hammer unions by kemper

http://www.kempervalve.com

HammerUnions

IntegralFittings

PupJoints

SwivelJoints

ButterflyValves

UnionCrossovers

HoseLoops

HammerSeal

Seal-O-Grip

Over 35 years of manufacturing and marketingflow control products for the oilfield

Oilfield Hammer Unions ................................Swivel Joints - Code Red .............................Swivel Joints - Code Silver ...........................Pup Joints ......................................................Hose Loops ...................................................Integral Flow Line Fittings.............................Well Service Manifold Trailers.......................Hammerseal™ Unions ..................................Seal-O-Grip™ Connections ..........................Industrial Unions ............................................Body-Style Butterfly Valves ...........................Wafer and Lug-Style Butterfly Valves ...........Non-Freeze Tank Valves ...............................GW-178 Pressure Transducer .....................DNV Certifications List ..................................

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Kemper Valve & Fittings Corporation, one of the largest manufacturers of OilfieldHammer Union in the USA, also manufactures valving and other flowline prod-ucts used throughout the Oilfield.

ManufacturingPO Box 400Wauconda, Illinois 60084Local: 847-526-2166Toll Free: 800-323-1659Fax: 847-526-2241

Distribution Sales5650 Guhn Road Suite 110Houston, Texas 77040Local: 713-462-1665Toll Free: 800-231-2724Fax: 713-462-1626

Stimulation Sales2733 Industrial DrSulphur, OK 73086Local: 580-622-2048Fax: 580-622-2058

Inquiries: [email protected] http://www.kempervalve.com

Manufacturing: 1-800-323-1659Sales: 1-800-231-2724

INDEX

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Figure 100 Figure 200 Figure 300 Figure 400

Figure 600 Figure 1002 Figure 1502

OILFIELD UNIONS

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Sales: 1-800-231-2724 Manufacturing: 1-800-323-1659

OILFIELD HAMMER UNIONS

Figure 200. 2000-psi NSCWP unions are available in 1-inch through 10-inch. These unions are compact andpopular for low pressure rig piping. They also meet mostrequirements in the medium pressure ranges for air, wa-ter, oil or gas service. Available in butt-weld Schedule40. Also available with stainless steel subs.

FOR ALL PRESSURE CLASSES consult factory for NON-STAN-DARD END CONNECTIONS such as 8 or 10-RND EUE, NUE, TUBING,CASING, and NON-STANDARD BUTT-WELD SCHEDULES.SOLID SUBS, GAGE SUBS, and NON-PRESSURE SEAL UNIONS arealso available upon request.

NSCWP- Non-Shock Cold Working Pressure

Figure 100. 1000-psi NSCWP unions are available in 2-inch through 8-inch. Recommended for low-pressuremanifolds and applications where working pressures donot exceed 1000-psi. Figure 100 Unions are made fromtough, impact resistant ductile iron, with precisely manu-factured ball-cone (male-to-female) seats.

FIGURE 201. 2000-psi NSCWP unions are available in 1,1½, 2, 2½ and 3-inch line pipe thread (NTP) sizes and arealso available in 2” and 2½” 8 round EUE thread sizes.These unions feature the effective and dependable “flat-face/o-ring” sealing design. They seal equally well in lowor high pressure vapor or liquid service, and the standardNBR O-Ring can be substituted with the elastomer ofchoice for severe service conditions or other special appli-cations. The “flat-face” design also permits straight awaylateral breakouts of short rigid piping sections, withoutthe need to spread the pipe.

Figure 206. 2000-psi NSCWP unions are available in 1-inch through 10-inch. These unions are fitted with an o-ring in the male sub seating surface for enhanced sealing.Available in butt-weld Sch. 40. Also available with stain-less steel subs.

4


Figure 207. 2000-psi NSCWP unions are available in 3, 4and 6-inch. These unions are fitted with a nitrile o-ring in ablanking cap for effective closure. With the cap removed,the female sub will make up to hose, pipe, or tubing fittedwith a Figure 200 or 206 male sub and nut. Recom-mended for air, water, oil or gas service. Available in butt-weld Sch. 40.

Figure 400. These unions are available in 2, 3, 4 and 6inch 4000-psi and 12 inch 2500-psi NSCWP. All threeparts are made from steel forgings with heavy walls andrugged design. They feature ball and cone sealing for easyalignment and dependable seals. Also available in butt-weld schedule 80.

Figure 600. 6000-psi NSCWP unions are available in1, 1 ¼, 1 ½, 2, and 4–inch sizes. These unions have abronze seat insert to provide an additional hardness dif-ferential across the seats for enhanced sealing.

