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CATALOGUE DMH Marine Solutions www.dmhmarine.com

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Page 1: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

CATALOGUE

DMH Marine Solutions

www.dmhmarine.com

Page 2: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

z

What’s in for you?

Our Solutions, Your Profits

System Overview Drawing

Valve Remote Control System

System Overview Drawing

Hydraulic Actuator (HAD)

Hydraulic Actuator (HAS)

Hydraulic Actuator - Rotary Type

Hydraulic Actuator - Linear Type

Control Block

Limit Switch Box

Solenoid Valve Cabinet

Volumetric Flow Meter (VFM)

Hydraulic Power Unit (HPU)

Electro-Hydraulic Unit (EHU)

Fixed/Portable Hand Pump

Pneumatic Actuator

Electric Actuator

Tank Level Gauging System

Pressure Transmitter

Air Bubbling Sensor

Radar Type Sensor

Control Station

Process Cabinet

Computer Control Station

Other Value-added Products and Services

Quick Closing Valve System

Electrical & Instrumentation Works

All Manual Valves

Water Ingress Alarm System

Bilge Well Alarm System

Gas Detection System

04

06

Page 3: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Official website

Valve Remote Control System Page

Electrical Actuator Page

Pneumatic Actuator Page

Hydraulic Actuator

Page

Page 4: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

DMH Marine Solutions was incorporated in 2004 as a provider of tank management

systems in the marine industry. DMH is active in engineering, sales, assembly and

manufacturing of manual and remote control valve system.

Company Profile

Engineering Capabilities

With our skills and knowledge, we are able to

customize the control system to your specific

requirements. Our systems are not confined to

standard designs or applications.

In fact, our special engineering and technical

know-how can provide you solutions to intricate

problems and designs.

Partnership

Forging ourselves as a global valve package

provider and system integrator in the oil & gas

industries is our long-term goal.

Our sales and support network spans Asia, South

America and Europe. We have established

trustful partnerships with several companies to

offer joint solutions, wider support and services

to you.

DMH Marine Solutions (Suzhou)

In 2011, DMH set up a branch company, DMH

Marine Solutions (Suzhou) Co. Ltd, located in the

Suzhou Industrial Park, serves as a production

base for worldwide projects.

DMH recognises that long term growth requires

innovation and understands the significance of

R&D. A R&D team was formed to ensure we

keep up with any changes in technology to meet

the highest of demands.

Technical Skills and R&D

It is equipped with fully automated machines

operated by highly skilled technicians. Our

valuable technical expertise puts us a step ahead

in competition.

The R&D department is formed to enable further

development and innovation of our products to

serve you better.

Page 5: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

The absolute focal point in the creation of our effective solutions is

you, our client. We do everything possible in ensuring that our clients

always have access to the ideal system solution. We are a system

integrator specializing in construction and design of actuated valve

packages that can be customised precisely to your requirements. We

have been manufacturing both manual and remote control valve

systems for more than 8 years.

Why choose us?

Our Solutions, Your Profits

Core Competence Our competencies cover a variety of areas such as valve remote

control system, tank level gauging system, control station, computer

control station as well as R&D. We can satisfy your demands to the

optimum. We employ trained engineers with technical expertise and

skills to help you customise your own tank management system. It is

our priority to provide top class products and services at DMH

Marine Solutions.

Besides manufacturing our own products, we also have partnerships

with renowned brands all over the world. Included in our offerings

are HKS rotary actuators from Germany, Wika pressure transmitter

from Germany and HKC pneumatic actuators from Korea.

DMH Marine Solutions delivers systems approved by major marine

classifications

Certification

Page 6: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Manufacturing and Training

A wide range of products we offer are proudly manufactured by DMH. Building

on the expertise gathered over the years, DMH has the capability to manufacture

its own products. Coupled with stringent internal quality control, we are able to

maintain high standards in our offerings to our clients.

All our employees are specially handpicked for their skills and expertise in specific

fields. Compulsory training sessions are held for them to ensure DMH is up-to-

date with the rapid changes in the industry.

Page 7: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Assembly and Testing

Design, assembly and installation of the systems are carried out by DMH’s very

own professional engineers. This gives you as our client an advantage when using

our services. We work closely with our clients to device the best system designs

and client-specific solutions that is flexible and custom-made to your specific

requirements.

Every system and design will undergo several testing procedures before it is

presented to our customers. Each testing stage is done by skilled technicians

employed by DMH. At DMH, we strive to work towards quality delivery in all our

products.

