PROGRAMMABLE LOGIC PROGRAMMABLE LOGIC CONTROLLERS PREMIUMCONTROLLERS PREMIUMTMTM

& UNITY& UNITYTMTM PRO PRO

CONTENTS:

Part 1: Premium Hardware Architecture.

Part 2: UnityTM Pro Programming

Software

Part 3: Network Application of Premium

PAC

CONTENTS:

Part 1: Premium Hardware Architecture.

Part 2: UnityTM Pro Programming

Software

Part 3: Network Application of Premium

PAC

CONTENTS:

Part1

Premium Hardware

Architecture

CONTENTS:

Part1

Premium Hardware

Architecture

Premium PAC

Premium PLCs are managed by TSX P57 processors

Premium station can be distributed over one or several racks connected to X bus or a field bus

Premium station is made up of modules Power supply (standard / double

format) (1) Processor module (double format) (2) X bus extension module (3) Discrete I/O, analog I/O, expert module

(4)

Premium Premium PLCsPLCs

• Bus X needs a single cable to connect racks

• Maximum length : 100 m

• Up to 16 racks

• Any modules in any rack, • without restriction or performance decrease

• Reliability and hot-swappability of modules (only a screwdriver is needed)

Bus X at 12 Bus X at 12 MbpsMbps

Up to 16 racks / 100 m maximum

Use repeaters to extend Bus X without affecting performances

Maximum length for extension: 250 mMaximum distance between 2 racks: 700

m

Bus X Bus X extensionextension

700 m maximum

Bus X 100 m

Bus X 100 m

Extension 250 m

Extension 250 m

Bus X 100 m

A scalable range of PLCs

In term of performance (execution time, memory capacity, ...)

In term of characteristics (I/O, application, communication, ...)

Possibility to extend the program memory using a PCMCIA card

Range of PLCsRange of PLCs

57-10 57-20 57-30 57-40 57-50

Just pay for what you needJust pay for what you need

It's easy to expand the installed PLC memoryIt's easy to expand the installed PLC memory

Update program anywhereby just shipping a PCMCIAUpdate program anywhereby just shipping a PCMCIA

57-00

Main characteristicsMain characteristics

Low cost CPUsLow cost CPUs

104 154 16340244 Cx0244

57-157-1 57-057-0

FipioFipio

Ethernet TCP/IPEthernet TCP/IP

CANopenCANopen

32 bit architecture for increased performances

A cost optimized solution for machines 57-0. CPU including an embedded

CANopen master port 57-C. shipped with a 6-slot rack, an

AC or DC power supply and a 2-channel 40 kHz counting module

Low cost access to Ethernet 57-1. CPU with a built-in Ethernet port

Total upwards compatibilityUnity firmware can be downloaded into PL7 processors (L3 version)Conversion of PL7 applications

More power throughIncreased performancesIncreased data and program memory

Standard Standard CPUsCPUs

204 254 2634 304 354 3634

57-257-2 57-357-3

FipioFipio

Ethernet TCP/IPEthernet TCP/IP

OS upgradeOS upgrade

New design for an exceptional processing power

Reduce cycle timesMore memory to increase program and data capacityIncreased analog and process control capacity

A USB port for transfer at 12 Mbaud

An Ethernet TCP/IP coprocessor to boost performance

More Profibus-DP v0 and Interbus connections

High Performance CPUsHigh Performance CPUs

554 5634 454 4634

57-457-4 57-557-5

Racks4, 6, 8 or 12 slots

Power supply modules110...240 V AC or 24...48 V DC power supply24 V DC sensor power supply

Base Unit: Racks & Base Unit: Racks & Power Supply ModulesPower Supply Modules

Standard or double format (1 or 2 slots)

2 RS 485 serial ports for connecting the terminal and a HMI at same time

1 PCMCIA slot for a memory extension card (the upper one)

1 PCMCIA slot for a communication card (CANopen, serial link, ...) or file storage

Also available on some processors1 RJ 45 connector for Ethernet TCP/IP connection (10 / 100 Mbps)1 USB port (12 Mbps) for high speed programming1 bus master port (CANopen or Fipio)

Base unit: ProcessorsBase unit: Processors

Display panel (1)

Extract request button for data or file

memory card. Press this button to extract the

card (2)

TERminal connector (8-pin mini DIN) (3)

USB port (4)

Slot for PCMCIA memory extension card (5)

Slot for PCMCIA communication card (6)

RJ 45 connector for Ethernet connection (7)

Reset button. Press this button causes a cold

startup (8)

Processors Physical Processors Physical DescriptionDescription

8,16 or 32-channel modules and high-density 64-channel modules

Removable terminal blocks or HE10 connectors

Inputs isolated between channels

Protected outputs

Modules designed specially for high-speed processing functions

Latching, even inputsReflex

Discrete I/O Discrete I/O ModulesModules

4, 8 and 16-channel voltage / current modules

4 and 16-channel temperature modules

Removable terminal block or HE10 connectors

Activation of the event task can be define by the user

Resolution : 12 to 16 bits

Conversion time : 1 ms / channel

Analog I/O ModulesAnalog I/O Modules

Premium provides also expert functions

Expert Expert FunctionsFunctions

In-rack module Customized screens

WeighingWeighing

Multi-axis servo-motors

Counting/PositioningCounting/

Positioning

Stepper modules

Counting, electronic cam

Integrated software solutionsReady-to-use parameterized loops

Advanced library

Process control

Process control

Counting and measurement modules 2 to 4 channels 2 user-definable reflex outputs Possibility to activate an event task (defined by user) Counting pulses : 1 MHz Incremental encoders : 500 kHz or Absolute encoders : 25 bits (SSI)

