hadeed standards

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SAUDI IRON & STEEL COMPANY (HADEED) TSD SFM/ ISD FIRE SECTION HADEED FIRE PROTECTION SYSTEM SPECIFICATION REQUIREMENT 1 of 63 __________________________________________________________________________________ TSD SFM/ ISD Fire Section Specification Requirement 2010 F FI I R RE E P PR RO OT T E E C CT T I I O ON N S SY YS ST T E E M M G GE E N NE E R RA AL L S SP PE E C CI I F F I I C CA AT T I I O ON N R RE E Q QU UI I R RE E M ME E N NT T S S F F O OR R H H A A D D E E E E D D

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Engineering Standards for HADEED, Saudi Arabia

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Page 1: HADEED Standards

SSAAUUDDII IIRROONN && SSTTEEEELL CCOOMMPPAANNYY ((HHAADDEEEEDD))

TTSSDD SSFFMM// IISSDD FFIIRREE SSEECCTTIIOONN

HADEED FIRE PROTECTION SYSTEM SPECIFICATION REQUIREMENT 1 of 63

__________________________________________________________________________________ TSD SFM/ ISD Fire Section Specification Requirement 2010

FFIIRREE PPRROOTTEECCTTIIOONN SSYYSSTTEEMM

GGEENNEERRAALL SSPPEECCIIFFIICCAATTIIOONN

RREEQQUUIIRREEMMEENNTTSS

FFOORR

HHAADDEEEEDD

Page 2: HADEED Standards

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TABLE OF CONTENTS

1. INTRODUCTION 3

2. SCOPE OF WORK 3

A. GENERAL 3

B. COMPLETENESS OF WORK 4

C. PROJECT OBJECTIVE 4

D. SCOPE OF WORK ACTIVITIES 5

3. MAINTENANCE 10

4. MATERIAL DELIVERY, STORAGE & PROTECTION 10

5. SUBMITTALS 10

6. TEST AND ACCEPTANCE 15

7. WORKMANSHIP, MATERIAL AND INSPECTION 15

8. PAINTING AND PACKAGING 15

9. SAFETY DEVICES 15

10. ELECTRICAL EQUIPMENT CRITERIA 15

11. WARRANTY 16

12. FIRE PROTECTION SYSTEM 16

12.1 PREVENTIVE FIRE SAFEY MEASURES

12.2 FIRE FIGHTING SYSTEM 17

13. CODES AND STANDARDS 55

14. APPROVAL AND CERTIFICATIONS 56

15. APPENDIX A 57

Page 3: HADEED Standards

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1. INTRODUCTION

HADEED TSD SFM/ ISD Fire Section intended to cover the unprotected areas as well

as to upgrade the existing systems and new constructions to assure Fire Safety and

Fire Loss Prevention. It is important to insure that the safety measures shall be

imparted to avoid any probable loss or fire accident in the entire plant.

The reviewed documents provided for the construction of HADEED as per at HADEED,

the Industrial Security Department (TSD SFM/ ISD ) Fire Section requirement is

accordingly define the needs and necessity of the fire protection coverage criteria

based on the APPENDIX A (System to be installed). Other unforeseen hazard areas

not included in the APPENDIX A shall be identified by the contractor and notify the

TSD SFM/ ISD Fire Section to extend verification of applicable fire protection

constituents to complete the overall design.

Further, the Contractor shall conduct a site survey to observe the existing system

and to report independently and define the corresponding requirements for the Life

Safety and Lost Prevention in accordance with National Fire Code (NFC) of the

proposed project.

The Contractor shall be solely responsible for the technical completeness and

accuracy of all contract documents and taking due account of preference codes and

standards being practice in HADEED with TSD SFM/ ISD Fire Section Guidelines

TSD SFM/ ISD Fires Section has the intention to proceed with various type of fire

protection in accordance with National Fire Protection Association (NFPA) codes and

standards to be applied in the premises and find out the most effective system(s).

However, TSD SFM/ ISD Fire Section defined an outlined schedule with the required

protection system, and the final design will be upon approved site survey and

research report conducted by the Contractor that will be included in the applicable

system schedule. (See Appendix A)

2. SCOPE OF WORK

A. GENERAL

The Fire Protection Design shall be undertaken on a turn-key basis, which means

that CONTRACTOR shall provide a total overall solution for supply, installation and

commissioning of systems as per HADEED requirements. The requirements shall be

based on the conducted site survey for proper application, design and engineering

with proper application, equipment and materials supply, installation and

construction, testing and commissioning, training and familiarization of the proposed

fire protection systems in accordance with NFPA and appropriate outlined HADEED

Site Condition & Engineering Standards as life safety and loss prevention.

Page 4: HADEED Standards

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Any future advances in fire protection technology shall be reviewed by the HADEED

TSD SFM/ ISD on an on-going basis and probably incorporated into this specification

if proven appropriate for HADEED Fire Protection Requirements.

B. COMPLETENESS OF WORK

The conceptual drawings and the brief specifications are based on the ultimate

requirements and end use of the facilities. The requirements shall be reviewed and if

any changes due to technical/environmental requirements shall be incorporated in

accordance to an official approval of the concerned department. Changes due to

detailed calculations and design shall be included.

The work shall be completed in the services to be provided by the contractor but not

limited to the following:

1. Provide wherever it is required.

2. Perform/do wherever it is to be done.

3. Design wherever it needs to be designed.

4. Inspect and test wherever necessary to be inspected and tested.

5. Provide spare parts/spares wherever.

6. Investigate and study wherever needed.

7. Dispose of it wherever necessary.

8. Provide special treatment wherever needed.

The scope of works, specifications and drawings provide technical and other details

that shall be followed in the design and execution of the work. These details cover a

range from general to specific of work upon completion.

However, this is only serve as reference and guide specifications and not detailed or

construction specification, but are the basis for the same. The additional details

necessary to actually complete all works shall be determined, filled out and specified

by the contractor.

C. PROJECT OBJECTIVES

The following objectives shall include but not limited:

1. Provide a first rate quality system project in all respect

2. All works shall be in accordance with NFPA, HADEED Site Condition &

Engineering Standards and TSD SFM/ ISD Fire Section Requirements.

3. Meet all design requirements as per specified in item no. 2.

4. Meet the schedule requirements.

5. Develop and implement designs based on actual site conditions.

6. Properly manage all project design activities.

7. Provide complete and effective QA/QC for the project.

8. Keep HADEED TSD SFM/ ISD Representatives properly informed of the

project activities at all times.

9. Provide all things required under these contract documents for the completion

and full functional operation of the facilities upon completion.

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D. SCOPE OF WORK ACTIVITIES

The design of Fire Protection must be divided into phases of development that

HADEED to ensure that the contractor has achieved all of the projects goal and

objectives including all technical and functional requirements.

The Contactor shall perform professional services in accordance with the terms of

EPC Agreement. The Contractor shall commence the work obtaining HADEED

acceptance and approval in all aspects of the design and work disciplines rendering

of 20 years service as per concession agreement.

The Contractor shall prepare and submit a Work Schedule to HADEED for approval,

outlining the activities to accomplish the Work.

The Work Schedule shall establish all project milestones pertaining to data collection,

field survey/site inspection, preliminary and final design submission, including plans,

specifications and construction phasing plans, if appropriate.

The Contractor shall deliver the following documents as follows:

A. Work Schedule

B. Existing Condition Reports

C. Site Inspection Results

D. Final Alternatives Report

E. Design Submittals at 30%, 60% and 100% including construction

schedules/phasing plans and technical specifications

F. Technical Specifications (hard copy and electronic copy format.

G. Design calculations: Original plus 4 copies (bound sets)

H. Minutes of Meetings (MOM): Copies to all attendees and others identified

by the HADEED Authority.

I. Record Drawings

The Contractor shall deliver both a hard copy and an electronic copy of each design

submittal. The design documents shall be appear in Intergraph Micro-station *.DGN

format or when drawn via another system such as AutoCAD, they shall be converted

in *.DGN format on CD‟s. Specification shall appear in MS Word. The drawing format

and presentation shall be in accordance with HADEED Engineering Document

Specification latest revision.

Design Phase Requirements

During the preparation of preliminary design services, the following shall be

submitted through the development of Preliminary Design Report including:

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1. Condition Survey shall be reported that will describe and verify the existing

fire protection and elements of all other applicable disciplines for life safety

and fire prevention at the project site and/or in subject building pertinent to

the proposed project.

2. Building Code Analysis as per NFPA 5000 and NFPA 101.

3. Preparation of Schematic drawings showing the work‟s magnitude, scope, and

character, and the essential basic elements of fire protection.

4. Outline specifications consist of a comprehensive description of the scope of

work, major systems, equipment and materials including major components.

5. Prepare preliminary plans and an outline of technical specifications.

Upon receiving HADEED‟s approval of the preliminary design submission, the

contractor can proceed with the design by preparing final design phase

requirements. The contractor shall prepare and deliver two (2) Final Design

submissions. The first submission shall be 60% complete and the second shall be

100% complete. The contractor shall provide four (4) copies of each submission

which shall be include design drawings showing the detail the work to be performed

including final plans, drawings, specifications and technical specifications required by

the HADEED to engage construction contractors and comply with the HADEED

Bidding Agreement. Such submissions shall incorporate all relevant comments and

suggestions received from the related preliminary design report and each previous

submission. The contractor shall provide the electronic files for each final design

submission.

a. Site Survey

Although TSD SFM/ ISD Fire Section has to approve the required systems to be

applied in this project, it is the contractor responsibility to conduct a site survey and

investigate the existing fire protection systems which are acceptable to TSD SFM/

ISD Fire Section and identify the requirements to apply a proper system in

accordance to the NFPA and other related codes and standards before any design of

the required system.

Application contract documents should be submitted to HADEED Project Coordinator

and TSD SFM/ ISD Fire Section as an authority having jurTSD SFM/ ISD iction for

approval prior to start design and engineering.

B Design and Engineering

Once systems application survey approved or otherwise, the contractor will start

designing the required system in accordance to the herein after specifications and

the NFPA standards and HADEED site condition.

A complete set of design, study, calculation and drawings shall be supplied. The

design should include the following:

1. Proposed Systems description and protection philosophy

2. Hydraulic Calculations

3. System General Layout

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4 Isometric Diagrams

5. Equipment and piping layout

6. Pipes and Fittings Schedule

7. Control System Description and the Method of detection, Detection philosophy

8. Method of determining detectors location and type

9. Battery and power supply size calculation

10. Control and detection system Layout

11. Wiring and Cabling Diagrams and type of cables to be used

12. Wiring and Cable Schedule

13. System Operation

14. Software used (operating system, Data Base, Application software) for system

monitoring and control. Screen development (Text, Graphic).

15. Hardware used for supervisory system (and workstations)

16. Network topology for Fire alarm panels a computer system (including

redundancy).

17. Equipment and materials Bill of Quantity

18. Spare capacity in panels and loops

20. System functionality, integration philosophy and performance factors

21. System security

22. Etc.

The format and supply of all documentation shall be in accordance with HADEED

Engineering Document Specification rev. B. This includes that the as-built drawings

shall be submitted as electronic files in Intergraph Micro-station *.DGN format or

when drawn via another system such as AutoCAD, they shall be converted in *.DGN

format.

The as-built drawings will be issued upon system commissioning completion and 4

sets of hard copies A 1 size for layouts and A3 size for isometrics and wiring

diagrams should be handed over to the project management of HADEED with one set

of electronic protected version on a CD ROM as HADEED copyright property.

c. Equipment Procurement and Materials Supply

The equipment and materials of the approved proposed systems shall be procured

from the qualified and HADEED preference manufacturers within the field of fire

protection applying the latest fire protection & detection technology (e.g. equipment,

devices, procedures, testing, etc).

The proposed equipment and materials should be submitted to the HADEED Project

Coordinator and TSD SFM/ ISD Fire Section for approval before any procurement

will be proceeds.

As appropriate, all system components shall be listed by Underwriter‟s Laboratories,

Inc. (UL) and approved by Factory Mutual (FM) if the component is from a category

of devices that are listed/approved by the same.

Components requiring approval shall be delivered to the project site with factory

applied UL and FM labels. System components, which do not meet these

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requirements, are not acceptable unless specifically approved by the HADEED TSD

SFM/ ISD Fire Section.

The procurement procedure will be defined as follows:

1. Equipment and material submittal

2. Bill of materials submittal

3. Approval of the materials

4. Proposing a delivery schedule

5. Placing of orders

6. Start of fabrication

7. Factory inspection and certification

8. Packaging

9. Transportation

10. On-site delivery

11. On-site inspection

Manufacturers

The supplier shall have sufficient stock on hand and have a fully equipped service. All

Fire Fighting/Detection Equipments shall be under the following manufacturers.

A. Water based suppression system

1. Reliable (USA)

2. ANSUL USA for Foam Water Sprinkler equipment.

3. ANSUL (USA) for Dry chemical powder fixed piping suppression system

4. Pyrochem (USA) for Wet chemical agent suppression system

B. Clean agent gas suppression and Carbon dioxide suppression systems

1. Novec-1230 ANSUL Incorporated SAPPHIRE(USA)

2. FM- 200 PYRO CHEM (USA)

3. CO2 (Low Pressure and High Pressure) ANSUL Incorporated (USA)

C. Standpipe Fire Hose Cabinet Equipment

1. Fire Hose Cabinet "REDA or SFFECO" as per approved sample

2. Class III Type Fire Hose rack cabinet

1 1/2 Ø Potter Roemer nozzle with Model # 2972 (USA)

1 1/2 Ø 100 feet Potter Roemer Double Jacket Hose (100 feet )with UL

listed & FM approved

Hose Rack(USA)

1 1/2 Ø Angle valve Potter Roemer with Model # 4070 (USA)

2 1/2 Ø Angle valve Potter Roemer with Model # 4065 (USA)

D. Fire Hydrant

1. AVK (USA)

2. GRATZ-BOHM (Austria)

E. Fire Extinguisher

1. Fire extinguisher Cabinet "REDA or SFFECO" as per approved sample

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2. ANSUL (USA)

F. Self Contained Breathing apparatus

1. SCOTT Safety (USA) Model Air-Pak 50

G. Fire Detection and Alarm System Equipment

1. SIEMENS SINTESO(SWITZERLAND) “Latest Version” (FPF network)

2. NOTIFIER ONYX SERIES(USA)” Latest Version” (LPF network)

d. Construction and Installation

Since this project is a life safety and fire loss prevention project, it has to be

executed by very professional and qualified personnel; therefore the Contractor shall

be aware for all HADEED TSD SFM/ ISD Safety Regulations as per HADEED Site

Condition and Engineering Standard .

The contractor shall start preparation the sites to accept and accommodate the

systems to be installed; certain safety precautions should be taken thereof. Also,

shop drawings according to the approved design should be used; the complete

detailed design has to be ready and approved prior to start installations. These shop

and installation detailed drawings are the main guide for installations.

HADEED has the right to reject any type of materials used or installations completed

without drawings guidance or materials approval.

It is understood that contractor has to complete the mechanical works and then the

electrical works prior to start testing and commissioning.

e. Testing and Commissioning

Factory inspection and plant test for equipment shall be part of the systems testing.

