hardware quality standard v1.5(te part)

Upload: abhishek-jain

Post on 14-Apr-2018

220 views

Category:

Documents


0 download

TRANSCRIPT

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    1/57

    Code

    8.1.001

    8.1.003

    8.1.004

    8.1.005

    8.1.006

    8.1.008

    8.1.009

    8.1.010

    8.1.011

    8.1.012

    8.1.013

    8.1.014

    8.1.015

    8.1.016

    8.1.017

    9.1.001

    9.1.002

    9.1.003

    9.1.004

    9.1.005

    9.1.006

    9.1.007

    9.1.008

    9.1.009

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    2/57

    9.1.010

    9.1.011

    9.1.012

    9.1.013

    9.1.014

    9.1.015

    9.1.016

    2.1.001

    2.1.003

    2.1.004

    2.1.005

    2.1.006

    2.1.007

    2.1.008

    3.1.001

    3.1.002

    3.1.003

    3.1.004

    3.1.005

    3.1.006

    3.1.007

    3.1.008

    3.1.010

    3.1.011

    3.1.012

    3.1.014

    3.1.015

    3.1.016

    3.1.017

    3.1.018

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    3/57

    3.1.019

    3.1.020

    3.1.026

    3.1.027

    3.1.028

    3.1.029

    3.1.039

    3.1.040

    4.1.0014.1.002

    4.1.003

    4.1.006

    4.1.007

    4.1.008

    4.1.010

    4.1.011

    4.1.013

    4.1.014

    7.1.001

    7.1.002

    19.1.001

    19.1.002

    19.1.003

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    4/57

    20.1.001

    20.1.002

    20.1.003

    20.1.004

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    5/57

    Description

    8-Base station

    The installation position of rack must meet the design requirements.

    The cabinet or its base (bracket) is firmly fixed on the ground with expansion bolts and all of insulation washers,

    flat washers, spring washers, bolts and nuts are installed in a correct order.The insulating materials must be used when installing a cabinet to isolate it from the ground and wall.

    The RF cable connector needs to be installed perfectly to avoid the situation that the virtual connection would

    cause an abnormal VSWR and thus the normal system operation would be affected.

    Cable connectors must be clean before installation.

    The collection cable of environment alarm connected to the base station should have reliable lightning-proof

    protection measures.

    The parts of the rack must not be distorted which may be affect the equipment appearance.

    The vertical errors of cabinet must be less than 3mm.

    The Horizontal errors of cabinet must be less than 5mm.

    The cables should not be cross inside the cabinet. They cannot be pulled too tightly. Some redundancy must be

    reserved at their bend place. They also need to be bent in a tidy and consistent way.

    The fan must be tightened with screws. Its switch, rotation and alarm work normally.

    The part of peeling of the cable made on-site must be covered with protection tube or insulating tape.

    Unused ports of the boards must be covered with protection cover to protect these ports from dusts and other

    sundries.

    The movable accessories (like door & lock) of the cabinet should work normally.

    The matter that is paint break off and scratch and smear can not appear on cabinet. Which may be affect the

    equipment appearance. Otherwise the equipment must be repaint and cleaned.

    (9-Antenna and Feeder Installation)

    Waterproof and sealed measures for all outdoor jumpers and feeder cables must be correctly adopted according

    to specifications.

    Antennas must be in the 45-degree protected area of lightning rod.

    The feeder cables should not have obvious bending and twisting and bare copper appearance.

    The connector of feeder cable is made in a standard way without any loose connection.

    Antenna, Jumper and feeder check:

    1. The azimuth and tilt angle of the installed antenna must accord with design specifications.

    2. The antenna connection and sector relationship are correct without reverse connection and misconnection.

    3. The jumper connects with antenna and feeder must be fasten enough.

    4. The jumper connects with BTS and feeder must be fasten enough.

    The connection between antenna support and tower must be reliable and firm. The connection between antenna

    and its support must also be reliable and firm.

    When installing the tower amplification module, the side of connecting the antenna must be upward, and the

    other side of connecting the feeder cable must be downward. The installation position of tower amplificationmodule must be close to the antenna.

    The azimuth error of the directional antenna must not be more than 5 degrees. Its tilt angle error must not be

    more than 0.5 degrees.

    (1) When the feeder cable is bent on the top of a building and then extended downward along the wall, the

    protective means should be used for the parts of contact with the wall corner.

    (2) When the feeder cable enter to room along the roof, the feeder clips should be used to fix the feeder cable.

    Hardware Quality Standard (Indoor BTS)

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    6/57

    (1) When a feeder window is installed on the top of building to lead the feeder cable into the room, it must be

    sealed well.

    (2) The antenna jumper and the feeder cable before the feeder window must have waterproof bends.

    The space between feeder clamps must be even and their direction must be same after installed. They must

    also be fixed firmly without any loose connection.

    The feeder cables should not cross after distributed.

    The minimum bending radius of a feeder cable must not be less than 20 times of its diameter.

    Black tie should be used in outdoor and some redundance 3~5mm must be reserved when cutting all of cable

    ties of outdoor.

    The jumper of the antenna must be tied along the rail of the support to the steel frame of the tower.

    Jumper cables should be laid towards BTS layerwise and sectorwise.

    (2-Indoor Auxiliary )

    The alarm box, DDF and so on must be placed according to engineering design document, cables connections

    are made properly and firmly.

    Alarm box should be grounded.

    The alarm monitoring system including distribution frame and alarm box should be connected in a reliable way and worked

    normally.

    The auxiliary cables of alarm box must be distributed and tied in an orderly way. The redundant cable ties mustbe cut from bottom without any spine.

    The bending positions of auxiliary cables of alarm box must be smoothen to avoid bad contact.

    The front cover of the alarm box should be opened and closed smoothlyand the paint on its panel is perfect

    without any damage.

    PVC trough must be installed on the wall for power cable and signal cable of alarm box and extra length power

    cable and signal cable must be put under the floor or the cabling ladder at alarm box side by making a coil.

    (3-Power & Earth Cables)

    Supply and protection grounding cable must be whole copper core cable without any connector in between.

    Lugs must be crimped firmly.

    The supply and protection grounding cable must be connected in a correct and reliable way.

    The protection grounding cable of DDF and environment alarm box should be connected firmly.

    Extra length of supply and protection grounding cable must be cut instead of being coiled.

    Distribution box must be placed according to design document.

    The grounding of antenna and feeder cable on the top of a building without a tower must be connected to the

    nearby lightning-proof protection grounding net of the roof.

    (1) The feeder grounding clip is directly fixed on the steel sheet of the tower/ grounding bar according to the

    requirements.

    (2) The installation of grounding clip must accord with the standard requirement.

    (3) The antirust, anticorrosive and waterproof measures should be adopted for the grounding clip.

    Protection grounding cable must be connected to cabinet or part of the metal shell of rack and chassis in a

    correct and reliable way.

    The diameter of supply and protection grounding cable must meet requirement.

    Lugs should be wrapped with sleeves or insulating adhesive tape after crimping and there should not be anybare copper wire at the lug.

    The color of supply and protection grounding cable must meet the requirement, or satisfy the requirements of

    customer.

    The grounding cable of the door should be connected firmly.

    The supply or protection grounding cable must be distributed and tied tidily.

    The bending position of the supply and protection ground cable must be smoothen.