Page 8: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Hydraulic Double Acting Actuator - HAD

The HAD series are double acting type actuators that can operate with

- the On/Off function – fully closed and opened position or vice versa

- the modulating function – close or open to a certain position between

fully closed and fully opened position

Optional:

- Electric limit switch box

IP65 / IP68 / EEX on/off type

IP65 / IP68 / EEX modulating type with potentiometer

- Direct mount Electro Hydraulic Unit (EHU)

- Separate control block - Special connection - Special coating - Other materials upon request

Max Stroke Stroke ISO Valve Weight b/H/L/L1

Model Torque Length Volume 5211 Shaft (kg) (mm)

HAD 80 90 Nm 27 mm 13cm F7 & F10 Max sq 17 11 135 / 116 / 100 / 250

HAD 180 185 Nm 29 mm 28cm F7 & F10 Max sq 17 13 135 / 116 / 100 / 260

HAD 250 250 Nm 38 mm 36cm F7 & F10 Max sq 17 15 135 / 120 / 95 / 321

HAD 350 325 Nm 50 mm 48cm F7 & F10 Max sq 19 15 145 / 120 / 110 / 374

HAD 700 700 Nm 51 mm 100cm F7 & F10 Max sq 27 20 145 / 120 / 110 / 390

HAD 1400 1400 Nm 64 mm 215cm F14 & F16 Max sq 36 75 210 / 180 / 160 / 515

HAD 2800 2700 Nm 79 mm 395cm F16 Max sq 46 85 240 / 190 / 200 / 590

HAD 5600 5400 Nm 110 mm 780cm F25 Max sq 60 290 400 / 235 / 280 / 710

HAD 11000 11000 Nm 142mm 1600cm F30 Max sq 77 380 440 / 235 / 340 / 790

HAD 22000 22000 Nm 189mm 3340cm F30 Max sq 75 440 440 / 235 / 340 / 800

Start content from this page

Page 9: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Working Pressure 60 bars to 135 bars

Rotation 90° ± 3°

Closing Clockwise Direction (Top) Connection ISO 5211

to Valves F07-F30

Working Temperature - 20°C to 80°C

Optional with

Viton O-ring -40°C to 145°C Hydraulic 15 – 200 cSt.

Oil (Viscosity) thermal environment

Surface Sandblast to

Finishing S.A 2.5

Blue

Colour (Code: RAL 5015)

Marine primer coated with marine epoxy

Paint paint at least 200

micron

Design Rack and pinion

Item Quantity Description Material

1 1 Block Steel

2 2 Chamber Steel

3 1 Top Cover Steel

4 1 Rack Shaft Carbon Steel

5 1 Pinion Gear Carbon Steel

6 2 End Gear Steel

7 2 Piston Seal NBR

8 1 Dust Seal NBR with Metal

Hex Socket

9 4 Head Cap Screw Stainless Steel

10 2 O-ring NBR

11 1 O-ring NBR

12 1 O-ring NBR

13 1 O-ring NBR

14 4 M8 Spring Washer Steel

15 4 M8x35 Cap Screw Stainless Steel

16 1 Set Screw Stainless Steel

17 1 Dowty Seal Mild Steel

18 1 M10 Jam Nut Stainless Steel

19 1 Domed Cap Nut Stainless Steel

20 1 O-ring NBR

21 4 M5 Spring Washer Stainless Steel

22 4 M8x35 Cap Screw Stainless Steel

Construction Details

Technical Data

Page 10: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Hydraulic Single Acting Actuator - HAS

HAS series are single acting type actuator that can operate with

- the fail close function (close due to lost of hydraulic pressure)

- the fail open function (open due to lost of hydraulic pressure)

Optional:

- Electric limit switch box - IP65 / IP68 / EEX

- Direct mount Electro Hydraulic Unit (EHU)

- Separate control block - Special connection - Special coating - Other materials upon request

Spring Hydraulic Stroke Stroke ISO Valve Weight a/b/c/w/h Model End /Start End / Start Length Volume 5211 Shaft (kg) (mm) Torque Torque

HAD 180 74 Nm / 80 Nm / 29 mm 28cm F7 & F10 Max sq 19 30 100 / 247 / 437 / 135 / 120

105 Nm 111 Nm HAD 250 101 Nm / 107 Nm / 38 mm 36cm F7 & F10 Max sq 19 40 95 / 310 / 550 / 145 / 120

143 Nm 149 Nm HAD 700 246 Nm / 104 Nm / 51 mm 100cm F7 & F10 Max sq 27 50 110 / 400 / 640 / 145 / 120

408 Nm 197 Nm HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190

977 Nm 805 Nm

HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240 / 190

1443 Nm 1563 Nm

HAD 5600 2215 Nm / 1389 Nm / 110 mm 780cm F25 Max sq 60 300 250 / 750 / 1250 / 340 / 240

4011 Nm 3185 Nm

Page 11: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Working Pressure 60 bars to 135 bars

Rotation 90° ± 3°

Closing Clockwise Direction (Top) Connection ISO 5211

to Valves F07-F30

Working Temperature - 20°C to 80°C

Optional with Viton O-ring -40°C to 145°C Hydraulic 15 – 200 cSt.

Oil (Viscosity) thermal environment

Surface Sandblast to

Finishing S.A 2.5

Blue

Colour (Code: RAL 5015)

Marine primer coated

Paint with marine epoxy

paint at least 200 micron

Item Quantity Description Material

1 1 Block Steel

2 1 Chamber Steel

3 1 Top Cover Steel

4 1 Rack Shaft Carbon Steel

5 1 Pinion Gear Carbon Steel

6 1 Bushing Bronze

7 1 Spring Bushing Bronze

8 1 Joint Adapter Steel

9 4 Cap Screw Stainless Steel

10 1 Spring Support Rod Steel

11 1 Disc Spring Carbon Steel

12 1 Washer Steel

13 1 Hexagon Bolt Stainless Steel

14 1 Spring Chamber Steel

15 1 End Cover Steel

16 1 Set Screw Stainless Steel

17 1 Dome Cap Nut Stainless Steel

18 2 O-ring NBR

19 2 O-ring NBR

20 1 O-ring NBR

21 1 O-ring NBR

22 1 Dust Seal NBR

23 4 Cap Screw Stainless Steel

24 2 O-ring NBR

25 2 Screw Plug Steel

26 2 O-ring NBR

27 1 O-ring NBR

28 1 O-ring NBR

29 4 Cap Screw Stainless Steel

30 1 Jam Nut Stainless Steel

31 1 O-ring NBR

32 1 Set Screw Stainless Steel

33 1 End Nut Steel

Construction Details Technical Data

Page 12: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Rotary Actuator - RA

