hamworthy - stp retrofit sta-c and st-c series

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Technical Data Sheet: Water Systems Retrofit STA-C and ST-C Series Super Trident Sewage Treatment Plant Hamworthy is the world’s leading manufacturer of marine sewage treatment plants. For over three decades our Super Trident sewage treatment plants have been widely regarded as standard specification on all vessels. Hamworthy’s STA-C/ST-C Super Trident sewage treatment plants were the first plants in the market to be granted type approval in meeting the new IMO MEPC.159(55) standard, which employs more stringent black water effluent quality treatment guidelines. All sewage treatment plants installed on existing ships on or after 1 January 2010, and on new ships whose keels are laid on or after this date, must meet the new MEPC.159(55) guidelines. The retrofit range has been specifically designed to reduce the cost of installing sewage treatment equipment into existing vessels. Each size in the retrofit range is built up from three separate water tight tanks connected by external piping, aiding installation. The dimensions of each component has been arranged to permit its transportation through standard vessel access ways. Standard features IMO & MED certified and authorised by Lloyds Register EMEA Modular construction Single power supply input point Minimal maintenance requirement Solids handling Hamworthy centrifugal discharge pump Optional features Standby compressor Standby discharge pump Operating Principle Aeration compartments Raw sewage enters the plant via the sewage inlet and passes through a coarse screen before entering the aeration compartments. Aerators located at the bottom of the tanks are fed by a rotary compressor with air, producing fine bubbles which thoroughly mix and aerate the sewage. Feeding off the oxygen in the bubbles, the aerobic bacteria and micro organisms present in raw sewage break down organic waste material into carbon dioxide, air and water vapour. Feeding off both the air and organic waste, organisms multiply and new bacteria cells are produced. Plant aerators are easily removable through the side or end of the tank for maintenance. Following the aeration process only effluent plus inorganic material remains which is then displaced by raw sewage into the settling compartment. Settling compartment The settling compartment has been designed to flocculate all inorganic material to the bottom of the hopper as activated sludge, which is then returned by air lift to the aeration compartments where it is mixed with the incoming raw sewage for further treatment. The clear supernatant liquid at the top of the settling compartment is then displaced into the contact compartment. An outlet weir is situated at the centre of the settling compartment controlling the flow of supernatant into the contact compartment. Contact compartment All remaining effluent minus organic/inorganic material displaced into the contact compartment is dosed with sodium hypochlorite for disinfection. Once the contact compartment reaches capacity, float switches connected to the discharge pump activate discharge. During discharge, sodium bisulphite is added via a dosing pipe in order to neutralise any residual chlorine, producing clean, safe, effluent, suitable for discharging at sea. All dosing is fully automated. Standard MEPC.159(55) 01/01/2010 (new) 100 Geom mean MPN/100ml 35 Geom mean 25 Geom mean mg/l 125 Geom mean mg/l 6~8.5 Best Tech Practice <0.5 ppm Coliform Suspended solids BOD (5) COD pH Residual Chlorine 0038/YY

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Page 1: Hamworthy - STP Retrofit STA-C and ST-C Series

Technical Data Sheet: Water Systems

Retrofit STA-Cand ST-C Series

Super Trident SewageTreatment Plant

Hamworthy is the world’s leading manufacturer of marinesewage treatment plants. For over three decades our SuperTrident sewage treatment plants have been widely regardedas standard specification on all vessels.

Hamworthy’s STA-C/ST-C Super Trident sewage treatmentplants were the first plants in the market to be granted typeapproval in meeting the new IMO MEPC.159(55) standard,which employs more stringent black water effluent qualitytreatment guidelines. All sewage treatment plants installed onexisting ships on or after 1 January 2010, and on new shipswhose keels are laid on or after this date, must meet the newMEPC.159(55) guidelines.

The retrofit range has been specifically designed to reducethe cost of installing sewage treatment equipment intoexisting vessels. Each size in the retrofit range is built up fromthree separate water tight tanks connected by external piping,aiding installation. The dimensions of each component hasbeen arranged to permit its transportation through standardvessel access ways.