Figure 211. 2000-psi NSCWP Insulating Unions are avail-able in 2 and 3-inch sizes. The insulated design elimi-nates metal to metal contact across the union, while dualabrasion resistant precision molded elastomers provide apositive seal. Recommended where electrolytic corrosionprevention is a problem, or to statically isolate sections ofpiping. Replacement seal kits are available to extend ser-vice of the union.


NSCWP- Non-Shock Cold Working Pressure 5


Figure 602. 6000-psi NSCWP unions are available in 1,1¼, 1½, 2, 3 and 4-inch sizes. These unions feature aresilient nitrile seal ring that helps sealing and protectsthe steel-to-steel seating of the union. Recommended formanifold and truck-mounting where size and weight arecritical. Fig. 602 unions are also available as non-pres-sure seal unions, and in butt-weld Sch. 80, Sch. 160 andXXH, or prepped for sour gas service.

Figure 1002. These unions are available in 1 thru 4 inch10,000-psi and 5 and 6 inch 7,500-psi NSCWP. Theseunions also have a resilient nitrite seal ring (5-inch and 6-inch have nitrile o-ring). They are made from alloy steeland are used primarily by service companies in applica-tions such as cementing, fracturing and acidizing. De-signed for high-pressure systems, including truck-mountedsystems, Fig. 1002 unions also are available as non-pressure seal unions, and in butt-weld Sch. 160 or XXH,or prepped for sour gas service.

Figure 1502. These 15,000 psi NSCWP unions are avail-able in 1, 1½, 2, 3 and 4 inch sizes, with a replaceableresilient nitrite seal ring. Alloy steel construction, heavywalls, and rugged design have made these unions popu-lar with the service companies for working pressures upto 15,000 psi. Fig. 1502 unions also are available as non-pressure seal unions, and in butt-weld Sch. 160 or XXH,or prepped for sour gas service.

Figure 1003. These unions are available in 3 inch 10,000psi and 4 and 5 inch 7500 psi NSCWP. Recommendedfor air, water, oil, mud or gas service where alignment ofpiping is a problem. Especially suitable for high pressuremanifolding and drilling rig use. This union incorporates aball seat that provides for 7½° of misalignment or angularadjustment from center, for a total of 15° misalignmentcapability. In addition to the steel-to-steel seating of theunion, a nitrile o-ring assures a pressure tight connectionin any position of misalignment. All Kemper o-ring and seal rings are available in standard

Nitrile material or upon request, Viton or Highly SaturatedNitrile.


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SWIVEL JOINTS

" Extra High Pressure Long Radius Swivel Joints, Figure 1502 & 1002, in 1½”, 2”, 3” and now 4” sizes." For test lines, fracturing, acidizing, cementing, and well servicing up to 15,000 psi CWP." Swivel Joints can be custom configured in any style on short order." Manufactured to the highest quality standards in the industry." Optimal combination of core strength and case hardness, without sacrificing ductility." Full traceability, including low temperature charpy impact values, included." Maintenance, re-build and re-certification is available through our Sulphur, Oklahoma division.

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Style 100 M x M

Style 30 M x F

Style 80 M x F

Style 60 M x M

Style 100 M x F


SWIVEL JOINTS - 6000 CWP

" High Pressure Swivel Joints 6000 psi CWP (Code Working Pressure) in 1” and 2” LPT sizes." For test lines, fracturing, acidizing, cementing, and well servicing up to 6,000 psi CWP." Swivel Joints can be custom configured in any style for quick delivery." Manufactured to the highest quality standards in the industry." Full traceability, including low temperature charpy impact values, included." Material Traceability Reports included at no extra charge." Maintenance, re-build and re-certification is available through our Sulphur, Oklahoma division.

Style 103 Swivels, 2 Elbows

Style 20 1 Swivel

Style 301 Swivel, 1 Elbow

Style 401 Swivel, 2 Elbows


Style 602 Swivels, 1 Elbow



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9

PUP JOINTS

Kemper Non-Pressure Seal Pup Joints are available in 1½”, 2” 3” and 4” nominal sizes. These Pup Joints are factoryfabicated, 100% hydrostatically tested at 1.5 times the rated cold working pressure, and certified for service.

Standard lengths range from 1 foot up to 20 feet at cold working pressure from 6,000 psi (Code Silver) 10,000 psi (CodeBlack) to 15,000 psi (Code Red).