DMH rotary actuators have a highest load change numbers on the market. The

actuators also have a fast tilt times with internal impermeability (holding

position).

These actuators have modifiability of:

- length

- diameter

- torque

DMH has 2 models of rotary actuators:

- DA-H (Industrial actuator)

- AFR (Onshore & Offshore)

Our rotary actuators:

- are made in Germany and Italy

- are constructed with steel materials

- satisfy major classification society

requirements for pressuring cylinder

- are compact, robust and easy to

install

- has unlimited mounting positions

Page 13: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Working Pressure 350 bar

Opening Moment 38, 000 Nm

Closing Moment 7, 000 Nm

Spring Reset Single Acting

DA-H Model

Working Pressure 210 bar

Angle of Rotation 1, 080°

Special Angle of Rotation Clockwise (Top)

Maximum Torque 250,000Nm

Technical Data

AFR (Armaturen Federrückstellung) Model

Technical Data

Page 14: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Control Block

A control block is used to:

- Prevent the back flow of hydraulic oil

- Keep valve in safe position (open/close) during a hydraulic failure

(HAS Series)

- Hold the last position of the actuator during a hydraulic failure (HAD

series)

- Control valve speed (opening/closing)

Types of Control Block:

- Double Pilot Return Control Block

(DPR)

- Single Acting Control Block (SACB)

Technical Data

Working Pressure 60 bars to 135 bars

Working Temperature - 20°C to 80°C

Optional with Viton o-rings - 40°C to 145°C

Material Brass / Steel

Weight 2.5kg

Colour Blue (Code: RAL 5015)

Page 15: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Control Block – Double Pilot Return (DPR)

Item Quantity Description

1 2 Double Pilot non-return Valves

2 2 Throttling Valves

3 2 Quick Connection for Portable Hand

4 2 A/B G¼” Port

5 2 Double Pilot Relief Valves

Construction Data

Item Quantity Description

1 1 Throttling Valves

2 1 Quick Connection for Portable Hand

3 1 A/B G¼” Port

Construction Data

Single Acting Control Block – (SACB)

Page 16: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Enclosure Weatherproof IP67,

Outside Coating Epoxy-Polyester – external

Ambient Temperature - 20°C to 80°C

Cable Entries 2-PT ¾”, other standard threads

Terminal Block 8 terminal strips

Position Indicator Dome type 0˚ to 90˚

Mounting Bracket Stainless steel - VDI/VDE 3845, NAMUR, SS1, SS2 standard

Switches (Sensors) 2-SPDT mechanical switch (FORM C)

Limit Switch Box – LSB

A limit switch box is a rotary position indication device designed to

integrate the valve and the actuator with a variety of:

- Mounting options

- Internal switches

- Sensors

- Configuration

Types of limit switch box:

- APL Series

(3N and 4N Series)

- ITS 300 Series

- LS Series

(Model LS-820)

- ALS Series

Technical Data – APL-3N Series

Enclosure Weatherproof IP67,

Cable Entries Two NPT ½”

Ambient Temperature - 20°C to 80°C

Terminal Strips 8 Points (0.08-2.5mm²

Position Indicator 0-90° (90° free join) Close: Red, Open: Yellow

Switches Mechanical Switch x2

Proximity Sensor x2 Painting Chromate Polyester Powder Coating (Black)

Technical Data – APL-4N Series

Page 17: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Enclosure Protection Explosion proof (Exd ll CT6)

Enclosure Protection IP67

Coating External powder coated, hard- anodized

surface against corrosion, special coating as option

Area / Gas group classification Zone 1,2 / Ex d ll CT6

Ambient Temp -20oC<Ta<85oC (Standard), Optional higher temp on request

Cable entry 2 x PT3/4", 2 x PF3/4", 2 - NPT3/4", 2- M20 x 1.5 on request, Max 4

Terminal 8 terminals strips (6 for switches, 2 for solenoid connection)

Position monitoring indicator 0°~90° Yellow-open / Red-close (Dome)

Switches 2 x Mechanical switches, 4 x Mechanical switches, 2 x Proximity sensors

2 x DPDT switches, Position transmitter (4 - 20 mA)

Mounting bracket VDI/VDE3845, NAMUR

Technical Data – ITS 300 Series

Housing Stainless Steel 316

Coating No painting on Stainless Steel housing

Sealing NBR O-rings on each interface

(Dome indicator, lower / upper housing shaft)

Cams Poly-carbonate

Bushings Bronze

Shaft AISI 303 Stainless Steel

Earth Lug Stainless Steel

Bolts All in Stainless Steel

Mounting Bracket Stainless Steel (SS series and MT1)

ITS 300 LS - 820

ALS Series

Technical Data – ALS Series

Enclosure Weatherproof IP67

Dual Cable Entries 2 x 1/2” NPT

M20, PG13.5, PF1/2”, PF1/2” (Optional)

Terminal Strips 8 points (0.08~2.5mm²)

Bracket NAMUR standard Stainless Steel

Shaft NAMUR standard Stainless Steel

Technical Data – LS Series

Page 18: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Solenoid Valve Cabinet - SVC

A SVC is designed to suit customers’ requirements as it houses both the

hydraulic and the electrical section.

