handling of bulk materials in compounding industries · 2013-02-25 · pa, pa6, pa 6.6, pa 6.10, pa...
TRANSCRIPT
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1Corporate Presentation 2012 | © Zeppelin Systems GmbH
Handling of bulk materials in compounding industries
Dr. Semen Chlesberg
Senior Manager Sales
Interplastica 2013, Moscow
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2Corporate Presentation 2012 | © Zeppelin Systems GmbH
ZEPPELIN – more than 100 years of inspiration
TRADITION
INNOVATION
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3Corporate Presentation 2012 | © Zeppelin Systems GmbH
Milestones of the company‘s history
Luftschiffbau Zeppelin GmbH and Zeppelin-Foundation
1900
19081909ff.
19501954
1991ff.
1994
First flight of airship LZ1; until 1937 construction of 119 airships
Foundation of companies ZF, MTU, Dornier
Foundation of Metallwerk Friedrichshafen GmbH, later Zeppelin-Metallwerke GmbH
Zeppelin obtains exclusive Caterpillar dealership in Germany, separation in
trade and industry divisions
Trade:more exclusive CAT dealerships in other countries, internationalization with companies worldwide and extension of the product range
New group structure under the holding
ZEPPELIN GmbH
.....
.. LZ 129 catastrophe of Lakehurst, Termination of commercial flights1937...
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4Corporate Presentation 2012 | © Zeppelin Systems GmbH
Milestones of the company‘s history
AVT Anlagen-und Verfahrenstechnik
1990
20012002
2004
2007
2008
Hyster fork lifters
2009
.....
2003
Polymer Alliance (JSW + Haver & Boecker)
China
Motan Materials Handling
FAT Filtertechnik
Alpha Projects (India)
Belgium, Italy
Chronos Richardson (UK)mht Ludwigsburg
JV Saudi Arabia
Reimelt Henschel
..
ZEPPELIN TR
AD
E
MaK Deutschland
Zeppelin International
Zeppelin Power Systems
Zeppelin SkySails
HWZ ABS
MVS Zeppelin
ZEPP
ELIN
PLA
NT
ENG
INEE
RIN
G
...
Majority of shares JV Saudi ArabiaJV China (Shanghai)
2010
2011
2005
India
Singapore, Brazil, USA
Fördertechnik Freital
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5Corporate Presentation 2012 | © Zeppelin Systems GmbH
1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010 2015
ZEPPELIN group – Development of sales
[in Mio. €]
34188
345
2,447
3,000
616
1,1971,410
9%
International Sales
25%
50%
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6Corporate Presentation 2012 | © Zeppelin Systems GmbH
Rating of the Group
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Zeppelin Group – Overview Strategic Business Units
7Corporate Presentation 2012 | © Zeppelin Systems GmbH
CONSTRUCTION EQUIPMENT EU
CONSTR. + AGRO EQUIPMENT CIS
POWER SYSTEMS
RENTAL PLANTENGINEERING
Focus on Sales & Service of Construction Equipment within EU
Focus on Sales & Service of Construction Equipment outside EU
Focus on Power Systems in all regions
Focus on Rental in all regions
Focus on high quality industrial solids handling and liquids processing plants world-wide
»Construction machines
»Construction equipment
»Lift trucks»Vehicles»Containers»Construction /Traffic
guidance systems
»Industrial /Energy
»Marine/ Ships/ Petroleum
»Compact machines»Core machines»Large machines»Used machines»Product support»Hydraulic service»Paving»Lift trucks»Agriculture
»Mining, Quarry (Large)
»Oil & Gas»Paving»General construction»Agriculture»Forestry
»Plants for plastics producing, plastics processing, rubber and food industries
»Silos and blenders»Filters»Mixers»Compounders»Components
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8Corporate Presentation 2012 | © Zeppelin Systems GmbH
A product or a complex plant designed by Zeppelin will always be one thing – engineered for Your success
PLASTICS PROCESSING & RUBBER PLANTS
SILOS & FILTERS & COMPONENTS
REIMELT FOOD TECHNOLOGY
POLYMER PLANTS
HENSCHEL MIXING TECHNOLOGY
LIQUIDS PROCESSING
ACTIVITIES: Project Development • Engineering • Procurement • Production Site assembly • Startup • After Sales Service
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9Corporate Presentation 2012 | © Zeppelin Systems GmbH
Zeppelin Systems at a glance
Locations worldwide: 20
Sales: 234 Mio. EUR in 2011
Employees/ Trainees worldwide: 1.092/ 50
Engineers worldwide: over 400 specialists
Shop floor area worldwide: ca. 60.000 m2
Silos built per year: ca. 650 in 2011
Engineering hours worldwide: more than 750.000 h per year
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10Corporate Presentation 2012 | © Zeppelin Systems GmbH
We are on site world-wide – always near our customers
» Friedrichshafen/Germany» Ludwigsburg/Germany» Freital/Germany» Rödermark/Germany» Kassel/Germany» Genk/Belgium» Milan/Italy» Lyon/France» Nottingham/UK» Sao Paulo/Brazil» Houston & Tampa/USA» Beijing & Shanghai/ China» Baroda/India» Seoul/Korea» Jubail/Saudi Arabia» Singapore
SALES PROJECT DEVEL.