Non-Standard lengths in any quantity are available with minimal lead time for custom requirements. Please consult thefactory for details.

Kemper 2” 15,000 psi (Code Red) Integral alloy steel Pup Joints are available in lengths up to 10 feet. They feature anentirely one piece, seamless upset-forged construction, made for use where welded or threaded connections are causefor concern. These Pups can be used with the complete range of high pressure and abrasive oilfield fluids. 3” KemperIntegral Pup Joints will be available soon!

EZIS A1 A2 A3 A4 A5 A6

"2 '0.2 '0.4 '0.5 '0.6 '0.8 '0.01

"3 '0.2 '0.3 '0.4 A/N A/N A/N


" Extra High Pressure Cementing/Circulating Hose Loops, Figure 1502 & 1002, in 2” and 3” sizes." For test lines, fracturing, acidizing, cementing, and well servicing up to 15,000 psi CWP." Hose Loops can be custom ordered in non-standard lengths." Manufactured to the highest quality standards in the industry." Optimal combination of core strength and case hardness, without sacrificing ductility." Full traceability, including low temperature charpy impact values, included." Maintenance, re-build and re-certification is available through our Sulphur, Oklahoma division.

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CEMENTING / CIRCULATING STEEL HOSE LOOPS

EZIS A1 A2 A3 B

"2 "75 "06 "27 "96.01

"3 "75 "06 A/N "83.61


Forged alloy steel body precision machined with integral 2”, 3” or 4” figure 1502 Kemper hammer union ends availablefor standard service (15,000 psi CWP) or sour gas service (10,000 psi CWP). Kemper union connections are availablein combinations to suit any installation, and are delivered complete with full material traceability test reports, includingcharpy impact values at no extra cost. Both Tees and Ells are supplied with seals and detachable hammer lug nuts, andcushion ells can be ordered for flow-back service from the factory.

INTEGRAL FITTINGS

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EZIS A B C

"2 83.6 83.6 57.21

"3 00.8 00.8 00.61

"4 31.6 52.8 05.61


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KEMPERMANIFOLDTRAILERS

Kemper Well ServiceManifold Trailersdramatically reduce thehookup and breakout laborof any frac job, withtimesavings of up to 50%over conventional hookups

Manifold Trailer fabricationsto exact customerspecifications or standardmodels are fabricated andequipped with KemperHammer Union Integral orNon-Pressure Seal Flow-Line, Swivel Joints, Tees,Laterals, Check Valves,Butterfly Valves andHammer Unions. All UnionEnd Connections aresupplied with blanking capsfor protection of theenvironment duringtransport.

For more detailedinformation or forquotations, please contactBuddy Wood at the KemperValve Sulphur, Oklahomafacility.

Hammerseal UnionsJoin drilling mud tanks in a hurry

Even if tanks aren’t aligned perfectly, you can hammer these tough unionstight to a non-leak seal. The external threaded female portion of theHammerseal welds to a stub pipe at the tank wall. A smaller O.D. connect-ing pipe extends through the female portion, the o-ring and then the nutportion of the union. When the internally threaded nut component is ham-mered tight onto the female, the o-ring is squeezed to an oblong cross-section to seal up to 150 psi against the O.D. of the connecting pipe.

3” Hammerseal Available – Consult factory*Schedule 80 Butt-Weld

Seal-O-Grips are speedy connect-and-disconnect for mud suction and re-turn lines or low-pressure fluid lines. A tight seal is maintained even if thepipe is mis-aligned within certain limits (see table). Available for size popularoilfield line pipe sizes: 4, 6, 8, 10, 12 and 16-inch.Seal-O-Grip steel (ASTM A216 Grade WCB) welds in place on mud tanks,pipe and other fittings. Oil-resistant inflatable tube is heavy duty, abra-sion-resistant, designed for 200 psi maximum air pressure. (Tube inflationpressure must exceed fluid line pressure by 50 psi for line pressures up to150 psi.)

Seal-O-Grip ConnectionsProvide air-inflatable tight seal between mud tanks

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All Kemper Industrial Unions are manufac-tured from carbon steel to meet ASTM A105.

INDUSTRIAL UNIONS

3000# UnionsBronze-to-SteelSizes: ¼, ½ thru 2-inch

3000# AAR UnionsSteel-to SteelMSS SP-83 DimensionalThreaded or Socket WeldSizes: ¼, ½ thru 3-inch

3000# UnionsBronze-to BronzeSizes: ¼, ½ thru 2 inch.

