haybob 360...4 preface in this operation manual you will find all information you need for the...

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Issue 5/2009 Date of printing 6.2009 Language EN Ex machine no. (PIN) VGHS033604 Serial number (PSN) 28HS01 Reference No. ZNA017EN HAYBOB 360

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Page 1: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Operation manual

Issue 5/2009Date of printing 6.2009Language ENEx machine no. (PIN) VGHS033604Serial number (PSN) 28HS01Reference No. ZNA017EN

HAYBOB 360

Page 2: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Identification of the machine

To support you as soon as possible your dealer requires several details of your machine.Please enter the details here.

Designation

PIN

Software version

Accessories

Address of dealer

Address of manufacturer

KUHN-GELDROP BV retains all copyrights and rights of usage. The contents of this operating manual are subject to change without notice. Allrights reserved. The right to technical revision is reserved.

HAYBOB 360

VGHS....................

KUHN-GELDROP BVNuenenseweg 1655667 KP GeldropThe Netherlands

Phone +31 40 2893300

Page 3: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Table of contents

3

Table of contents

Preface 4.............................................................

Used terms and symbols ...............................5General 5

Destination and intended use ....................... 7General 7

Safety and reliability .......................................83-point rotary hay making machines 8

Safety and reliability .....................................12Tractor loads 12

Pre-operation ................................................ 15Attachment to the tractor 15Transport 16

Operation and settings ................................17General 17

Maintenance .................................................. 21General 21Torque values for international metric thread joints 23Conversion table for units of measurement 25

Maintenance .................................................. 26

Optional equipment ......................................27

EC Certificate of conformity ........................ 28

Index ..............................................................29

Page 4: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

4

Preface

PrefaceIn this operation manual you will find all information you need for theuse and maintenance of the HAYBOB 360 universal hay makingmachine.This manual has been prepared to enable you to obtain the bestresults from your machine. Please read it carefully and follow theinstructions. In this context we want to draw your special attention toSafety and reliability, on page 8.This machine shall be exclusively used for the normal agriculturalwork as described in Destination and intended use, on page 7.Doing this not only ensures good working performance of a wellfunctioning effective machine but prevents accidents as well. Wemanufactured the machine using the most advanced techniques, it isup to you to maintain and ensure good and safe work: every accidentonly provides loss.Please keep this manual for reference.Your dealer will be pleased to help if any problems arise.Fill in the receipt of delivery, send it to your dealer and keep the copy .Enter the machine number (PIN) you find on the identification plate ofthe machine on the back of the title page of this manual. It is importantin case of any service contact and when ordering parts, etc.

Page 5: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Used terms and symbols

5

Used terms and symbols

General Specifications are subject to change without previous notice.

Directional indications such as 'right', 'left', 'front' and 'rear', etc. are tobe interpreted when facing in direction of travel.Parts in figures and drwings are numbered from left to right.

Rotation around a vertical axis is defined when looking from top tobottom.Rotation around a horizontal axis almost perpendicular to the directionof travel is defined when looking from the left to the right.Rotation of bolts, nuts, hand cranks, etc. is defined when looking fromthe position of operation.

Units of measurement are given both in Imperial/US and internationalmetric units; the metric value shall be decisive.

Abbreviations used are:

* = you can find this numbers on the identification plate of the machine.

Abbreviation Explanation

cw clockwise (right-hand rotation)

ccw counter (anti) clockwise (left-hand rotation)

IPL IIlustrated Parts Lists

IPB Illustrated Parts Book

PIN* Product Identification No.(=machine serial no.)

PSN* Production Series Number

Page 6: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

6

Used terms and symbols

Terms and symbols In this operation manual, the next symbols and terms are used:

• A dot accompanies each item in a list.

> A triangle indicates operating functions which have to beperformed.

→ An arrow indicates a cross-reference to another section of thismanual.

[+] A plus sign indicates an accessory, which is not included in thestandard version.

Next to these symbols, pictograms are used to help you locate othersections of this manual.

NOTE The term “Note“ indicates tips and notes on operation.

The warning triangle indicates important safety instructions. Failure toobserve these safety instructions can result in:

• Serious faults in the correct operation of the machine.

