Snorkel Terminations:For installations requiring a vertical riseon the exterior of the building, 14-inchand 36-inch tall Snorkel Terminationsand the Riser Vent as shown in Dia. 2& 2a are available. Follow the sameinstallation procedures as used forstandard Horizontal Termination. NEV-ER install the snorkel upside down.

Parts not supplied by Dura-Vent946-506/P Vent Guard (Optional)640-530 Riser Vent Terminal (Optional)948-128 Vinyl Siding Shield for Riser

Vent Terminal946-228 Horizontal Square Termination Cap

You will require the following components withyour new Direct Vent Freestanding Gas Stove.Please review your product to make sure youhave everything you need. In the event that youare missing any part, contact your dealer.

Note: These are the minimum piecesrequired. Other parts may be re-quired for your particular installa-tion. See above for a list of ventparts.

If installing termination on a siding covered wall,a vinyl siding standoff or furring strips can beused in order to ensure that the termination isnot recessed into siding.

The vinyl siding standoff is required for wallswith vinyl siding.

Minimum components for a Dura-VentHorizontal Installation:

A) Dura-Vent Horizontal Termination KitB) Wall Thimble (required for combustible

walls)

Minimum components for a Dura-VentVertical Termination:

D) Dura-Vent Vertical Termination Kit. Seeabove for pipe lengths.

wards the wall or ceiling, as much out ofview as possible. The final positioning ofthe pipe and 90o elbow assembly is deter-mined by the mounting orientation of theadapter on the stove and twist-locked fora solid connection.

Note:a) Twist-lock procedure: Four indenta-

tions, located on the female ends ofpipes and fittings, are designed to slidestraight onto the male ends of adjacentpipes and fittings, by orienting the fourpipe indentations so they match andslide in to the four entry slots on themale ends (diagram 1). Push the pipesections completely together, thentwist-lock one section clockwise ap-proximately one-quarter turn, until thetwo sections are fully locked. The fe-male locking lugs will not be visible fromthe outside on the Black Pipe or fittings.They may be located by examining theinside of the female ends. Apply seal-ant "Mill-Pac" to inner pipe and hightemp silicone sealant to outer pipe onevery twist-lock joint.


Diagram 7

Diagram 6

Diagram 5

Diagram 4

the vent to run downward. This couldcause high temperatures and maypresent the possibility of a fire.

b) The location of the horizontal vent ter-mination on an exterior wall must meetall local and national building codes,and must not be blocked or obstructed.For External Vent Terminal Locations,see diagram on page 9.

4) If installing the vent termination to a wallwith vinyl siding, the Vinyl Siding Standoffmust be used. Attach the Vinyl SidingStandoff to the Horizontal Vent Termina-tion, but first run a bead of non-hardeningmastic around its outside edges, so as tomake a seal between vent cap and thestandoff. Install the Vinyl Siding Standoff(Part # 950) between the vent cap and theexterior wall and attach with the four woodscrews provided. Seal around the VinylSiding Standoff on all four sides. Diagram6. The arrow on the vent cap shouldbe pointing up. Insure that the 1-1/4"clearances to combustible materials aremaintained. See diagram 4.

Note: If installing termination on a sid-ing covered wall, a vinyl sidingstandoff or furring strips must beused to ensure that the termina-tion is not recessed into the sid-ing. The four wood screws pro-vided should be replaced with ap-propriate fasteners for stucco,brick, concrete, or other types ofsidings.

5) Before connecting the horizontal run ofvent pipe to the vent termination, slide theblack decorative wall thimble cover over thevent pipe, then slide the Wall Thimble (Part# 942) over the vent pipe.

6) Slide the appliance and vent assembly to-wards the wall carefully inserting the ventpipe into the vent cap assembly. It is impor-tant that the vent pipe extends into the ventcap a sufficient distance so as to result ina minimum pipe overlap of 1-1/4 inches.Secure the connection between the ventpipe and the vent cap by attaching the two

7) Install wall thimble in the center of the 10"square and attach with wood screws.

8) Slide the decorative wall thimble up to thewall surface being careful not to scratchthe paint and attach with screws provided.Apply decorative brass or chrome trim ifdesired. See diagram 6.

DURA-VENT VERTICALTERMINATION

1) Maintain the 1-1/4" clearances(air spaces) to combustibleswhen passing through ceilings,walls, roofs, enclosures, attic raft-er, or other nearby combustiblesurfaces. Do not pack air spac-es with insulation. Check page10 for the maximum vertical riseof the venting system and themaximum horizontal offset limita-tions.

2) Set the gas appliance in its desiredlocation. Drop a plumb bob

Note:a) The horizontal run of vent should have

a 1/4 inch rise for every 1 foot of runtowards the termination. Never allow

Diagram 2a

Diagram 3

Below Grade Snorkel InstallationIf the Snorkel Termination must be installedbelow grade, i.e. basement application,proper drainage must be provided to pre-vent water from entering the Snorkel Ter-mination. Refer to Dura-Vent Installationinstructions for details. Do not attempt toenclose the Snorkel within the wall, or anyother type of enclosure.

3) With the pipe attached to the stove, slide thestove into its correct location, and mark thewall for a 10" x 10" (inside dimensions)square hole. The center of the square holeshould line up with the centerline of thehorizontal pipe, as shown in diagram 3. Cutand frame the 10 inch square hole in theexterior wall where the vent will be termi-nated. If the wall being penetrated is con-structed of non-combustible material, i.e.masonry block or concrete, a 7" diameterhole is acceptable.

INSTALLATION

sheet metal strips extending from the ventcap assembly into the outer wall of the ventpipe. Use the two sheet metal screwsprovided to connect the strips to the pipe.Bend any remaining portion of the sheetmetal strip back towards the vent cap, soit will be concealed by the decorative wallthimble cover. See diagram 5.

down from the ceiling to theposition of the appliance flueexit, and mark the locationwhere the vent will pene-trate the ceiling. Drill a smallhole at his point. Next, drop


Offset Chart

Diagram 12

7) Ensure vent is vertical and secure the baseof the flashing to the roof with roofing rails,slide storm collar over the pipe section andseal with a mastic.

8) Install the vertical termination cap by twistlocking it.

Notes:a) For multistorey vertical installations, a

Ceiling Fire stop (Part # 963) is requiredat the second floor, and any subse-quent floor. Diagram 12. The openingshould be framed to 10 " x 10" insidedimensions, in the same manner asshown in diagram 9.

b) Any occupied areas above the firstfloor, including closets and storagespaces, through which the verticalvent passes, must be enclosed.

