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Hamid Shoaee LCLS Control System [email protected] u April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

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Page 1: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

LCLS Control System

Controls Organization OverviewA Progress Report

Hamid Shoaee

Page 2: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

Engineering Production Challenges

Earlier this year in response to concerns about Controls readiness for installation, engineering teams were formed to address design, integration and production issues

Some specific concerns… Lagging procurement, indicating slow progress in a number of areas, threatening injector commissioning

Some activities such as cable plant design were as much as 6 months behind the schedule

Page 3: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

Control System Integration

Some specific concerns… While we are generally successful in designing a system, difficulties were experienced in the production stages leading to the field installation

Lack of sufficient technical expertise in a number of areas, particularly in electronics hardware engineering

Lack of sufficient personnel to complete the product lifecycle particularly in the areas of coordination, design, documents, fabrication and installation

Integration issues, both within controls as well as with other LCLS systems

Page 4: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

LCLS Engineering Teams

The goals for the Engineering Teams were: Multi-disciplinary teams to managing the full product lifecycle from specification and design to engineering development, production, installation and commissioningTo ensure communication among all disciplines, and that all interface issues are addressed

Each team has representatives from Controls, CPE, Mechanical Systems, Physics, CF, etc.There will be an integrated project meeting for each subsystem with all the relevant disciplines represented

Page 5: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

LCLS Controls Engineering Teams

Team activities have included:Developing a schedule covering all phases leading to installation and commissioning

Production of appropriate documents (ESD, ICD, etc.) and design reviews

Interfacing with Mario Ortega, Mike DiSalvo and Bob Fuller to coordinate procurement

Interfacing with various shops to complete the back-end of the project leading to field installation

Page 6: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

LCLS Controls Engineering TeamsSafety Systems

PPSBong, Fitch, J. Brown, Saleski

Laser SafetyBong, Fitch, Brown, Gilevich, Bill White, Saleski

Beam Stoppers (PPS)Bong, Roster, V. Brown, Langton

MPS Norum, Alarcon, Tilghman, Browne

Toroids Ion chambers, PLIC, limit switchesNorum, B. Bennett, Simmons, Traeger, Montagne

BCSAlarcon, Bennett, Simmons Traeger, Saleski, Montagne

Page 7: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

LCLS Controls Engineering Teams

Beam Instrumentation and Diagnostics

BPMs (stripline type)Straumann, Smith, Johnson, Medvedko, V. Smith

ToroidsCecere, S. Smith, Browne, Peng, Montagne, Dowell

Profile monitors, OTR, YAG, etc.Peng, Roster, V. Brown, Montagne, D. Martin, Loos

Faraday cupCecere, Roster, V. Brown, Rago

Bunch length monitorPeng, Frisch, S. Smith, Borden, Wu

Page 8: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

LCLS Controls Engineering Teams

Global ControlsTiming System

Allison, Akre, Browne, D. Brown, Dusatko, White, Lewis

LLRFAkre, Kotturi, Olsen, Dusatko, Browne

Mover systems (wire scanners, BC1, collimators, tune-up dump)

Murray, Porter, J. Bong, Tilghman, Langton, Montagne (collimators), Krejcik

Vacuum systemSchuh, Porter, O’Neal L. Eriksson, S. Lewis

Data communications and networksLahey (& team), Murray, Hooker& Granieri (SCCS)

Page 9: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

LCLS Controls Engineering TeamsHigh level applications, Feedback systems

Fairley, Rogind, Zelazny, Chevtsov, Allison

Power suppliesLuchini, Bellomo, MacNair, DeLira, Rogind, R. Carr,

Laser controls (cameras, motion control, insertion)Peng, White, Roster, Yee, V. Brown, Dowell, Miahnahri

Laser Heater – Controls Peng, White, Roster, Yee, R. Carr, Miahnahri

Temperature monitoring & controlSchuh, Tilghman, Nguyen, Dowell, Emma, Cutino

General signal distribution (cables plant, racks, crates, patch panels, etc.)

Ortega, Tilghman, S. Nguyen

Page 10: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

Engineering Teams – Progress Report

The engineering team approach has been a success in addressing the issues that prevented us from proceeding from design to successful installationSuccesses…

More awareness of the production issues such as design documents, wiring diagrams, fabrication, shop orders, etc.Production issues are increasingly handled within teams

Opportunities…Interface issues – “Controls” is every where, however the teams are not always included in system discussions in other departmentsInsufficient number of coordinators, designers, electricians, etc. to serve all the teamsThe production “shops” are over loadedNot all the teams are self-sufficient enough to complete their systems independently.

Page 11: Hamid Shoaee LCLS Control Systemhamid@slac.stanford.edu April 20, 2006 LCLS Control System Controls Organization Overview A Progress Report Hamid Shoaee

Hamid Shoaee

LCLS Control System [email protected]

April 20, 2006

Summary – The integration of LCLS Controls with SLAC has been a success

Our “production” issues have been addressed and to some extent solve, but opportunities exist

We are in a much better position to proceed with the rest of the project, linac, undulator, etc.

Controls integration has been vital in completing our projects

We need to “staff up” in key production areas to have a smoother installation phase in the future