The in-house test reports have to be attached to the on-site test report for each part

of the system.

Prior for testing, the systems have to be announced completed and the certificate of

mechanical completion has to be presented with testing procedure. Also, the

operation and system function has to be submitted.

The testing procedure shall be approved and shall be in accordance to the NFPA

codes and standards.

Operation and maintenance manual should be prepared in 4 sets, Arabic and English,

and submitted to the HADEED TSD SFM/ ISD Fire Section before issuance of the

provisional completion certificate.

Once the functional test is completed, the system will be left operational for 10 days

under supervision of the contractor without any defect or fault, then the warranty

period will start thereof.

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E. TRAINING AND FAMILIARIZATION

The Contractor shall provide operation training. Each training session shall include

emergency procedures; abort functions, system control panel operation, trouble

procedures and safety requirements. Each session include a complete demonstration

of the system. Dates and times of the training period shall be coordinated through

the Owner (HADEED) not less than two weeks prior to the session.

The automatic fire protection fixed extinguishing systems are self controlled systems

which are designed to extinguish and control the fire within the protected hazard, i.e.

operators are not required at the initial time of fire unless otherwise system failed.

Therefore, the contractor has to include in his offer training package program for

HADEED TSD SFM/ ISD Fire Section and Plant operators. This program shall be

carried out immediately after the systems commissioning and put in full operational

automatic mode. The program should contain the following:

1. Systems Description, the purpose of each system and the extinguishing

method.

2. Systems operation.

3. Systems inspection procedure.

4. Systems troubleshooting in case of failure.

5. Systems resetting restoring into operation after operation.

6. Any other technical or special feature.

7. On-site familiarization.

8. Practicing the complete activities.

The instructor for each attended trainees should issue a training certificate.

3. MAINTENANCE

The contractor shall ready to perform the preventive maintenance as recommended

by NFPA, applicable codes and manufacturer‟s installation, operation and

maintenance manuals to keep all fire protection systems (e.g. fixed extinguishing

systems, fire detection and alarm systems, etc.) equipment operable and functional

if contracted. Repair service of the equipments must be made immediately to assure

the system will operate properly when needed.

4. MATERIAL DELIVERY, STORAGE AND PROTECTION

All items, equipments and materials shall be handled, stored, and protected in such

a manner as to prevent damage to materials, coatings, and finishes. All fittings and

joints shall be kept free from dirt, oil, and grease.

All accessories shall be delivered in a clean, undamaged condition and stored off the

ground, to provide protection against oxidation caused by direct ground contact. All

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defective or damaged materials shall be replaced with new materials at no cost to

HADEED.

5. SUBMITTALS

After verifying all field measurements and after complying with the applicable

procedure specified in the contract documents, the contractor shall submit a review

and approval, with such promptness as to cause no delay in the work, all technical

Submittals, as specified. The Submittals shall be submitted in accordance with

appropriate HADEED Standard.

1. A preliminary schedule of Shop Drawings, sample, product data and proposed

substitutes or “or-equal” submittals if any.

2. A complete progress schedule for all phases of the Project.

3. Material Safety Data Sheets (MSDS) on products used on the Project.

4. A traffic maintenance plan, as required.

5. A letter designating the Contractor‟s safety representative

A. Data

Water Flow Tests: For each building or structure, Contractors shall perform a

hydraulic flow test to confirm the available water supply for the fire protection

systems within the area.

Hydraulic Calculations: Contractors will submit hydraulic calculations based on site

water supply information gathered in water flow test and the fire protection system

design densities identified in this specification to protect specific hazards. Hydraulic

calculations with comprehensive hydraulic data sheets shall comply with NFPA.

Verification of adequacy of water pressure and other pertinent water supply data

shall be the responsibility of the contractor.

No work shall be performed until the shop drawings, calculations and data sheets

have been approved.

Manufacturer Catalog Data: Submit data including catalog cuts, brochures,

specifications, product data and information regarding UL Listings and Factory Mutual

Approvals in sufficient details and scope to verify compliance with the requirements

of the contract documents. When multiple products are shown on the single sheet,

Contractor will clearly identify the selected product.

Material, equipment and fixture lists: A complete itemized listing of equipment and

materials proposed for incorporation into the work shall be submitted. Each entry

shall include an item number, the quantity and the name of the manufacturer or

supplier of each item.

Product Data:

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1. Piping materials, including dielectric fittings, flexible connections, and

sprinkler special fittings.

2. Pipe hangers and supports.

3. Valves, including listed fire-protection valves, unlisted general-duty valves,

and specialty valves and trim.

4. Air compressors, including electrical data.

5. Discharge nozzles and sprinklers, escutcheons, and guards. Include sprinkler

flow characteristics, mounting, finish, and other pertinent data.

6. Hose connections, including size, type, and finish.

7. Hose stations, including size, type, and finish of hose connections; type and

length of fire hoses; finis of fire hose couplings; type, material, and finish of

nozzles; and finish of rack.

8. Hose cabinets.

9. Fire hydrants.

10. Fire Extinguishers

11. Fire department connections, including type; number, size, and arrangement

of inlets; caps and chains; size and direction of outlet; escutcheon and

marking; and finish.

12. Alarm devices, including electrical data.

13. Extinguishing-agent containers

14. Extinguishing agent

15. Control panels

16. Detection devices

17. Manual-release stations

18. Switches

19. Alarm devices

20. Audible/visual notification appliances,

21. etc.

a. Shop Drawings:

Shop drawings shall be provided in the HADEED Standard format. Drawings shall

contain no irrelevant information. Drawing information should meet or exceed the

requirements of NFPA. Mark-up copies of catalog data sheets or manufacturer‟s

“typical” diagrams are not acceptable in lieu of the required drawings or diagrams.

Plans for system testing shall be submitted for approval with shop drawings.

Wherever called for in the Contract Documents, or where required by HADEED, the

CONTRACTOR shall furnish to HADEED, for review, five (5) copies of each Shop

Drawing submittal. The term “Shop Drawings” as used herein shall be understood to

include detail design calculations, Shop Drawings, fabrication drawings, installation

drawings, erection drawings, lists, graphs, operating instructions, catalog sheets,

data sheets, and similar items.

All shop drawing submittals shall be accompanied by HADEED standard submittal

transmittal form as per HADEED Engineering Document Specification. Any submittal

not accompanied by such a form, or where all applicable items on the form are not

completed, will be returned for re-submittal.

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Normally, a separate transmittal form shall be used for each specific item or class of

material or equipment for which a submittal is required. Transmittal of a submittal of

various items using a single transmittal form will be permitted only when the items

taken together constitute a manufacturer‟s “package” or are so functionally related

that expediency indicates review of the group or package as a whole. A multiple-

page submittal shall be collated into sets, and each set shall be stapled or bound, as

appropriate, prior to transmittal to HADEED.

Fabrication of an item may be initiated only after the HADEED Project Coordinator

has reviewed the pertinent submittal and returned copies to the CONTRACTOR with

attached comment(s). Corrections of the submittals shall be considered as changes

necessary to meet the requirements of the Contract Documents and shall not be

taken as the basis for changes to the Contract requirements only a Change Order

can alter the Contract Price, Contract Time, or Specifications.

HADEED‟s review of CONTRACTOR Shop Drawing submittals shall not relieve the

CONTRACTOR of the entire responsibility for the correctness of details and

dimensions. The CONTRACTOR shall be responsible for the dimensions and the

design of adequate connections and details.

Shop drawings shall include a drawing legend sheet identifying:

1. All symbols used on the drawings, by type of devices or equipment,

manufacturer and manufacturer‟s part number. This information shall

correspond to the manufacturer‟s data catalog data sheets required as part of

the equipment list.

2. All conventions, abbreviations and specialized terminology used on the

drawings, as necessary to understand and interpret the information shall be

contained.

3. Reference drawing number

4. All color codes and device numbering systems.

5. A complete drawing list/index identifying all drawings in the shop drawing

package by title, drawing number and specification cross-reference.

Plan view drawings based upon the project architectural plans and drawn to scale as

per HSC&ES.

Working plans, prepared according to NFPA that have been approved by TSD SFM/

ISD Fire Section including hydraulic calculations, if applicable.

AS-BUILT DRAWINGS

Upon completion of each system, the contractor shall provide four (4) copies of as-

built drawings showing actual installation details.

b. Material Samples:

Material sample shall be provided concurrent with the shop drawing submittal.

Contractor shall provide samples in accordance with the requirements of the HSC&ES

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as specified. In addition, sample shall be submitted in original factory cartons (if

applicable) with factory documentation. Such documentation shall include evidence

of UL Listing and FM Approval, as required. One sample of each filed connected

device shall be provided for approval.

c. Record Drawings:

The CONTRACTOR shall keep and maintain, at the job site, one record set of

Drawings. On these, it shall mark all project conditions, locations, configurations,

and any other changes or deviations which may vary from the details represented on

the original Contract Drawings, including buried or concealed construction and utility

features which are revealed during the course of construction. Special attention shall

be given to recording the horizontal and vertical location of all buried utilities that

differ from the locations indicated, or which were not indicated on the Contract

Drawings. Said record drawings shall be supplemented by any detailed sketches as

necessary or directed to indicate, fully, the WORK as actually constructed. These

master record Drawings, of the Contractor‟s representation of as-built conditions,

including all revisions made necessary shall be maintained up-to-date during the

progress of the WORK.

In the case of those Drawings, which illustrate the detail requirement for equipment

to be assembled and wired in the factory, the record drawings shall be updated by

indicating those portions which are superseded by Change Order Drawings or final

Shop Drawings, and by including appropriate reference information describing the

Change Orders by number and the Shop Drawings by manufacturer, Drawing, and

revision numbers.

Record drawings shall be accessible to the HADEED Project Coordinator at all times

during the construction period and shall be delivered to the HADEED Project

Coordinator on the working day in which the Notice to Proceed is given as well as

upon completion of the WORK.

d. Operation and Maintenance (O&M) Manuals

Preliminary O&M Manuals shall be provided with the shop drawings. The manuals will

be reviewed for required contents and approved or disapproved on that basis. Upon

completion of the project, the Contractor shall revise the approved, preliminary

manual to be consistent with the system as installed and specifically to coordinate

the testing and maintenance schedule with the approved Contractor testing protocols

and with the device numbers indicated on the Contractor‟s Record Drawings.

Final O&M Manuals (including Final Record Drawings) shall constitute the basis for

the on-site training sessions required and such, shall be both specific to the system,

containing a minimum of an excessive information, and suitable for that purpose.

This manual shall be written, compiled and edited specifically for this project and the

system installed. The Final O&M manual shall include copies of appropriate Record

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Drawings. Unedited manufacturer‟s catalog data sheets and/or equipment manuals

are unacceptable as content for the submittal.

The CONTRACTOR shall include in the Operations and Maintenance Manuals for each

item of mechanical, electrical, and instrumentation equipment in accordance with

HADEED Engineering Document Specification latest version.

e. Reports and Certificates

Field Test Reports and Certificates: Indicate and interpret test results for compliance

with performance requirements and as described in NFPA.

Test reports (procedures and checklists for all required test shall be submitted with

the appropriate requirements of HSC&ES and TSD SFM/ ISD Fire Section unless

otherwise specified in accordance with NFPA.

The test report shall include a detailed narrative description of/verification performed

(consistent with the approved test protocols required elsewhere in these

specifications), the date and time, results and the initials of the parties performing

and witnessing each test/verification.

The test report shall become a part of the permanent record and contain signatures

of contractor‟s representative involved in each phase of testing.

HADEED may permit the use, prior to sampling, inspection and testing, of certain

materials or assemblies when accompanied by manufacturer's material certifications

stating that such materials or assemblies fully comply with the requirements of the

Contract. The certification shall be signed by the manufacturer, and will specifically

reference the material's compliance with NFPA and HADEED Standards specified in

the applicable Contract Documents.

Material certifications shall be submitted to the HADEED prior to incorporating the

item into the WORK.

Materials or assemblies used on the basis of material certifications may be sampled,

inspected and/or tested at any time, and if found not in conformity with these

specifications, will be subject to rejection whether in place or not.

f. Spare Parts

CONTRACTOR shall provide a comprehensive list of spares to operate and maintain

the plant. The following information shall be provided for each item: Item

description, Detail drawings, Reference drawing number, Part description, Reference

number, Catalogue number, Manufacturer, Supplier, Delivery time, Unit weight,

Price.

The CONTRACTOR shall furnish to the HADEED Project Coordinator five (5) identical

sets of spare parts information for all mechanical, electrical, and instrumentation

equipment. The spare parts list shall include the current list price of each spare part.

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The spare parts list shall be limited to those spare parts which each manufacturer

recommends be maintained by the HADEED in the inventory at the plant site. The

CONTRACTOR shall cross-reference all spare parts lists to the equipment numbers.

The spare parts lists shall be bound in standard size, loose leaf, vinyl plastic hard

cover binders suitable for bookshelf storage. Refer to HADEED Engineering Document

Specification latest Revision.

6. TESTS AND ACCEPTANCE

Tests shall be made as specified on this work of scope; otherwise, the

manufacturer‟s standard tests shall be made. Acceptance shall be subject to

compliance with this Report, to be determined by inspection after delivery, by results

of tests required above.

Fire protection systems shall be tested and commissioned prior to startup of the

plant.

Fire protection system acceptance shall be based on functional testing of all systems

and components. Random sampling /testing shall not be accepted.

Documental proof shall be submitted about the successful transmission and

recording of events stimulated during acceptance test at Hadeed Base.

System shall be handed over in perfect operational manner with 0% fault condition.

7. WORKMANSHIP, MATERIAL AND INSPECTION

Workmanship and material shall be first class in every respect, and subject to the

inspection of HADEED representative at all times.

8. PAINTING AND PACKAGING

CONTRACTOR shall comply as per required in this document.

9. SAFETY DEVICES

CONTRACTOR must furnish all machinery or equipment to be provided under this

Report with all safety devices and clearances to comply with the HADEED safety

requirements.

10. ELECTRICAL EQUIPMENT CRITERIA

CONTRACTOR shall comply with the requirements of SECTION 5 – Electrical

Equipment of HADEED SITE CONDITIONS AND ENGINEERING STANDARDS.

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CONTRACTOR shall engineer and provide all necessary electrical systems required to

make the installation complete and fully integrate it with the existing system.

Where possible and logical, the existing system shall be modified and/or extended to

accommodate the new requirements. All equipment supplied shall be from

internationally recognized reputable suppliers and adequately rated for operation in a

steelworks environment and for continuous duty.

All equipment shall be protected to minimum rating of IP 66.

In addition to the applicable requirements of the National Electrical Code (NFPA 70),

transformer installations shall comply with FM Data Sheet 5-4/14-8.

Where there is no “listed” equipment or materials of the type, special one-of-a-kind

equipment can be accepted if HADEED can verify that all components meet the high-

quality control standards, installation methods should be in accordance with the

manufacturer‟s instructions, and NFPA 70, and other applicable requirements

obtaining HADEED approval.

Where multi-tiered cable trays are installed in configurations that represent a

significant fire hazard (as determined by the Fire Hazard Analysis) they should be

provided with fire protection and suppression as determined by HADEED.