    Cable routing of the supply and protection grounding cable must be accorded to the engineering design

    document and easy to maintenance and expansion.

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    7/57

    The spacing between supply and signal cable outside the cabinet must satisfy the design requirements.

    Generally, the spacing should be more than 3cm.

    (1) When two or more cables are connected to a wire pole, the cross or back-to-back installation method is

    generally adopted.

    (2)When lugs are overlapped, they must be bent at an angle of 45 or 90 degrees, the bigger one must be put on

    the bottom and smaller one.

    Size of the copper lugs must meet the design requirement.

    Flat washers and spring washers should be used in correct order at lugs end during connection.

    Cable glands of suitable size should be used at cable entries in ACDB & DCDBs.

    PVC channels should be used for general wiring.

    The feeder cable should be earthed at three points:

    (1) One meter away from the feeder-jumper connection on the top of tower.

    (2) One meter before bending or leaving vertical ladder

    (3) One meter before feeder window.

    The grounding cable of feeder clips should extend from up to down and the angle between grounding cable and

    feeder cable should not be more than 15 degrees.

    (4-Signal Cable )

    There should not be any breakage, rupture and intermediate connector on the signal cable.The connector made on site must be accorded with the specification, and be connected correctly and reliably.

    Signal cable should not be distributed on the heat radiation mesh of the cabinet.

    For cable connectors, they must be cleaned before installation. If necessary, they must be cleaned according to

    specifications.

    Cable must be tied with uniform spacing and moderate tightness and redundant parts of the tie must be cut from

    the bottom.

    The route of signal cable in the cabinet is correct (refer installation manual).

    Routing of the signal cable must be accorded to the engineering design document and easy to maintenance and

    expansion.

    Distribution of cables outside cabinet:

    1. The cables should be distributed without any cross and bending.

    2. Cable should be tied in a rectangle at its beams on cable ladder (single-core cables can be tied in a round).The bending position of signal cable should be smooth.

    The part of peeling of the cable should be covered with insulating tape.

    ( 7-Labels)

    Color ring should be stuck at correct position on Jumper and feeder cables.

    (1)On Outdoor Jumper: 200 mm away from Antenna port and outdoor jumper connectors.

    (2)On Feeder:

    a. 200 mm away from outdoor feeder connector.

    b. Within 1 m from the position where the feeder leaves the tower.

    c. 1 m away from the feeder window before entering into equipment room.

    d. 200 mm away from indoor feeder connector.

    (3)On Indoor Jumper:200 mm away from indoor Jumper connector & BTS port.

    (1)The cable labels should be filled in and stuck correctly and reliably.

    (2)Labels should be stuck at the place 2cm away from the connector and in the same direction.

    (19-Site Clean)

    Retain the additional engineering material for future use. Subcon should not waste or throw away the engineering

    material optionally.

    Discarded cable ties, screws and other sundries should not be found in the equipment room.

    The equipment room should be neatness and tidy. Discarded packing materials should be cleaned.

    (20-Final Inspection)

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    8/57

    The self-inspection report is archived with VSWR test report. The engineering supervisor must hand in the self-

    inspection report of engineering hardware quality.

    Extra points will be deducted for each Major problem found during the spot check.

    The alarm monitoring system is normal in test. It should not has any alarm when it runs normally.

    The power-on hardware test of equipment should be normal.

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    9/57

    Category Score

    MAJ 4

    MAJ 3

    MAJ 1

    MAJ 1

    MAJ 1

    MED 1

    MED 1

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MIN 0.2

    MAJ 5

    MAJ 4

    MAJ 4

    MAJ 4

    MAJ 4

    MAJ 3

    MAJ 2

    MED 1

    MED 1

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    10/57

    MED 1

    MED 1

    MED 1

    MED 0.5

    MED 0.5

    MIN 0.2

    MED 1

    MAJ 2

    MAJ 1

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MAJ 5

    MAJ 5

    MAJ 3

    MAJ 2

    MED 1

    MAJ 2

    MAJ 2

    MAJ 2

    MED 1

    MAJ 3

    MED 1

    MED 1

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    11/57

    MED 0.5

    MED 0.5

    MAJ 2

    MED 1

    MED 1

    MED 1

    MED 1

    MED 1

    MAJ 2MAJ 2

    MAJ 2

    MAJ 2

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MIN 0.2

    MAJ 1

    MED 0.5

    MAJ 2

    MIN 0.2

    MIN 0.2

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    12/57

    MAJ 4

    MAJ 2

    MED 0.5

    MED 0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    13/57

    Code

    8.1.001

    8.1.003

    8.1.004

    8.1.005

    8.1.006

    8.1.007

    8.1.008

    8.1.009

    8.1.010

    8.1.011

    8.1.012

    8.1.013

    8.1.014

    8.1.015

    8.1.016

    8.1.017

    9.1.001

    9.1.002

    9.1.003

    9.1.004

    9.1.005

    9.1.006

    9.1.007

    9.1.008

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    14/57

    9.1.009

    9.1.010

    9.1.011

    9.1.012

    9.1.013

    9.1.014

    9.1.015

    9.1.016

    2.1.001

    2.1.003

    2.1.004

    2.1.005

    2.1.006

    2.1.007

    2.1.008

    3.1.001

    3.1.002

    3.1.003

    3.1.004

    3.1.005

    3.1.006

    3.1.007

    3.1.008

    3.1.010

    3.1.011

    3.1.012

    3.1.014

    3.1.015

    3.1.016

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    15/57

    3.1.017

    3.1.018

    3.1.019

    3.1.020

    3.1.026

    3.1.027

    3.1.028

    3.1.029

    3.1.039

    3.1.040

    4.1.001

    4.1.002

    4.1.003

    4.1.006

    4.1.007

    4.1.008

    4.1.010

    4.1.011

    4.1.013

    4.1.014

    7.1.001

    7.1.002

    19.1.001

    19.1.002

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    16/57

    19.1.003

    20.1.001

    20.1.002

    20.1.003

    20.1.004

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    17/57

    Description

    8-Base station

    The installation position of rack must meet the design requirements.

    The cabinet or its base (bracket) is firmly fixed on the ground with expansion bolts and all of insulation washers,

    flat washers, spring washers, bolts and nuts are installed in a correct order.The insulating materials must be used when installing a cabinet to isolate it from the ground and wall.

    The RF cable connector needs to be installed perfectly to avoid the situation that the virtual connection would

    cause an abnormal VSWR and thus the normal system operation would be affected.

    For all kinds of cable connectors, they must be clean before installation.

    The cover plates of cabling cavities are completely closed, and unused cabling troughs are blocked with proper

    waterproof plugs.

    The collection cable of environment alarm connected to the base station should have reliable lightning-proof

    protection measures.

    The parts of the rack must not be distorted which may be affect the equipment appearance.

    The vertical errors of cabinet must be less than 3mm.

    The Horizontal errors of cabinet must be less than 5mm.

    The cables should not be cross inside the cabinet. They cannot be pulled too tightly. Some redundancy must be

    reserved at their bend place. They also need to be bent in a tidy and consistent way.

    The fan must be tightened with screws. Its switch, rotation and alarm work normally.

    The part of peeling of the cable made on-site must be covered with protection tube or insulating tape.

    Unused ports of the boards must be covered with protection cover to protect these ports from dusts and other

    sundries.