ENGI-NEERING
PRO-DUCTION
STARTUP SERVICE
XXXXXXXXXXXXXXXX
XXXXXXXXXXXXXXXX
X
XXXXX
XXXXX
X
X
XXXXX
XXXXX
X
X
XXX
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11Corporate Presentation 2012 | © Zeppelin Systems GmbH
Our scope of supply alongside the value chain of our customers
11Corporate Presentation 2011 | © Zeppelin Systems GmbH
PRODUCER FORWARDER COMPOUNDER/PROCESSOR
Conveying, Storage
Cooling, Degassing, Drying
Blending, Dedusting
Packing, Loading, Distribution
Storage, Conveying
Dosing, Weighing, Processing, Mixing
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12Corporate Presentation 2012 | © Zeppelin Systems GmbH
Zeppelin plant engineering – business fields
Polymer PlantsPlants for plastics producers and forwarders
Plastics Processing & Rubber PlantsPlants for the plastics processing and rubber industry
Reimelt Food TechnologyPlants for the food, confectionery and bakery industry
Henschel Mixing TechnologyMixers, extruders and compounders
Liquids ProcessingPlants for the beverages and pharmaceuticals industry
Silos & FiltersSilo technology and filters
ComponentsDiverter valves, rotary feeders, separators …
Quality-ServiceAviation, automotive, mechanical engineering
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13Corporate Presentation 2012 | © Zeppelin Systems GmbH
Silogistic: Plants for Polymer Producers and Forwarders
Make big plans!Perfection down to the smallest detail
Polymer PlantsPlants for plastics producers and forwarders
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14Corporate Presentation 2012 | © Zeppelin Systems GmbH
Turn-key plants for processors – from one single source
14
Turn-key systems supplied by the technology leader
Plastics Processing & Rubber PlantsPlants for the plastics processing and rubber industry
» Consulting and FEED Study Concepts
» Material Intake and Storage Systems
» Weighing, Dosing and Mixing Technology
» Automation and Material Management
» Startup and After Sales Service
» Bulk solids, Liquids and Small Chemicals Handling
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15Corporate Presentation 2012 | © Zeppelin Systems GmbH 15
Systems for compounding and PVC processing» PVC & Stabilisers» Carbon Black & Rubber» Additives & Chemicals» Plastics & Compounds» Powders & Liquids» Colors & Fillers» And many more…
Plastics Processing & Rubber PlantsPlants for the plastics processing and rubber industry
Save return on invest with up to date concepts and high reliability equipmentSave return on invest
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Feed your process with the best conceptsBulk Solids, Liquids and Chemicals Handling
16Corporate Presentation 2012 | © Zeppelin Systems GmbH 16
Systems for Rubber Plants, Additives and Chemicals
» Various Conveying Technologies and Concepts
» Small Chemicals and Minor Ingredients Handling
» Liquid Processes» Rework and Plant Aspiration
Concepts
Plastics Processing & Rubber PlantsPlants for the plastics processing and rubber industry
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Competence Fields of Zeppelin Processor Market
Tire technical Rubber
technical rubber goods
tires
cables
Pigments Paints
pencil
pigment & colour concentrates
powder coating & bonding
toner fillers
Profile non Profile
pipes
profiles
films & sheets
cables
Compound Processors
engineered plastics
tailor-made products
pipes/profiles/films/fibres
cables
Rubber Compound
PVCCompound
Polymers & Compound
Colours & Pigments
Chemicals Additives
fillers
functional additives
raw material
ceramics
dust
biomass
Additives & Chemicals
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Bulk Products handled in the Processor Market
Tire technical Rubber
Carbon Black
Silica
Oil
small chemicals
minor ingredients
Pigments Paints
Pigments
Colours
Carbon Black Pigment
Profile non Profile
PVC
TiO2, Calk
Oil
Stabiliser
Modifier
Additives
Compound Processors
Pellets such as,PE, PP, PC, PET, PA
engineered plastics
Fillers
Glass fiber
Various Additives
Rubber Compound
PVCCompound
Polymers & Compound
Colours & Pigments
Chemicals Additives
Calc, Silica
PTA
CB, TiO2
Super Absorber
Aerosil, Talkum
Melamine
Cellulose, Starch….