11. WARRANTY

All equipment, materials, installation and workmanship are under new warranty basis

according to manufacturer‟s maximum warranty period from the date of acceptance.

A copy of the manufacturer‟s warranty shall be provided with the closed-out

documentation and included with the operation/installation manual in English and

Arabic.

12. FIRE PROTECTION SYSTEM

12.1 PREVENTIVE FIRE SAFETY MEASURES

GENERAL

The construction of HADEED shall be consider the influence of location, occupancy,

exterior exposure, possibility of mechanical and physical damage to fire-resistant

material, and other features that could impose additional requirements for

safeguarding life and property, as commonly covered in building codes.

Plant Room shall be separated from other operations, materials, or occupancies by

location, firewalls, fire partitions, or other means acceptable as fire protection. NFPA

221, Standard for Fire Walls and Fire Barrier Walls shall be reference for information

on the construction of firewalls and fire barrier walls.

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For the installation of opening protection, NFPA 80, Standard for Fire Doors and Fire

Windows, and NFPA 90A, Standard for the Installation of Air Conditioning and

Ventilating Systems.

The fire resistance of building construction varies with the susceptibility to damage

by fire of the building materials used and the degree of fire protection, if any,

provided for the structural members.

The general types of building response design elements for the prevention of

propagation of fires taking into account to fire safety measures in response to life

safety and property damages.

Fire stops provide a fire resistant seal around electrical or mechanical service items

that penetrate or pass through a fire resistant wall or floor.

The performance of a fire stop is measured by subjecting it to a standard time-

temperature fire exposure and hose stream according to ASTM E 814. The hourly

rating is established based on the period of resistance to the fire exposure.

Site access for emergency and fire vehicles shall be design in accordance with NFPA

1.

12.2 FIRE FIGHTING SYSTEM

GENERAL

The proposed project shall be protected by fire protection system in connection to

the submitted requirements. The HADEED project shall be protected with efficient

and effective fire fighting system taking into account the provision of an engineered

design and installation of the same, according to the guidance out lined in NFPA with

the acknowledgement of TSD SFM/ ISD Fire Section.

A. FIRE WATER SUPPLY AND DISTRIBUTION

The new fire water supply distribution scheme shall be designed and installed in

accordance with NFPA 24 standards and tie with the existing fire water ring mains .

B. FIRE WATER DISTRIBUTION PIPING

GENERAL

Generally, installation of fire water mains shall be in accordance with NFPA 24. All

piping shall be a carbonsteel ASTM A53 Grade B SCH 40 steel piping, internally and

externally coated with wrapping. Fire water lines shall be aboveground or in pipe

rack as much as possible with protection against mechanical damage and HADEED

environmental condition.

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Fire water mains lay underground shall not be installed underneath tanks, process

vessels, structures or permanent buildings and where potential leakage could contact

molten steel or slag.

Generally, ring main pressure at the HADEED where the mains pressures shall be

sustained at 12.1 bars.

Testing requirements are as below

Flushing: Flow the required rate until water is clear as indicated by no collection of

foreign material at outlets such as hydrants and blow-offs.

Hydrostatic: Hydrostatic tests shall be made at not less than 200 psi (13.8 bar) for 2

hours .

Leakage: New pipe laid with rubber gasketed joints shall, if the workmanship is

satisfactory, have little or no leakage at the joints.

The firewater can flow through all sections of fire grid with no portion being out of

service at the time of fire.

Fire water mains may be extended for future expansion Blind flange should be used

as for future connection.

System Arrangement

Whenever feasible, all water distribution systems should be of the looped grid type

providing two-way flow with sectional valving arranged to provide water flow

supplies in any point in the system. In addition, sectional control valves should be

provided to limit the number of hydrants and sprinkler systems inoperative during a

single break of a total of five (5). Dead-end runs utilized as a single supply to fire

hydrants shall not be exceed 90-m (300-ft).

Sprinkler system water supply lead-ins shall not be run under buildings. The

Sprinkler system risers and alarm valves shall be provided a suitable enclosure.

PIPE SELECTION

Piping shall be listed for fire protection service and comply NFPA and HSC&ES as per

approval of TSD SFM/ ISD Fire Section.

FIRE WATER PIPING MATERIAL

All fire fighting water lines should be of carbon steel piping and located above

ground. If for reason of safety, or plant requirements, the piping has to be

underground.

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Underground firewater piping shall be carbon steel, coated and wrapped, with joints

field coated and wrapped and/or with cathodic protection or equally efficient cathodic

protective device after assembly in accordance with HADEED Site Condition and

Engineering Standards.

Above ground firewater, piping shall be painted red along its entire length and at

every joint bearing "Fire Fighting Water" with flow water direction as to be easily

visible. The language shall be English and Arabic.

C. DRAINAGE

Drainage of all buildings shall be assessed to ensure acceptable runoff or retention of

fire protection water and to minimize damage. Provision of drainage and disposal

facility to control the spread of flammable and hazardous liquids shall be suitable to

areas adjacent to the fire. These liquids should be seized in controlled areas until

they can be disposed of safely. Fire water system drain lines shall be located in

drainage pit.

D. BLOCK VALVES

Block valves in underground fire water lines and laterals shall be operable from

grade with the valve stem and packing permanently protected from contact with

earth rocks etc. and shall be provided with post indicator valve to indicate the open

and closed position.

Outside screw and yoke (OS&Y) shall be installed as gate valves in above ground

water lines.

OS&Y valves are recommended for service indoors and in pits outdoors. They are not

recommended for throttling service.

E. FIRE EXTINGUISHING SYSTEM

The fire fighting systems have been requested to protect areas/rooms as mentioned

on the table in Appendix A.

GENERAL

This specification does not relieve CONTRACTOR from full responsibility for the

operational safety and serviceability of the system. CONTRACTOR shall be fully

responsible to supply at his own cost any engineering, component, parts and

materials essential for the system to operate to the full satisfaction of HADEED

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Complete set of all installation materials and general constructional items including

any tools, lifting devices for mechanical and electrical installation. Supply all

necessary items, parts, equipments, materials & general requirements for full

functioning of the fire fighting system according to NFPA.

Contractor shall be responsible to perform the design, Computer flow calculations,

layout, as-built drawings, material supply, installation and testing of the entire fire

fighting work system. Contractor must submit his propose system catalogues,

drawings and samples of all materials prior to procurement for HADEED approval.

Computer flow calculations shall detail pressure changes, flow rates, pipe and

nozzle size.

All design, materials, construction, items of plant, procedures and instructions shall

conform in all aspects to the requirements of this specification, NFPA and TSD SFM/

ISD / FIRE REQUIREMENT. CONTRACTOR shall ensure that he is in possession of and

working with latest revision of the document.

CONTRACTOR is responsible for the correct and safe operation of the Fire Protection

System and its components before acceptance of system. The CONTRACTOR shall be

responsible for the dimensions and the design of adequate connections and details.

CONTRACTOR should be fully aware of the existing conditions, presence of lines,

pipes, cables etc. to avoid damages of the facilities. Any mistakes due to

CONTRACTOR must be rectified/ repaired at his cost.

Lockout switch should be provided, installed & integrated with any new fire

suppression system for maintenance & inspection purposes.

CONTRACTOR should guarantee the AVAILABILITY of spare part for at least 10 years

after the concession agreement.

The entire system shall be designed & installed in a skillful manner in accordance

with approved manufacturers' manuals and approved detailed design. CONTRACTOR

shall furnish all piping, fittings, coupling, pipe supports and hangers, conduit, wiring,

outlet boxes, junction boxes, cabinets and similar devices necessary for the complete

installation. All piping and fittings shall be in accordance to ANSI standards as per

stipulated in NFPA. Wiring shall be of the type recommended by the NEC, approved

by local authorities having jurisdiction (TSD SFM/ ISD) for the purpose, and shall be

installed in dedicated conduit throughout.

All welding procedure, welders and welding operators shall be qualified in accordance

with AWS.

In all area where explosion of fire is classified, the fire suppression system should be

explosion proof & heavy-duty mechanisms.

System containing components, which have a dated life span and must be

periodically replaced shall not be applied and/or used.

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All supply & return dampers on the area of alarm shall be closed. Also, All HVAC

units serving the area of alarm shall be shutdown.

Operate control relay contacts to release all magnetically held smoke doors, closing

fire dampers & shutdown HVAC units throughout the building should be provided &

installed for all necessary areas.

Electrical Grounding system should be design & provided for suppression system to

dissipate possible electrostatic charges.

All control, drain, and test connection valves shall be provided with permanently

marked weatherproof metal or rigid plastic identification signs.

The Fire Suppression Control system shall be provided with battery back up.

Releasing panel principle can be applied to suppression system, but each panel

should have dry contacts for connecting to alarm fire panels by contractor.

The firewater for new suppression systems should be taken from the nearest Fire

Water Valve Pit. CONTRACTOR should consider, civil activities, pipe‟s trench &

include all necessary fittings, valves, accessories, hydro jetting, excavation, backfill

and the like.

The installation contractor shall identify a hydraulically designed system with a

permanently marked weatherproof metal or rigid plastic sign, which should be posted

near valves/cylinders station.

DANGER, WARNING and CAUTION posters, should be used to alert the Operator/user

to special instructions concerning a particular service or operation that may be

hazardous if performed incorrectly or carelessly.

Any cylinder should be also equipped with nameplate on which the main cylinder

data are reported. Cylinder is of steel construction and painted in red.

Steel straps and brackets must be used to mount the cylinders in vertical position.

Agent (Co2 or FM-200) in cylinders is routed from the storage cylinders to the

discharge piping by a flexible hose as per NFPA. The hose is connected to the

discharge outlet of the cylinder valve and terminates at the system piping or

discharge manifold.

All agent storage containers (main and reserve) shall be activated by an electrical

manual discharge station, an automatic device and by direct mechanical actuation.

The storage cylinders shall be provided with a safety device allowing the content to

vent in case high internal pressure due to high temperature. The contents shall not

be vented through the discharge piping and nozzles

The specific & detail requirements of Suppression System will be as follows:

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E.1 Piping System & components for Fire Suppression System

All devices shall be located, installed, or suitably protected so that they are not

subject to mechanical, chemical, or other damages that would render them

inoperative.

The releasing device for mechanical actuation shall be provided & located for easy

accessibility at all times including the time of fire. The device should provide a means

of discharge in the event of total electrical malfunction. The device shall be provided

with a manual level and a faceplate with clear instructions on how to mechanically

activate the system

Distribution Piping to meet the requirements of ASTM [A53]/ [A106] specifications.

Distribution piping up to ¾ in. diameter shall be Schedule 40 seamless steel

[galvanized] pipe. Distribution piping larger than ¾ in. diameter shall be Schedule 80

seamless steel [galvanized] pipe. For pipe sizes up to 2 in. diameter, Class 300

[malleable] iron fittings shall be used. For pipe larger than 2 in. diameter, IPS and

forged steel fittings shall be used. All pipes shall be painted red with primary and

final coating as standard practice followed in Hadeed.

All valves shall be suitable for the intended use, particularly regarding flow capacity

and operation. They shall be used only under temperatures and other conditions for

which they are listed and approved.

O.S.&Y. gate valve shall be provided for water based system with lock and chain.

The water system control valves shall be of the flanged, outside screw and yoke

(OS&Y) type.

The piping system & its components shall have a minimum 175 PSI (12,1 Bar) as

working pressure

Rigid metal conduit shall be used for any wires & cable under all atmospheric

conditions and occupancies. The minimum size of rigid metal conduit to be used is ½

in.

Flanged joints should be applicable for all valves & strainer.

All reduction in pipes size must be made using concentric reducing fittings.

Reducing bushings are not acceptable.

All sprinklers/ nozzles heads subject to mechanical damage shall be provided with

standard sprinklers guards.

Where there is more than one source of water supply, a check valve shall be

installed in each connection.

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For under ground service, the pipe & fittings can be carbon steel with corrosion

protected.

For above ground service, the pipes & fittings should be carbon steel.

Mechanical grooved piping and valves not to be utilized. Flanged valve/butt welded

piping joints only shall be used.

All Pipe fittings shall be Flange, butt-welded and threaded as per HADEED approval,

while, grooved fitting is not acceptable..

Each riser room shall be provided with automatic pressure regulator installed at the

main feeder incomer

E.2 Pipes Supports and Hangers:

System piping shall be adequately supported so as to be expected to maintain its

integrity under fire conditions. Piping shall be supported from steel or concrete

structural members or pipe stands.

The components of hanger assemblies that directly attach to the pipe or to the

building structure shall be listed.

The piping system shall be securely supported with due allowance for agent thrust

forces, thermal expansion and contraction, and shall not be subject to mechanical,

chemical, or other damage. Where explosions are possible, the piping system shall

be hung from supports that are least likely to be displaced.

E.3 Fire Suppression System Station (Enclosure):

Concrete enclosure shall be provided to protect the Main valves riser station, CO2 ,

FM-200 , NOVEC-1230 cylinders , fire pumps station and its components against the

severe injury that may caused dusty and rusty environment. CONTRACTOR shall

consider same as standard height office room, lockable door, electrical outlet,

lighting, emergency light, proper ventilation, A/C for CO2, FM-200 and NOVEC 1230

cylinders, foam water tanks and Red painted door enclosure. Suitable drainage

arrangement shall be arranged for all valve stations.

CO2,FM-200 and NOVEC-1230 Storage facility and its accessories shall be so located

and arranged to facilitate inspection, maintenance, and recharging. Interruption to

protection shall be held to a minimum.

The releasing device shall be easily removable from the cylinder without emptying

the cylinder.

Valve stations(riser rooms )shall have proper drainage provision and shall be

connected with Industrial effluent drainage system.

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F. FIRE WATER HOSE ANS STANDPIPE SYSTEM

General Requirements

The design and installation of fire hose cabinets (FHC) shall be in accordance with

NFPA 14. All FHC shall be Class III type.

FHC shall be located in central areas such as corridors and exit locations (e.g. at

each intermediate landing between floor levels in every required exit stairway, on

each side of the wall adjacent to the exit openings of horizontal exits and in exit

passageways), where they are clearly visible and readily accessible. In any

building/structure, that has much as two-floor; standpipe systems shall be provided

at each floor level. The FHC shall not exceed 30 meter between each cabinet in every

floor level of the Building/structure. However if there a need of additional FHC

connection depend on the site condition where required by the Fire section it shall be

provided by the CONTRACTOR without cost impact to HADEED.

Hose valves shall be listed. Hose connections shall have external National Hose

Standard (NHS) threads, for the valve size specified, in accordance with NFPA 1963,

Standard for Fire Hose Connections.

Hose connections shall be equipped with caps to protect the hose threads.

Hose connections and hose stations shall be unobstructed and Hose Cabinet shall be

installed with the height of 650mm from the bottom of Cabinet to the finished floor.

Fire Hose Cabinet located inside the furnished Building shall be recessed type as per

approval by Fire Section.

Each 1 ½ in. (38-mm) hose shall be equipped with hose rack.

Listed isolation valves for each Hose Cabinet shall be gate valve O.S.&Y type &

installed with the height of 2000mm from the center of valve to the finished floor.