    The movable accessories (like door & lock) of the cabinet should work normally.

    The matter that is paint break off and scratch and smear can not appear on cabinet. Which may be affect the

    equipment appearance. Otherwise the equipment must be repaint and cleaned.

    (9-Antenna and Feeder Installation)

    Waterproof and sealed measures for all outdoor jumpers and feeder cables must be correctly adopted accordingto specifications.

    Antennas must be in the 45-degree protected area of lightning rod.

    The feeder cables should not have obvious bending and twisting and bare copper appearance.

    The connector of feeder cable is made in a standard way without any loose connection.

    Antenna, Jumper and feeder check:

    1. The azimuth and tilt angle of the installed antenna must accord with design specifications.

    2. The antenna connection and sector relationship are correct without reverse connection and misconnection.

    3. The jumper connects with antenna and feeder must be fasten enough.

    4. The jumper connects with BTS and feeder must be fasten enough.

    The connection between antenna support and tower must be reliable and firm. The connection between antennaand its support must also be reliable and firm.

    When installing the tower amplification module, the side of connecting the antenna must be upward, and the

    other side of connecting the feeder cable must be downward. The installation position of tower amplification

    module must be close to the antenna.

    The azimuth error of the directional antenna must not be more than 5 degrees. Its tilt angle error must not be

    more than 0.5 degrees.

    Hardware Quality Standard (Indoor BTS)

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    18/57

    (1) When the feeder cable is bent on the top of a building and then extended downward along the wall, the

    protective means should be used for the parts of contact with the wall corner.

    (2) When the feeder cable enter to room along the roof, the feeder clips should be used to fix the feeder cable.

    (1) When a feeder window is installed on the top of building to lead the feeder cable into the room, it must be

    sealed well.

    (2) The antenna jumper and the feeder cable before the feeder window must have waterproof bends.

    The space between feeder clamps must be even and their direction must be same after installed. They must

    also be fixed firmly without any loose connection.

    The feeder cables should not cross after distributed.

    The minimum bending radius of a feeder cable must not be less than 20 times of its diameter.

    Black tie should be used in outdoor and some redundance 3~5mm must be reserved when cutting all of cable

    ties of outdoor.

    The jumper of the antenna must be tied along the rail of the support to the steel frame of the tower.

    Jumper cables should be laid towards BTS layer wise and sector wise.

    (2-Indoor Auxiliary )

    The alarm box, DDF and so on must be placed according to engineering design document, cables connections

    are made properly and firmly.

    Alarm box should be grounded.

    The alarm monitoring system including distribution frame and alarm box should be connected in a reliable way and worked

    normally.

    The auxiliary cables of alarm box must be distributed and tied in an orderly way. The redundant cable ties must

    be cut from bottom without any spine.

    The bending positions of auxiliary cables of alarm box must be smoothen to avoid bad contact.

    The front cover of the alarm box should be opened and closed smoothlyand the paint on its panel is perfect

    without any damage.

    PVC trough must be installed on the wall for power cable and signal cable of alarm box and extra lengh power

    cable and signal cable must be put under the floor or the cabling ladder at alarm box side by making a coil.

    (3-Power & Earth Cables)

    Supply and protection grounding cable must be whole copper core cable without any connector in between.

    Lugs must be crimped firmly.

    The supply and protection grounding cable must be connected in a correct and reliable way.

    The protection grounding cable of DDF and environment alarm box should be connected firmly.

    Extra length of supply and protection grounding cable must be cut instead of being coiled.

    Distribution box must be placed according to design document.

    The grounding of antenna and feeder cable on the top of a building without a tower must be connected to the

    nearby lightning-proof protection grounding net of the roof.

    (1) The feeder grounding clip is directly fixed on the steel sheet of the tower/ grounding bar according to the

    requirements.

    (2) The installation of grounding clip must accord with the standard requirement.

    (3) The antirust, anticorrosive and waterproof measures should be adopted for the grounding clip.

    Protection grounding cable must be connected to cabinet or part of the metal shell of rack and chassis in acorrect and reliable way.

    The diameter of supply and protection grounding cable must meet requirement.

    Lugs should be wrapped with sleeves or insulating adhesive tape after crimping and there should not be any

    bare copper wire at the lug.

    The color of supply and protection grounding cable must meet the requirement, or satisfy the requirements of

    customer.

    The grounding cable of the door should be connected firmly.

    The supply or protection grounding cable must be distributed and tied tidily.

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    19/57

    The bending position of the supply and protection ground cable must be smoothen.

    Cable routing of the supply and protection grounding cable must be accorded to the engineering design

    document and easy to maintenance and expansion.

    The spacing between supply and signal cable outside the cabinet must satisfy the design requirements.

    Generally, the spacing should be more than 3cm.

    (1) When two or more cables are connected to a wire pole, the cross or back-to-back installation method is

    generally adopted.

    (2)When lugs are overlapped, they must be bent at an angle of 45 or 90 degrees, the bigger one must be put on

    the bottom and smaller one.

    Size of the copper lugs must meet the design requirement.

    Flat washers and spring washers should be used in correct order at lugs end during connection.

    Cable glands of suitable size should be used at cable entries in ACDB & DCDBs.

    PVC channels should be used for general wiring.

    The feeder cable should be earthed at three points:

    (1) One meter away from the feeder-jumper connection on the top of tower.

    (2) One meter before bending or leaving vertical ladder

    (3) One meter before feeder window.

    The grounding cable of feeder clips should extend from up to down and the angle between grounding cable andfeeder cable should not be more than 15 degrees.

    (4-Signal Cable )

    There should not be any breakage, rupture and intermediate connector on the signal cable.

    The connector made on site must be accorded with the specification, and be connected correctly and reliably.

    Signal cable should not be distributed on the heat radiation mesh of the cabinet.

    Cable connectors must be clean before installation.

    Cable must be tied with uniform spacing and moderate tightness and redundant parts of the tie must be cut from

    the bottom.

    The route of signal cable in the cabinet is correct (refer installation manual).

    Routing of the signal cable must be accorded to the engineering design document and easy to maintenance and

    expansion.

    Distribution of cables outside cabinet:1. The cables should be distributed without any cross and bending.

    2. Cable should be tied in a rectangle at its beams on cable ladder (single-core cables can be tied in a round).

    The bending position of signal cable should be smooth.

    The part of peeling of the cable should be covered with insulating tape.

    ( 7-Labels)

    Color ring should be stuck at correct position on Jumper and feeder cables.

    (1)On Outdoor Jumper: 200 mm away from Antenna port and outdoor jumper connectors.

    (2)On Feeder:

    a. 200 mm away from outdoor feeder connector.

    b. Within 1 m from the position where the feeder leaves the tower.

    c. 1 m away from the feeder window before entering into equipment room.

    d. 200 mm away from indoor feeder connector.(3)On Indoor Jumper:200 mm away from indoor Jumper connector & BTS port.

    (1)The cable labels should be filled in and stuck correctly and reliably.

    (2)Labels should be stuck at the place 2cm away from the connector and in the same direction.

    (19-Site Clean)

    Retain the additional engineering material for future use. Subcon should not waste or throw away the engineering

    material optionally.

    Discarded cable ties, screws and other sundries should not be found in the equipment room.