3000# Hi-Speed UnionsSteel-to SteelSizes: ½ thru 3-inch

3000# Hi-Speed Lug Nut UnionsFlat Face O-RingSizes: ¼, ½ thru 3-inch

3000# Hi-Speed Lug Nut UnionsInsulated Male End PieceSizes: ½ thru 3-inch.

3000# Hi-Speed Lug Nut UnionsSteel-to-SteelSizes: ½ thru 3 inch

3000# Hi-Speed UnionsInsulated Male End PieceSizes: ½ thru 3 inch

3000# Hi-Speed UnionsFlat Face O-RingSizes: ½ thru 3 inch

3000# Orifice UnionsSizes: ¼, ½ thru 2 inch

3000# Tabbed Orifice UnionsSizes: ½ thru 2-inch

3000# Male and Female UnionsSizes: ¼, ½ thru 2-inch

*Across Nut Flats

MSS-SP-83 Dimensions and Weights

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Specify Kemper Model B butterfly valves for flow control—including severe service in waterflood projects, tank batteryhook-ups and any fluid control system requiring bubble-tightseal at cold working pressures up to and including 150 lbs.W.O.G.

NPT screwed ends and external marking of each valve to in-dicate flow direction simplify correct field installation accord-ing to fluid flow. Provisions are made for easy padlocking ofthe valves in either open or closed position.

Corrosion protection is provided by electroless nickel platingto the interior and exterior of the valve bodies and the stan-dard Aluminum-Bronze Disc adds to the life of the valve. The416 stainless steel valve stems are designed to withstand thetorque ratio built into the handle and extension.

Positive seal in the closed position is assured by high tensile,nitrile o-rings. This material is wear-resistant in the presenceof hydrocarbons and abrasive fluids. Special elastomers, suchas Viton, EPDM and others, are available on request. Thestem, disc and o-ring are replaceable in the field.

FEATURES of Kemper Model B

MODEL B, BODY STYLE BUTTERFLY VALVESUnidirectional in 2”, 3” or 4” Sizes

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(A) Top plate, integral with body, is standard-drilled toaccept power operators.

(B) Handle for manual operation easily locked in anyone of ten positions; full open, eight throttling orcompletely closed. Opening stops stamped intoindex plate for durability.

(C) Upper stem bushing is wear and corrosion-resis-tant, absorbs operator side-thrust.

(D) Upper stem packing seals off line materials, retainspressure or holds vacuum.

(E) Lugs tapped UNC on standard 125 and 150 psiANSI bolt circle.

(F) Ductile iron body tolerates rough treatment in ad-verse conditions.

(G) Resilient butterfly seat is smooth-surfaced Nitrile,EDPM, or Highly Saturated Nitrile for easy openingor closing with minimum wear.

(H) Disc screws of 316 stainless steel make disassem-bly and seat replacement or other field repairs fastand easy.

(I) Seal-against-flange is integral with resilient butter-fly seat. Eliminates separate o-ring.

(J) Disc of carbon steel, aluminum bronze or CF8Mstainless steel is precision finished to seat accu-rately in leak-tight shut-off.

(K) Stainless steel 303 stem is highly polished, extendsthrough body cavity to pivot firmly in recess in bodybase.

(L) Initial seal-off line materials and pressure is pro-vided by contoured disc-edge in firm contact withresilient seat. Additional seal is accomplished byclose grip of seat material where the stem extendsthrough a hole in the seat that is smaller diameterthan the stem.

(M) Optional grease fittings available on Kemper but-terfly valves for easy lubrication of valve stem insevere service conditions.

BUTTERFLY VALVES

Kemper Butterfly Valves control oilfield fluids dependably and are rated at

200 psi working pressure

Wafer StyleLug Style

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New design, piston-type transducer converts mud pressure to hy-draulic fluid pressure, withstands pressure fluctuations with less riskof failure than diaphragm design. Maximum instrumentation ca-pacity in minimum space with eight (not just two) ¼” NPT plugs. Easyconnections. Additional connections available on request. Stan-dard 2” male line pipe thread for easy installation in manifolds.Flange or union connection available on request. Working pres-sure 0 to 5,000 psi (0 to 351.5 kg/cm2). Test pressure 10,000 psi(703kg/cm2). WOG needle valve (10,000 psi) provides for hydraulicfluid installation and bleed-off. Oil-resistant piston gives long ser-vice in oil base or acid fluids.