Listed Pressure Gauges for each Hose Cabinet shall be provided with UL & FM

approved.

Piping penetrations shall be provided with sleeves.

Signs shall be permanently marked and shall be constructed of weather-resistant

metal or rigid plastic materials.

G. FIRE HYDRANTS (DRY BARREL TYPE)

General Requirement

Fire hydrants shall be UL listed and FM approved dry barrel type complying with

ANSI/AWWA C502 (latest). Installation of hydrants shall be in accordance with NFPA

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1, 24 and AWWA M 17. Materials used in the construction of dry barrel fire hydrants

shall conform to AWWA C502. All new fire hydrants must be designed, installed,

tested, and flushed in accordance with NFPA 24.

All materials and equipment installed as part of this work shall be new and listed

under specified manufacturer model.

Hydrants shall be designed for a minimum working pressure of 200-psi.

Fire hydrants shall be the three-way type with one (1) pumper nozzle and two (2)

hose nozzles. Each fire hydrant shall have two (2) 2-½-in hose nozzles. The fire

hydrant‟s pumper nozzle shall be 4-½-in diameter. Pumper nozzle is at the same

plane as the hose nozzles.

Hydrant outlet threads shall have the NH standard external threads for the size

outlet(s) supplied as specified in NFPA 1963, Standard for Fire Hose Connections.

Nozzle caps shall be attached to the hydrant with non-kinking type steel chains.

Nozzles must be replaceable in the field.

All fire hydrants shall have a bottom main valve opening size of 5-¼ inches. Valve

shall be cast permanently on the hydrant. All barrel component connections shall be

bolted flange type. Shoe inlets shall be provided with a flange end joint inlet to

accommodate 6-inch (150-mm) diameter pipe.

Joint restraint between the hydrant inlet and the distribution system isolation valve

shall be as shown and specified.

Shut-off Valve: each fire hydrant shall be provided with individual shut-off valves –

OS&Y type located in pits. The valve supervision shall be provided with lock and

chain.

Installation

Spacing between fire hydrants shall be of 133-ft (40-m) along roadways or access

ways.

Hydrants shall be positioned at least 6-ft (1.8 m) away from the edge of the road

providing not less than 3-ft (1-m) of clearance in all directions from the hydrant

centerline, and not less than 40-ft (12-m) from the building. Maximum distance from

any point on street or road frontage to a Hydrant shall be 120-ft (36-m). Number

and distribution of fire hydrant in such conditions shall be in accordance with Table

I.3, NFPA 1.

Nominal distance between a fire hydrant and the building fire department connection

shall be ranging from 50-ft (15 m) to 100-ft (30-m).

Fire hydrants on the street or roadside shall be located so that the distance between

the hydrant and fire truck will not exceed 3 m. Hydrants shall be positioned such that

the fire truck (pumper) connection faces the roadway.

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Material handling and protection

Fire hydrants shall be handled, stored, and protected in such a manner as to prevent

damage to materials, coatings, and finishes. All fittings and joints shall be kept free

from dirt, oil, and grease.

Fire hydrants and accessories shall be delivered in a clean, undamaged condition and

stored off the ground, to provide protection against oxidation caused by direct

ground contact. All defective or damaged materials shall be replaced with new

materials at no cost to HADEED.

Test Requirements

Tests shall be made by the contractor in the presence of the HADEED Project

Coordinator and/or TSD SFM/ ISD Fire Section designated representatives. The

following work and/or test shall be inspected and as per NFPA:

a. Thrust blocks and anchorage.

b. Flushing and hydrostatic testing as per NFPA 24 of the fire hydrant laterals.

c. All joints must be exposed to ensure no unacceptable amount of leakage as

per NFPA 24.

d. Additives, corrosive chemicals such as sodium silicate, brine, or other

chemicals shall not be used while hydrostatically testing systems or for

stopping leaks.

e. No leakage shall be allowed through the castings, main valve, joints, or stem

packing.

f. The assembled hydrants shall be tested at the factory to 400-psi in both the

open and closed positions.

Guard Post

Fire hydrant shall be protected by guard post – bollards type. The means of

protection shall be arranged in a manner that will not interfere with the connection

to, or operation of, hydrants. Bollards shall be installed 3-ft (1-m) clearance in all

directions away from the fire hydrant. Bollards shall be of 4-in. (Schedule 40 pipe),

filled with concrete rounded on top. Bollards shall be finished with gloss paint (yellow

and black stripes).

H. FIRE EXTINGUISHERS

General Requirements

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Portable and wheeled fire extinguishers shall be selected, installed, inspected,

maintained, and tested in accordance with NFPA 10, Standard for Portable Fire

Extinguishers, and shall be FM approved or UL listed for their purpose.

All fire extinguishers shall be type - „ANSUL‟ brand, model REDLINE and SENTRY.

Generally, portable and wheeled extinguishers (indoor/outdoor) shall be:

Class ABC ANSUL portable multi-purpose shall be of mono-ammonium phosphate

base (Foray), Red Line (cartridge type) Red Line 20 l-A-20-G.

Class BC portable CO2 shall be 15 and 20 lbs, Sentry CD15A/ Sentry CD20A.

All portable fire extinguishers shall be mounted and protected in a propriety red steel

lockable cabinet with breakable glass panel sized for a single fire extinguisher.

Wheeled extinguishers shall be 125 lbs ANSUL Red Line 150 (Compact) CR-I-A-150-

D

Wheeled extinguishers located outdoors must be protected by naturally ventilated

enclosures and roofs against direct solar irradiation and against excessive permanent

temperature (>60°C) and protected by a suitably identified, heavy-duty vinyl or

vinyl coated canvas cover.

Fire Extinguisher Cabinets

All fire extinguishers located as per drawings. Fire extinguisher cabinets shall be

similar as existing, and minimum requirement is as follows:

1. Cabinets shall be weather resistant 20-gauge steel painted in red baked enamel.

2. Cabinet doors shall be with breakable glass window mounted on piano hinges.

The door shall be provided with a handle lock.

3. The dimensions shall be 400-mm in width, 750-mm in height, and 250-mm in

length.

Installation

Fire extinguisher shall be provided in sufficient number and location as per NFPA 10,

however if there a need of additional fire extinguishers required by the ISD Fire

section it shall be provided by the CONTRACTOR.

Cabinets shall be located at highly visible, accessible and unobstructed by open

doors or other objects. Cabinets shall be located below or adjacent to manual fire

alarm stations. Cabinets shall be designed and installed so that the top is not more

than 1.5-m from the floor and the bottom of the cabinet no lower than 101.6-mm

above the floor. Each fire extinguisher shall be given sequence number painted on

the shell with white paint for proper identification in every designated area.

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I. FIXED EXTINGUISHING SYSTEM

Automatic Wet pipe sprinkler System contains water under pressure at all times. The

water discharges by breaking of glass-bulb sprinkler heads within the hazard area

due to heat. NFPA standards provided sprinklers temperature ratings and

corresponding color codes.

The wet system shall be complying with the requirements of NFPA 13. The system

should provide engineered automatic water wet systems include design, installation,

testing, maintenance and commissioning.

Alarm valve main manifold shall be provided with shutoff valves to enable testing

and system riser shall have isolation valve after the alarm valve.

Automatic Pre-action System (double interlock) is similar to the deluge sprinkler

system except that the sprinkler heads are not open; they are closed sprinklers with

the glass bulb. The pre-action valve is normally closed and operated by a separate

detection system. Activation of fire detectors will open the pre-action valve allowing

the water to enter the system piping and signal will send to fire alarm control panel.

However, the water will not flow from the sprinkler heads until the heat from the fire

activates the operating element in individual sprinklers. Opening of the deluge valve

effectively converts the system to a wet pipe sprinkler system.

The pre-action system shall be complying with the requirements of NFPA 13. The

system should provide engineered automatic water pre-action type systems include

design, installation, testing, maintenance and commissioning.

Deluge valve main manifold shall be provided with shutoff valves to enable testing

and system riser shall have isolation valve before and after the deluge valve.

Deluge system provided with supervisory air shall be arranged with plant air as main

source and portable compressor unit as standby.

Air compressor power supply shall be fed from emergency power supply panel.

Deluge valve utilized for pre-action system shall be of Reliable make and model -

DDX only.

Pre-action valve interlock shall utilize electric actuation /Hydraulic wet pilot actuation

type .

Valve room construction shall be of fire rated with adequate ventilation

arrangements.

Compressed air supply for Hydraulicdetection shall have general plant air as backup.

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Deluge valve trim shall be of electric actuation type and shall be arranged to activate

by cross zoning.

WATER SPRAY SYSTEM (double interlock)

Water Spray System is designed to protect areas that may have a fast spreading fire

engulfing the entire area. All of its sprinkler heads are already open, without any

fusible elements in the heads, and when the systems operates water flows to all

heads, allowing total coverage. The system uses the deluge valve that opens when

the separate fire detection system (double interlock) senses the fire and sends a

signal to trip the valve open. Hydraulic wet pilot detection system in addition with

electrical detection (vertical heat detectors) shall be considered.

Spray systems may also apply foam instead of water. The valve trips open and water

or foam flows through the piping and out all of the open sprinkler heads

simultaneously. Because deluge systems are designed so that all of the heads flow,

the piping requirements are much larger than for other systems.

Most deluge systems are such of size as to require a fire pump to supply the system

with adequate volume and pressure. A foam system would also require a foam

generation device.

The water spray deluge system shall be complying with the requirements of NFPA

15. The system should provide an engineered fixed water spray deluge systems

include design, installation, testing, maintenance and commissioning. Installation

and location of tapping test valve or discharge valve for deluge upstream side.

Deluge valve shall be of Reliable make and model shall be DDX.

Deluge valve trim shall be of electric actuation type and shall be arranged to activate

by cross zoning of vertical heat detector.

Deluge valve main manifold shall be provided with shutoff valves to enable testing

and system riser shall have isolation valve before and after the deluge valve.

FOAM-WATER SPRAY SYSTEM (double interlock)

Foam Water Spray System is a special fixed pipe system connected to a reliable

source of fire protection foam tank and water supply through a mixing proportioner

to provide 3% AFFF foam concentration, and equipped with water spray nozzles for

specific water discharge and distribution over the surface or area to be protected.

The piping system is connected to the water supply through an automatically

operated and manually actuated valve, which initiates the flow of water. An

automatic valve shall be actuated by operations of automatic detection (double

interlock) equipment installed. Hydraulic wet pilot detection system in addition with

electrical detection (vertical heat detectors) shall be considered.

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Reserve foam storage shall be in a hot standby that shall be included in contractors

supply.

The foam-water spray system shall be complying with the requirements of NFPA 16.

The system should provide an engineered fixed water spray deluge systems include

design, installation, testing, maintenance and commissioning.

Foam Water Spray/Deluge system provided with supervisory air shall be arranged

with plant air as main source and portable compressor unit as standby.

Air compressor power supply shall be fed from emergency power supply panel.

Deluge valve main manifold shall be provided with shutoff valves to enable testing

and system riser shall have isolation valve before and after the deluge valve.

Deluge valve shall be of Reliable make and model shall be DDX only.

Deluge valve trim shall be of electric actuation type and shall be arranged to activate

by cross zoning.

Automatic Sprinkler and Water Spray (Deluge System) SYSTEM

This specification provides the main requirements for the design and installation

testing and commissioning complete automatic water sprinkler & Deluge System for

areas as mentioned on the table. The main points of scope will be:

The water density required shall be determined in accordance to the hazard

classification as mentioned on NFPA 13 & 15.

System components shall be rated for the maximum system working pressure to

which they are exposed but shall not be rated at less than 175 psi (12.1 bar).

The strainers shall be used to protect spray nozzles, sprinklers, or other type

discharge out-lets from obstruction by debris that may be in the water supply.

The Baskets of Strainers should be stainless steel material.

The Water flow Detectors shall be generally used to actuate electrical alarms and/or

operate electrical equipment (such as fire pumps & switching off the transformer) in

automatic sprinkler/ Deluge System systems.

Listed corrosion-resistant sprinklers shall be installed in locations where chemicals,

moisture, or other corrosive vapors sufficient to cause corrosion of such devices

exist.

Water spray system shall be equipped with a suitable drainage and disposal facility

to control the spread of flammable and hazardous liquids to areas adjacent to the

fire. These liquids should be impounded in controlled areas until they can be

disposed of safely.

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Fire Department Connections shall be provided, installed & 2 ½” x 2 ½” x 4” Siamese

type connections. They shall be also provided with Swivel Plugs/Chains

The Check Valves shall be provided with each automatic water sprinkler/deluge

System and connected to the fire department.

Deluge valve main manifold shall be provided with shutoff valves to enable testing

and system riser shall have isolation valve before and after the deluge valve.

The installing contractor shall identify a hydraulically designed sprinkler system with

a permanently marked weatherproof metal or rigid plastic sign

The sign shall include at least the following information:

1. Location of the design area or areas

2. Discharge densities over the design area or areas

3. Required flow and residual pressure demand at the base of the riser

4. Occupancy classification or commodity classification and maximum

permitted storage height and configuration

5. Hose stream demand included in addition to the sprinkler demand

Proper hydraulic calculation should be established upon proper nozzles distribution

and piping. The design density for extinguishments shall be tested upon completion

of installation to prove the design accuracy and reliability.

A written acceptance test procedure (ATP) for testing the deluge water spray system

components and installation shall be prepared in accordance with NFPA

Full system discharge test shall be performed to monitor all the system functions and

prove the system reliability. The record of test should include

1. Discharge time.

2. Pressure reading.

3. Water flow rate.

B. Carbon Dioxide (CO2) Extinguishing System

This specification provides the main requirements for the design and installation,

testing and commissioning, a complete Carbon Dioxide Fire automatic Suppression

System for rooms as mentioned on table. The main requirements are:

The systems shall be designed, installed, tested, and maintained according to

NFPA12 as a total flooding suppression system.

The total flooding system shall consist of a fixed supply of carbon dioxide

permanently connected to fixed piping, with fixed nozzles arranged to discharge

carbon dioxide into an enclosed space or enclosure about the hazard.

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Operate control relay contacts to release all magnetically held smoke doors

throughout the building.(carbon dioxide system)

The carbon dioxide system shall be engineered designed and calculated to protect

the hazard at 50% concentration.

The carbon dioxide system shall be design & built to provide Main and Reserve

storage containers.

The carbon dioxide systems should have feature for fuel shut-off where required.

Types of Fires are deep-seated fires involving solids subject to smoldering.

Leakage of gas from the space shall be kept to a minimum and compensated for by

applying extra gas.

Where possible, openings such as doorways, windows, and so forth, shall be

arranged to close automatically before or simultaneously with the start of the carbon

dioxide discharge.

Forced-air ventilating systems shall be shut down or closed, or both, before or

simultaneously with the start of the carbon dioxide discharge or additional

compensating gas shall be provided.

The protected area compartment shall be sealed properly to avoid any CO2 leakage

for 20 minutes minimum.

The system shall be able to be actuated by detection and control equipment for

automatic system operation along with providing local and remote manual operation

as back up.

Accessories such as weighing devices, alarms provider, delay discharge, ventilation

control, door closures, or other auxiliary shutdown or functions should be included in

scope.