Control signals are received from the control switches to activate the

solenoid valves to control the direction of oil flow to each actuator.

The electrical section is designed with IP44 protection class. It can also be

build with the PLC remote I/Os and other system processing capability.

SVC range:

- SVC 32 (controls up to 32 actuators)

- SVC 60 (controls up to 60 actuators)

- SVC 80 (controls up to 80 actuators)

- SVC 96 (controls up to 96 actuators)

- SVC 120 (controls up to 120 actuators)

The SVC must be installed in a safe, non-

hazardous location onboard the vessel.

Technical Data

Working Pressure 135 bar

Test Pressure 202.5 bar

Pipe Connection ¼” BSPP

Weight of 4-station 4kg

Weight of 6-station 6kg

Weight of Top Block 2kg

Weight of Bottom Block 1kg

Material Aluminium 606IT6 Anodizing

Page 19: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

The purpose of the VFM is to provide the

feedback of the valve position by measuring

the volume of oil in the actuator.

Components

Throttle valves are used to control the

travelling speed of the valve.

The pressure switch is used for on/off valve

feedback indication.

It is a low cost mechanical pressure switch with

high overpressure resistance and a long

working life under harsh conditions.

It operates at a pressure setting of 15/100

bars.

It is used for directing and stopping flow at

any point in a hydraulic system.

Types of hydraulic solenoid valves:

- 4/2 way, detent type, double coil (I.S &

non-I.S)

- 4/2 way, spring return, single coil (I.S

& non-I.S)

- 4/3 way, spring centre, double coil

Volumetric Flow Meter

Page 20: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Manifold arrangement for the control of hydraulic actuators is designed in modular

blocks.

- 4-station arrangement

- 6-station arrangement

- Maximum of 30-station per column

The connection between each modular block is by adaptor plates for easy

installation coupled with reliable sealing that prevents leakages.

Each control station consists of 2 throttle valves. It is used to

- control the travelling speed of the valve

- isolate the control station during servicing of that station without the need

to shut down the entire system.

Top Block

Consists of:

- pressure guage (for main pressure reading)

- by-pass valve (closed during normal operation, open during system

commissioning or to bleed air in the hydraulic system)

Bottom Block

Consists of:

- 2 quick connection (for portable hand pump)

- 2 ports

- P & T with ¼” BSPP connections

- 2 stop valves (for complete isolation of P&T for servicing or emergency,

used together with portable hand pump)

Main Block (4-station)

Consists of:

- 4 stop valves

- 4 quick connection (for portable hand pump)

- 4 P & T with ¼” BSPP connections

Main Block (6-station)

Consists of:

- 6 stop valves

- 6 quick connection (for portable hand pump)

- 6 P & T with ¼” BSPP connections

Manifold Arrangement

Page 21: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240
Page 22: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240
Page 23: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240
Page 24: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Volumetric Flow Meter – VFM

The VFM is a precision gear motor with a visual display indicating the valve

position by measuring the oil volume in the actuator.

It is integrated with a gear type volume counter and visual indicator.

- The visual indicator is equipped with 2 end stopper to limit the arrow

pointer for adjustments from fully open to fully close.

The gear box for each application achieves a local pointer movement

indication of 210° for valve positioning.

Types of VFM:

- VFM-E: Visual + Electrical open/close

indication (on/off function)

- VFM-C: Visual + Electrical analog -

potentiometer (modulating function)

The turning movement of the magnetic drive is

integrated with an indicator to:

- recognize the flow direction of the

hydraulic oil

- act as a leak indicator

Technical Data

Working Pressure 135 bar

Test Pressure 202.5 bar

Working Temperature - 20°C to 80°C

Hydraulic Oil (Viscosity) 15 – 200 cSt.thermal environment

Filtration Requirement 25µm nominal

Hydraulic Medium Acid-free hydraulic oil

Maximum Flow 100cm³/sec ≈ 61/min

Minimum Flow 3cm³/sec ≈ 0.31/min

Potentiometer 1kΩ

Page 25: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Volumetric Flow Meter

Volumetric Flow Meter Installation

Page 26: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Hydraulic Power Unit - HPU

The HPU is used to generate the required pressure to operate the whole

actuation system.

It is designed for easy access to internal components so that repairs and

testing can be done efficiently. It is compact and built on a standard modular

platform.

In the event of a power failure, a backup pressure from the accumulator will

support the whole valve system. Thus, allowing the operation of the ships’

critical valves.