Diagram 11

Roof Pitch Minimum Vent Height

Feet Metersflat to 7/12 2 0.61over 7/12 to 8/12 2 0.61over 8/12 to 9/12 2 0.61over 9/12 to 10/12 2.5 0.76over 10/12 to 11/12 3.25 0.99over 11/12 to 12/12 4 1.22over 12/12 to 14/12 5 1.52over 14/12 to 16/12 6 1.83over 16/12 to 18/12 7 2.13over 18/12 to 20/12 7.5 2.29over 20/12 to 21/12 8 2.44

Diagram 9

a plumb bob from the roof to the holepreviously drilled in the ceiling, and mark thespot where the vent will penetrate the roof.Determine if ceiling joists, roof rafters orother framing will obstruct the venting sys-tem. You may wish to relocate the applianceor to offset, as shown in diagram 8 to avoidcutting load bearing members.

Diagram 8

3) To install the Round Support Box/Wall Thim-ble in a flat ceiling, cut a 10 inch square holein the ceiling centred on the hole drilled inStep 2. Frame the hole as shown in diagram9.

Hint: Apply thesealant (Mill-Pacand/or high tem-perature sili-cone) to the out-er pipe beforeconnecting theinner pipe.

INSTALLATION

4) Assemble the desired lengths of black pipeand elbows necessary to reach from theappliance adapter up though the RoundSupport Box. Insure that all pipes andelbow connections are in the fully twist-locked position and sealed.

Diagram 10: The upper half of the flashing isinstalled under the roofing material and notnailed down until the chimney is installed.

This allows for small adjustments.

6) Continue to assemble pipe lengths.

Note: If an offset is necessary in theattic to avoid obstructions, it isimportant to support the vent pipeevery 3 feet, to avoid excessivestress on the elbows, and possi-ble separation. Wall straps areavailable for this purpose. Seediagram 5.

Galvanized pipe and elbows may be uti-lized in the attic as well as above theroofline. The galvanized finish is desirableabove the roofline due to its higher corro-sion resistance.

Continue to add pipe sections through theflashing until the height of the vent capmeets the minimum height requirementsspecified in diagram 11 or local codes.Note that for steep roof pitches, the ver-tical height must be increased. A poordraft, or down drafting can result fromhigh wind conditions near big trees oradjoining roof lines, in these cases, in-creasing the vent height may solve theproblem.

5) Cut a hole in the roof centred on the smalldrilled hole placed in the roof in Step 2. Thehole should be of sufficient size to meet theminimum requirements for clearance tocombustibles of 1-1/4". Slip the flashingunder the shingles (shingles should over-lap half the flashing) as per diagram 10.


CONVERTING ACLASS-A METAL

CHIMNEY ORMASONRY CHIMNEYTO A DIRECT VENT

SYSTEM

There are two different types of direct ventconversion systems listed below. Follow theappropriate directions for your installation.

A) Through an existing factory built metalchimney going through the ceiling: A typicalconversion of this type is shown in diagram1. The concept of direct vent conversion isto connect an adaptor to an UnderwritersLaboratories (UL) listed 4 inch diameteraluminum flex pipe which is then passeddown through the center of the existingmetal chimney system. Three sizes of TopAdaptors are available from Simpson Dura-Vent. The Retro Connector (909B) is at-tached to the bottom of the flex pipe. TheTop Adaptor and the Retro Connector areattached to the existing chimney with sheetmetal screws. The appliance is then con-nected to the chimney with appropriateblack direct vent pipe and an adjustablelength section.

B) Through the wall of an existing masonrychimney: A typical conversion of an exist-ing masonry chimney is shown in Diagram6. A Top Adaptor (985K) and Flashing areused at the top of the masonry chimney.The 4 inch aluminum liner is connected tothe adaptor and is passed down the chim-ney and out through the masonry wall andattached to the Retro Connector (909B).The Retro Connector is attached to themasonry wall and then connected to thedirect vent pipe leading to the appliance.

Prior to installation and connection of thevent system to a factory-built or mason-ry chimney, the chimney must be in-spected and thoroughly cleaned by aqualified service person, such as a cer-tified chimney sweep or home inspec-tion service.

The direct vent system must not beconnected to a damaged factory-built ormasonry chimney.

For factory built, zero clearance, and ma-sonry chimneys cleanout doors and capsor plugs for cleanout tee fittings and ashdumps shall be secured in place andsealed before installing a Direct Ventsystem within the chimney.

If the appliance shuts off during opera-tion, contact a qualified service person todetermine if a negative pressure and/or

leaky chimney condition exists. Do notoperate the appliance until the problemis corrected.

Appoved for US Installations OnlyThe use of an existing chimney as an airintake is not covered under the ANSIZ21.88b-1999, CSA 2.33b-M99 test meth-ods and the resulting ITS/WHI productcertification. The code Authority HavingJurisdiction must be consulted prior toproceeding with this installation method.

Converting a Factory Built MetalChimney

1) Remove the existing chimney cap.

2) Measure the distance from the top end ofthe chimney to the bottom of the ceilingsupport box, add 3" (76mm) to this meas-urement, and cut a section of the 4" flex pipeto that length (the flex should already beextended to its nominal length).

4) Pass the flex pipe down through the centerof the chimney system, and center theadaptor on the top of the chimney pipe. Drillfour 1/8" diameter holes through the adap-tor and into the chimney top. Insure that youare in fact, drilling into the metal on thechimney. Twist-lock the Termination Cap(Part# 980 or 991) onto the Adaptor. (Dia-gram 3 and 4).

Diagram 1

Diagram 2

Diagram 3

5) Pull the flex pipe down through the ceilingsupport box, until it protrudes approximate-ly 3" (76mm). Connect the flex pipe to theRetro Connector by slipping it into the4-3/4" diameter sleeve on the top side of theConnector. Use 3 sheet metal screws toassemble these two parts.

6) Push the flex pipe back up into the ceilingsupport box, center the Retro Connector,and attach it to the support box, or decora-tive sleeve for double wall solid packedpipe, with the sheet metal screws (sup-plied). The holes in the Retro Connector arepre-punched. Diagram 5.

Diagram 4

Diagram 5

3) Connect the end of the flex pipe section tothe underside of the Top Adaptor using 3sheet metal screws. Diagram 2.

7) The connection between the applianceand the Retro Connector may be completedwith sections of black direct vent pipe,together with an adjustable length.

INSTALLATION


AERATIONADJUSTMENT

The burner aeration is factory set but may needadjusting due to either the local gas supply, airsupply or altitude.Natural Gas 1/4" (6.4 mm)

Propane 3/8" (9.5 mm)

The aeration adjustment gears are located onthe right side of the burner box. Remove theHampton Logo plate on the right side of the unitto access the adjustment gears.