Two or more hazard areas can be protected with a single group of agent storage

containers (cylinders) by means of directional or selector valves.

The agent can be distributed and discharged into the hazards area through a

network of piping and nozzles.

The amount of the main supply of carbon dioxide in the system shall be at least

sufficient for the largest single hazard protected or group of hazards that are to be

protected simultaneously. Quantity of CO2 shall be provided to maintain minimum

50% concentration in the protected area.

Reserve quantity shall be available and ready to accomplish the protection once the

main quantity discharged.

Both main and reserve supplies for fixed storage systems shall be permanently

connected to the piping and arranged for easy changeover.

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Cylinder shall be shipped with maintenance record card and shipping cap attached.

The cap is attached to the threaded collar on the neck of each cylinder to protect the

valve while in transit.

CO2 cylinders shall be adequately mounted and suitably supported in a rack provided

for the purpose, including facilities for convenient individual servicing and content

weighing.

Manifold basic needed, automatic means shall be provided to prevent the loss of

carbon dioxide from the manifold if the system is operated when any cylinder is

removed for maintenance.

Where excessive climatic or mechanical exposures are expected, suitable guards or

enclosures shall be provided for Discharge nozzles.

All valves controlling the release and distribution of carbon dioxide shall be provided

with an emergency manual control. This shall not apply to slave high-pressure

cylinders. The emergency means shall be easily accessible and located close to the

valves controlled. The time delay and pre-discharge alarm for emergency manual

control shall be required based on the nature of the hazard and safety requirements.

Pre-discharge Audible alarms shall be provided to give positive warning of a

discharge where hazard to personnel could exist. Such alarms shall function to warn

personnel against entry into hazardous areas as long as such hazards exist or until

such hazards are properly recognized.

Visual alarm shall be provided to show that the hazard is in fire condition and the

CO2 system is operated to suppress the fire.

The entire fire detection and suppression control system wiring shall be electrically

supervised to automatically detect and report trouble conditions to the fire

suppression control panel.

System discharge should be based on Cross-Zone philosophy of detectors as

mentioned on NFPA 72, National Fire Alarm Code.

Electromagnetic door holders (Floor / Wall Mounted) should be provided & installed

for room‟s doors (single or double door)

A Factory Trained and Authorized Engineered Systems Distributor shall install CO2

System specified herein.

The main and reserve group of cylinders shall be located in an enclosed dust free air-

conditioned area.

Each group of cylinders shall be connected to the manifold thorough high-pressure

hoses and check valve.

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Releasing the door holders & shutting down the HVAC and Fire dampers prior to CO2

discharge will be part of scope. A suitable control module shall be provided for this

purpose.

Room integrity test shall be conducted in accordance with NFPA.

A full discharge test shall be performed on all systems. Where multiple hazards are

protected from a common supply, then a full discharge test shall be performed for

each hazard.

Full discharge of entire design quantity of carbon dioxide through system piping to

ensure that carbon dioxide is discharged into the hazard and the concentration is

achieved and maintained in the period of time required by the design specifications

and all pressure-operated devices function as intended.

During test, a systematic record shall be maintained of all readings using schedules

or charts of tests and measurements. Areas shall be provided on the logging form for

readings, dates and witnesses.

The acceptance inspector shall be notified before the start of the required tests. All

items found at variance with the drawings or this specification during testing or

inspection by the acceptance inspector shall be corrected.

Test reports shall be delivered to the acceptance inspector as completed.

The design plate of CO2 system, nameplate on main & reserved cylinders, entrance

& exit warning sign should be posted.

Protected area shall equip with Purging Fan System to extract the smoke & CO2 in

the premises.

Concrete pedestal for Co2/FM-200 Cylinder storage shall be considered.

The CO2 system shall provide sufficient amount of extinguishing agent to saturate

the immediate area with minimum concentration (30 percent by volume) within 2

minutes of actuating the system, and also to achieve the design concentration (50

percent by volume) within 7 minutes. The concentration is to be maintained in the

area for 10 minutes.

Activate an adjustable time delay that will delay the release of agent as required for

up to 30 seconds. The agent shall be released at the end of this time period unless a

manual release station is pulled. If the manual release station is pulled the agent

shall be released immediately by-passing any remaining time delay.

There is 20 sec as minimum delay in case of cross-zone (smoke detector) alarm.

The pressure switch should be installed on the distribution line & should act in case

of agent discharging. Pressure switch will send an electric signal to the fire control

panel when the agent is discharged.

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C. Clean Agent (FM 200) Fire Extinguishing System

General Requirements

The specification provides the main requirements for providing, designing,

engineering, installation, testing and commissioning, complete clean agent automatic

suppression system using FM 200.

The system is required for the control rooms and manned electrical rooms of the

Plant.

The systems shall be designed, installed, tested, and maintained according to NFPA

2001 as a total flooding suppression system.

The amount of agent in the main agent supply shall be at least sufficient for the

largest single hazard protected or group of hazards to be protected simultaneously.

The amount of clean agent to be provided shall be the amount required to obtain a

uniform 7% design concentration or higher as recommended by the system/ agent

manufacturers for minimum of 10 minutes in the protected area. However, the

highest concentration at which no adverse toxicological or physiological effect has

been observed.

The system shall be consisted with main and reserve agent supply where reserve

shall be provided as many as the main agent supply.

Operate control relay contacts to release all magnetically held smoke doors

throughout the area/room protected by FM-200

During volume calculations, consideration must be taken to such factor as: un-

enclosable openings, run-down time of fans, time required for dampers, doors or

windows to close, crakes around doors, windows and wall

Where possible, openings such as doorways, windows, and so forth, shall be

arranged to close automatically before or simultaneously with the start of the agent

discharge

Forced-air ventilating systems shall be shut down or closed, or both, before or

simultaneously with the start of the agent discharge / additional compensating gas

shall be provided.

The system shall be able to be actuated by detection and control equipment for

automatic system operation along with providing local and remote manual operation

as back up.

Accessories such as weighing devices, alarms provider, delay discharge, ventilation

control, door closures, or other auxiliary shutdown or functions should be included in

scope.

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Two or more hazard areas can be protected with a single group of agent storage

containers (cylinders) by means of directional or selector valves.

Reserve quantity shall be available and ready to accomplish the protection once the

main quantity discharged.

Both main and reserve supplies for fixed storage systems shall be permanently

connected to the piping and arranged for easy changeover

Manifold basic needed, automatic means shall be provided to prevent the loss of

carbon dioxide from the manifold if the system is operated when any cylinder is

removed for maintenance.

Manual/Hydraulic actuators shall be installed providing manual/Hydraulic actuation of

cylinder valve.

Pre-discharge Audible alarms shall be provided to give positive warning of a

discharge where hazard to personnel could exist. Such alarms shall function to warn

personnel against entry into hazardous areas as long as such hazards exist or until

such hazards are properly recognized.

Visual alarm shall be provided to show that the hazard is in fire condition.

Detectors shall be Cross-Zoned detection requiring two detectors to be in alarm

before release. System discharge should be based on Cross-Zone philosophy of

detectors as mentioned on NFPA 72, National Fire Alarm Code.

The use of explosive devices to actuate agent discharge shall not be permitted

The high velocity discharge should not be significant enough to dislodge objects

located directly in the discharge path

Electromagnetic door holders (Floor / Wall Mounted) should be provided & installed

for room‟s doors (single or double door).

Each group of cylinders shall be connected to the manifold thorough high-pressure

hoses and check valve.

Releasing the door holders & shutting down the HVAC and Fire dampers prior to

discharge will be part of scope. A suitable control module shall be provided for this

purpose.

Room integrity test shall be conducted in accordance with NFPA.

A full discharge test shall be performed on all systems. Where multiple hazards are

protected from a common supply, then a full discharge test shall be performed for

each hazard.

Full discharge of entire design quantity of FM-200 through system piping to ensure

that agent is discharged into the hazard and the concentration is achieved and

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maintained in the period of time required by the design specifications and all

pressure-operated devices function as intended.

During test, a systematic record shall be maintained of all readings using schedules

or charts of tests and measurements. Areas shall be provided on the logging form for

readings, dates and witnesses.

The acceptance inspector shall be notified before the start of the required tests. All

items found at variance with the drawings or this specification during testing or

inspection by the acceptance inspector shall be corrected.

Test reports shall be delivered to the acceptance inspector as completed.

The design plate of FM-200 system, nameplate on main & reserved cylinders,

entrance & exit warning sign should be posted.

Abort switches should be installed at each doors of the protected area.

Activate an adjustable time delay that will delay the release of agent as required

for up to 30-seconds. The agent shall be released at the end of this time period

unless a manual release station is pulled. If the manual release station is pulled

the agent shall be released immediately by-passing any remaining time delay.

There is 20 sec as minimum. Delay in case of cross-zone (smoke detector) alarm.

Discharge of the system may be delayed by the activation of abort station

The pressure switch should be installed on the distribution line & should act in case

of discharging FM-200. Pressure switch will send an electric signal to the fire control

panel when the agent is discharged.

Concrete pedestal for Co2/FM-200 Cylinder storage shall be considered.

The cylinder valve assembly should be equipped with pressure gauge and a safety

burst disc.

Storage Container Arrangement

Storage containers and accessories shall be located and arranged so that inspection,

testing, recharging, and other maintenance activities are facilitated and interruption

of protection is held to a minimum.

Storage containers shall be located as close as possible to or within the hazard or

hazards they protect. Agent storage containers shall be located in suitable

enclosures.

Storage containers shall be securely installed and secured according to the

manufacturer‟s listed installation manual and in a manner that provides for

convenient individual servicing or content weighing.

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Where storage containers are connected to a manifold, automatic means, such as a

check valve, shall be provided to prevent agent loss and to ensure personnel safety if

the system is operated when any containers are removed for maintenance.

Piping, Valves, and Discharge Nozzles: Comply with types and standards listed in

NFPA 2001, Section "Distribution," and Appendix A, for charging pressure of system.

Caution/Advisory Signs: Provide labeling on entrances, piping, extinguishing-agent

containers, other equipment, and panels according to NFPA 2001, including:

1. Entrance sign at each entrance to a protected space.

2. Manual Discharge sign at each manual discharge station.

3. Flashing Light sign required at each flashing light over each exit from a

protected space.

Warranty

All system components furnished and installed shall be guaranteed against defects in

design, materials, and workmanship for the full warranty period which is standard for

the manufacturer, but in no case less than two years from the date of systems

acceptance.

D. Clean Agent (NOVEC 1230) Fire Extinguishing System

This Section covers a fire protection system of the total flooding type utilizing a

NOVEC 1230 clean agent fire extinguishing system. System is a fixed installation

where equipment is designed and installed to provide fire extinguishing capability for

hazards described.

The system is required for the control pulpits, server rooms ,computer rooms and

other sensitive electronic equipment rooms and manned electrical rooms of the

Plant. The systems shall be designed, installed, tested, and maintained according to

NFPA 2001 as a total flooding suppression system.

The installing contractor shall be trained by the supplier to design, install, test, and

maintain NOVEC 1230 fire suppression systems. Complete hydraulic flow calculations,

from a UL listed computer program, shall be provided for engineered NOVEC 1230

clean agent systems. Calculation sheet(s) must include the manufacturer‟s name and

UL listing number for verification.

The individual sections of pipe and each fitting to be used, as shown on the

isometrics, must be identified and included in the calculation. Total agent discharge

time must be shown and detailed by zone.

Drawings, calculations and system component sheets shall be submitted for

approval.

The system shall provide a Novec 1230 minimum design concentration of 4.2% by

volume for Class A hazards and a minimum of 5.85% by volume for Class B hazards

in all areas and/or protected spaces, at the minimum anticipated temperature within

the protected area. System design shall not exceed 10% for normally occupied

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spaces, adjusted for maximum space temperature anticipated, with provisions for

room evacuation before agent release.

The amount of agent in the main agent supply shall be at least sufficient for the

largest single hazard protected or group of hazards to be protected simultaneously.

The system shall be complete in all ways. It shall include a mechanical and electrical

installation, all detection and control equipment, agent storage containers, Novec

1230 agent, discharge nozzles, pipe and fittings, manual release and abort stations,

audible and visual alarm devices, auxiliary devices and controls, shutdowns, alarm

interface, advisory signs,functional checkout and testing, training and any other

operations necessary for a functional

UL listed NOVEC 1230 Clean Agent suppression system.

The system(s) shall be actuated by a combination of multisensory type photoelectric

Smoke detectors with rate of rise heat detectors . The detectors shall be installed for

maximum area coverage of 250 sq. ft. (23.2 m) per detector, in both the room,

under floor and above ceiling protected spaces. If the airflow is one air change per

minute, photoelectric detectors only shall be installed for maximum area coverage of

125 sq. ft. (11.6 m) per detector. (NFPA 72.)

The system shall be capable of being actuated by manual discharge devices located

at each hazard exit. Operation of a manual device shall duplicate the sequence

description above except that the time delay and abort functions shall be bypassed.

The manual discharge station shall be of the electrical actuation type and shall be

supervised at the main control panel.

Each supply shall be located within the hazard area, or as near as possible, to reduce

the amount of pipe and fittings required to install the system.

The NOVEC 1230 clean agent shall be stored in storage tanks. Tanks shall be

super-pressurized with dry nitrogen to an operating pressure of 360 psi @ 70 °F

(24.8 bar at 21 °C). Tanks shall be of high-strength low alloy steel construction and

conforming to NFPA 2001.

Tanks (master ) shall be actuated by either a resettable electric actuator

located in the releasing device.

Each tank shall have a pressure gauge and low pressure switch to provide

visual and electrical supervision of the container pressure. The low-pressure switch

shall be wired to the control panel to provide audible and visual "Trouble" alarms in

the event the container pressure drops below 290 psi (20 bar). The pressure gauge

shall be color coded to provide an easy, visual indication of container pressure.

Tanks shall have a pressure relief provision that automatically operates before the

internal nominal pressure exceeds 730 psi (50 bar).

Engineered discharge nozzles shall be provided within the manufacturer's guidelines

to distribute the NOVEC 1230 agent throughout the protected spaces. The nozzles

shall be designed to provide proper agent quantity and distribution. Nozzles shall be

available in 1/2 in. through 2 in. pipe sizes.

Each size shall be available in 180° and 360° distribution patterns.

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Distribution piping and fittings shall be installed in accordance with the

manufacturer's requirements, NFPA 2001, and approved piping standards and

guidelines. All distribution piping shall be installed by qualified individuals using

accepted practices and quality procedures. All piping shall be adequately supported

and anchored at all directional changes and nozzle locations.

12.3 FIRE DETECTION AND ALARM SYSTEMS (FDAS)

GENERAL

HADEED is looking for qualified and experienced CONTRACTOR to handle the Fire

Detection/Alarm System (FDAS) on a turn-key basis, providing the total overall

solution for the design, supply and installation, and commissioning of systems

hardware, software, cabling and functionality as per HADEED requirements. He has to

provide all required fire alarm control and monitoring facilities to system users and

administrators (or additional) during system implementation similar to those in

existing system functionality.