Standard features� IMO & MED certified and authorised by Lloyds Register EMEA� Modular construction� Single power supply input point� Minimal maintenance requirement� Solids handling Hamworthy centrifugal discharge pump

Optional features� Standby compressor� Standby discharge pump

Operating Principle

Aeration compartmentsRaw sewage enters the plant via the sewage inlet and passes througha coarse screen before entering the aeration compartments.Aerators located at the bottom of the tanks are fed by a rotarycompressor with air, producing fine bubbles which thoroughly mixand aerate the sewage. Feeding off the oxygen in the bubbles, theaerobic bacteria and micro organisms present in raw sewage breakdown organic waste material into carbon dioxide, air and watervapour. Feeding off both the air and organic waste, organismsmultiply and new bacteria cells are produced. Plant aerators are easilyremovable through the side or end of the tank for maintenance.Following the aeration process only effluent plus inorganic materialremains which is then displaced by raw sewage into the settlingcompartment.

Settling compartmentThe settling compartment has been designed to flocculate allinorganic material to the bottom of the hopper as activated sludge,which is then returned by air lift to the aeration compartments whereit is mixed with the incoming raw sewage for further treatment. Theclear supernatant liquid at the top of the settling compartment isthen displaced into the contact compartment. An outlet weir issituated at the centre of the settling compartment controlling theflow of supernatant into the contact compartment.

Contact compartmentAll remaining effluent minus organic/inorganic material displaced intothe contact compartment is dosed with sodium hypochlorite fordisinfection. Once the contact compartment reaches capacity, floatswitches connected to the discharge pump activate discharge. Duringdischarge, sodium bisulphite is added via a dosing pipe in order toneutralise any residual chlorine, producing clean, safe, effluent,suitable for discharging at sea. All dosing is fully automated.

Standard

MEPC.159(55)01/01/2010(new)

100 Geom meanMPN/100ml

35 Geom mean 25 Geom meanmg/l

125 Geom meanmg/l

6~8.5 Best Tech Practice<0.5 ppm

Coliform Suspended solids BOD (5) COD pH Residual Chlorine

0038/YY

Page 2: Hamworthy - STP Retrofit STA-C and ST-C Series

Model

No.

ST2A-C (R)

ST4A-C (R)

ST6A-C (R)

ST8A-C (R)

ST2A-C (R)

ST4A-C (R)

ST6A-C (R)

ST8A-C (R)

IMO Cert.

Litres/Day

3260

5960

9200

12200

21

41

65

86

C

1398

1847

1937

2037

D

1900

2100

2550

2850

B

1678

1835

2035

2135

E

1174

1624

1724

1824

F

1265

1415

1615

1715

G

1290

1415

1765

2015

ref:

HW

S007

201

11

Retrofit STA-C and ST-C Series Water Systems

DISCHARGE(SETTLING COMPARTMENT)

SETTLING COMPARTMENT

EMERGENCY OVERFLOW

VENT TOATMOSPHEREFOR REMOVAL OF

LEVEL SWITCH

STANDBY COMPRESSOR

AIR COMPRESSORCOMPLETE WITHRELIEF VALVE &FILTER

LIFTING LUGS CONTROL PANEL

COMBINED HIGH LEVEL,LOW LEVEL & HIGHLEVEL ALARM FLOATSWITCH

180

DISCHARGE FORAERATION ANDCONTACT TANKS

C

E

DFG

CONTACT COMPARTMENT

RAW SEWAGE INLET

PRIMARY AERATION COMPARTMENT

SECONDARYAERATION COMPARTMENT

A

B

Size of aperture through which unit willpass when separated into three parts with

panel, transfer tubes, chlorine tabletmagazine and vent tubes attached.

Size of aperture through which unit will pass whenseparated into three parts with panel, transfer tubes and

studs, chlorine tablet magazine andvent tubes and covers removed.

Dimensions (mm)

Hamworthy Water Systems Limited

Fleets Corner, Poole, Dorset BH17 0JT. England.

tel: +44 (0)1202 662600. fax: +44 (0)1202 668793.

e-mail: [email protected]

website: www.hamworthy.com/sewagetreatment

a subsidiary of Hamworthy plc

The manufacturers reserve the right to alter thespecification and data to incorporate improvements in design.Certified drawings will be issued on request.

© All details copyright Hamworthy plc.

655 x 1220

730 x 1670

830 x 1770

880 x 1870

867 x 1371

942 x 1821

1042 x 1921

1092 x 2021

No. of people(under normal gravitycollection conditions) A

2318

2518

3024

3324