SYSTEM DATA - H35For 0 to 4500 feet altitude

Natural Gas Max. Input Rating 36,000 Btu/h Min. Input Rating 18,000 Btu/h Orifice Size #33 DMSConvertible to:

Max. Input Rating 30,000 Btu/h Min. Input Rating 14,300 Btu/h Orifice Size #37 DMS

Propane Max. Input Rating 34,000 Btu/h Min. Input Rating 17,500 Btu/h Orifice Size #51 DMSConvertible to:

Max. Input Rating 28,500 Btu/h Min. Input Rating 15,000 Btu/h Orifice Size #52 DMS

Supply PressureNatural Gas min. 5.0" w.c.Propane min. 12.0" w.c.

Manifold PressureNatural Gas 3.8" +/- 0.2" w.c.Propane 11" +/- 0.2" w.c.

half of the flashing should be under theshingles.

4) Assemble the desired lengths of Black Pipeand Elbows necessary to reach from theappliance adapter up through the supportbox and flashing to proper height as perDia. 12, local codes or page 10. Ensure thatall pipe and elbow connections are in theirfully twist lock position.

5) Ensure vent is vertical and secure flashingto the roof with roofing nails. Slide thestorm collar over the pipe section and sealwith a mastic.

6) Twist lock the vent cap on to the lastsection.

Support Extensions - Round(RDSE)

or Square (SQSE)

Steep pitched cathedral ceilings may requirethe use of a support extension. This piece fitsdown inside the support and can be adjustedto increase the support's length by up to 22".The extension is attached to the support usingthe eight metal screws provided. Be sure thereis at least a 2 inch overlap where the extensionjoins the support.

HIGH ELEVATION

This unit is approved in Canada for altitude to 4500ft. (CAN/CGA-2.17-M91). For Natural Gas instal-lations above 4500 ft. follow current CAN/CGA-B149.1.

GAS CONNECTION

The gas connection is a 3/8" NPT 90o elbow.The gas line can be rigid pipe or to makeinstallation easier, use a listed flexible connec-tor and/or copper tubing if allowed by localcodes. Since some municipalities have addi-tional local codes it is always best to consultwith your local authorities and the CAN/CGAB149 installation codes.

For USA installations follow local codes and/orthe current National Fuel Gas Code, ANSIZ223.1.

When using copper or flex connectors useonly approved fittings. Always provide a unionso that gas lines can be easily disconnected forburner and/or valve servicing. Flare nuts forcopper lines and flex connectors are usuallyconsidered to meet this requirement.

IMPORTANT: ALWAYS CHECK FORGAS LEAKS WITH A SOAP AND

CATHEDRAL CEILINGS

Round Support (RDS) &Square Support (SQS)

If your home has a cathedral ceiling (no atticspace between the ceiling and the roof), installthe chimney and support as follows.

1) Situate the chimney in a convenient loca-tion as near as possible to the applianceoutlet. Cut and frame a hole in the roof forthe support. The sides of this hole must bevertical with 1 1/4" clearance.

2) Place the support in the opening. Lower itto the correct height as determined by thetable and diagram below.

Using a level, make sure the support isvertical. If the support extends above theroof, cut it flush with the top of the roof.Nail the support to the frame openingusing (8) 3" spiral nails or #8 x 1-1/2"screws.

Note: If you are using a 6" square sup-port you may find it difficult toscrew it in place because it is fairlysmall inside.

Simpson Dura-Vent has provided anglebrackets with this support which can bescrewed to the outside of the support boxand nailed to surrounding framing as re-quired. Use a minimum of four #8 x 1/2"screws per bracket. In some cases thesebrackets may need to be trimmed (e.g.: tofit under a flashing). Place the FinishCollar around the support and fasten it tothe ceiling using the screws provided.

3) Use appropriate roof flashing. Place theflashing under the upper shingles and ontop of the lower shingles approximately

INSTALLATION

Slope "X"

0/12 - 2/12 4"

2/12 - 7/12 5-1/2"

7/12 - 12/12 6-3/4"

12/12 - 24/12 7-1/2"

24/12+ 12-1/2"

WATER SOLUTION OR GAS LEAKDETECTOR. DO NOT USE OPENFLAME FOR LEAK TESTING.

Note: Prior to any pressure testing ofthe gas supply piping system thatexceeds test pressures of 1/2 psig,this appliance must be disconnect-ed from the piping system. If testpressures equal to or less than 1/2 psig are used then this appliancemust be isolated from the pipingsystem by closing its individualmanual shut-off valve during thetesting.


THIS CONVERSION MUSTBE DONE BY A

QUALIFIED GASFITTER IF IN DOUBT DO

NOT DO THISCONVERSION !!

GAS PIPEPRESSURE TESTING

The appliance must be isolated from the gassupply piping system by closing its individualmanual shut-off valve during any pressuretesting of the gas supply piping system at testpressures equal to or less than 1/2 psig. (3.45kPa). Disconnect piping from valve at pressuresover 1/2 psig.

The manifold pressure is controlled by a regu-lator built into the gas control, and should bechecked at the pressure test point.

Note: To properly check gas pressure,both inlet and manifold pressuresshould be checked using the valvepressure ports on the valve.

1) Make sure the valve is in the "OFF" position.

2) Loosen the "IN" and/or "OUT" pressure tap(s),turning counterclockwise with a 1/8" wideflat screwdriver.

3) Attach manometer to "IN" and/or "OUT" pres-sure tap(s) using a 5/16" ID hose.

To adjust the aeration: use the allen key to turnthe turning gear which will adjust the air shutter.Open the air shutter for a blue flame or close itfor a yellower flame.

Clockwise to open,counter-clockwise to close.

Caution: Carbon will be produced if theair shutter is closed too much.

Note: Any damage due to carboning re-sulting from improperly settingthe aeration controls is NOT cov-ered under warranty.

Note: Aeration Adjustment should onlybe performed by an authorizedHampton Installer at the time ofinstallation or service.

4) Light the pilot and turn the valve to "ON"position. Read manometer.

5) The pressure check should be carried outwith the unit burning and the setting shouldbe within the limits specified on the safetylabel.