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    20/57

    The equipment room should be neatness and tidy. Discarded packing materials should be cleaned.

    (20-Final Inspection)

    The self-inspection report is archived with VSWR test report. The engineering supervisor must hand in the self-

    inspection report of engineering hardware quality.

    Extra points will be deducted for each Major problem found during the spot check.

    The alarm monitoring system is normal in test. It should not has any alarm when it runs normally.

    The power-on hardware test of equipment should be normal.

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    21/57

    Category Score

    MAJ 4

    MAJ 3

    MAJ 1

    MAJ 1

    MAJ 1

    MAJ 3

    MED 1

    MED 1

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MIN 0.2

    MAJ 5

    MAJ 4

    MAJ 4

    MAJ 4

    MAJ 4

    MAJ 3

    MAJ 2

    MED 1

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    22/57

    MED 1

    MED 1

    MED 1

    MED 1

    MED 0.5

    MED 0.5

    MIN 0.2

    MED 1

    MAJ 2

    MAJ 1

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MAJ 5

    MAJ 5

    MAJ 3

    MAJ 2

    MED 1

    MAJ 2

    MAJ 2

    MAJ 2

    MED 1

    MAJ 3

    MED 1

    MED 1

    MED 0.5

    MED 0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    23/57

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MAJ 2

    MED 1

    MED 1

    MED 1

    MED 1

    MED 1

    MAJ 2

    MAJ 2

    MAJ 2

    MAJ 2

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MIN 0.2

    MAJ 1

    MED 0.5

    MAJ 2

    MIN 0.2

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    24/57

    MIN 0.2

    MAJ 4

    MAJ 2

    MED 0.5

    MED 0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    25/57

    Code

    8.1.001

    8.1.002

    8.1.003

    8.1.004

    8.1.005

    8.1.006

    8.1.007

    8.1.008

    8.1.0098.1.010

    8.1.011

    8.1.012

    8.1.014

    8.1.015

    8.1.016

    8.1.017

    9.1.001

    9.1.002

    9.1.003

    9.1.005

    9.1.006

    9.1.008

    9.1.010

    9.1.011

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    26/57

    9.1.013

    9.1.014

    9.1.015

    9.1.017

    9.1.018

    2.1.001

    2.1.003

    2.1.004

    2.1.005

    2.1.006

    2.1.007

    2.1.008

    3.1.001

    3.1.002

    3.1.003

    3.1.004

    3.1.005

    3.1.006

    3.1.007

    3.1.008

    3.1.010

    3.1.011

    3.1.012

    3.1.014

    3.1.016

    3.1.017

    3.1.018

    3.1.019

    3.1.020

    3.1.026

    3.1.027

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    27/57

    3.1.028

    3.1.029

    4.1.001

    4.1.002

    4.1.003

    4.1.006

    4.1.007

    4.1.008

    4.1.010

    4.1.013

    4.1.014

    7.1.001

    7.1.002

    19.1.001

    19.1.002

    19.1.003

    20.1.001

    20.1.002

    20.1.003

    20.1.004

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    28/57

    Description

    (8-Base station)

    The installation position of rack must meet the design requirements.

    (1)APM must be installed firmly and according to the installation specification.

    (2) BBU must be installed firmly in APM or other 19inch or on wall.

    The cabinet or its base (bracket) is firmly fixed on the ground with expansion bolts and all of insulation washers,

    flat washers, spring washers, bolts and nuts are installed in a correct order.

    The insulating materials must be used when installing a cabinet to isolate it from the ground and wall.

    The RF cable connector needs to be installed perfectly to avoid the situation that the virtual connection would

    cause an abnormal VSWR and thus the normal system operation would be affected.

    Cable connectors must be clean before installation.

    The cover plates of cabling cavities are completely closed, and unused cabling troughs are blocked with proper

    waterproof plugs.

    The collection cable of environment alarm connected to the base station should have reliable lightning-proof

    protection measures.

    The parts of the rack must not be distorted which may be affect the equipment appearance.The vertical errors of cabinet must be less than 3mm.

    The Horizontal errors of cabinet must be less than 5mm.

    The cables should not be cross inside the cabinet. They cannot be pulled too tightly. Some redundancy must be

    reserved at their bend place. They also need to be bent in a tidy and consistent way.

    The part of peeling of the cable made on-site must be covered with protection tube or insulating tape.

    Unused ports of the boards must be covered with protection cover to protect these ports from dusts and other

    sundries.

    The movable accessories (like door & lock) of the cabinet should work normally.

    The matter that is paint break off and scratch and smear can not appear on cabinet. Which may be affect the

    equipment appearance. Otherwise the equipment must be repaint and cleaned.

    (9-Antenna and Feeder Installation)

    Waterproof and sealed measures for all outdoor jumpers and feeder cables must be correctly adopted according

    to specifications.

    Antennas must be in the 45-degree protected area of lightning rod.

    The feeder cables should not have obvious bending and twisting and bare copper appearance.

    Antenna & Jumper check:

    1. The azimuth and tilt angle of the installed antenna must accord with design specifications.

    2. The antenna connection and sector relationship are correct without reverse connection and misconnection.

    3. The jumper connects with antenna and RRU must be fasten enough.The connection between antenna support and tower must be reliable and firm. The connection between antenna

    and its support must also be reliable and firm.

    The azimuth error of the directional antenna must not be more than 5 degrees. Its tilt angle error must not be

    more than 0.5 degrees.

    When a feeder window is installed on the top of building to lead the feeder cable into the room, it must be sealed

    well.

    The space between power & fiber cables clamps must be even and their direction must be same after installed.

    They must also be fixed firmly without any loose connection.

    Hardware Quality Standard (Mini BTS)

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    29/57

    The minimum bending radius of a Jumper cable must not be less than 20 times of its diameter.

    Black tie should be used in outdoor and some redundance 3~5mm must be reserved when cutting all of cable

    ties of outdoor.

    The jumper of the antenna must be tied along the rail of the support to the steel frame of the tower.

    The lightning-proof arrester of GPS must be installed correctly and firmly and its protected port should face towards base

    station.

    The support of the GPS antenna is fixed firmly and in the area of its 90-degree vertical angle there should not be

    any barrier.

    (2-Indoor Auxiliary )

    The alarm box, DDF and so on must be placed according to engineering design document, cables connections

    are made properly and firmly.

    Alarm box should be grounded.

    The alarm monitoring system including distribution frame and alarm box should be connected in a reliable way and worked

    normally.

    The auxiliary cables of alarm box must be distributed and tied in an orderly way. The redundant cable ties must

    be cut from bottom without any spine.

    The bending positions of auxiliary cables of alarm box must be smoothen to avoid bad contact.

    The front cover of the alarm box should be opened and closed smoothlyand the paint on its panel is perfectwithout any damage.

    PVC trough must be installed on the wall for power cable and signal cable of alarm box and extra lengh power

    cable and signal cable must be put under the floor or the cabling ladder at alarm box side by making a coil.

    (3-Power & Earth Cables)

    Supply and protection grounding cable must be whole copper core cable without any connector in between.

    Lugs must be crimped firmly.

    The supply and protection grounding cable must be connected in a correct and reliable way.

    The protection grounding cable of DDF and environment alarm box should be connected firmly.

    Extra length of supply and protection grounding cable must be cut instead of being coiled.

    Distribution box must be placed according to design document.