Additives & Chemicals
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Main Markets Processing Industry
Rubber & Tire, Tire manufacturing,technical Rubber
Technical rubber
Tires
Cables
Rubber Compounding
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Main Markets Processing Industry
PVC Processing and Handling
Pipes
Profiles
Foils
Cables
PVC Compounding
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Main Markets Processing Industry
Plastic Processors, Extrusion Processes, Engineered Plastics
Pre-fabricated Products
Finished Products
Pipes / Profiles / Foils
Cables
Polyolefine Compounding
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Main Markets Processing Industry
Powder, Mass-produced Goods, Fillers, Chemicals
Fillers
Pre-fabricated Goods
Raw Materials
Chemicals & Additives Handling
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Systems for Plastic Processors
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SummarySystems for the Rubber and Tire Industry
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Raw Material Management with System
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SummaryCompounding System
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SummaryPVC System for the manufacturing of Plastic Window Profiles or Pipes
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SummaryVPE System for the manufacturing of medium-high and high voltage cables
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SummaryPump-Flow - cost-efficient and product saving bulk material transport, e. g. for glass fibres
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30Corporate Presentation 2012 | © Zeppelin Systems GmbH
Mixer solutions for colors, paints, pigments, chemicals and fluids
Intelligent solutions for complex tasks
» Rigid and soft PVC» Masterbatch and pigment
preparation» WPC and natural raw
material Compounds» Rubber powder» Chemicals, Stabilizers,
Additives
» Toners, Pencil lead» PTFE-Compounds» Coating of minerals and
powders» Blending» Mixing of Food components» Homogenizing» Continuous mixing
Henschel Mixing TechnologyMixers, extruders and compounders
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31Corporate Presentation 2012 | © Zeppelin Systems GmbH
» Screw diameters 25 to 120 mm
» L/D 8 to 64» Output 5 –
5,000 kg/hour
» Highly filled Polyolefine Compounds » Soft and rigid PVC» Glass-Fibres-filled Compounds
PA, PA6, PA 6.6, PA 6.10, PA 11, PA 12» Technical Compounds: ABS, PS, PBT, PC,
PMMA, PEEK, etc.» Wood and Natural Fibre Compounds» Black, white and colour Masterbatches
Henschel Mixing TechnologyMixers, extruders and compounders
Manufacturing of Compounders RHC + Single Screw Extruders ESE
Intelligent solutions for complex tasksIntelligent solutions for complex tasks
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32Corporate Presentation 2012 | © Zeppelin Systems GmbH
There is accounting for taste - but not for technology
Applications» Fresh bakery products» Durable bakery products» Fat fried bakery products
Reimelt Food TechnologyPlants for the food, confectionery and bakery industry
» Bulk solids handling» Liquids» Fermentation» Continuous dough kneading
(Codos)» Fat frying equipment
Technologies
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33Corporate Presentation 2012 | © Zeppelin Systems GmbH
Applications» Sweets» Sugar» Cereals» ConfectionariesReimelt Food
TechnologyPlants for the food, confectionery and bakery industry
» Bulk solids handling» Liquids» Fat treatment» Sugar powder conditioning» Sugar handling & dissolving
Technologies
There is accounting for taste – but not for technology
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34Corporate Presentation 2012 | © Zeppelin Systems GmbH
Applications
» Convenience mixes» Baking mixes» Spices» Baby food» Milk powder & drinks
Reimelt Food TechnologyPlants for the food, confectionery and bakery industry
» Reci-Pure® concept» Ingredients mixing» Backtracing of charges
Technologies
There is accounting for taste – but not for technology
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35Corporate Presentation 2012 | © Zeppelin Systems GmbH
We bring solids and liquids together
Systems for» Storage» Conveying» Dissolving» Decolorization» UHT treatment» Cleaning in place
» Water» Soft drinks» Fruit juices» Smoothies» Wellness drinks» Alcoholic drinks
Applications
Liquids ProcessingPlants for the beverage industry
Engineering – Solutions for the Beverage Industry
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36Corporate Presentation 2012 | © Zeppelin Systems GmbH
Competence in automation engineering for Plastics Processors and Food Technology
(Manufacturing Execution System)
(Enterprise Resource Planning)Intelligent overall concepts from machine control to MES system with ERP connection (e.g. SAP)