6) When finished reading manometer, turn offthe gas valve, disconnect the hose andtighten the screw (clockwise) with a 1/8"flat screwdriver. Note: Screw should besnug, but do not over tighten

Valve Description

1) Gas cock knob2) Manual high/low adjustment3) Pilot Adjustment4) Thermocouple Connection5) Main Operator6) Outlet Pressure Tap (Manifold Pressure)7) Inlet Pressure Tap (Supply Pressure)8) Pilot Outlet9) Main Gas Outlet10) Flange Securing Screw Holes11) Alternative TC Connection Point12) Thermoelectric Unit13) Additional Valve Mounting Hole

INSTALLATION

CONVERSION FROMNATURAL GAS TO

PROPANE

Conversion Kit #730-969 Contains:

Qty. Part # Description1 910-018 SIT Conversion Kit-

50% Turndown LP1 910-037 LP Injector (Pilot Orifice)1 904-645 Burner Orifice #511 908-528 Red "PROPANE" label1 908-255 Label "Converted to Propane"1 Instruction Sheet

1) Shut off the gas supply.

2) Lift off the Cast Top and remove the glassfront (see page 36) and carefully removethe logs and lava rock.

3) Remove burner. See diagram below.

Pilot assembly is now accessible for steps4) to 9).

Note: Use a magnetic type screwdriver if pos-sible.


INSTALLATION

Installer Notice:These instructions must be leftwith the appliance.

Burner Orifice

8) Remove burner orifice with a 1/2" wrenchand discard. Use a wrench to hold on to theelbow behind the orifice.

9) Reinstall new burner orifice LP stamped#51 and tighten.

10) Reverse steps 3) to 2).

11) Attach the Conversion label "This unit hasbeen converted to Propane" on top of theSerial # decal.

12) Replace yellow "Natural Gas" label with red"Propane" label

13) Check for gas leaks.

14) Check inlet and outlet pressures.

15) Check operation of flame control.

16) Check for proper flame appearance andglow on logs.

7) Unscrew the pilot orifice with the allen keyand replace with the LP pilot orifice in thekit.

4) Remove and discard the 3 pressure regu-lator mounting screws (A), pressure regu-lator tower (B) and diaphragm (C).

5) Insure that the rubber gasket (D) is properlypositioned and install the new HI/LO pres-sure regulator assembly to the valve usingthe new screws (E) supplied with the kit.Tighten screws securely.

6) Pull off the pilot cap to expose the pilotorifice.


Conversion Kit to Lower Btu Rating for H35 HamptonNatural Gas - Kit #: 740-950 Propane - Kit # 740-952

THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTERIF IN DOUBT DO NOT DO THIS CONVERSION !!

Natural Gas Conversion Kit 740-950 Contains:Qty. Part # Description1 904-240 Burner Orifice #37 (Natural Gas)1 918-034 Decal "Converted to 30,000 Btu"1 918-148 Instruction Sheet

Propane Conversion Kit 740-952 Contains:Qty. Part # Description1 904-390 Burner Orifice #52 (Propane)1 918-149 Decal "Converted to 28,500 Btu"1 918-148 Instruction Sheet

1) Shut off the gas supply.

2) Open the front door. Carefully remove the logs and lava rock. (Referto manual for more detailed instructions.)

3) Remove burner by removing 2 screws, sliding the burner to the leftand lift out. See diagram below.

Burner Orifice

Note: Use a magnetic type screwdriver if possible.

4) Remove Rear Log Bracket by removing 2 screws. See diagrambelow.

5) Unscrew the 2 Rear Log Pins and move to the front hole position.

6) Reinstall Rear Log Bracket.

7) Remove burner orifice with a 1/2" wrench and discard.

8) Reinstall new burner orifice (NG stamped #37 or LP stamped #52)and tighten.

9) Reverse steps 3) and 2).

INSTALLATION


LOG SETINSTALLATION

Read the instructions below carefully andrefer to the diagrams. If logs are brokendo not use the unit until they are replaced.Broken logs can interfere with the pilotoperation.

The gas log kit contains the following:

a) 02-43 Rear Logb) 02-56 Middle Left Logc) 02-44 Front Left Logd) 02-46 Left Top Loge) 02-45 Front Right Logf) 02-47 Center Logg) 02-48 Middle Right Logh) Embersi) Lava

Embers Embers

The "02" refer numbers (i.e. 02-43) aremolded into the rear of each log.

1) Carefully remove the logs from the box andunwrap them. The logs are fragile, handlewith care - do not force into position.

2) Lift off the Cast Top and remove the glassfront (see page 36).

3) Sprinkle the embers on the left and rightsides of the firebox base.

A) 02-43 D) 02-46 G) 02-48

C) 02-44 B) 02-56 F) 02-47 E) 02-45

10) Adjust Vent restrictor setting: To set theVent restriction as indicated in the diagram,simply loosen the screws and push thevent restrictor plate to the correct position.Tighten the screws.

Vent Restrictor setting atLow Btu for StraightHorizontal Venting

11) Attach the label "This unit has been con-verted to..." on top of the Serial # decal overthe higher Btu information.

12) Check for gas leaks.

13) Check inlet and outlet pressures.

14) Check operation of flame control. Check forproper flame appearance and glow on logs.

OPTIONAL BRICK PANEL

GAS FIREPLACE

INSTALLATION

Unit Btu/h Restrictor Opening

H35 NG 30,000 A 1-3/4" (45mm)

H35 LP 28,500 A 1-3/4" (45mm)

1) Remove the cast top and glass front (seemanual for instructions).

2) Remove the log set if installed.

3) Insert the back brick panel first by carefullyslipping it between the back wall of thefirebox and the rear log bracket.

Diagram 1

4) Before installing the side brick panels, loos-en the screws for the brick tabs enough sothat you can slide the brick tabs on to thescrews easily but that the tabs are secure.For the location of the side brick tab screwssee diagram 1.

Diagram 2

5) Put the side panels in next. Slide them infrom the front and push them flat up againstthe wall. Be very careful not to scratchthem on the firebox hardware.

6) Install the brick tabs. See diagram 2.


C)02-44

Pins on Rear Log Support

A)02-43

B)02-56

3) Place Rear Log A)02-43 on the two pins onthe rear log support.

4) Place the Middle Left Log B)02-56 on thetwo pins as shown.

5) Sprinkle some lava rock just in front of B)02-56 on the burner holes.

lava rock

B)02-56

6) Place Front Left Log C)02-44 onto the 2front pins as shown.

INSTALLATION

Notch

Bracket

A)02-43

The bottom right edge of Log G)02-48 mustsit snugly against the bracket. (Front Log

02-45 has been removed so that thebracket can be seen.)

Side View

G)02-48

E)02-45

11) Position notch in Front Right Log G)02-48 onLog F)02-47 and push the bottom right edgeagainst the bracket on the burner tray.