    The BBU or RRU module must be grounded.

    The live line, neutral line and earth line of power cable in the working case must be connected correctly.Protection grounding cable must be connected to cabinet or part of the metal shell of rack and chassis in a

    correct and reliable way.

    The diameter of supply and protection grounding cable must meet requirement.

    Lugs should be wrapped with sleeves or insulating adhesive tape after crimping and there should not be any

    bare copper wire at the lug.

    The color of supply and protection grounding cable must meet the requirement, or satisfy the requirements of

    customer.

    The supply or protection grounding cable must be distributed and tied tidily.

    The bending position of the supply and protection ground cable must be smoothen.

    Cable routing of the supply and protection grounding cable must be accorded to the engineering design

    document and easy to maintenance and expansion.

    The spacing between supply and signal cable outside the cabinet must satisfy the design requirements.

    Generally, the spacing should be more than 3cm.

    (1) When two or more cables are connected to a wire pole, the cross or back-to-back installation method is

    generally adopted.

    (2)When lugs are overlapped, they must be bent at an angle of 45 or 90 degrees, the bigger one must be put on

    the bottom and smaller one.

    Size of the copper lugs must meet the design requirement.

    Flat washers and spring washers should be used in correct order at lugs end during connection.

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    30/57

    Cable glands of suitable size should be used at cable entries in ACDB & DCDBs.

    PVC channels should be used for general wiring.

    (4-Signal cables)

    There should not be any breakage, rupture and intermediate connector on the signal cable.

    The connector made on site must be accorded with the specification, and be connected correctly and reliably.

    Signal cable should not be distributed on the heat radiation mesh of the cabinet.

    Cable connectors must be clean before installation.

    Cable must be tied with uniform spacing and moderate tightness and redundant parts of the tie must be cut from

    the bottom.

    The route of signal cable in the cabinet is correct (reffer installation manual).

    Cable routing of the signal cable must be accorded to the engineering design document and easy to

    maintenance and expansion.

    The bending position of signal cable should be smooth.

    The part of peeling of the cable should be covered with insulating tape.

    (7-Labels)

    Color ring should be stuck at correct position on Jumper, Power and fiber cables.

    (1)On Outdoor Jumper: 200 mm away from Antenna port and RRU port.

    (2)On Power & Fiber:a. 200 mm away from RRU port.

    b. Within 1 m from the position where the Power & Fiber leaves the tower.

    c. 1 m away from the feeder window before entering into equipment room.

    d. 200 mm away from the feeder window after entering the equipment room.

    e. 200 mm away from BBU port.

    (1)The cable labels should be filled in and stuck correctly and reliably.

    (2)Labels should be stuck at the place 2cm away from the connector and in the same direction.

    (19-Site Clean)

    Retain the additional engineering material for future use. Subcon should not waste or throw away the engineering

    material optionally.

    Discarded cable ties, screws and other sundries should not be found in the equipment room.

    The equipment room should be neatness and tidy. Discarded packing materials should be cleaned.(20-Final Inspection)

    The self-inspection report is archived with VSWR test report. The engineering supervisor must hand in the self-

    inspection report of engineering hardware quality.

    Extra points will be deducted for each Major problem found during the spot check.

    The alarm monitoring system is normal in test. It should not has any alarm when it runs normally.

    The power-on hardware test of equipment should be normal.

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    31/57

    Category Score

    MAJ 4

    MAJ 3

    MAJ 3

    MAJ 1

    MAJ 1

    MAJ 1

    MAJ 3

    MED 1

    MED 1MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MIN 0.2

    MAJ 5

    MAJ 4

    MAJ 4

    MAJ 4

    MAJ 3

    MED 1

    MED 1

    MED 1

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    32/57

    MED 0.5

    MED 0.5

    MIN 0.2

    MED 1

    MED 0.5

    MAJ 2

    MAJ 1

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MAJ 5

    MAJ 5

    MAJ 3

    MAJ 2

    MED 1

    MAJ 2

    MAJ 2

    MAJ 2

    MED 1

    MAJ 3

    MED 1

    MED 1

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MAJ 2

    MED 1

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    33/57

    MED 1

    MED 1

    MAJ 2

    MAJ 2

    MAJ 2

    MAJ 2

    MED 0.5

    MED 0.5

    MED 0.5

    MED 0.5

    MIN 0.2

    MAJ 1

    MED 0.5

    MAJ 2

    MIN 0.2

    MIN 0.2

    MAJ 4

    MAJ 2

    MED 0.5

    MED 0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    34/57

    Code Description Category

    (1-Rack and Cabinet)

    1.1.001 The cabinet (chassis) must be positioned according to the engineering design document. MAJ

    1.1.002 The cabinet must be fixed firmly after installation. MAJ

    1.1.003Insulating pad should be installed between cabinet & ground (or cabinet & base support)

    depends on the mode of installation / The installation of the customer-made base should

    be accord with the customers requirement.

    MAJ

    1.1.004All the expansion bolts which are used to fix support (or cabinet) should be installed firmly.

    Insulating washer and big flat washer and spring washer and nut (bolt) should be installed

    by correct order.

    MED

    1.1.005 All of the input/output cable holes of the rack (except N68E) should be blocked out. MED

    1.1.006The sundries of redundant cable ties and screws and other things should not exist

    inside, or at the bottom, or on the top of the rack.MED

    1.1.007 The vertical errors of rack must be less than 3mm. MED

    1.1.008 The horizontal errors of rack must be less than 5mm. MED

    1.1.009The surface of a row cabinets should be in the same plane and arranged in a tight and tidy

    way.MED

    1.1.010There should not be any paint break off,scratch and smear on cabinet which may be affect

    the equipment appearance. Otherwise the equipment must be repainted and cleaned.MED

    1.1.011 The movable accessories of the rack must be fuctioned properly. MED

    1.1.012All connecting bolts in the cabinet should be installed correctly and firmly. Flat washers and

    spring washers should be installed in correct order.MED

    1.1.013The parts of the rack should not be distorted which may be affect the equipment

    appearance.MED

    1.1.014 The antistatic wrist strap should be inserted into the antistatic installation hole in thecabinet. MIN

    1.1.015 Board panel screws should be tighten appropriately. MIN

    1.1.016 False boards and panels should be installed according to requirements. MIN

    (2-Indoor Auxiliary )

    2.1.001The alarm box, DDF and so on must be placed according to engineering design

    document, cables connection are made properly and firmly.MAJ

    2.1.002 The network management system should be installed correctly and worked normally. MED

    2.1.003 Alarm box should be grounded. MAJ

    2.1.004The alarm monitoring system including distribution frame and alarm box should be

    connected in a reliable way and worked normally. MED

    2.1.005 The auxiliary cables of alarm box must be distributed and tied in an orderly way.The redundant cable ties must be cut from bottom without any spine.

    MED

    2.1.006The bending positions of auxiliary cables of alarm box must be smoothen to avoid

    bad contact.MED

    2.1.007The front cover of the alarm box should be opened and closed smoothlyand the

    paint on its panel is perfect without any damage.MED

    Hardware Quality Standard (Core)

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    35/57

    2.1.008

    PVC trough must be installed on the wall for power cable and signal cable of alarm

    box and extra lengh power cable and signal cable must be put under the floor or

    the cabling ladder at alarm box side by making a coil.