Application of the latest WEB technologies
Integration into existing IT landscapes
Everything from a single source for more than 40 years
Process management level
Fabrication management level
Process control level
Production level
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37Corporate Presentation 2012 | © Zeppelin Systems GmbH
Silo manufacturing and transport methods
Tailor-made silos and blenders
Silos & FiltersSilo technology and filters
For every customer requirement the suitable solution
BOLT-TECSite assemblyby bolting
WELD-TECShop-welded silos
PANEL-TECSite assemblyby welding
Tailor-made silos and blenders
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Summary Components
Suction -/ Scales Scales for small components
Scales for multiple liquid products
For feeding and dosing poor flowing material
Pneumatic dosing valve
Diverter valve WKP
Loss-in-weight batch scale for poorly-flowing products
Components for bag handling
Container filling station
Dosing screws
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Summary Components
Rotary valve APN
Rotary valve MDS
Liquid scale
Diverter valve NG-V
Diverter valve TWR
Overflow pipe Rotary valve DS 5 Fibre separator BNC
Diverter valve ZWS
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Summary Components for Plastic Processing Handling
Air Quantity Unit
Diverter valve
Rotary valve Conveying Pipes & Silo / Storage
Hopper
Anti-Honking Systems for Silos
Sampler General vacuum hopper loader
Filter / -systems
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Summary Components for Plastic Processing Handling
Dosing & Mixing unit (DMG)
Overflow valve
Scale Systems Technical Centre for Conveying Tests
PVC cylinder dryer
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42Corporate Presentation 2012 | © Zeppelin Systems GmbH
Zeppelin Test Centers in Friedrichshafen, Rödermark, Kassel» Trials in industrial scale» Development of new products
» FRIEDRICHSHAFEN:Plastics and chemicals
» KASSEL:Mixing and compounding
» RÖDERMARK:Food productsConstruction in 2011
» Validation of plant design » Analysis of bulk solids
Research and development for your success in the world’s biggest technology center
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43Corporate Presentation 2012 | © Zeppelin Systems GmbH
Our full service package at a glance
Quality-Service with high-level equipment and knowledge
Quality-ServiceAviation, Automotive, Mechan. Engineering
» X-radiation laboratory for x-ray examination (picture left)
» Material testing» 3D measuring » Test fluid calibration» Ultrasonic testing» Welding and acid cleaning of
aviation components
» Crack testing of motor blocks(picture right)
» Quality and Eco-management, consulting and training
» DIN EN ISO 9001, ISO/TS 16949, DIN EN 3834, DIN EN 15085, DIN EN 9100, AQAP 2110, DIN EN ISO 14001, IRIS,…
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44Corporate Presentation 2012 | © Zeppelin Systems GmbH
A glance at some of our TOP references
44
Polymer PlantsPlants for plastics producers and forwarders
Plastics Processing & Rubber PlantsPlants for the plastics processing and rubber industry
Reimelt Food TechnologyPlants for the food, confectionery and bakery industry
Henschel Mixing TechnologyMixers, extruders and compounders
Liquids ProcessingPlants for the beverages and pharmaceuticals industry
Silos & FiltersSilo technology and filters
ComponentsDiverter valves, rotary feeders, separators …
ServiceAssembly, maintenance and spare parts
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45Corporate Presentation 2012 | © Zeppelin Systems GmbH
References
Polymer PlantsPlants for plastics producers and forwarders
Plastics Processing & Rubber PlantsPlants for the plastics processing and rubber industry
Reimelt Food TechnologyPlants for the food, confectionery and bakery industry
Henschel Mixing TechnologyMixers, extruders and compounders
Liquids ProcessingPlants for the beverages and pharmaceuticals industry
Silos & FiltersSilo technology and filters
ComponentsDiverter valves, rotary feeders, separators …
ServiceAssembly, maintenance and spare parts
Biotest, Merck, Roche, ebewe, Krones
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46Corporate Presentation 2012 | © Zeppelin Systems GmbH
At Zeppelin tradition meets future –a great chance for committed young people
INDUSTRIAL EDUCATION: Anlagenmechaniker, nach Abschluss Einsatz als Facharbeiter in der Produktion und auf unseren Baustellen weltweit
DHBW-STUDY: Studiengang Wirtschaftsingenieur mit Fachrichtungen Technisches Management (MB)Studiengang Maschinenbau: Konstruktion mit Informationsmanagement oder Produktion und Management
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47Corporate Presentation 2012 | © Zeppelin Systems GmbH
THANK YOU FOR YOUR ATTENTION !