G)02-48

12) Test fire to ensure proper light off (makesure flame flows smoothly from one end ofburner to the other. If there is any flamehesitation, check that area for any block-age of the burner port.

F)02

-47

E)02-45

A)02-43G)02-48

D)02

-46

B)02-56

C)02-44

CutoutPin

D)02-46

B)02-56

A)02-43

7) Place the Left Top Log D)02-46 on the pinon Log B)02-56 and on top of the cutout onLog A)02-43.

E)02-45

C)02-44

8) Place Front Right Log E)02-45 on the twopins as shown.

9) Place the lava rock in the area between theleft and right logs, leaving a space in themiddle for log (F) 02-47.

CutoutNotch

F)02-4

7

E)02-45

A)02-43

10) Place the notch in Center Log F)02-47 overLog E)02-45 and across the cutout on LogA)02-43.


INSTALLATION

OPTIONAL DOUBLEDOOR INSTALLATION

1) Secure the Top Door Clip into the Top FrontCasting.

Rear View ofDecorative Door Grill

Top Clip

Bottom Clip Bottom Clip

DECORATIVE DOORGRILL INSTALLATION

1) Hook the Top Clip on the Decorative DoorGrill into the top lip of the Front Casting.

2) Lift the Decorative Door Grill slightly anddrop the Bottom Clips into the bottom lip ofthe Front Casting.

Top Door Clip

2) Pull all four door hinges out from the sidesof the Front Casting.

3) Fasten the Right Door to the 2 right hinges(2 screws per hinge).

Repeat for the Left Door.

TILE INSETINSTALLATION

Side Tile Inset

1) Slide the Standard Side Tile Inset out to-wards the back of the unit.

2) Slide the Optional Side Tile Inset into theside panel, over the spring clip.

3) Repeat for other side.

Top Tile Inset

1) Lift the Cast Top off the unit.

5) Replace the Cast Top on the unit.

Tile Clip

Tile Clip

Tile Clip

2) Place the Cast Top face down on a softsurface. Take care not to scratch the finishon the Top.

3) Remove the Tile Clips holding the StandardTile Insets in place.

4) Place the Optional Tile Insets into positionand secure with a top and bottom Tile Clip.


INSTALLATION

DOOR HINGEREMOVAL

1) Remove the cast top by lifting it off of thestove.

2) Release the catches on the left and rightside of the stove that secure the glass.

3) Remove the glass by sliding it up and out.

4) Pull all four door hinges out from the sidesof the front casting.

Release catch bypulling up.

5) Use a 7/16" wrench to remove the screwsthat secure the door hinges.

Remove screws.


WIRING DIAGRAM - H35-NG & H35-LP

CAUTION: Label all wires prior todisconnection when servicing con-trols. Wiring errors can cause im-proper and dangerous operation.

If any of the original wires as supplied with theappliance must be replaced, it must be replacedwith CSA type SEW (200oC) or its equivalent.

This heater does not require a 120V A.C. supplyfor operation. In case of a power failure, theburner switch and the optional remote control/thermostat will continue to operate. However,a 120V A.C. power supply is needed for thefan/blower operation.

Caution: Ensure that the wires donot touch any hot surfaces and areaway from sharp edges.

WARNING: Electrical GroundingInstructions

This appliance is equipped with athree pronged (grounding) plug foryour protection against shock haz-ard and should be plugged directlyinto a properly grounded three-prongreceptacle. Do not cut or remove thegrounding prong from this plug.

OPTIONAL REMOTECONTROL

Use the Hampton Remote Control Kit approvedfor this unit. Use of other systems may void yourwarranty.

The remote control kit comes with a hand heldtransmitter, a receiver and a wall mountingplate.

INSTALLATION

OPTIONAL WALLTHERMOSTAT

A wall thermostat may be installed if desired.Connect the wires as per the wiring diagrams.Note that the wires are connected to the "TH"on the gas valve. Use table below to determinethe maximum wire length:

Note: Preferable if the thermostat is in-stalled on an interior wall.

Hampton offers an optional programmable ther-mostat but any 250-750 millivolt rated non-anticipator type thermostat that is CSA, ULC orUL approved may be used.

14 GA.16 GA.18 GA.20 GA.22 GA.

50 Ft.32 Ft.20 Ft.12 Ft.9 Ft.

Recommended Maximum Lead Length(Two-Wire) When Using WallThermostat (CP-2 System)

Wire Size Max. Length

Thermostat Wire Table

CAUTIONDo not connect the millivolt

wall thermostat wiresto the 120V wires.


OPERATING INSTRUCTIONS

OPERATINGINSTRUCTIONS

1) Read and understand these instructionsbefore operating this appliance.

2) Check to see that all wiring is correct andenclosed to prevent possible shock.

3) Check to ensure there are no gas leaks.

4) Make sure the glass in the door frame isproperly positioned. Never operate theappliance with the glass removed. Neverstrike the glass or slam the door shut.

5) Verify that the venting and cap are unob-structed.

6) Verify log placement. If the pilot cannot be

6) Rotate the flame height regulator to adjustthe flame height higher or lower.

SHUTDOWNPROCEDURE

1) Use the thermostat or remote control to turnoff the main burner.

2) Turn the main gas control clockwise to the"OFF" position to turn off the pilot (pushknob in slightly).

3) Turn off all electric power to appliance ifservice is to be performed.

FIRST FIRE

The FIRST FIRE in your stove is part of the paintcuring process. To ensure that the paint isproperly cured, it is recommended that you burnyour fireplace for at least four (4) hours the firsttime you use it with the fan on. When firstoperated, the unit will release an odour causedby the curing of the paint and the burning off ofany oils remaining from manufacturing. Smokedetectors in the house may go off at this time.Open a few windows to ventilate the room fora couple of hours. The glass may requirecleaning.

DO NOT ATTEMPT TO CLEAN THE GLASSWHILE IT IS STILL HOT!

Note: When the glass is cold and theappliance is lit, it may cause con-densation and fog the glass. Thiscondensation is normal and willdisappear in a few minutes as theglass heats up.

DO NOT BURN THE APPLIANCEWITHOUT THE GLASS FRONT INPLACE.

During the first few fires, a white filmmay develop on the glass front as partof the curing process. The glass shouldbe cleaned or the film will bake on andbecome very difficult to remove. Use anon-abrasive cleaner and NEVER cleanthe glass while it is hot.

seen when lighting the unit - the logs havebeen incorrectly positioned.

7) The unit should never be turned off, and onagain without a minimum of a 60 secondwait.