    MED

    (3-Power & Earth Cables)

    3.1.001Supply and protection grounding cable must be whole copper core cable without

    any connector in between.MAJ

    3.1.002 Lugs must be crimped firmly. MAJ

    3.1.003The supply and protection grounding cable must be connected in a correct and

    reliable way.MAJ

    3.1.004The protection grounding cable of DDF and environment alarm box should be

    connected firmly.MAJ

    3.1.005Extra length of supply and protection grounding cable must be cut instead of being

    coiled.MED

    3.1.006 PDF cabinet and distribution box must be placed according to design document. MAJ

    3.1.009The equipotential cables between two same type cabinets must be connected in a

    correct and reliable way.MED

    3.1.010Protection grounding cable must be connected to cabinet or part of the metal shell

    of rack and chassis in a correct and reliable way. MED

    3.1.011 The diameter of supply and protection grounding cable must meet requirement. MAJ

    3.1.012Lugs should be wrapped with sleev or insulating adhesive tape after crimping and

    there should not be any bare copper wire at the lug.MED

    3.1.013 The diameter of the DDF ground cable should meet the design requirements. MED

    3.1.014The color of supply and protection grounding cable must meet the requirement, or

    satisfy the requirements of customer.MED

    3.1.015 The grounding cable of the door should be connected firmly. MED

    3.1.016 The supply or protection grounding cable must be distributed and tied tidily. MED

    3.1.017The bending position of the supply and protection ground cable must be

    smoothen.MED

    3.1.018Cable routing of the supply and protection grounding cable must be accorded to

    the engineering design document and easy to maintenance and expansion.MED

    3.1.019The spacing between supply and signal cable outside the cabinet must satisfy the

    design requirements. Generally, the spacing should be more than 3cm.MED

    3.1.020

    (1) When two or more cables are connected to a wire pole, the cross or back-to-

    back installation method is generally adopted.

    (2)When lugs are overlapped, they must be bent at an angle of 45 or 90 degrees,

    the bigger one must be put on the bottom and smaller one.

    MED

    3.1.027Flat washers and spring washers should be used in correct order at lugs end

    during connection.MED

    3.1.028 Cable glands of suitable size should be used at cable entries in ACDB & DCDBs. MED

    3.1.029 PVC channels should be used for general wiring. MED

    (4-Signal cables)

    4.1.001There should not be any breakage, rupture and intermediate connector on the

    signal cable.MAJ

    4.1.002The connector made on site must be accorded with the specification, and be

    connected correctly and reliably.MAJ

    4.1.003 Signal cable should not be distributed on the heat radiation mesh of the cabinet. MAJ

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    36/57

    4.1.004 The clock cable must be correctly installed according to design specifications. MAJ

    4.1.005 Each trunk cable must be passed the continuity test. MAJ

    4.1.006For cable connectors, they must be cleaned before installation. If necessary, they

    must be cleaned according to specifications.MAJ

    4.1.007Cable must be tied with uniform spacing and moderate tightness and redundant

    parts of the tie must be cut from the bottom.

    MED

    4.1.008 The route of signal cable in the cabinet is correct (reffer installation manual). MED

    4.1.009

    (1)Multiple-core trunk cables should be tied at the beams or columns of the

    cabinet in a rectangle manner without any cross and bending.

    (2) Single-core trunk cables should be distributed straight without any cross and

    bending.

    MED

    4.1.010Cable routing of the signal cable must be accorded to the engineering design

    document and easy to maintenance and expansion.MED

    4.1.011

    Distribution of cables outside cabinet:

    1. The cables should be distributed without any cross and bending.

    2. Cable should be tied in a rectangle at its beams on cable ladder (single-core

    cables can be tied in a round).

    MED

    4.1.012 For chassis equipments cables must be distributed in an orderly way. MED

    4.1.013 The bending position of signal cable should be smooth. MED

    4.1.014 The part of peeling of the cable should be covered with insulating tape. MIN

    (5-Fibers)

    5.1.001Tail fiber must be protected by putting protection tube when laying out side the

    cabinet.MAJ

    5.1.002 The connection point of tail fiber must be cleaned without any dust. MAJ

    5.1.003

    Distribution of tail fibers:

    1. Tail fiber should not be too tight or cross at the bending position.

    2. Tail fibers should be tied neatly with moderate tightness so that fibers can be

    drawn freely from the ring of cable tie.

    MAJ

    5.1.004The protection tube must enter into the cabinet with a length of less than 10 cm,

    and be tied firmly.MED

    5.1.005The cut of protection tube for tail fiber must be smoothen. Otherwise, the insulating

    tape must be used.MED

    5.1.006The over long tail fiber inside cabinet must be coiled in the box or coiled into a

    circle with dia. more than 8 cm before fixing.MED

    5.1.007The unused fiber end or optical port of board must be covered with a protection

    cap.MIN

    (7-Labels)

    7.1.002

    (1)The cable labels should be filled in and stuck correctly and reliably.

    (2)Labels should be stuck at the place 2cm away from the connector and in the

    same direction.

    MED

    7.1.003The row and column labels of the cabinet must be stuck in a clear and tidy way. If

    there is a dashed box on the cabinet,labels must be stuck within it.MED

    7.1.004 The labels of rack shall be placed neat and clean. MED

    7.1.005 Labels must be stuck on the terminal and alarm box according to specifications. MIN

    (19-Site Clean)

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    37/57

    19.1.001Retain the additional engineering material for future use. Subcon should not waste

    or throw away the engineering material optionally.MAJ

    19.1.002Discarded cable ties, screws and other sundries should not be found in the

    equipment room.MIN

    19.1.003The equipment room should be neatness and tidy. Discarded packing materials

    should be cleaned.MIN

    19.1.008The floor gaps around the rack should be blocked up. Discarded cable ties, screws

    and other sundries should not be found under the floor.MIN

    (20-Final Inspection)

    20.1.001The self-inspection report is archived with VSWR test report. The engineering

    supervisor must hand in the self-inspection report of engineering hardware quality.MAJ

    20.1.002 Extra points will be deducted for each Major problem found during the spot check. MAJ

    20.1.003The alarm monitoring system is normal in test. It should not has any alarm when it

    runs normally.MED

    20.1.004 The power-on hardware test of equipment should be normal. MED

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    38/57

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    39/57

    Score

    4

    3

    2

    1

    1

    1

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    0.2

    0.2

    0.2

    2

    1

    1

    0.5

    0.5

    0.5

    0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    40/57

    0.5

    5

    5

    3

    2

    1

    2

    1

    1

    3

    1

    1

    1

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    1

    1

    1

    2

    2

    2

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    41/57

    2

    2

    2

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    0.2

    3

    2

    2

    0.5

    0.5

    0.5

    0.2

    0.5

    0.5

    0.5

    0.2

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    42/57

    2

    0.2

    0.2

    0.5

    4

    2

    0.5

    0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    43/57

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    44/57

    Code Description Category

    (1-Rack and Cabinet)

    1.1.001 The cabinet (chassis) must be positioned according to the engineering design document. MAJ

    1.1.002 The cabinet must be fixed firmly after installation. MAJ

    1.1.003Insulating pad should be installed between cabinet & ground (or cabinet & base support)

    depends on the mode of installation / The installation of the customer-made base should

    be accord with the customers requirement.

