handling of fish after unloading icelandic international development agency (iceida) iceland united...

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Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP) Iceland National Aquatic Resources Research and Development Agency (NARA) Sri Lanka Department of Fisheries and Aquatic Resources (DFAR) Sri Lanka Quality and safety issues in fish handling ----- A course in quality and safety management in fishery harbours in Sri Lanka NARA, DFAR, ICEIDA and UNU-FTP

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Page 1: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Handling of Fish After Unloading

Icelandic International Development Agency (ICEIDA)

Iceland

United Nations University Fisheries Training Programme (UNU-FTP)

Iceland

National Aquatic Resources Research and Development Agency (NARA)

Sri Lanka

Department of Fisheries and Aquatic Resources (DFAR)

Sri Lanka

Quality and safety issues in fish handling-----

A course in quality and safety management in fishery harbours in Sri Lanka

NARA, DFAR, ICEIDA and UNU-FTP

Page 2: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Content• This lecture contains:

• information regarding current handling practices for fish at and around fishing harbours in Sri Lanka

• methods to improve the quality of the fish handled are introduced

• possible role of the harbours

Page 3: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Learning objectives

• After this lecture the participants will have:• an overview of the situation in Sri Lanka harbours

regarding handling after unloading• ideas on how to improve the situation

Page 4: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Process Flow DiagramLanding and distribution of fish in fishery

harbour Fish in the hold (box or hold)

Unloading

Washing

Deliver to the auction hall / pier

Auctioning

Cutting Re-loading

Consumer Re-icing

Transport

Consumer

Page 6: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Fish in the hold – current practices

• Fish kept in melted water – not using bilge pump

• Ice clumping

• Loosening ice with harbour water

• No sorting• by species• by catching day

• Food kept in the hold – chicken etc.

Page 7: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Fish in the hold – Improvements

• Use boxes for the fish

• Use day labelling

• Make sure drainage from the boxes is good and use bilge pump• introduce false bottom in hold ?

• Food should be kept in closed boxes

Page 8: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Unloading - current practices

• Fish is unloaded straight onto the pier and mostly by hand

• The pier is highly contaminated due to unwanted human activities

• The pier is used for auctioning in some cases

• The pier is used for packaging fish for transport

• Video

Page 9: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Unloading - improvements

• Fish must be unloaded on to pallets or to/in suitable containers

• The pier must be cleaned with potable water of suitable pressure (20-70 bar)

• Zoning should be implemented for the pier• unloading area• washing area• berthing area• loading area (food, ice, oil, water etc..)

Page 10: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Washing – current practices

• Fish is often washed with contaminated harbour water

• Fish is often put straight onto the pier concrete and splashed with harbour water for better appearance before sale

• Equipment, containers and pallets are often washed with harbour water

• Water used for washing fish is not changed frequently

Page 11: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Washing - improvement

• Fish must be washed using potable / clean sea water• Harbour water is not acceptable for celaning and

washing as the water is highly contaminated• All equipment, containers and pallets should be

thoroughly washed• using potable / clean sea water of appropriate pressure

• using suitable cleaning agents

Page 12: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Washing - improvement

• Blood with melted ice and dirty slime layer should be removed by washing

• Running water is recommended for washing • If water used for washing is in a box, tray or any

other container, water must be changed frequently

• Care should be taken to prevent cross contamination during washing

Page 13: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Washing - improvement

• If fish is landed iced in boxes there should be no need to wash it before transport

Page 14: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Preparing for the auction – current practices

• Designated auction area is not always used for auctioning

• Fish from boats further from the pier sometimes gets rough handling

• Fish is usually delivered by hand, not in boxes

Page 15: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Preparing for the auction - improvements

• Fish should not be dragged on the pier floor, and suitable containers / carts should be used

• Fish should not be damaged during unloading and delivery by rough handling

• Minimum handling will reduce the risk of cross-contamination and physical damage

Page 16: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Auctioning – current Auctioning – current practices

• Fish is sold straight from the pier / concrete Fish is sold straight from the pier / concrete

• Unrelated traffic (people and vehicles) in the Unrelated traffic (people and vehicles) in the auctioning area auctioning area

• Auctioning takes too long Auctioning takes too long

• Temperature abuseTemperature abuse

Page 17: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Auctioning - Auctioning - improvements

• Pallets or boxes should be used during Pallets or boxes should be used during auctioningauctioning

• Temperature abuse can be minimized by Temperature abuse can be minimized by • using iceusing ice• shortening the auction timeshortening the auction time

• Zoning should be implemented to reduce Zoning should be implemented to reduce traffictraffic

Page 18: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Re-loading – current practices

• Reloading outside of designated area• Inappropriate vehicles used for transport• Icing not done correctly or at all• Inside of vehicles

• cross-contamination from feet / footwear

• containers / boxes• unsuitable material

• dirty, damaged

• reuse of polystyrene

Page 19: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Re-loading - improvements

• Zoning should be applied to the transport area• Use insulated boxes / insulated or refrigerated

vehicles• Polystyrene (rigifoam) and wooden boxes should be

lined with plastic bags • Ice should be available at the harbour premises• Re-icing must be done as soon as possible according

to transportation time using fresh ice

Page 20: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Re-loading - improvements

• Boxes / vehicles should not be over- or under-loaded

• Use separate footwear inside trucks

• Practice careful handling of fish

• Avoid unnecessary handling

• Fish should be transported separately from other items (tools, boxes etc..)

Page 21: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Transportation – current practices

• Many different types of transport• Refrigerated trucks• Unrefrigerated trucks• Three wheelers• Motorbikes• Bicycles

Page 22: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Transportation - improvements

• Keep fish cool during transport• shield from direct sunlight

• Use clean packaging and vehicles

• Quick transport• Vehicles should leave as soon as they are ready

Page 23: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Cutting – current practices

• Not following hygienic practices • cleaning with harbour water • wooden cutting boards, difficult to clean• no waste bins

Page 24: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Cutting - improvements

• Access to potable water

• Clean / scrape and disinfect wooden surfaces

• Waste bins at each table

Page 25: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

Some examples of how hygienic handling, gutting and careful handling can affect quality

Page 26: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

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0 3 6 9 12 15 18 Days in Ice

Normal Handling

Aseptic Handling

Clean Handling

Effect of Hygienic Handling on Bacterial Number

Page 27: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

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Normal Handling

Clean Handling

Aseptic Handling

Quality Score

Days in Ice

Effect of Hygienic Handling on Quality Score

Page 28: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

0123456789

2 5 90123456789

2 5 9

Gutted

Un-gutted

Effect of Gutting on Quality Score

Days Days

Cooked FilletRaw FilletScore Score

Page 29: Handling of Fish After Unloading Icelandic International Development Agency (ICEIDA) Iceland United Nations University Fisheries Training Programme (UNU-FTP)

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Emptied GutGut ContentFilletLiver

TVA mEg/100g TVB mN/100g

Days Days

Development of Volatile Acids and Bases

Un-gutted Cod