1) Choose a convenient location on the wall toinstall the receiver and the receptacle box(protection from extreme heat is very impor-tant). Run wires from the fireplace to thatlocation, use Thermostat Wire Table.

2) Connect the wires as per the wiring diagrambelow.

CAUTIONDo not connect the

millivolt remote control wiresto the 120V wires.

3) Install 3 AAA alkaline batteries in transmitterand 4 AA alkaline batteries in the receiver.Install the receiver and its cover in the wall.Switch the remote receiver to "remote"mode. The remote control is now ready foroperation.

FINAL CHECK

Before leaving this unit with the customer, theinstaller must ensure that the appliance is firingcorrectly. This includes:

1) Clocking the appliance to ensure the correctfiring rate (rate noted on label) at 15 minutes.

2) If required, adjusting the primary air to en-sure that the flame does not carbon. Firstallow the unit to burn for 15 min. to stabilize.

3) Check for proper draft.

CAUTION

Any alteration to the product that causessooting or carboning that results in dam-age to the exterior facia is not the respon-sibility of the manufacturer.

LIGHTINGPROCEDURE

IMPORTANT: Gas cock knob cannot beturned from "PILOT" to "OFF" unless it ispartially depressed.

1) Turn stove OFF using the Burner "ON/OFF"switch remote or thermostat.

2) Turn gas control knob so indicator points to"OFF" position and allow 5 minutes for anygas in the combustion chamber to escape.

3) Turn gas control knob counterclockwise soindicator points to the "PILOT" position. De-press the gas control knob fully. Depressthe igniter button several times until the pilotlights. After approximately one minute, re-lease the gas control knob. The pilot flameshould continue to burn. If the pilot does notremain lit, repeat operation allowing a longerperiod before releasing gas control knob.

4) When the pilot stays lit, turn the gas knobfurther counterclockwise to the "ON" posi-tion.

5) Use the thermostat or remote control to turnon the unit.

IMPORTANTTo ignite or reignite the pilot,the door to the firebox must

be opened.

Only when the pilot holds, without pressurebeing applied to the control knob, should thedoor to the firebox be closed. The unit mustnever be operated with the glass or dooropen.


Copy of the Lighting Plate instructions

OPERATING INSTRUCTIONS

AUTOMATIC CONVEC-TION FAN OPERATION

The fan operates automatically - turn the knobat the top right rear corner to adjust to thedesired speed. The fan will turn on as the stovecomes up to operating temperature. After theunit has been turned off and the unit cooled tobelow a useful heat output range the fan willshut off automatically.

ADJUSTING FLAMEHEIGHT

Your heater has an adjustable flame to tailor thelook and heat output to your specific needs. Itis adjusted by turning the flame adjustment dialon the gas control valve.

Turn clockwise to adjust the flame higher,counterclockwise for a lower flame.


MAINTENANCE

Top View of pilot flame

MAINTENANCEINSTRUCTIONS

1) Always turn off the valve before cleaning.For relighting, refer to lighting instructions.Keep the burner and control compartmentclean by brushing and vacuuming at leastonce a year. When cleaning the logs, use asoft clean paint brush as the logs are fragileand easily damaged.

CAUTION: ANY SAFETY SCREENOR GUARD REMOVED FOR SERV-ICING AN APPLIANCE MUST BEREPLACED PRIOR TO OPERAT-ING THE APPLIANCE.

CLOTHING OR OTHER FLAMMA-BLE MATERIAL SHOULD NOT BEPLACED ON OR NEAR THE AP-PLIANCE.

Top View of pilot flame

Incorrect flame pattern will have small, probablyyellow flames, not coming into proper contactwith the rear of the burner or thermopile.

NORMAL OPERATINGSOUNDS OF

GAS APPLIANCES

It is possible that you will hear some soundsfrom your gas appliance. This is perfectly nor-mal due to the fact that there are various gaugesand types of steel used within your appliance.Listed below are some examples. All are nor-mal operating sounds and should not beconsidered as defects in your appliance.

Blower:Hampton gas appliances use high tech blowersto push heated air farther into the room. It is notunusual for the fan to make a "whirring" soundwhen ON. This sound will increase or decreasein volume depending on the speed setting ofyour fan speed control.

Burner Tray:The burner tray is positioned directly under theburner tube(s) and logs and is made of adifferent gauge material from the rest of thefirebox and body. Therefore, the varying thick-nesses of steel will expand and contract atslightly different rates which can cause "tick-ing" and "cracking" sounds. You should also beaware that as there are temperature changeswithin the unit these sounds will likely re-occur.Again, this is normal for steel fireboxes.

Blower Thermodisc:When this thermally activated switch turns ONit will create a small "clicking" sound. This is theswitch contacts closing and is normal.

Pilot Flame:While the pilot flame is on it can make a very slight"whisper" sound.

Gas Control Valve:As the gas control valve turns ON and OFF, adull clicking sound may be audible, this is normaloperation of a gas regulator or valve.

Unit Body/Firebox:Different types and thicknesses of steel willexpand and contract at different rates resultingin some "cracking" and "ticking" sounds will beheard throughout the cycling process.

SHOULD BE ALERTED TO THEHAZARDS OF HIGH SURFACETEMPERATURE AND SHOULDSTAY AWAY TO AVOID BURNSOR CLOTHING IGNITION. YOUNGCHILDREN SHOULD BE CARE-FULLY SUPERVISED WHEN THEYARE IN THE SAME ROOM AS THEAPPLIANCE.

DO NOT USE THIS APPLIANCE IFANY PART HAS BEEN UNDER WA-TER. IMMEDIATELY CALL AQUALIFIED SERVICE TECHNI-CIAN TO INSPECT THE APPLI-ANCE AND TO REPLACE ANYPART OF CONTROL SYSTEMAND ANY GAS CONTROL WHICHHAS BEEN UNDER WATER.

8) Each time the appliance is lit, it may causecondensation and fog the glass. This con-densation and fog is normal and will disap-pear in a few minutes as the glass heats up.

Never operate the appliance withoutthe glass properly secured in place.

9) Periodically check the pilot flames. Correctflame pattern has three strong blue flames:1 flowing around the thermopile and 1around the thermocouple, and 1 flowingacross the rear of the burner (it does nothave to be touching the burner).

Note: If you have an incorrect flame pat-tern, contact your Hampton dealerfor further instructions.

2) Clean glass (never when unit is hot), appli-ance, and door with a damp cloth. Neveruse an abrasive cleaner.

3) The heater is finished in a porcelain finishor with a heat resistant paint and shouldonly be refinished with heat resistant paint(not with wall paint).

Never use an abrasive cleaner on theporcelain finish as it may scratch the sur-face.