    MAJ

    1.1.004All the expansion bolts which are used to fix support (or cabinet) should be installed firmly.

    Insulating washer and big flat washer and spring washer and nut (bolt) should be installed

    by correct order.

    MED

    1.1.005 All of the input/output cable holes of the rack (except N68E) should be blocked out. MED

    1.1.006The sundries of redundant cable ties and screws and other things should not exist

    inside, or at the bottom, or on the top of the rack.MED

    1.1.007 The vertical errors of rack must be less than 3mm. MED

    1.1.008 The horizontal errors of rack must be less than 5mm. MED

    1.1.009The surface of a row cabinets should be in the same plane and arranged in a tight and tidy

    way.MED

    1.1.010There should not be any paint break off,scratch and smear on cabinet which may be affect

    the equipment appearance. Otherwise the equipment must be repainted and cleaned.MED

    1.1.011 The movable accessories of the rack must be fuctioned properly. MED

    1.1.012All connecting bolts in the cabinet should be installed correctly and firmly. Flat washers and

    spring washers should be installed in correct order.MED

    1.1.013The parts of the rack should not be distorted which may be affect the equipment

    appearance.MED

    1.1.014 The antistatic wrist strap should be inserted into the antistatic installation hole in thecabinet. MIN

    1.1.015 Board panel screws should be tighten appropriately. MIN

    1.1.016 False boards and panels should be installed according to requirements. MIN

    (2-Indoor Auxiliary )

    2.1.001The alarm box, DDF and so on must be placed according to engineering design

    document, cables connection are made properly and firmly.MAJ

    2.1.002 The network management system should be installed correctly and worked normally. MED

    2.1.003 Alarm box should be grounded. MAJ

    2.1.004The alarm monitoring system including distribution frame and alarm box should be

    connected in a reliable way and worked normally. MED

    2.1.005 The auxiliary cables of alarm box must be distributed and tied in an orderly way.The redundant cable ties must be cut from bottom without any spine.

    MED

    2.1.006The bending positions of auxiliary cables of alarm box must be smoothen to avoid

    bad contact.MED

    2.1.007The front cover of the alarm box should be opened and closed smoothlyand the

    paint on its panel is perfect without any damage.MED

    Hardware Quality Standard (BSC)

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    45/57

    2.1.008

    PVC trough must be installed on the wall for power cable and signal cable of alarm

    box and extra lengh power cable and signal cable must be put under the floor or

    the cabling ladder at alarm box side by making a coil.

    MED

    (3-Power & Earth Cables)

    3.1.001Supply and protection grounding cable must be whole copper core cable without

    any connector in between.MAJ

    3.1.002 Lugs must be crimped firmly. MAJ

    3.1.003The supply and protection grounding cable must be connected in a correct and

    reliable way.MAJ

    3.1.004The protection grounding cable of DDF and environment alarm box should be

    connected firmly.MAJ

    3.1.005Extra length of supply and protection grounding cable must be cut instead of being

    coiled.MED

    3.1.006 PDF cabinet and distribution box must be placed according to design document. MAJ

    3.1.009The equipotential cables between two same type cabinets must be connected in a

    correct and reliable way.MED

    3.1.010Protection grounding cable must be connected to cabinet or part of the metal shell

    of rack and chassis in a correct and reliable way. MED

    3.1.011 The diameter of supply and protection grounding cable must meet requirement. MAJ

    3.1.012Lugs should be wrapped with sleeves or insulating adhesive tape after crimping

    and there should not be any bare copper wire at the lug.MED

    3.1.013 The diameter of the DDF ground cable should meet the design requirements. MED

    3.1.014The color of supply and protection grounding cable must meet the requirement, or

    satisfy the requirements of customer.MED

    3.1.015 The grounding cable of the door should be connected firmly. MED

    3.1.016 The supply or protection grounding cable must be distributed and tied tidily. MED

    3.1.017The bending position of the supply and protection ground cable must be

    smoothen.MED

    3.1.018Cable routing of the supply and protection grounding cable must be accorded to

    the engineering design document and easy to maintenance and expansion.MED

    3.1.019The spacing between supply and signal cable outside the cabinet must satisfy the

    design requirements. Generally, the spacing should be more than 3cm.MED

    3.1.020

    (1) When two or more cables are connected to a wire pole, the cross or back-to-

    back installation method is generally adopted.

    (2)When lugs are overlapped, they must be bent at an angle of 45 or 90 degrees,

    the bigger one must be put on the bottom and smaller one.

    MED

    3.1.027Flat washers and spring washers should be used in correct order at lugs end

    during connection.MED

    3.1.028 Cable glands of suitable size should be used at cable entries in ACDB & DCDBs. MED

    3.1.029 PVC channels should be used for general wiring. MED

    (4-Signal cables)

    4.1.001There should not be any breakage, rupture and intermediate connector on the

    signal cable.MAJ

    4.1.002The connector made on site must be accorded with the specification, and be

    connected correctly and reliably.MAJ

    4.1.003 Signal cable should not be distributed on the heat radiation mesh of the cabinet. MAJ

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    46/57

    4.1.004 The clock cable must be correctly installed according to design specifications. MAJ

    4.1.005 Each trunk cable must be passed the continuity test. MAJ

    4.1.006For cable connectors, they must be cleaned before installation. If necessary, they

    must be cleaned according to specifications.MAJ

    4.1.007Cable must be tied with uniform spacing and moderate tightness and redundant

    parts of the tie must be cut from the bottom.

    MED

    4.1.008 The route of signal cable in the cabinet is correct (reffer installation manual). MED

    4.1.009

    (1)Multiple-core trunk cables should be tied at the beams or columns of the

    cabinet in a rectangle manner without any cross and bending.

    (2) Single-core trunk cables should be distributed straight without any cross and

    bending.

    MED

    4.1.010Cable routing of the signal cable must be accorded to the engineering design

    document and easy to maintenance and expansion.MED

    4.1.011

    Distribution of cables outside cabinet:

    1. The cables should be distributed without any cross and bending.

    2. Cable should be tied in a rectangle at its beams on cable ladder (single-core

    cables can be tied in a round).

    MED

    4.1.012 For chassis equipments cables must be distributed in an orderly way. MED

    4.1.013 The bending position of signal cable should be smooth. MED

    4.1.014 The part of peeling of the cable should be covered with insulating tape. MIN

    (5-Fibers)

    5.1.001Tail fiber must be protected by putting protection tube when laying out side the

    cabinet.MAJ

    5.1.002 The connection point of tail fiber must be cleaned without any dust. MAJ

    5.1.003

    Distribution of tail fibers:

    1. Tail fiber should not be too tight or cross at the bending position.

    2. Tail fibers should be tied neatly with moderate tightness so that fibers can be

    drawn freely from the ring of cable tie.

    MAJ

    5.1.004The protection tube must enter into the cabinet with a length of less than 10 cm,

    and be tied firmly.MED

    5.1.005The cut of protection tube for tail fiber must be smoothen. Otherwise, the insulating

    tape must be used.MED

    5.1.006The over long tail fiber inside cabinet must be coiled in the box or coiled into a

    circle with dia. more than 8 cm before fixing.MED

    5.1.007The unused fiber end or optical port of board must be covered with a protection

    cap.MIN

    (7-Labels)

    7.1.002

    (1)The cable labels should be filled in and stuck correctly and reliably.