Electronic cam module Up to 128 cams and 32 tracks Refresh cycle : 50 µs / 16 cams and 200 µs / 128 cams At 1000 rpm, the accuracy is 0.15° for 16 cams Possibility to activate an even task (defined by user)

Counting and Electronic Counting and Electronic CamCam

Modules for stepper motors Modules for servo-motors 2, 3 and 4-axis modules with analog

link 8 and 16-axis modules with Sercos

digital link Linear or infinite axis Follower axes (ratio or cam profiles) Linear interpolation, 2 to 8 axes Special packaging functions

Application-specific setup screens Configuration, adjustment,

debugging Wizards for entering movements

PositioninPositioningg

Altivar

Lexium

TwinLine

Configurable built-in functions : PID, ...

Ready-to-use parameter control functions Up to 90 controllers for : Packing machines, surface treatment

machines, presses Metal processing furnaces, refrigeration

units Mechanical control functions (torque

control, speed control)

Application-specific setup screens Configuration, adjustment, debugging Ready-to-use control screens

Advanced programmable built-in functions with processors 57-4. and 57-5.

Process ControlProcess Control

In-rack weighing solution Autonomous in-rack module with : 1 measurement input, up to 8

sensors 1 sealable connection to the display

unit 2 reflex outputs for dosing

applications Approved to CE class III (6000 scale

divisions) and class IIII (1000 scale divisions)

For increased versatility No communication parameters need

to be set Application can be developed Use of standard in rack I/O Application-specific setup screens

WeighingWeighing

Fault Tolerant Solution for Non Time-critical Applications where :

Production Down Time is Expensive Production Restart Costs are High Skilled Monitoring, Maintenance Personnel is rare

TargetedTargeted ApplicationsApplications

Infrastructure

Power TunnelAirportWater

Premium Hot Standby System E

TY

ET

YPrim

ary

Prim

ary

Sta

nd

bS

tan

db

yy

04/19/23 23

Needs of Redundant PAC ?

•Power cut off•CPU hang•Communication error

Standalone controller

Unstable system

04/19/23 24

Redundancy controller system

More high quality system

Needs of Redundant PAC ?

2 New CPUsTSXH5724M

768KB Program Memory, 192KB Data MemoryUnity Pro 3.1 or higher M, L or XLSupports max 2 ETY

TSXH5744MUnity Pro 3.1or higher L or XL2MB Program Memory, 440KB Data MemorySupports max 4 ETY

Ethernet Communication Modules

TSX ETY 4103 & 5103 with new firmware

Firmware version 4.0 or higher

Product OfferProduct Offer

ET

Y

ET

Y

Prim

ary

Prim

ary

Sta

nd

by

Sta

nd

by

CPU Sync LinkUsed to exchange application data from Primary PLC to Standby

PLC and Hot Standby system status.Ethernet devices should not be connected on this link

ETY Sync LinkUsed to transfer information to diagnose Hot Standby system.Used to manage Ethernet I/O devices and/ or PLCs via Ethernet I/O

scannerMonitored ETY

Must be configured with Unity ProManages

Diagnostic information for exclusive Bus-X configurationDiagnostic information for I/O scanning service and other

Ethernet services

System ComponentsSystem Components

ET

YE

TY

ET

YE

TY

CPU Sync Link

ETY Sync Link

Monitored ETY

Primary Standby

EthernetEthernet

Ethernet TCP/IPEthernet TCP/IP

• Modbus TCP: a standard protocol for messaging

• Open TCP: direct access to TCP/IP sockets

• Global data: producer / consumer mechanism on 64 stations max

• I/O scanning: 64 or 128 stations with 120 words each (Modbus TCP)

• DHCP service: dynamic IP address allocation

• Faulty Device Replacement: auto reconfiguration of faulty devices

• Web server inside: access to real-time diagnostics, alarm management, and user html pages

• E-mail: standalone messages sending

• Network Time Protocol : time synchronization

• Database connection : direct logging to a relational database

Ethernet Ethernet servicesservices

Other open buses Other open buses

The widest offer on the market

Compatible with your installed base

Other open buses Other open buses (cont)(cont)

+

CANopen, optimized for machines 127 slaves Hot-swappability- 100 m max

recommended High priority messaging and security

transfer High robustness and EMC immunity Comprehensive catalog of I/O, sensors

and drives of devices (only a screwdriver) Auto reconfiguration of device after hot-

swap Local and remote diagnostics CANopen master integrated with

processor 57.0

CANopenCANopen

Advantys FTB

Ad

va

nty

s F

TM

TegoPower Altivar

Lexium

Advantys STB

TwinLine

AS-interface, the answer to low-cost cabling

62 slaves over 200 m maximumPower and data on a single cableWiring costs reduced by 40%Local and remote diagnosticsAutomatic addressing for replacing faulty devices AS-i Safety at Work, integration of safety

AS-AS-interfaceinterface

IP67IP20AS-i wiring

SafetyTeSys

AltivarMagelisZelio

A world of capabilities

Wireless solutions on Ethernet (WiFi, Bluetooth)

http://www.radiolinx.comhttp://www.acksys.frhttp://www.data-linc.com

Ethernet Modbus TCP/IP gatewayshttp://www.prolinxgateways.com

Machine secure remote control through Internet

http://www.senside.com

Diagnosis and examination of all machine I/O

Simulation of all electrical, mechanical, hydraulic components before PLC download

http://www.prosyst.fr

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