CONTRACTOR shall be responsible for the required system with new proven up-to-

date analog addressable intelligent microprocessor based system in accordance to

the latest version of NFPA standards in design; equipment‟s, installation,

implementation, testing, commissioning and performance to be provided.

The new FDAS shall meet the required overall performance; provide high availability,

reliability, high intelligence, powerful, secure and safe in functional operation and

design with sufficient acceptable redundancies (100% redundancy) and spare

capacity (at least 20%). Highest level of reliability is required in design, equipment,

installation, commissioning and maintenance of the offered system. Manufacturer

guarantee shall be also provided from the main equipment manufacturer and

software developer.

In order to have the new FDAS operated in all designated areas with the required

functionality, the operation of the system network must be available and optimized

for each mode in centralized and decentralized functional system mode according to

the offered CONTRACTOR solution and existing Fire alarm network topology in

HADEED.

CONTRACTOR shall have fire alarm system professionals with experience in

Hardware & Software design, implementation, configuration and customization.

CONTRACTOR shall be familiar with existing HADEED system technological

environment (software, hardware, functionality and operation). CONTRACTOR shall

be capable to support HADEED for future system upgrades and modifications.

CONTRACTOR shall clearly define the application and functionality, analyze the

operational requirements, prepare preliminary architecture and provide overall

detailed solution according to HADEED Scope of work. CONTRACTOR shall visit the

site, conduct detailed surveys and study all factors related to the existing system and

its technological environment and discuss with HADEED team the details of existing

and proposed systems.

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Field fire alarm control modules, Linear heat detector contact couplers & panels shall

be installed inside concrete enclosures free from dust /moisture ingress.

The proper system engineering is required to minimize the risk of system failure and

matching the system to the risk assessment to provide HADEED with a proven

system. It has to be considered that the required system shall be designed in the

way that is easy to operate, to maintain and to manage.

SCOPE OF WORK

A. DESIGN OF THE NEW FIRE DETECTION SYSTEM:

The offered design shall be based on latest and proven technology of fully ANALOG

ADDRESSABLE AND INTELIGENT COMPUTER (MICROPROCESSOR) DRIVEN FIRE

ALARM DETECTION TECHNOLOGY (Hardware, software, network, cabling, detection

devices, etc.) with capability of supporting conventional, addressable and analog

addressable detection devices and with the capability of integration and interfacing

with other systems with the same management and control platform. The system

shall be from the type that automatically programs itself upon initiation. The system

shall determine number and types of modules, number of analog addressable loops

and all devices integrated in the system. It shall also determine the type of devices,

device number, and record of the devices analog reading and setting. Suitable Style

(according to NFPA standards) for signaling line circuits and indicating appliance

circuits with individual device supervision and annunciation with primary and

secondary supervision shall be used.

The new system shall be as much as possible based on latest version of with multi-

user/multi-tasking features and capable to be fully remotely managed, controlled,

monitored, operated and configured of any system equipment linked to the Fire

alarm network (up to the lowest level of devices) from a ISD Hadeed base

centralized console .Decentralized management and control features shall be

additionally considered in design of the system and network.

The system shall be capable of generating the programming necessary to establish a

fully functional general alarm system upon initialization. Software operations are to

be stored in a non-volatile programmable memory. Loss of primary and secondary

power shall not erase instructions stored in the memory. Selective input/output

control functions and special coded operations shall be incorporated in the resident

software programming of the system. CONTRACTOR shall perform detailed study of

existing system considering required performance factors and software environment.

The new design shall meet specifications and requirements according to latest

version of NFPA standards (70, 71, 72 and 72E) to provide an overall quality system

with best performance figures. The system components shall be modular in design,

supporting single as well double loop of main system network, which has to carry

both detection and command signals to main system in Hadeed Base central control

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room. The new system shall be powerful and reliable system capable of managing

(Control and monitoring) all assigned Fire alarm elements and equipment‟s as per

the approved design. All zone areas shall be covered with the new system. Response

time shall be very high [maximum (1) second from detection of alarm by the sensor

in the field until it is displayed and printed in TSD SFM/ ISD control room].

Based on offered design, CONTRACTOR shall specify in details the following:

Number of intelligent analog addressable circuits (loops), number of

intelligent analog addressable devices (detection devices: smoke detectors,

heat detectors, vertical heat detectors, thermal detectors, flame detectors,

duct detectors, linear heat cable sensors, UV detectors, water-flow and

tamper sensors, pull stations, bells, horn/strobes, sirens, modules, etc.) per

loop (+ number of conventional zones per loop) and conventional circuits,

number of addressable modules per loop, number of intelligent detectors

(sensors) per system, number of addressable modules per system, total

addressable / intelligent devices per system, display points per annunciator

and total number of annunciation points per system and Remote Repeater

panels.

Initiating device circuits, notification appliance circuits and signaling line

circuits of the new system.

All system modules including communication and control interfaces and

number of expansion capacity (I/O, cards, etc.)

Addressable input devices: Manual pull stations, point identification devices,

conventional zone interface modules, analog detectors (sensors, switches,

etc.), line isolator devices, annunciation devices, etc.

Addressable control devices, building control elements, addressable Relay

control elements, addressable signal control elements, isolation devices,

analog addressable loop modules, audio/visual devices, cabinets, batteries,

battery chargers, power sources, wiring conductors and connectors, outlet

boxes, junction boxes and electromagnetic door hold-open devices, etc.

System programming methods and database capabilities

Types of alarms and the way to handle this alarms

Number and types of power supplies and switching between main and hot

stand-by power.

Cabling methods including redundancy

Integration of the new system with existing system of plant in zone areas

Interface with Fire Fighting systems

Contractor should consider cross-zoning philosophy for areas with fire fighting

systems as mentioned in latest version of NFPA standards. Photo and Ionization

Smoke detectors or smoke ,combination detector and heat detectors to be used

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according to nature of the area (Based on HADEED approval for type of detectors

and spacing). Vertical heat detectors should be used for transformers. Beam

detectors to be used for workshops and workshops. Linear heat detectors shall be

used for conveyor belts, cable tunnels and cable and overhead trays. Flame

detectors shall be used in areas with flames and fires (welding & grinding

workshops). Duct detectors should be installed for all A/C ducts around the plant.

The design shall provide highest system integration capability, scalability and

expansions with minimum reconfiguration. All material and equipment shall be

standard components, regularly manufactured and available and not custom

designed especially for this project. All new Fire Alarm system components (except

special application software for the system) shall have previously been thoroughly

tested and proven in actual use prior to installation on this project.

New system shall match harsh HADEED environment in design, equipment‟s and

installation. All system devices have to be monitored on existing system screen in

the TSD SFM/ ISD control room (and new fire station) with the same graphic and

texts structure (Arabic/English) to avoid confusion and duplication for the operators.

New FDAS should be considered as part of the whole overall system of HADEED in

design, performance and functionality.

System shall be capable to interface with other protective fire fighting systems such

as fire extinguishing or suppression systems (sprinkler, CO2, Deluge, FM200, etc.),

unlocking of doors, door release service, closing of smoke barriers doors, control of

heating, HVAC, operation of smoke control systems, Ventilation, fan control, fire

dampers, Access control systems, Emergency Voice/alarm systems (evacuation,

siren or public address systems, etc.), etc. All detection devices used to cause

operation of above mentioned systems should be monitored for integrity with new

fire alarm system (as per CONTRACTOR design and HADEED approval). New Fire

Alarm System shall be permitted to share components, equipment, circuitry,

installation wiring, management software and database with existing non-fire alarm

systems (in case required by HADEED).

All detectors, panels, switches, Manual Pull Stations, Annunciation devices, etc. in

the new system shall be intelligent analog addressable and controlled and monitored

from supervisory system TSD SFM/ ISD control room and Fire station.

Room indicators are required to be installed for room, false ceiling and raised floor

detectors.

Types of installed sensors and equipment‟s shall match the environment of its area in

design, protection, functionality and set-up of sensitivity (According to HADEED

approval).

Cabling of system components shall be specially manufactured for fire alarm

systems. All cables shall be fire proof. All outdoor cables shall be installed in steel

rigged pipes according to latest version of NFPA standards.

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Armored cables (buried or U/G mineral insulated fire proof cables) shall be used for

outside installation.

Labeling of cables shall be done according to HADEED designation procedure

(According to HADEED approval).

HADEED requires optical fiber cables to transmit light for control, signaling, and

communications through an optical fiber. Fusion splicing will be only acceptable. All

required fiber tests such as Optical Time Domain Reflectometer (OTDR), attenuation,

bandwidth, continuity, etc. shall be done in professional way using proper testing

equipment and software. Only AVAYA SYSTIMAX cabling system (for cables, splice

kits, patch panels, patch cords, connectors, cable heads, sockets, face plates, pig

tails, accessories, etc.) shall be used by the CONTRACTOR and will be only

acceptable by HADEED for fiber and UTP cabling installation. All AT&T fiber cables to

be used shall be 3DSX OSP type.

The way of integration of the new systems with existing SIEMENS devices shall be

explained in details. All software and hardware required (at both sides plant and

HADEED Base / Fire station supervisory system) for the proper integration is fully

CONTRACTOR responsibility and should match the new recommended technology of

manufacturer.

CONTRACTOR shall submit detailed design to HADEED including time schedule,

detailed design drawings, project description including flowcharts, training program,

and spare parts availability.

In case of any failure or problem with the design during the design stage,

installation/implementation stage, testing stage, warranty stage or the 10 years

stability requirement stage, it is CONTRACTOR responsibility to rectify by

modification, adding of material or upgrade of software without any additional charge

to HADEED.

HADEED emphasized that the approval of design drawings and/or technical

documents by HADEED doesn‟t mean approval of accuracy of the system. Any

deviation from NFPA is design or installation material (even, if it is approved by

HADEED) should be CONTRACTOR responsibility to correct it without any cost impact

to HADEED.

B. SYSTEM HARDWARE AND EQUIPMENT:

CONTRACTOR should supply, install and commission all required equipment and

modules (fire alarm devices, interface equipment‟s and/or modules, controllers,

UPS‟s, power supplies, etc.) as per HADEED requirement and as specified in

CONTRACTOR design and scope of work and supply, and to match all HADEED

requirements for high performance intelligent and analog addressable Fire Alarm

System.

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All supplied equipment and devices must support the required real time optimized

Fire Alarm and detection functionality and operation with very high performance

factor. Any additional requirement to match HADEED environment is fully

CONTRACTOR responsibility to provide and install (such as plastic covers for the

Manual Pull Stations, Explosive proof devices, rigged pipes, Heat resistant pipes /

devices, etc.). All required testing equipment‟s should be proposed and provided by

CONTRACTOR. The list of required spare parts to be on-site and/or by CONTRACTOR

during two years warranty and maintenance time shall be specified.

CONTRACOR shall provide detailed list of proposed hardware for the new Fire Alarm

and detection system. The Document shall include the type of hardware used,

manufacturer, model, etc. All hardware supplied should be internationally recognized

as per HADEED request.

Fire Control Panels:

CONTRACTOR shall provide and install suitable fire alarm control panels in different

areas of the HADEED to monitor and control all types of fire alarm messages as per

his approved design. The minimum requirements shall be as following:

Fire control panel shall be intelligent analog addressable compatible and integratable

with existing SIEMENS in HADEED Base and plant area. The CONTRACTOR is

responsible for any changes required in all panels involved in the upgrade to match

the requirement of HADEED (CPU cards, control modules, I/O modules, power

supply, cabling system, etc.). Detailed design and proposal should be submitted to

HADEED for approval. It shall be capable to upload/download all programs &

information to / from a PC compatible computer.

Each Fire alarm panel shall be capable of automatic updating of initial system

program to accommodate added / deleted devices on any analog circuit, capable of

identifying and programming any general alarm condition for all installed devices.).

Capable to control and monitor maximum number of analog addressable,

addressable and conventional fire alarm devices (sensors, switches, detectors, MPS,

annunciation devices, etc.) and maximum number of inputs and outputs points. It

shall be possible to adjust the sensitivity of sensor / detector devices through the

control panel manually and / or automatically (day / night) with user-selectable

sensitivity settings per detector.

To have a bi-directional two-way communication with devices connected to it, other

fire alarm control panels in the fire alarm network and with the main system servers

and workstations.

To have the maximum suitable number of modular control cards such as

input/output cards, relay cards, analog cards, digital cards, indicating circuit

modules, initiating zone modules, release / pre-signal modules, time control

modules, interface cards (serial, parallel, RS232, RS485, SIB2048, audio, video,

etc.) and network communication cards, converter cards, transceiver cards, power

supply cards, etc. It shall also support two wire communications.

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To have at least two power supplies & 24 hours battery back-up. Battery back up

shall be sized in accordance with NFPA 72.

With alphanumeric digital display, local memory and possibly small local printer to

display, store and print as a minimum in case of alarms/events the building number,

floor, type of devices, and device address with the date and time of the alarm.

Fire control panel shall have control functional keys on keypad to be programmed as

required. All functions shall be programmable from the front keypad panel. It shall

have access restriction through passwords and/or codes. Priorities to type of

detectors, circuits or groups of detectors shall be possible to be assigned at fire

control panel.

Fire alarm panel shall indicate when the sensors connected and controlled through it

need cleaning. Dirty condition shall not decrease the detection sensitivity of the

sensor.

Shall have self-test routine feature for panel functionality and for each sensor linked

to it. Sensitivity and accuracy values shall be tested.

To have audible capability to announce alarms and to have the capability to be

interfaced with local announce systems such as horns, sirens, public address loud

speakers and flashing lights.

CONTRACTOR shall specify fire control panel physical size, installation and site

requirements, power requirements, etc.

Fire control panel shall be suitable to the area of installation, with minimum of IP66

enclosure protection, shall have compact housing design, surface-mounted steel

cabinet with dead front design, with hinged door and cylinder locks, sufficient space

for cables and to allow proper clearance between enclosure and live parts of the

panel equipment, one power socket shall be inside panel, panel shall be grounded

properly.

Panel shall have door contact for access control and has to be monitored in the main

system display in case of intrusion.

Shall have RESET button to be used for return of system to its normal state after

alarm condition has been remedied. Display shall step the user through reset

process. When alarm conditions continue, panel audible signal and alarm LED shall

be on. Display shall indicate total number of alarms and troubles present in the

system along with prompting to review the points.

Control panel shall have ability to store high number of events in a log. The events

shall be stored in battery-protected memory.

All faults of the panel (power, intrusion, battery low, connections, maintenance to be

monitored on system display.

Suitable means shall be provided (integrated in the panel) for testing the visual

indicating devices (meter or lamps).

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Each initiating circuit shall be powered and supervised so that a signal on one zone

doesn‟t prevent the receipt of signals from other zones.

Fire alarm control panel switches shall allow authorized persons to execute following

independent from main console in Hadeed Base control room/Fire station:

1. Trouble silencing switch

2. Evacuation alarm silencing

3. Transmitter disconnect switch to disconnect transmitting device and

cause operation of trouble signal.

4. Reset zones after initiating devices have been turned to normal

5. Perform complete operation and simulation test of control and

communication of each panel board.

6. Loss of power including any batteries shall not require the reloading of

a program from any source. Upon restoration of power, start-up shall

be immediate, automatic and shall not require manual operation. Loss

of primary power or sequence of applying primary or emergency power

shall not effect the transmission of alarm, supervisory or trouble

signals.