• Damage to the machine.

• Personal injury of accidents.

The wrench indicates tips during assembly or adjustments.

� A star indicates examples that assist comprehension of theinstructions.

Page 7: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Destination and intended use

7

Destination and intended use

General This machine is exclusively appropriate-designed for raking,spreading and tedding of loose plant parts, mainly cut grasses andherbs for agricultural forage production, taking into account allprescriptions, procedures, etc. as stated herein.

Any use beyond the one stipulated above requires writtenauthorization of the manufacturer; refer also to the reliability andwarranty chapter in this manual!

Technical specifications

Machine type Haybob 360

Machine code HS

Working width:

- tedding 300 cm (9’10”)

- single windrow raking 360 cm (11’10”)

- double windrow raking 600 cm (19’8”)

Transport length 290 cm (9'6")

Transport width 268 cm (8'10")

Distance lower tractor links - gravity point 110 cm (3’17)

Height 125 cm (4’1”)

Weight (mass) 3320N (338 kg, 744lb)

Lubrication points (except universal joint drive shaft) 8

Rotors 2

Double tines 20

Tyres 15x6.00-6 4PR

Tyre pressure 1.7 bar (23.8 psi)

PTO speed 400 - 540 rpm

PTO drive shaft with slip clutch, 730 Nm (539 ft-lb)

Linkage cat. I and cat. II

Page 8: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

8

Safety and reliability

Safety and reliability

3-point rotary hay

making machines

Avoid accidents! Don't learn safety the hard way! Stay alert! Think SAFETY! Work SAFELY!

NOTE Everyone must be given operating instructions before starting tooperate the equipment. Pass on all safety advices also to other users!

General You are responsible for the SAFE operation and maintenance of yourequipment. It is the operator's responsibility to read and understandALL safety and operating instructions in the manual and to followthese. You must ensure that you and anyone else who is going tooperate, maintain or work around the unit be familiar with theoperating and maintenance procedures and related SAFETYInformation contained in this manual. The manual will take you step-by-step through your working day and alert you to all good safetypractices that should be adhered to while operating this equipment.

Remember, you are the key to safety. Good safety practices not onlyprotect you but also the people around you. Make these practices aworking part of your safety programme. Be certain EVERYONEoperating this equipment is familiar with the recommended operatingand maintenance procedures and follow all safety precautions. Mostaccidents can be prevented. Do not risk injury or death by ignoringgood safety practices:

• Machines must never be tested on a tractor in an enclosed spacebecause of the danger form exhaust fumes!

• Always check traffic and operational safety before any putting themachine into operation!

• Adhere to the general rules of health and safety precautionsbesides the advice of this manual!

• The installed warning and advisory signs give important hints for asafe operation; adhering to serves your own safety! Keep safetydecals and signs clean and legible at all times. Replace safetydecals and signs that are missing or have become illegible. Iforiginal parts on which a safety decal or sign was installed arereplaced, be sure that the replacement part also displays thecurrent decal or sign.

• When making use of public roads adhere to applicable traffic rules!

• Become acquainted with all installations and control devices aswell as with their function before beginning the operation. Doingthis during operation would be too late!

• The clothing of the operator should be tight. Avoid wearing anyloose clothing!

• Before beginning to drive and/or operate check surrounding area(children!). Ensure sufficient visibility during all operation andtransport!

• Nobody shall ride on the machine during transport and/oroperation!

• Attach accessories in accordance with mounting instructions andonly to the appropriate attaching points!

• Special care shall be taken when (dis)mounting the machine on/offthe tractor!

• When attaching/detaching the machine place the jack stand intothe corresponding position!

Page 9: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Safety and reliability

9

• Always fit front weights to the fixing points provided for thatpurpose.

• Adhere to maximum permissible axle loads, total weights andtransport dimensions!

• Install and check transport equipment, e.g. lighting, warningdevices, guards!

• For road transport bring machine in a transport position and secureit!

• Never leave the operator's seat during operation or transport.

• Moving behaviour, steerability and braking performance areinfluenced by mounted implements and ballast weight! Ensuresufficient braking effect and safe manageability!