4) Make a periodic check of burner for properposition and condition. Visually check theflame of the burner periodically, makingsure the flames are steady; not lifting orfloating. If there is a problem, call a qualifiedservice person.

5) Caution: Label all wires prior to disconnec-tion when servicing controls. Wiring errorscan cause improper and dangerous oper-ation.

6) The appliance and venting system must beinspected before use, and at least annual-ly, by a qualified field service person, toensure that the flow of combustion andventilation air is not obstructed.During the annual service call, the burnersshould be removed from the burner trayand cleaned. Replace the embers but do notblock the pilot.

7) Keep the area near the appliance clear andfree from combustible materials, gasoline,and other flammable vapours and liquids.

WARNING: CHILDREN AND ADULTS


To remove fan:

1) Unplug or disconnect power source tostove.

2) Remove the 6 screws holding the accesspanel in place.

FAN MAINTENANCE

If your fan requires maintenance or replace-ment, access to the fan is through the rearaccess panel on the back of the unit. NOTE: theunit MUST NOT be operated without thefan access panel securely in place andcorrectly sealed.

IMPORTANT: These fans collect a lot ofdust from within your home. Ensure youmaintain these fan motors on a regularbasis by vacuuming out the fan squirrelcages, around the motor, and around thegrills on the back of the stove.

IMPORTANTDisconnect power supply

before servicing

GENERAL VENTMAINTENANCE

Conduct an inspection of the venting systemsemi-annually. Recommended areas to inspectas follows:

1) Check the Venting System for corrosion inareas that are exposed to the elements.These will appear as rust spots or streaks,and in extreme cases, holes. These com-ponents should be replaced immediately.

2) Remove the Cap, and shine a flashlightdown the Vent. Remove any bird nests, orother foreign material.

3) Check for evidences of excessive conden-sation, such as water droplets forming inthe inner liner, and subsequently drippingout the joints, Continuous condensationcan cause corrosion of caps, pipe, andfittings. It may be caused by having exces-sive lateral runs, too many elbows, andexterior portions of the system being ex-posed to cold weather.

4) Inspect joints, to verify that no pipe sectionsor fittings have been disturbed, and conse-quently loosened. Also check mechanicalsupports such as Wall Straps, or plumbers'tape for rigidity.

LOG REPLACEMENT

The unit should never be used with broken logs.Turn off the gas valve and allow the unit to coolbefore opening door to carefully remove thelogs. The pilot light generates enough heat toburn someone. If for any reason a log shouldneed replacement, you must use the properreplacement log. The position of these logsmust be as shown in the diagram under LogInstallation.

Note: Improper positioning of logs maycreate carbon build-up and willalter the unit’s performance whichis not covered under warranty.

GLASSREPLACEMENT

Your stove is supplied with high temperature,5 mm Neoceram ceramic glass that will with-stand the highest heat that your unit will pro-duce. In the event that you break your glass byimpact, purchase your replacement door froman authorized Hampton dealer only, and followour step-by-step instructions for replacement.

1) Lift off the Cast Top.

WARNING:Electrical Grounding InstructionsThis appliance is equipped with athree pronged (grounding) plugfor your protection against shockhazard and should be pluggeddirectly into a properly groundedthree-prong receptacle. Do not cutor remove the grounding prongfrom this plug.

MAINTENANCE

3) Unclip the black and white wires from thefan motor.

4) Lift fan off of the 2 pins, tip back and pullthrough rear panel. Do not tear or damagethe flex pipe when removing the fan. Dis-connect the green ground wire from theright side of the fan as soon as you canreach it.

2) Open the 2 latches of the Glass Front.

Latches

3) Lift the Glass Front Assembly up.

4) Remove the glass and replace with thenew glass.

5) Replace the door and Cast Top.

Replacement Part # 940-324 Glass

WARNING: Do not operate appli-ance with glass panel removed,cracked or broken. Replacement ofthe glass should be done by a li-censed or qualified service person.

Note: Wearing gloves will protect yourhands while handling glass.


11) Carefully lift the burner tray assembly out.

REMOVING VALVE

If your valve requires maintenance or replace-ment, use the following instructions:

Note: Always close off the gas supplybefore removing the valve.

1) If optional fan is installed, disconnect pow-er source to stove.

2) Remove access panel.

MAINTENANCE

3) Disconnect gas line to stove.

4) Disconnect 3/8" NPT pipe from 90o elbow onvalve.

5) Disconnect the two (2) switch wires fromvalve.

6) Disconnect piezo wire.

7) Lift off the Cast Top and lift out the frontdoor.

8) Carefully remove the logs, embers androckwool.

9) Remove burner. See diagram below.

12) To replace the burner tray assembly, simplyreverse these instructions.

To remove valve from valve assembly,continue.

13) Remove two (2) thermopile wires.

14) Remove thermocouple with a 9 mm (metric)wrench.

15) Remove pilot nut with an 11 mm wrench.

16) Remove valve to orifice nut with a 13/16"wrench.

17) Remove inlet pipe with pipe wrench. Noteorientation of 90o elbow.

18) Remove two (2) phillips head M5 screws oneach side of the valve.

19) Remove valve and remove gas out 90o

brass fitting. Note orientation of fitting.

INSTALLING VALVEASSEMBLY

1) To install a new valve assembly, reverseinstructions for removing valve . Seeassembly steps 1-12.

2) Check for leaks and manifold pressure. SeeGas Pressure Test instructions.

3) To reinstall valve, reverse instructions forremoving valve assembly, steps 13-19.

Note: Use amagnetic typescrewdriver if possible.

10) Remove all 18 screws holding the burnertray assembly in place.

Replacing the Fan:

Reverse the above steps (1 - 4). Make sure thefan wires and the ground wire are reattached.

Hint for pushing fan down onto pins - rub a bitof dish soap on the grommet so it will slide moreeasily onto the pin. Check to make sure the fanis seated properly on the pins - try to move thefan back and forth, there should be no noise,if there is check that the grommets haven'tcome loose.