GW 178 Pressure Transducers (Assembly GW178)Protect gauges and instruments in mud systems

The only precision-manufactured non-freezestorage tank valves in 2-inch, 3-inch and 4-inch sizes. These valves operate in extremelycold climates when other tank valves freezeup. The stainless steel valve stem meetsmost corrosive service requirements. Adjust-able gland prevents leaking and extends thewear-life of the gland packing. Heavy dutynitrile valve seat and nitrile gland packing tol-erate hydrocarbon liquids for long periods with-out deterioration. Standard line pipe connec-tions permit easy make-up at the tank con-nection and valve outlet. Operating pres-sures to 150 psi (10.5 kg/cm2) valve rating.High torque handwheel makes opening andclosing easy at all times. Complete valves andindividual parts available. All sizes also avail-able with flange connections.

Non-Freeze Tank ValvesGive trouble-free service in cold country

17

EIGHT¼” NPT PIPE

CONNECTIONS

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TEFLONSEALRINGS

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4" Figure 1002 w/ Butt Weld Ends4" Figure 1002 w/ LPT Ends5" Figure 1002 w/ Butt Weld Ends5" Figure 1002 w/ w/ LPT Ends6" Figure 1002 w/ Butt Weld Ends1" Figure 1502 w/ Butt Weld Ends1" Figure 1502 w/ LPT Ends1 ½" Figure 1502 w/ Butt Weld Ends1 ½" Figure 1502 w/ LPT Ends2" Figure 1502 w/ Butt Weld Ends2" Figure 1502 w/ LPT Ends3" Figure 1502 w/ Butt Weld Ends3" Figure 1502 w/ LPT Ends4" Figure 1002 w/ Butt Weld Ends4" Figure 1502 w/ Detachable Nut, Butt Weld Ends4" Figure 1502 w/ Non-Pressure Seal Threaded Ends5" Figure 1002 w/ Butt Weld Ends5" Figure 1003 (Misaligning) w/ Buttweld Ends5" Figure 1502 w/ Butt Weld Ends

TYPE APPROVAL CERTIFICATIONS

1 ¼" Figure 602 w/ Butt Weld Ends1 ¼" Figure 602 w/ LPT Ends1 ½" Figure 602 w/ Butt Weld Ends1 ½" Figure 602 w/ LPT Ends2" Figure 602 w/ Butt Weld Ends2" Figure 602 w/ LPT Ends3" Figure 602 w/ Butt Weld Ends3" Figure 602 w/ LPT Ends4" Figure 602 w/ Butt Weld Ends4" Figure 602 w/ LPT Ends1 ¼" Figure 1002 w/ Butt Weld Ends1 ¼" Figure 1002 w/ LPT Ends1 ½" Figure 1002 w/ Butt Weld Ends1 ½" Figure 1002 w/ LPT Ends2" Figure 1002 w/ Butt Weld Ends2" Figure 1002 w/ LPT Ends3" Figure 1002 w/ Butt Weld Ends3" Figure 1002 w/ LPT Ends




Inquiries: [email protected] http://www.kempervalve.com18

The following Kemper Hammer Union products have received Det Norske Veritas Type Approval Certification.Type Approval assures you can use these products with reference to the Certificate in DNV overseen fabricationprojects without the need for individual item “project approvals”. Please consult with the factory foradditional Type Approved products, and soon for ABS Type Approved product listings.


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DRILLING CONTRACTORSNOMAC CHEASAPEAKE

ENSCO DRILLINGGREYWOLF DRILLINGHELMERICH & PAYNENABORS INDUSTRIES

PARKER DRILLINGROWAN INDUSTRIES

SUNFLOWER OFFSHORESANTA FE DRILLING

OEM’SCAN RIG

COPPER STATES RUBBERGATES RUBBER

TESCO CORPORATIONVARCO DRILLING SYSTEMS

DISTRIBUTORSNATIONAL OILWELL

RED MAN PIPE & SUPPLYWILSON / SMITH INT’L

SERVICE COMPANIESAMERICAN ENERGY SERVICES

CUDD PUMPING SERVICESHALLIBURTON

RIG MANUFACTURERSDRECO

IRI INTERNATIONAL

STATE OWNED COMPANIESARAMCO SAUDI ARABIA

PEMEX MEXICOPDVSA VENEZUELA

WHEREVER IN THE WORLD OIL AND GAS EXPLORATION AND PRODUCTION ISUNDERWAY, KEMPER OILFIELD FLOW CONTROL PRODUCTS WILL BE FOUND. HEREIS A PARTIAL LIST OF COMPANIES THAT USE KEMPER PRODUCTS WORLD WIDE.




Inquiries: [email protected] http://www.kempervalve.com

hammer unions by kemper

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