HPU consists of:

- Starter control panel

- Oil tank

- Electric motors

- Hydraulic pumps

- Pressure gauges

- Pressure switches

- Temperature control switch

- Oil sight glass

- Inspection/maintenance cover

Technical Data

Tank Volume 150 liters / 250 liters / 350 liters

Motor 2.2KW / 3Ph / 440V / 4 poles / 60Hz / 1750rpm / IP55 / Class F Motor

Pump Maximum pressure of 180 bar, flow rate of 5liter/min

External Working Pressure 135 bar

Internal Working Pressure 165 bar

Accumulator 1 unit of 20 liters accumulator and charging kit (project specific)

Visual Oil Level Indication Oil sight glass with class approval

Local Operation Pump 1 & 2 start/stop buttons and pump running lamps

Filters (Breather, Pressure) 25 micron

Standard State Alarms in 50% low oil level alarm, 25% low oil level alarm, low pressure alarm,

Common Alarm high oil temperature alarm

Page 27: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Item Quantity Description 1 1 Accumulator 2 2 Electric Motor 3 1 Pressure Gauge

4 1 Needle Valve 5 1 Air Breather 6 1 Level Gauge 7 1 Starter Panel 8 1 Return Filter 9 2 Oil Level Switch 10 1 Oil Thermostat 11 8 Pressure Switch 12 1 Drain Plug

Construction Data

Page 28: HAD 1400 595 Nm / 423 Nm / 76 mm 215cm F14 Max sq 36 85 160 / 450 / 795 / 210 / 190 977 Nm 805 Nm HAD 2800 1137 Nm / 1257 Nm / 86 mm 395cm F16 Max sq 46 150 200 / 850 / 990 / 240

Electro-Hydraulic Unit - EHU

The Electro-Hydraulic Unit (EHU) is used to generate the required pressure

to operate he individual actuator.

An automotive radial piston pump is integrated in the pump carrier.

The oil reservoir is a rectangular aluminium type with two oil level glass

G3/8

Optional:

- Seal: Viton seal

- Material: Stainless steel

- Painting: Special pain

- Explosion proof version available

- Range of coltage (AC/DC)

Technical Data

Voltage 230V ± 3%

Frequency 50Hz / 60Hz

Power Maximum pressure of 180 bar, flow rate of 5liter/min

Drive Speed 50Hz: 300W S3%-10% 60Hz: 300W S3%-10%

Pressure 50Hz: 140-10 bar 60Hz: 140-10 bar

Oil Flow 50Hz: 0.24 L/min 60Hz: 0.29 L/min Tank Volume: 0.7

Current (Capacitor: 10µF) Starting: Maximum 4.0A Operating: Maximum 1.6A

Duty Cycle Interval Operation: S3-10%

Overload Temperature switch opens at 140° (Self-starting after cooling)

Electrical IP65 according to DIN 40050 (Higher IP rating available upon

request)

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Fixed / Portable Hand Pump

The Hand Pump is used to operate the valve via the actuator in the event of

an emergency.

Steps:

- Connect Hand Pump with couplings (both connections)

- Select necessary end position of the control valve with the Hand

Pump

Emergency Operation Diagram

Technical Data

Maximum Working Pressure 135 bar

Maximum Test Pressure 160 bar

Maximum Hand Pump Pressure 180 bar

Weight with 5L Oil 20kg

Oil Displacement per double 25cm³

Viscosity Range 15 – 300 cSt.thermal environment

Temperature Range - 15°C to 80°C

Standard Hose 3m

Recommended Oil NAS 1630/10or ISO Solid Containment Code 18/15

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ISO Pitch Center National Horse Weight A/B/C/D/E/F/G

Model 5211 Diameter-PCD Thread-NH (kg) J (mm) (mm)

SA 50 F03/F05/F07 35/50/70 4-M5/M6 1.7 11x11 225/73/42/91/71/11/80

SA 70 F05/F07 50/70 4-M6/M8 3.5 17x17 330/423/96/55/112/91/17/80

SA 85 F05/F07 50/70 4-M6/M8 5.5 17x17 423/110/62/130/110/22/80

SA 100 F07/F10 70/102 4-M8/M10 10 22x22 499/130/73/150/130/25/80

SA 125 F10/F12 102/125 4-M10/M12 18 27x27 629/159/88/182/162/29/80

SA 160 F10/14 102/140 4M10/M16 35.5 36x36 744/195/105/240/210/34/80/130

SA 200 F12/F16 125/165 4-M12/M20 73 46x46 869/243/130/292/262/43/80/130

Pneumatic Actuator - PA

DMP series Pneumatic Actuators uses the Scotch-Yoke technology. This

technology is well known to produce very high torque at both end positions.

All specifications follow international standards for more efficient mounting of

accessories – solenoid valve, limit switches, positioners etc.