Initiating and Detection Devices:

CONTRACTOR shall supply and install all required manual and automatic initiating

detection devices, which are suitable to the area as per CONTRACTOR design and

HADEED approval. All detection devices shall be intelligent analog addressable

devices. It has to be possible as an example for the fire detection sensors to signal to

the main system how much heat (temperature) or how much smoke (present

obscuration) is being sensed by heat (thermal) or smoke detection devices or by

flame detector to recognize the type of flame (infrared, ultraviolet, visible radiation)

created by a fire.

CONTRACTOR shall specify in details the following required analog addressable

initiating devices which shall be installed as per the design of the system, Minimum

requirement are:

Manual Pull Station (MPS):

Analog addressable non-coded double action type with mechanical reset features. It

has to be high visible, easy to operate with attractive shape and textured finish and

with die cast aluminum semi-flush or surface mounted. With screw type terminals

Pull-lever or break-glass rod type boxes. Handle latches shall be in down position to

indicate that station has been operated. Require with a key for reset or test

If the area is dusty, the MPS should have a heavy-duty plastic cover to protect it

from dust.

MPS shall be installed in highly visible locations, on exit access routes and mounted

as per NFPA 72.

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When shown on drawings near doorways, the MPS shall be on latch side of the door

immediately adjacent to the doorframe wherever possible, and shall be provided with

a cover (dual action accessory) to prevent inadvertent false alarms.

Smoke Detectors:

Analog addressable of photoelectric and/or ionization (depends on area of

installation) microprocessor based type which sense and measure analog values of

smoke chamber and report to fire alarm panel and main system. Sensor shall clearly

differentiate between dust and smoke particles. Sensor shall be capable to be set for

different sensitivity settings dependent on the environment on its location.

Shall have optical sensing chamber, stable operation, built-in device identification,

built-in functional test switch. It shall be also compatible to the fire alarm control

panel and the fire detection system.

Shall be listed for ceiling and wall mounted applications.

Shall have bi-directional communication with fire alarm panel and main system

(using standard network protocol) for remotely configuration, set-up, calibration,

testing, control and monitoring of sensor status. It shall have two-wire loop

connection, integratable in the local addressable loop and of the main network as

analog addressable node.

Shall have separate base for ease of installation and maintenance and to allow

interchange of sensing elements. Each sensor base shall contain LED‟s for monitoring

the sensor status with 360C field viewing angle.

Sensors electronic shall be immune from false alarms caused by electromagnetic or

radio interference. Maintenance indication for clean up the sensor shall be monitored

on the sensor (LED), the panel and the main system.

Duct smoke detectors shall be installed in ducts with approved duct housing and with

perforated sampling cubes extending across the width of the duct. By activation the

duct sensor, all air-handling units shall be deactivated.

Sensor shall be nominal 24 Vdc powered by initiating circuit.

Heat (Thermal) Detector:

Shall be analog addressable heat (thermal) dual thermistor microprocessor based

sensors providing combination of rate-of-rise and fixed temperature type to sense

and measure actual analog heat values which shall be reported to fire alarm panel

and main system. Sensor shall be capable to be set for different sensitivity

dependent on the environment on its location.

Heat sensor shall be compatible to Fire alarm control equipment‟s and panels and to

main system. Sensors shall be listed for ceiling applications.

With bi-directional communication (using network standard protocol) with the fire

alarm panel and the system for remotely set-up, configuration, calibration, testing

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and reporting of events/alarms. It shall have two wire loop connection, integratable

in the local addressable loop and in the main network as analog addressable node.

Sensor shall have 360 field viewing angle of visual alarm indicator with compact

style design, easy to install, to test and to maintain, and with built-in functional test

switch and tamper resistant feature.

With plug-in separate base for ease of installation and maintenance. Base shall

include LED‟s and sounder for local alarm or trouble indication. Maintenance

indication for clean-up the sensor shall be monitored on the sensor (LED), the panel

and the main system.

Sensors electronic shall be immune from false alarms caused by electromagnetic

interference and/or radio frequency interference. All sensor addressing information

shall be stored in fixed base.

Sensor shall be nominal 24 Vdc powered by initiating circuit.

Heat Sensitive Linear Heat Detection Cables:

Shall be installed at over-head trays, tunnel cable trays, belt conveyors and other

trays or areas as required by HADEED and as per approved CONTRACTORS design.

The HEAT-Sensitive-cable shall be analog addressable line-type device whose

sensing element comprises, in one type, two current carrying wires separated by

heat-sensitive insulation, which softens at the rated temperature, thus allowing the

wires to make electrical contact. Or another type, a single wire is centered in

metallic tube and the intervening space filled with substance, which, at critical

temperature, becomes conductive, thus establishing electrical contact between tube

and wire. Heat sensitive cables sensitivity shall be adjustable remotely from control

panel or system. Cable trays where heat sensitive cable is installed shall be

distributed in zones (variable lengths) with identification in the system for the zone

and the sensor.

Flame Detectors:

To be analog addressable microprocessor based sensor which detects and measured

the amount infrared, ultraviolet or visible radiation produced by fire and report to fire

control panel and main system.

To be installed as per CONTRACTOR design and suitable to installation locations.

Flame detectors shall be compatible to Fire alarm control equipment‟s and panels

and to main system.

With bi-directional communication (using network standard protocol) with the fire

alarm panel and the system for remotely set-up, configuration, calibration, testing

and reporting of events/alarms. It shall have two-wire loop connection, integratable

in the local addressable loop and in the main network as analog addressable node.

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Sensor shall have 360 field viewing angle of visual alarm indicator, shall be compact

style design, easy to install, to test and to maintain, and with built-in functional test

switch and tamper resistant feature.

With plug-in separate base for ease of installation and maintenance. Base shall

include LED‟s and sounder for local alarm/trouble indication. Maintenance indication

for clean-up the sensor to be monitored on sensor (LED), panel and system.

Sensors electronic shall be immune from false alarms caused by electromagnetic

interference and/or R/F interference. All sensors addressing information shall be

stored in the fixed base.

Sensor shall be nominal 24 Vdc powered by initiating circuit.

Addressable Point Identification Device:

Point Identification devices shall be analog addressable to connect single supervised

conventional initiating contact type device such as Water flow switches on sprinkler

systems, Alarm switches on fire suppression systems (FM200, CO2, Dry chemical,

Foam, deluge, etc.), tamper switches, single detectors, and other devices to any of

two wire intelligent analog loop cards.

CONTRACTOR shall specify physical sizes of point identification devices to match

location of installation as per CONTRACTOR approved design.

It shall be capable of class “A” supervised wiring to the initiating devices.

It shall have integral LED‟s to annunciate module activation. Remote indicator shall

be position at eye-level installation when monitoring detector devices in false ceilings

and raise floors.

It shall provide an address setting means switches and store an internal identifying

code. The control panel shall identify location and type of the device.

It shall have bi-directional communication with control panel and system for

reporting, testing, calibration and set-up.

Other devices:

CONTRACROR shall specify any other type of analog addressable, switches, control

elements, announcement elements etc. required for new system as per his approved

design, such as:

Electrical conductivity sensors

Beam Detectors

Duct Detectors

Vertical Heat Detectors

Explosion proof Detectors

Rate compensation Detector

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Rate-of-Rise Detectors

Addressable collective zone interface

Addressable control elements

Audio / visual alarm notification appliances (individual/combination)

such as Bells, Horns, Chimes,

Buzzers, sirens, speakers, PA, lamps, strobe lights, etc.

Electromagnetic door holder and door unlocking devices

HVAC interface devices

Emergency/Evacuation devices etc.

C. NETWORK ENVIRONMENT:

CONTRACTOR shall specify in details maximum number of nodes (panels) and

number of devices (points) managed through the network. He has to specify also all

interface modules required for the network. He has to specify the data throughput,

speed and restrictions of the network. The Network management shall be

independent from other systems. All main Fire alarm control panels will build the

core of the Fire alarm network. They shall be linked to the network in a double ring

topology, which means communication through the shortest way of the network.

The analog addressable detection devices and sensors shall be linked to the main fire

alarm control panel either in ring or star topology (bending on HADEED approval)

using proper type of fire alarm cable (fire proof). The response time in the main ring

shall be high.

Each control panel shall be capable to build its own sub-network to monitor and

control locally all devices connected to it in case of malfunction in the main network.

All data shall be stored in its local memory and transmitted to main server after

clearing the fault.

Full redundancy shall be considered in network design, cabling method, number of

wire strands, interface devices and power supplies. Remote stations (Fire station)

shall be part of the main network and shall be configured as nodes in the network to

monitor and control the system as assigned configuration.

D. POWER SUPPLY:

Sizing of power requirement is totally CONTRACTOR responsibility. He has to

calculate power requirement, find-out proper power sources in the location of

installation and provide and install all power panels, cables and installation

accessories required.

The power supply modules shall be integrated in the supplied equipment. Power

failure including the back-up power (UPS, Battery) shall cause the control modules of

the main system equipment (servers, control panels, etc.) to go into an orderly

shutdown with no loss of system program memory and / or data. Each Fire control

panel shall have a rechargeable stand-by battery for back-up power of at least 24

hours, which is suitable for the panel and the connected devices with LED for battery

status indication. All Main control panels shall have two internal power supplies, one

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main (primary) and one hot-stand-by (secondary). The CONTRACOR is fully

responsible for the proper grounding of all system components in proper way.

Upon resumption of power, the control modules shall automatically restart and record

the time and date of the power failure and restoration at the respective site system.

The restart program shall automatically restart affected system equipment. The

operator shall be able to define an automatic power up time delay for each piece of the

system equipment under control.

All supplied equipment and the MANUFACTURER shall test modules before they are

shipped to HADEED. HADEED has the right to attend the Factory Acceptance Test at

CONTRACTOR or Manufacturer site without any cost impact to HADEED. A FACTORY

TEST CERTIFICATE with all Test results shall be handed over to HADEED before

starting with the installation.

The Fire Alarm System is an essential service and shall be operational at all times

without interruption. All requirements for power and connectivity including cables,

installation material and manpower are CONTRACTOR responsibility.

CONTRACTOR shall supply to HADEED all required test and measuring equipment‟s

including latest version of LAP TOP PC equipped with all data loggers‟ software.

E. SYSTEM SOFTWARE (SW):

CONTRACTOR shall be use new software of manufacturer.CONTRACTOR is also

responsible to provide all new software and train (to include in training program) HADEED staff on the new software package to be able to program, set-up, configure

and reconfigure of all fire alarm devices and equipment. The cost of this requirement

should be included in the quotation. Detailed technical documents and CD‟s shall be

provided to HADEED.

Any additional software packages (programs, operating systems, etc.) required for

new configuration and programming of the Fire alarm system is CONTRACTOR

responsibility to provide and implement. The SW packages shall support all

functional, user, maintenance and administration requirement of new system. The

SW shall match the hardware and network environment of the system. The used

software packages shall be approved and certified by the manufacturer of the Fire

Alarm System and shall be according to NFPA standards. CONTRACTOR shall

guarantee during alarm display process the quality and accuracy of the text and

drawings related to the alarm, message or event.

All SW packages supplied shall be with latest release at time of P.O. and error free

revision at time of final acceptance. Any sub-segment error fixes and revision

changes in software shall be provided free of charge. CONTRACTOR shall provide all

licenses required.

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CONTRACTOR shall provide to HADEED all required CONSULTANCY services for the

software configuration and customization of the new Fire Alarm System upgrade.

CONTRACTOR shall advice HADEED all software development to optimize the system

performance and endorse the basic solution.

CONTRACTOR shall clearly define in his quotation related to Fire Alarm System

software components his, HADEED, and Joint task responsibilities.

CONTRACTOR shall consider in overall project plan the importance of system

database back up. Frequency of back-ups needs to be included. CONTRACTOR shall

include best procedure for periodic system back up.

Configuration and testing software for all supplied equipment‟s shall be provided and

executed by the CONTRACTOR (for servers, workstations, printers, control panels,

detectors and sensors, network equipment‟s, etc.). The system control software shall

allow quick and easy configuration on standard and modular system features.

CONTRACTOR shall explain his proposed software packages including Operating

System, Relational Database, System distribution, Data management, User

interfaces, Inter-process communication systems, Visual display system, Graphics

software, Application programming software and interface, Simulation software,

Diagnostic software, etc.

CONTRACTOR shall hand over all programming source codes to HADEED without any

restrictions or additional charge.

CONTRACTOR shall include all required system simulation software, system

diagnostic software, trouble shooting software, maintenance management software

and network management software, etc.

System security management such as user passwords restrictions for operation and

maintenance, lockout tables, many programmable time event functions, etc. shall be

included.

The system shall be capable of reporting and archiving all system messages and all

system collected information including the degree and the day and time history of

this information. The reports shall be capable of being viewed and printed at

operator‟s workstation or any another specified station and printers connected to the

system.

F. SYSTEM INSTALLATION:

CONTRACTOR shall inspect and make detailed survey (before quoting), he shall

study all submitted drawings and check all available areas in HADEED which are in

touch with the new system. He should also study environment and resources (power,

communication, cable routing, etc.). Installation of Fire alarm equipment and cables

shall be according to latest NFPA standards version. Environment (hot, humid, dust,

electromagnetic fields, etc.) should be considered.

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CONTRACTOR shall follow TSD SFM/ ISD /Fire Section General Specification

Requirement as basis for design and installation of the whole Fire Alarm System as

additional to NFPA standards.

All cables to be used for connecting the systems shall be approved by TSD SFM/ ISD

/Fire Section before installation. All required installation accessories such as

closures, connectors, couplings, cable assemblies, assembly tools, grounding

material , etc. shall be supplied and installed by the CONTRACTOR . They shall be

approved by HADEED before installation .

It is CONTRACTOR responsibility to complete all installations to HADEED satisfaction.

Suitable installation tools and accessories shall be used. Installation team and

installation procedure shall be approved by HADEED in advance.

CONTRACTOR shall be responsible for supply of all necessary equipment and

materials, services and manpower to complete the work in orderly, efficient manner

to full satisfaction of HADEED and to comply with specifications set out in this scope

of work.

CONTRACTOR shall ensure that, upon completion of installation and prior to

acceptance of the new system, system performs all required Fire Alarm System and

its network operating functions detailed in his design and specification requested by

HADEED. CONTRACTOR shall ensure that during installation, implementation and

commissioning stages that no interruption or disturbance of HADEED existing Fire

alarm system and the activities or systems in HADEED. He will be responsible for any

disturbance or damage he may cause during his work in the project.

In case of Sub-Contracting any part of the installation, the SUB-CONTRACTOR shall

be professional in his field and shall at HADEED vendor list and approved by

HADEED.

CONTRACTOR shall follow HADEED standards for labeling of all installed equipment,

cables and material to match HADEED designation and labeling procedure. Types,

size of labels & characters and how to be fixed shall be discussed with HADEED.

Cables shall be installed according to approved CONTRACTOR design by HADEED.

CONTRACTOR shall provide to HADEED before installation all cable layouts and single

line diagrams including sizing, calculation and specifications for review, comments

and approval.