    (2)Labels should be stuck at the place 2cm away from the connector and in the

    same direction.

    MED

    7.1.003The row and column labels of the cabinet must be stuck in a clear and tidy way. If

    there is a dashed box on the cabinet,labels must be stuck within it.MED

    7.1.004 The labels of rack shall be placed neat and clean. MED

    7.1.005 Labels must be stuck on the terminal and alarm box according to specifications. MIN

    (19-Site Clean)

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    47/57

    19.1.001Retain the additional engineering material for future use. Subcon should not waste

    or throw away the engineering material optionally.MAJ

    19.1.002Discarded cable ties, screws and other sundries should not be found in the

    equipment room.MIN

    19.1.003The equipment room should be neatness and tidy. Discarded packing materials

    should be cleaned.MIN

    19.1.008The floor gaps around the rack should be blocked up. Discarded cable ties, screws

    and other sundries should not be found under the floor.MIN

    (20-Final Inspection)

    20.1.001The self-inspection report is archived with VSWR test report. The engineering

    supervisor must hand in the self-inspection report of engineering hardware quality.MAJ

    20.1.002 Extra points will be deducted for each Major problem found during the spot check. MAJ

    20.1.003The alarm monitoring system is normal in test. It should not has any alarm when it

    runs normally.MED

    20.1.004 The power-on hardware test of equipment should be normal. MED

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    48/57

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    49/57

    Score

    4

    3

    2

    1

    1

    1

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    0.2

    0.2

    0.2

    2

    1

    1

    0.5

    0.5

    0.5

    0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    50/57

    0.5

    5

    5

    3

    2

    1

    2

    1

    1

    3

    1

    1

    1

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    1

    1

    1

    2

    2

    2

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    51/57

    2

    2

    2

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    0.5

    0.2

    3

    2

    2

    0.5

    0.5

    0.5

    0.2

    0.5

    0.5

    0.5

    0.2

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    52/57

    2

    0.2

    0.2

    0.5

    4

    2

    0.5

    0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    53/57

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    54/57

    Code Description Category

    (14-Microwave)

    14.1.001 The Rack/ IDU must be positioned according to the engineering design document . MAJ

    14.1.002 The installation position of antenna accords to the engineering design document. MAJ

    14.1.003 Polarization of MW antenna & ODU must meet the design requirements. MAJ

    14.1.004The installation position of the MW antenna, ODU and pole mount must meet the

    design requirements.MAJ

    14.1.005The fixation of rack is reliable and accords to earthquake-proof requirements of the

    engineering design document.MAJ

    14.1.006The fixation of antenna is reliable and accords to windproof requirements of the

    engineering design document.MAJ

    14.1.007 The mechanical accessories of rack and antenna should be installed correctly. MED

    14.1.008All connecting bolts in the rack and antenna are installed correctly and firmly. Flat

    washers and spring washers are installed in a correct order.MED

    14.1.009The matter that is paint break off and scratch and smear can not appear on rack and

    antenna.MED

    14.1.010 The parts of the rack and antenna should not be distorted. MED

    14.1.011The sundries of redundant cable ties and screws and other things should not exist

    inside, or at the bottom, or on the top of the cabinet.MIN

    14.1.012Structure for the support of the ODU and antenna should be correctly installed and

    oriented to the required direction.MAJ

    14.1.013The connection between ODU and IF cable must be secured and water-proof treatment

    must be taken at connection point.MAJ

    14.1.014 Alignment bolt must be installed firmly & locked after alignment of antenna. MED

    14.1.015Protection grounding cable must be connected to Rack, IDU & ODU correctly and

    reliable way.MAJ

    14.1.016IF cable must be grounded according to the requirements and water-proof treatment

    must be taken at grounding point.

    MAJ

    14.1.017 RF coupler of ODU must be grounded MAJ

    14.1.018The routes of cables accords to the engineering design chart, easy to capacity

    expansion and maintenance.MED

    14.1.019 No breakage and rupture and intermediate connector is found on the cables. MAJ

    14.1.020The connectors of cables are clear without any breakage. The connector of making on

    site should be accorded with the specification, and be connected correct and reliable.MAJ

    14.1.021 IF cable must be passed the continuity test. MAJ

    14.1.022

    (1)Cable must be tied with uniform spacing and moderate tightness. Cable ties must be

    tidy. Redundant parts of the cable must be cut from the bottom after cable are tied

    without any spine.

    (2)Outdoor cable tie must use black type and some redundance 3~5m

    MED

    14.1.023 The tail fiber must be protected with the protection tube or put in the trough. MAJ

    14.1.024The cut of protection tube for tail fiber should be smooth. Otherwise, the insulating tape

    should be used.MED

    14.1.025

    Distribution of tail fibers:

    1. When tail fibers are distributed at bending positions, they should not be too tight and

    cross there. A pair of tail fibers should be tied neatly with moderate tightness.

    2. After they are distributed, other cables or things

    MED

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    55/57

    14.1.026 The bending position of cables should be smooth. MED

    14.1.027

    The labels of cable are filled in and stuck correctly and reliably. They must be tidy

    position and same direction. They must be stuck on a position 2 cm away from their

    connectors. They can be made in a uniform way according to customer requirement.

    MED

    14.1.028 IF cable should be properly installed and fixed. MAJ

    14.1.029 The power cable and grounding cable must be whole copper core cable without anyconnector in between.

    MAJ

    14.1.030When the grounding cable and power cable is connected to the distribution box, its

    redundant part should be cut and cannot be coiled.MED

    14.1.031 The power cable, ground cable should be distributed with signal cable separately. MED

    14.1.032The color of distributed power cables and ground cables must confirm to the shipment,

    or satisfy requirements of the customer.MED

    14.1.033When copper lugs are made at two ends of power cord and grounding wire, they must

    be welded or pressed firmly.MAJ

    14.1.034The handle of lug and bare wire of a power cable or grounding cable must be

    enwrapped with the tube or insulating adhesive tape, the copper wire can not be bared.MED

    14.1.035 Power Supply protection circuit breaker value must meet the design requirement. MAJ

    14.1.036Retain the additional engineering material for future use. Subcon should not waste or

    throw away the engineering material optionally.MAJ

    14.1.037Discarded cable ties, screws and other sundries should not be found in the equipment

    room.MIN

    14.1.038The equipment room should be neatness and tidy. Discarded packing materials should

    be cleaned.MIN

    14.1.039The self-inspection report is archived. The engineering supervisor must hand in the self-

    inspection report of engineering hardware quality.MAJ

    14.1.040 Extra points will be deducted for each Major problem found during the spot check. MAJ

    14.1.041The alarm monitoring system is normal in test. It should not have any alarm when it

    runs normally.MED

    14.1.042 The power-on hardware test of equipment should be normal. MED

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    56/57

    Score

    2

    2

    2

    2

    2

    2

    1

    1

    0.5

    1

    0.2

    2

    2

    1

    3

    1

    1

    1

    2

    2

    2

    0.5

    3

    0.5

    0.5

  • 7/29/2019 Hardware Quality Standard V1.5(TE Part)

    57/57

    0.5

    0.5

    2

    5

    1

    1

    0.5

    5

    1

    2

    2

    0.2

    0.2

    4

    2

    0.5

    0.5