Operating temperatures: -20°C to 80°C

Mounting dimensions:

- ISO 5211

- DIN 3337

- NAMUR

- VDDI/VDR 3845

Technical Data (DA Series)

ISO Pitch Center National Horse Weight A/B/C/D/E/F/G

Model 5211 Diameter-PCD Thread-NH (kg) J (mm) (mm)

DA 50 F03/F05/F07 35/50/70 4-M5/M6 1.6 11x11 186/73/42/91/71/11/80

DA 70 F05/F07 50/70 4-M6/M8 3 17x17 255/96/55/112/92/17/80

DA 85 F05/F07 50/70 4-M6/M8 5 17x17 300/110/62/130/110/22

DA 100 F07/F10 70/102 4-M8/M10 7.5 22x22 350/130/73/150/130/25/80

DA 125 F10/F12 102/125 4-M10/M12 11 27x27 412/159/88/182/162/29/80

DA 160 F10/14 102/104 4M10/M16 26 36x36 510/195/105/240/210/34/80/130

DA 200 F12/F16 125/165 4-M12/M20 43 46x46 625/243/130/292/262/43/80/130

Technical Data (SA Series)

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Electric Actuator - EA

Other features:

- Auto-declutching manual override handwheel

with padlock / manual switchable lever

- Self-locking – double worm gearing

(no broke required)

- Digitalised control component

- Removable drive bushing for easy machining

and mounting

- Mounting base (ISO 5211 Standard)

ISO E/F/G/H/S/X/Y/Z

Model 5211 C D (key) D (sq) (mm)

DME 100 F07 70 22 20 50/88/3/37/100/258/172/220

DME 160 F07/F10 70/102 25 23 59/125/3/37/115/338/229/259

DME 240 F07/F10 70/102 25 23 59/125/3/57/115/338/229/259

DME 350 F10/F12 102/125 40 34 80/148/3/62/145/357/244/288

DME 500 F10/F12 102/125 40 34 80/148/3/62/145/357/244/288

DME 800 F12/F14 125/140 48 40 95/178/3/67/170/380/287/313

DME 1100 F12/F14 125/140 48 40 95/178/3/67/170/380/287/313

DME 2000 F16 165 75 64 135/226/5/90/225/440/375/385

DME 3000 F16 165 75 64 135/226/5/90/225/440/375/385

DME 6000 F25/F30 254/298 120 100 216/350/5/114/225/516/417/668

DME 9000 F25/F30 254/298 120 100 216/350/5/114/225/516/417/668

The EA has a robust and compact construction that provides a high output

torque – 9000Nm. It has hard anodized aluminium housing with external power

coating for severe industrial environment.

The enclosure uses radial seals & O-rings that provide protection to waterproof

IP67 (Nema 4&6) and optional watertight IP68. The Reliable Mechanical Toque

sensing system provides safe operation in overload conditions.

Various local position control options are available to provide easy

commissioning and operation in the field. The large window and the presence

of an indicator give superior position indication from a distance.

Technical Data

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Electric Actuator

Optional – Fail Safe

BP for Phase 1 – DME 100-5000

- Rechargeable battery backup:

20AH 27.5 VDC (Ni-CD)

(Fail safe function)

- During a power failure, actuator moves

to pre-set fail safe position

- Input power: 110/220 VAC, 50/60 Hz

- Output contacts: Open/Close/Alarm

relay

- LED Signal Detection: 4 LEDs

(Full Open/Close, Over Torque & Power)

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- 34pins separate compartment for terminal block

- Bus Communication

Optional – Local Control

LP4 for 1 & 3 Phase (DME 160-9000) Control Power: 110/220 VAC, Option: 24VDC Magnetic Selector Switches: Open/Close & Local/Stop/Remote Local Lamp Indication

- Power – Which (On), Remote – Blue (On) - Close Torque Switch Trip – Yellow (On) + Green (Flickering) - Open Torque Switch Trip – Yellow (On) + Red (Flickering) - Full Close – Green (On), Closing – Green (Flickering at Local Position) - Full Open – Red (On), Opening – Red(Flickering at Local Position)

Options: PK, CT, RPC (Modulating), IP68, Explosion Proof *LM4 for 1 & 3 Phase (DME 160-9000) Same functions as LP4 Enclosure: Reversing Electric Contactors and Transformer

ICM1 for 1 & 3 Phase (Integral Control Module, DME 160-9000) Main Power: 3Ph, 220/380/440 VAC 1Ph, 110/220 VAC Control Power: 24 VDC, 5 VDC Magnetic Selector Switches: Open/Close & Local/Stop/Remote Local Lamp Indication:

- Power – Which (On), Remote – Blue (On) - Close Torque Switch Trip – Yellow (On) + Green (Flickering) - Open Torque Switch Trip – Yellow (On) + Red (Flickering) - Full Close – Green (On), Closing – Green (Flickering at Local Position) - Full Open – Red (On), Opening – Red(Flickering at Local Position) - Single & Reversing Phasing – Yellow + Green + Red (All Flickering)

Options: PK, CT, RPC (Modulating), IP68, Explosion Proof

ICM 2 for 1 & 3 Phase (Integral with LCD Display, DME 160-9000) Same functions as ICM1 Enclosure:

- Reversing Electric Contactors - Transformer - Auto-Phase Discriminator - LCD Display

Options: CT, RPC (Modulating), IP68, Explosion Proof, Bus Communication

ICM3 for 1 & 3 Phase (Integral with LCD Display/IP68 Enclosure, DME 160-9000) Same functions as ICM2 Enclosure:

- Reversing Electric Contactors - Transformer - Explosion Proof - RPC (Modulating) - Auto-Phase Discriminator - LCD Display - IP68

LP4/LM4

ICM1

ICM2

ICM3

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Construction Data

Indicator Continuous mechanical position indicator & window with dial

Limit Switches Directly engaged with driving shaft to set the accurate position of valve 2 on each travel end Optional: Extra Limit Switches (Max 4 per end)

Torque Switches Protect the actuator from damage 1 on each travel end

Terminal Spring loaded push type terminal for tight wiring connection under severe vibration

Manual Override Auto/ Manual switchable lever and handwheel engagement during an emergency for manual operation Drive force automatically resorted by motor start unless lever padlocked to prevent occurrence

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Pressure Transmitter - PT

The Pressure Transmitters are specially designed to comply with the most

difficult requirements of any marine class society.