CONTRACTOR shall be responsible for pulling and installation of cables in

professional manner through HADEED existing and/or new cable routing networks

(ducts, trays, conduits and manholes). Any new cable routing or manholes required

for installation are CONTRACTOR responsibility to construct and install.

All civil work required for the installation including, excavation, foundation, towers or

poles, piping for cables, etc. will be CONTRACTOR responsibility. Warning tapes and

red tiles shall be used for cable recognition in case of excavation for new cable ducts.

All new cable ducts between manholes shall have only 6” PVC pipes embedded in

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reinforced concrete. The final cable routing design with suitable method and material

shall be submitted by CONTRACTOR and approved by HADEED coordinator before

starting with the excavation.

All network cables shall be installed inside galvanized pipes. Inside manholes, they

shall be installed in flexible conduits and tighten with sufficient lose length on metal

support at manhole wall. Pull boxes shall be provided for each 50 m and marked with

“FDAS”. All outside cables shall be armored shielded cables with very good

mechanical protection. Cables shall be labeled in each manhole/ hand hole and at

each opening.

CONTRACTOR is responsible for exact measurements of proper cable lengths of the

used cables. For power cabling, CONTRACTOR is responsible to provide suitable

material such as cables, electrical panels, and breakers, installation accessories

according to HADEED and NFPA standards. Sizing / calculations are CONTRACTOR

responsibility. He has to check the exact power source in the zone area and

coordinate with the assigned electrical engineer.

Installation of any system or network equipment in plant area shall be inside IP66

enclosures with sufficient protection level. It is CONTRACTOR responsibility to study

location of the installation and provide the proper protection enclosure level against

environment effect (sun, rain, dust, etc.). It is his responsibility to connect to

suitable area power supplies. Grounding and lightning protection of all installations

are CONTRACTOR responsibility

A detailed installation, implementation and commissioning plan shall be provided to

HADEED in advance including time schedule and manpower requirement.

CONTRACTOR shall be responsible for supervision of the whole work. One project

manager shall be assigned to be full time in HADEED during project execution and

reporting every day to HADEED. Quality control of project execution (hardware,

software, functionality, integration and migration work) is totally CONTRACTOR

responsibility. Only qualified personnel shall be assigned during project execution.

G. PROJECT EXECUTION AND MANAGEMENT:

CONTRACTOR is request to study all submitted drawings and visit the site to

investigate, inspect and to observe equipment topology, environments, resources

and site conditions.

CONTRACTOR shall prepare a project schedule, which shows clearly the start of the

work, the milestones and the paths, which depend on HADEED. A list of all required

equipment, tools, and manpower and details of the required time for supply,

installation and commissioning with project organization chart shall be attached

concerning each area.

The development cycle of the required Fire Alarm System shall be as outlined in the

following points. The sequence of events and scope of work shall be described for

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consecutive project stages. The phases of the project development shall be as

following:

System specification

System design (basic, detail)

System development (programming, test, etc.)

System delivery and installation

System integration (individual and overall) System acceptance (initial and

final)

Each phase shall be discussed and approved by HADEED before starting with the

next phase (stage). Proposals for time schedule shall be made in the bid to suit the

project installation and commissioning of the disciplines.

a. System Specification:

Detailed specifications of the Fire Alarm System shall be developed in close

cooperation with HADEED project team. At the end of this phase a memorandum of

consensus of detailed specification will be submitted to HADEED including detailed

project description, design layouts and As-built drawings for approval. The technical

specification shall include:

1. Functional description

2. Operating Concept:

3. Hardware description

b. System Acceptance:

After completion of the total system integration, the agreed system acceptance

process shall be performed. In the test the successful realization of the specified Fire

Alarm functions must be demonstrated. The system has to run at least one month

after the clearance of all deficiencies and CONTRACTOR shall confirm (in writing) that

the system is full operational without system failure. When the system performance

after one-month failure free operation is deemed satisfactory and acceptable to

HADEED project team, the system will be accepted for beneficial use and placed

under warranty. The successful proof of the overall functionality of this part will be

the signing of the Acceptance Certificate by CONTRACTOR and HADEED project

managers.

H. SITE TEST, COMMISSIONING AND FINAL ACCEPTANCE:

Upon completion of installation and implementation of the new FDAS, CONTRACTOR

shall start up the new system and perform all necessary calibration, testing, and

debugging operation and functions of all system modules, components and

equipment. CONTRACTOR shall functionally test the new system prior to new system

assembly, design and software upgrade. CONTRACTOR shall perform an ACCEPTANCE

TEST in presence of HADEED projects team. The new system components shall be

assembled as per job requirement to give complete functional test (hardware,

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software, operation, communication, integration, etc.). The commissioning shall

include as a minimum:

Testing all hardware, links and connections

Testing of all functions (passive, active, etc.)

Tuning on the system until the required availability and performance are determined.

Switching on of the new Fire alarm system until required availability is determined.

Integration tests with existing system (Notifier or SIEMENS)

A trial run shall be done at the end of commissioning.

During trial run, optimization work to be carried out until new system features are

achieved as defined in HADEED requirements and CONTRACTOR design.

When the new system performance is deemed satisfactory to HADEED, it will be kept

running in for at least one month. If new system runs failure free for one month

(from date of clearance of all deficiencies), the new system will be accepted for

beneficial use and will be placed under warranty. COMPLETION and ACCEPTANCE

Certificate will be issued and signed by HADEED and CONTRACTOR project

managers. The warranty of the new Fire alarm system will begin from the date of the

last signature of the certificate.

TRAINING:

CONTRACTOR shall provide full instructions to train designated personnel in

HADEED for the operation, maintenance, programming and administration of

the system. The training shall be specifically oriented to cover the whole

Fire Alarm System. The provided training for HADEED staff shall be sufficient

(time and material) for proper operation, programming, set-up, simulation,

configuration, customization, calibration, administration and hardware repair,

trouble shooting & etc of the whole system. Training courses shall be

listed by the in details in his bid.

Training schedule shall be dedicated to system software engineer who is

responsible for managing and programming of system software,

communication network, hardware, and maintenance engineer who is

responsible for maintenance of supplied systems (including all equipment,

control panels, electronic modules, power supplies, UPS, etc.), and to the

user of the new system in TSD SFM/ ISD control room and fire station.

CONTRACTOR has to provide a detailed plan including training topics and

contents, time schedule, number of trainees, minimum required

qualification of the trainees, location of the training and training cost.

All training documents and material (including hard and soft copies) shall be

provided to HADEED by CONTRACTOR in advance (without additional charge

to HADEED).

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System specific training and familiarization session shall include real practical

session for programming, modifying the existing program with new devices

and administration access management .

I. REGISTRATION OF EQUIPMENT:

Hardware and Software shall be fully licensed and; all components and

configurations shall be registered by the supplier of the system. All parts of the

complete assemblies shall carry type and serial numbers to spares to be easily

identified.

It is CONTRACTOR responsibility to arrange for any license required in the KSA (such

as ministry of interior, civil defense, royal commission, PTT, etc.), and the custom

clearance of the system components when received in KSA.

J. DOCUMENTATION AND MANUALS

CONTRACTOR shall supply following documentation in ENGLISH language:

Complete set of documentation to enable HADEED to review and approve (where

necessary), design software, operate and maintain the system and equipment

supplied. This shall include but not limited to:

1. Construction program

2. Arrangement and detail drawings (2 PCs)

3. Modified existing drawings (2 PCs)

4. Electrical drawings (2 PCs)

5. Block diagrams (2 PCs)

6. Wiring diagrams (2 PCs)

7. Functional design specification

8. Operating and maintenance manuals (2 PCs)

9. Complete spares list

10. Calculations

11. Specifications of equipment

All documentation shall be submitted for approval by HADEED prior to manufacture.

Failure to do so shall be at the cost of CONTRACTOR if deficiencies are found with the

design.

K. WARRANTY AND MAINTENANCE SUPPORT

CONTRACTOR shall, with high speed, rectify all defects arising from defective design,

materials or workmanship of CONTRACTOR or his sub-CONTRACTORS or from any

act of omission of CONTRACTOR that may appear during period, called WARRANTY

Period. Warranty period begins at date of acceptance of new fire alarm & fighting

system and expires (24) months thereafter. During aforementioned Warranty period,

CONTRACTOR shall promptly correct at his own cost any deficiency appearing in any

item supplied. A correction in the sense of this sub-item includes replacement of

deficient parts. For the replaced parts the Warranty Period shall be (24) months

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starting from the date such parts are accepted by HADEED. Warranty period shall be

extended by a period equal period during which equipment or that portion thereof in

which a defect has developed cannot be used due to that defect. If any such defects

as aforesaid cannot be made good by CONTRACTOR within a reasonable time after

receiving a written notice form HADEED, HADEED has a right to correct the

deficiency of have it corrected by a third party in either case at CONTRACTOR risk

and expense.

WARRANTY for Fire Alarm System:

CONTRACTOR shall provide (2) year warranty for whole Fire alarm system including

performance, operation, functionality, equipment, software and installation. He shall

guarantee overall performance and stability of whole system. Following warranties

shall be provided:

All supplied equipment and installation for 2 years

Fiber cabling system (in case installed for 15 years

Availability of spare parts for 10 years

Overall performance guarantee for 10 years

CONTRACTOR shall fully maintain the whole system during the warranty time by

providing preventive maintenance, repair or replace of any defective material and

provide software consultancy and customization to HADEED (without additional cost).

CONTRACTOR shall provide to HADEED his maintenance strategy in details during

the warranty time.

MAINTENANCE & SUPPORT for Fire Alarm System:

CONTRACTOR will be responsible for maintenance of whole Fire Alarm system

including system during the agreed warranty period. The maintenance should be

preventive and corrective cover and should cover software, equipment and hardware,

cabling, etc. of the system to operate failure free with the required functionality and

performance. HADEED has the right to sign a maintenance contract with

CONTRACTOR after the end of the warranty time (They shall be ready to sign the

maintenance CONTRACT if HADEED interested).

13. CODES AND STANDARDS

All works, equipments and materials initiated to the expansion project shall be in

accordance with the latest version of the following standards:

NFPA codes and standards,

NFPA 1, Uniform Fire Code.

NFPA 10, Standards for Portable Extinguisher NFPA 12, Standards for Carbon Dioxide Extinguishing Systems

NFPA 13, Standard for the Installation of Sprinkler Systems

NFPA 14, Standard for the Installation of Standpipe and Hose Systems

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NFPA 15, Standard for Water Spray Fixed Systems

NFPA 16, Standard for Deluge Foam-Water Sprinkler Systems and Foam-Water Spray Systems

NFPA 20, Standard for the Installation of Stationary Pumps for Fire Protection

NFPA 22, Standard for the Water Tanks for Private Fire Protection

NFPA 24, Standard for the Installation of Private Fire Mains and their Appurtenances NFPA 25, Standard for the Inspection, Testing, and Maintenance of Water-

Bases Fire Protection Systems NFPA 70, National Electrical Code NFPA 72, National Fire Alarm Code

NFPA 80, Standard for Fire Doors and Fire Windows

NFPA 101, Life Safety Code NFPA 221, Standard for Fire Walls and Fire Barrier Walls

NFPA 1961, Standard for Fire Hose NFPA 1963, Standard for Fire Hose Connections NFPA 2001, Standard on Clean Agent Fire Extinguishing Systems

NFPA 5000, Building Construction and Safety Code

Other NFPA applicable Codes of practice

Hadeed Fire Section requirement

Underwriters Laboratories, Inc. (UL)

Factory Mutual Insurance (FM) Approval Guide

International Standard Organization (ISO) - ISO 9001

Other related International Codes, Regulations and Standards

Ministry of Interior, HCIS (High Commission for Industrial Security) Safety

and Fire Protection Directives for Industrial Facilities (SAFs).

14. APPROVAL AND CERTIFICATION

All equipment furnished for this project shall be new and unused. The proposed

equipment shall be subject to the approval of the HADEED Fire Section and no

equipment shall be ordered or installed without prior approval.

Other approvals or certifications will require supporting documentation that the

equipment needs or exceeds the requirements of the relevant NFPA code and be

individually approved by HADEED Fire Section before procurement. Fire Section shall

be consulted for the proposal and systems design and specifications. Also, system

specifications are available at the Fire Section for reference.

All the fire protection system design, installation ,testing and commissioning shall be

certified by Certified Fire protection Specialist (NFPA) from the third party

certification agency.

APPENDIX A

APPLICABLE SYSTEM (SAMPLE)

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S/

N Area / Location

AU

TO

MATIC

DETECTIO

N

MAN

UAL A

LARM

FIR

E E

XTIN

GU

ISH

ER

WET T

YPE

AU

TO

MATIC

SPRIN

KLER S

YSTEM

PREA-A

CTIO

N TYPE

AU

TO

MATIC

SPRIN

KLER S

YSTEM

WATER

SPRAY/D

ELU

GE

SYSTEM

CO

2 S

YSTEM

NO

VEC1230/F

M2O

O

SYSTEM

FO

AM

-WATER S

PRAY

/DELU

GE S

YSTEM

FIR

E H

OSE C

ABIN

ET,

CLASS I

II

REM

ARKS

1 Outdoor

Transformer 0 0 0 0

2 Indoor

Transformer 0 0 0 0

1

3 Switch Room 0 0 0 0 1

4 MCC Room 0 0 0 0 1

5

Cable/Rooms/Floor

s/Trays/Tunnels/br

idge

0 0 0 0

1

6 Control/Computer

Rooms 0 0 0 0

2

7 PLC Room 0 0 0 0 1

8 Workshops 0 0 0 0 0

9 Offices 0 0 0 0 0

10 Production or

Process Area 0 0 0

0

11 LV& HV Rooms 0 0 0 0 1

12 Pump Rooms 0 0 0 0

13

Lubrication and

Hydraulic

Rooms/units

0 0 0 0

14 HVAC Rooms 0 0 0

15 Platforms 0 0 0

16 Substations 0 0 0 0 0 1

17 Cranes 0 0 0

18 Others x x x x X x x x x x x

Note: Contractor shall fill-out this table to include all facilities to be covered under

the scope of work. Any facilities discovered not being protected during construction

shall be contractor's full responsibility to assume all risk at his cost.

1 – Provision of at least two (2) Self-Contained Breathing Apparatus (SCBA) within

perimeter of protected area

*SCBA shall be Scott Air-Pak 50 with 60 minutes for industrial application with

EBSS (Emergency Breathing Support System).

2 - Manned gas Protected area shall be provided by airlock.

Page 63: HADEED Standards

SSAAUUDDII IIRROONN && SSTTEEEELL CCOOMMPPAANNYY ((HHAADDEEEEDD))

TTSSDD SSFFMM// IISSDD FFIIRREE SSEECCTTIIOONN

HADEED FIRE PROTECTION SYSTEM SPECIFICATION REQUIREMENT 63 of 63

__________________________________________________________________________________ TSD SFM/ ISD Fire Section Specification Requirement 2010

X –Unforeseen areas shall be under the responsibility of the contractor, and shall be

provided with appropriate Fire Detection and Protection system in accordance

with HADEED Fire Section Requirement, without cost impact to HADEED.