PARTS LIST

MAIN ASSEMBLY

1) 942-301** Casting - Top2) 942-311** Casting - Top Grill3) 942-321** Casting - Left Side4) 942-331** Casting - Right Side5) 942-341** Casting - Front6) 740-931** Casting - Double Door8) 942-371** Casting - Bottom Skirt9) 942-381** Casting - Leg10) 942-391** Casting - Insert Plate - Top11) 942-401** Casting - Insert Plate - Side12) 948-219 Hampton Logo Plate14) 740-062 Top Insert Bracket15) 904-209 Concealed Hinge16) 740-069 Cast Door Catch - Top17) 740-067 Cast Door Catch - Lower

740-542 Front Door Assembly18) 740-051 Door Support19) 740-055 Door Frame22) 41225 Gasket - Tadpole23) 940-324/P Replacement Glass24) 740-056 Glass Bracket25) 948-255 Latch

26) 740-548 Relief Door Assembly27) 740-059 Gasket - Mounting Relief

38) 740-921** Front Grill (Optional)39) * Firebox

Baffle Restrictor Assembly44) 730-029 Restrictor45) 740-048 Baffle for Firebox

46) * Heat Exchanger Assy47) * Transition Box Assy48) 740-061 Side Insert Bracket49) 740-063 Side Insert Spring

Top Relief Door Assembly

Part # Description Part # Description Part # DescriptionPassage

56) W842051 Gasket - Upper AirPassage Top

57) W260108 Gasket - Upper AirPassage Bottom

58) 630-009 Gasket - Lower AirPassage

59) * Upper Air Passage Assy

61) 945F Direct Vent Adaptor

Rear Panel Assembly114) * Wire Tie Wrap115) * Wire Tie Mount Button118) 910-897 High Temperature Wire Har-

ness - Fan End119) * Grommet for Power Cord134) 740-049 Rear Panel135) 260-037 Rear Control Panel136) 910-241 Burner ON/OFF Switch137) * Hole Plug 0.375138) 630-021 Fan Access Panel139) 910-233 Fan Thermodisc

Auto On/Off908-106 Decal-Rear Control Panel

260-917 Fan Assembly (Option)141) 910-331/P Fan Blower143) 910-330 Fan Speed Control (120 V)144) 904-569 Knob - Fan Speed Control

910-794 Power Cord (120 V)

918-085a Manual

*Note: Not available as a replacement part.

**Last digit of part number indicated colour:1=Charcoal Grey, 2=Slate Blue, 4=Ivory, 5=Tim-berline Brown.

50) W260260 Top Relief Frame Gasket51) 942-117 Top Relief Frame52) W260280 Top Relief Plate Gasket53) 290-021 Top Relief Plate54) * Capscrew 1/4 x 1-3/4 NC

55) * Gasket - Transition Box/Air


BURNER & LOG ASSEMBLY

740-574/P Valve Assembly S.I.T. - Natural Gas740-576/P Valve Assembly S.I.T. - Propane

60) 910-378 Valve S.I.T. - Natural Gas904-689 #33 Orifice - N.G.904-645 #51 Orifice - LP

63) 910-190 Piezo Ignitor & Nut64) 908-672 Control Panel Decal65) 490-061 Switch Plate

910-897 High Temperature WireHarness (Fan End)

936-170 Orifice Gasket66) 910-038 Pilot Assy-SIT-3 flame-NG

910-039 Pilot Assy-SIT-3 flame-LP67) 730-041 Pilot Holder68) W840470 Pilot Assembly Gasket69) * Valve Shield70) * Valve Bracket71) * Valve Gasket72) * Front Support73) 730-528 Rear Log Bracket Assy

75) 402-935 Log Set740-572 Ember Package

78) 730-550 Burner Assy

740-546 Base Assembly79) * Base Plate80) * Brick Panel - Right Side81) * Brick Panel - Left Side82) * Brick Panel - Back83) 400-090 Brick Clip84) 948-042 Hinge of Valve

Access Door85) 260-056 Valve Access Door

86) 260-565 Air Shutter GearAssembly - Female

87) 904-700 T-Handle Hex Key 3/16"88) 630-008 Burner Tray Firebox Gasket89) 260-560 Air Shutter Gear Assembly

- Male90) * Burner Box

790-969 Conversion Kit from Natural Gas to Propane

*Note: Not available as a replacement part.

Part # Description

PARTS LIST


___________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

NOTES


WARRANTY

Hampton Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects eachunit thoroughly before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the originalpurchaser of a Waterford Product. This warranty is not transferable.

The Warranty: Limited LifetimeExternal casting, not directly in contact with the fire, such as hobs, sides, ash lips, legs, fronts and fire doors, are covered against cracks and warps resulting frommanufacturer defects, parts and subsidized labour* for three (3) years from the date of purchase and parts only thereafter.

The combustion chamber, heat exchanger, burner tubes/pans and logs are covered under the Limited Lifetime Warranty for five (5) years for parts and subsidized labour*and parts only thereafter.

Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for five (5) years and parts only thereafter from date of purchase.

Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assemblycomponents, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are consideredrepairs and continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from dateof replacement.

FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.

Simpson Dura-Vent venting components are covered by Simpson Dura-Vent Inc. warranty.

Conditions:Porcelain/Enamel - Absolute perfection is neither guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within threedays of installation. Reported damage after this time will be subject to rejection.

Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agentprovided that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.

It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluatedfor manufacturer defect.

The authorized selling dealer is responsible for all in-field service work carried out on your Waterford product. FPI will not be liable for results or costs of workmanshipfrom unauthorized service persons or dealers.

At all times FPI reserves the right to inspect product in the field which is claimed to be defective.

All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customername, purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.

Exclusions:This limited Lifetime Warranty does not extend to or include paint (charcoal units), porcelain (including pinholes, scratches and minor shade mismatch), door or glassgasketing or trim.

At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.ie. as products evolve, field modifications or upgrades will not be performed.

FPI will not be liable for travel costs for service work.

Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.

Embers, door and glass, gaskets, door handles, paint are not covered under the terms of this warranty policy.

Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.

The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligenceor accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused bymechanical systems such as furnaces, fans, clothes dryer, etc.

Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.

FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.

Performance problems due to operator error will not be covered by this warranty policy.

Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Waterford, may nullifyyour warranty on this product.

Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.

* Subsidy according to job scale as predetermined by FPI.

Installer: Please complete the following information

Dealer Name & Address: ________________________________________________

______________________________________________________________________

Installer: ______________________________________________________________

Phone #: ______________________________________________________________

Date Installed: _________________________________________________________

Serial No.: _____________________________________________________________

Printed in CanadaHampton is a trademark of FPI Fireplace Products International Ltd.

Hampton fireplace products are designed withreliability and simplicity in mind. In addition, ourinternal Quality Assurance Team carefully inspectseach unit thoroughly before it leaves our door.

FPI Fireplace Products International Ltd. is pleasedto extend this Limited Lifetime Warranty to theoriginal purchaser of a Hampton Product.

See the inside back cover for details.

Register your Hampton online athttp://www.hampton-fire.com

© Copyright 2005, FPI Fireplace Products International Ltd. All rights reserved.

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