DMH’s Pressure Transmitter represents an ideal solution for any applications.

Pressure Range Maximum 25bar Pressure Range Maximum 25bar

Conduit Connection Size JIS 5K 32A (Standard) Conduit Connection Size JIS 5K 32A (Standard)

Material Housing & Protection Housing & Protection

Cap - Stainless Steel Cap – Stainless Steel

or Hastelloy C Material or Hastelloy C

Cable-PUR (Tank) & FEP Cable-FUR (Tank) & FEP

Certification Marine Type Approval O-ring-NBR/Viton/EPDM

Electric Approval Intrinsically safe Certification Marine Type Approval

Accuracy ± 0.25% of span Electric Approval Intrinsically safe

Output Signal 4-20mA, 2 wire Accuracy ± 0.25% of span

Operating temperature -10°C to 60°C or Output Signals 4-20mA, 2 wire

-10°C to 85°C with FEP Operating temperature -30°C to 105°C

Processing Connection PN10 DN50 Flange Processing Connection PN10 DN50 Flange

Power Supply 10 to 30 VDC Power Supply 10 to 30 VDC

Protection IP68 Protection IP68

Safety EEx ia I/IIC T6 Safety EEx ia I/IIC T6

Technical Data (Top Mount) Technical Data (Side Mount)

High requirements of:

- accuracy

- reliability

- compatibility with a

variety of media

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Electrical Connections

Ingress Protection IP68 per IEC 60529

Permissible temperature ranges depending on electrical connections

Vented PUR-cable

Maximum Tensile

Strength: 1000N

Immersion Depth: 300m

FEP-cable

Maximum Tensile Strength:

500N

Immersion Depth: 100m

FEP-cable

Maximum Tensile

Strength: 500N

Immersion Depth: 100m

2-wire

Flying leads conductor cross section: 25mm²

AWG 24 with end splices

Conductor outer diameter: 7.5mm

Legend:

Power Supply

Load (e.g Display)

Line Transformer

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L-connector plug DIN EN 175301-803

Form A ½ NPT Conduits

IP 65 Order Code: AX ATEX: ½ G, M1

Circular connector M12x1, 4-pin

IP 67 Oder Code: M4 ATEX: ½ G, M1

Cable with free ends outer conductor

Diameter 6.8mm, PUR NEMA 4 / IP 67 Order Code: DL ATEX: ½ G, M1

Bayonet connector 6-pin NEMA 4 / IP 67

Order Code: C6 ATEX: ½ G

Not available with mining approval

Ingress Protection IP per IEC 60 529

Pressure Connections IS-20-S

½ NPT Male

Order Code: ND ¼ NPT Male

Order Code: NB

G ½ Metric, EN 837

Order Code: GD G ¼ Metric, EN 837

Order Code: GB

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Cable with free ends – Span not adjustable Conductor outer diameter – 6.8mm PUR IP 68 / NEMA 6 Order Code: EM ATEX: ½ G, M1 *Other connections available

Integral junction box with internal spring clip terminal NEMA 4X IP 67 Order Code:

- FE (½” NPT Female Conduit Standard) - FH (Threaded connection brass nickel-plated) - FC (Threaded connection stainless steel)

ATEX: ½ G, M1

Electrical Connections IS-2*-S

IS-21-S & IS-21-F Flush Diaphragm Pressure Connections

G1

50 INWC to 25 PSI

Order Code: 85

G1

According to EHEDG**

500 INWC to 250 PSI

Order Code: 85

G1/2

50 INWC to 8000 PSI

Order Code: 86

P-1 G1 Weld Insert Adapter

Part #1206974

Pressure Range ≤ 25 PSI

P-1 G1/2 Weld Insert Adapter

Part #1097008

Pressure Range ≤ 30 PSI

P-1 G1/2 Weld Insert Adapter

Part #1097008

Pressure Range ≤ 30 PSI

IS-21-S & IS-21-F Flush Diaphragm Pressure Connections

Cable with free ends – Span not adjustable

Conductor outer diameter – 7.5mm

PUR (FEP) IP 68 / NEMA 6

Order Code: DM

ATEX: 1G, 1D, M1

Electrical Connections IS-2*-F

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The Air Bubbling Sensor is a pneumatic gauge designed to measure the liquid

level of tank with electric output. It is a pneumatic-electrical type transmitter.

It is based on the principle of “bubbling” that is well known for its sturdiness and

reliability. A fixed flow of air is passed through a tube with an opening below the

surface of the liquid level. Pressure in the tube is proportional to the depth (and

density) of the liquid over the outlet of the tube. Pressure signal is then either

displayed through pressure gauge with level scale or converted to electrical

signal (mV or 4-20mA) through a pressure transmitter.

Air Bubbling Sensor

It consists of three main parts:

• An air modulator, designed to detect pressure generated by the liquid

height when compressed air is injected into the tank pipe

• A PCB, converts the measured pressure into an mV or a 4-20mA signal

• An air purge, directly mounted on top of the tank, including a non-return

valve

It is suitable for measuring the level of sewage, drainage water, sewage

sludge and water with large quantities of suspended solids. It is a good

choice for classified “Hazardous Areas”. Due to of its purge function, this

transmitter is considered as inherently “self-cleaning”. Air bubbling

transmitter is highly recommended for liquid level measurement for those

applications where ultrasonic, float or microwave techniques have proved

undependable.

The compressed air can be supplied from the main air utility via a reducing

valve or by using a miniature compressor.

Accuracy 0.2% nominal range

Air Supply Pressure 4 to 10 bar (dry and clean air)

Air Quantity Particle size: 5 microns, Dew points: -20°C, oil content: <1mg/m

Bubbling Flow 10l/hr (regulated)

Modulator Output 4 – 20mA or mV

Local Display - Cabinet Pneumatic or electro-pneumatic, upon requriement

Protection against polarity reversal

Operating Temperature -40°C to 80°C

Material - Air Modulator Light Alloy

Material - Deck Air Purge Stainless Steel and Brass

Purge Head Outlet Connection ¼” BSP, 8mm – major classification society approvals

Range 0 to 40m tank height or draft

Technical Data

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Radar Type Sensor

DMH carries two kinds of radar type sensors.

The VEGAFLEX 66 is a level sensor for measurement of liquids and bulk solids at

high pressures and temperatures. It delivers reliable and high precision

measured values unaffected by ambient influences such as dust, steam, build-up

and condensation.

The VEGAPULS SR 68 is a radar sensor for continuous measurement of bulk

solids even under difficult process conditions. It is particularly suitable for level

measurement in high silos and large bunkers.

Measuring Range Up to 30m

Process Fitting Thread from G1½, 1½ NPT

Flanges from DN 50, 2”

Process Temperature -40°C to 250°C

Process Pressure -1 to 100 bar (100 to 10 000 kPa)

Local Display - Cabinet Pneumatic or electro-pneumatic, upon requriement

Protection against polarity reversal

Measuring Precision ±2mm

Technical Data – Vegapuls 68

Version Exchangeable cable (from Ø 4mm)

Exchangeable cable (from Ø 6mm)

Coax Probe

Process Fitting Thread from G1½, 1½ NPT

Flanges from DN 50, 2”

Measuring Range Cable - up to 60m, Rod - up to 6m, Coax - up to 6m

Process Fitting Thread from G¾, ¾ NPT

Flanges from DN 40, 2”

Process Temperature -200°C to 400°C

Process Pressure -1 to 400 bar (100 to 40 000 kPa)

Accuracy ± 3mm

SIL Qualification Optional up to SIL2

Technical Data – Vegaflex 66

VEGAFLEX 66 Non-contact

measurement High plant availability -

maintenance-free and wear-free

Reliable measurement independent of dust, vapour and noise

VEGAPULS 68 Minimum time & cost

expenditure - simple setup without medium

Simple instrument selection, because independent of product features

Low maintenance costs - maintenance-free and wear-free

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Processing Cabinet - PC

Processing Cabinet provides the communication between electrical devices and

intelligence logic devices.

Example:

- Computer

It comprises of the following:

- PLC CPU controller with ethernet int

erface

- PLC I/O modules

- Power supply

- Communication modules

- Electrical components

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Computer Control Station

The Computer Control System is used to operate and monitor the carious tank

management system of the vessel such as the valve remote control system, tank

gauging system and cargo monitoring system.

It comprises of the following:

- 17” / 19” LCD Monitor

- Desktop PC

- Keyboard & Mouse

- Computer / Monitor Mounting Brackets

- SCADA Software & Driver

We also supply a Touch Screen

Control Station comprising of:

- 15” LCD touch screen

computer (Panel Mount)

- Window 2000 c/w HMI

Software

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Other Value-added Products and Services

Besides the wide range of products listed above, DMH also offers a variety of value-

added products and services that may interest you.

The other value-added products and services include:

• Quick Closing Valve System

• Anti-heeling System

• Water Ingress / De-watering System

• Purging & Flushing Works

• Piping & Tubing Installation Works

• Vessel Automation System

• Electrical & Instrumentation Works

• All Types of Manual Valves

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Singapore (Head Office)

DMH Marine Solutions Pte. Ltd.

Tel: +65 6542 222

Email: [email protected]

China (Factory)

DMH (Suzhou) Co. LTd.

Tel: +86 512 6286 1901

Email: [email protected]

Brazil (Sales)

DMH Marine Solutions Brasil Ltda

Tel: +55 169 8166 8336

Email: [email protected]

Visit us at

dmhmarine.com

Worldwide Sales & Support

South Korea (Asia)

Stauff Korea Ltd

Tel: +82 51 266 6666

Fax: +82 51 266 8866

Germany/Russia (Europe)

SNE-SERVICE

Tel: +49 (0) 69 138 22471

Fax: +49(0) 69 138 22471

Italy (Europe)

Medana & Visca s.r.l

Tel: +39 0163 138 47777

Fax: +39 0163 138 48140