• Always adapt the speed to the local conditions! When making shortturns note the larger radius because of increased width and/orlength of the combination as well as mass and inertia changes dueto the other center of gravity position!

• Do not operate a machine unless all protection is installed and infunctional position!

• Never stay or allow anyone to stay within the operating area!

• Never stay or allow anyone to stay within the turning and slewingarea!

• Before leaving the tractor lower the machine onto the ground,apply the parking brake, shut down the engine and remove theignition key!

• Allow nobody to stay between tractor and machine unless thetractor is prevented from inadvertent rolling away by appliedparking brake and or placed chocks!

• Before (un)hitching the machine on the three-point linkage set thecontrols in a position that prevents from inadvertent lifting/lowering!

• Ensure hitching category of machine corresponds to tractor: adaptif required!

• Keep clear of three-point linkage area: danger of crushing andscissoring!

• Do not stand between tractor and machine when handling theexternal three-point linkage controls!

• Always use stabilizers or check chains to prevent sidewaysmovement of the machine, especially during transport!

• During road transport the three-point linkage control lever must besecured against lowering!

• The protection of the machine prevents from penetrating intodanger areas! Therefore all protection must be kept in optimalcondition and moved into the functional position prior to starting towork!

• Before performing any work on the machine ensure the tines havestopped all rotation, shut down the engine and remove the ingitionkey!

Page 10: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

10

Safety and reliability

DANGER Machine continues rotation due to inertia: wait until tines really standstill (also see 4.1.1. point 12.)!

• Do not modify the equipment in any way. Unauthorisedmodifications may impair the function and/or safety and couldaffect the life of the equipment!

• Repair damages prior to next operation.

Drive through universal

joint drive shaftsNOTE The rules of this section apply to all universal joint drive shafts whether

they are coupled to a tractor PTO or other power output shafts!

• Only use univ. joint drive shafts complying with the specification ofthe machine manufacturer for that specific use!

• Externally accessible univ. joint drive shafts (e.g. PTO drive shafts)as well as tractor PTO and machine input shaft must be equippedwith appropriate guards and cones!All the parts shall be kept in aproper condition!

• Univ. joint drive shaft guard tubes shall overlap sufficiently (and assafely advised) in all transport and working positions!

• Do not (dis)connect or work on a univ. joint drive shaft unless theengine has been shut down and stopped and the ignition key hasbeen removed!

• Ensure univ. joint drive shaft is connected correctly and safetied bythe lock!

• Prevent shaft guard from spinning by attaching the safety chain(s)to a static part (e.g. not used top link hole).

• Prior to engaging or switching on the PTO ensure nobody stays inthe danger area of the machine!

• Do not engage or switch on the PTO while engine is stopped!

• Prior to engaging or switching on the PTO ensure the PTO speedcannot exceed 540 rpm!

• When working with PTO drive do not allow anyone to stay near anyspinning univ. joint drive shaft!

• Always stop PTO when it is not needed and when the max.universal joint angle might be exceeded.

After disengaging or switching off the PTO, the PTO driven machinewill continue running because of inertia! Keep a safe distance to themachine untill the tines really stand still: the fast rotating tines areinvisible for men's eye!

• Do not clean and/or grease the PTO driven machine and universaljoint drive shafts unless PTO and engine have stopped and theinginiton key has been removed!

• Place the uncoupled PTO drive shaft on the retaining deviceprovided!

• After removal of PTO drive shaft place protective cover/cap overPTO!

Page 11: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Safety and reliability

11

Wheels and tyres • When working on the wheels make sure that the machinehas been placed on the ground safely (jack stand) and that it issecured by chocks against unintentional rolling!

• Mounting wheels and tyres requires sufficient knowledge andavailability of prescribed tools and equipment being in perfectcondition; repairs on tyres may only be performed by trained staffwith suitable tools!

• Check air pressure regularly: ensure prescribed value!

Safety Decals Good safety practice requires that you become familiar with thevarious safety decals, the type of warning and the area, or particularfunction related to that area, requiring your SAFETY AWARENESS!

Shut off the engine and remove the keyShut off the engine end remove the key prior to perform anymaintenance or repair work.

Nobody between tractor and machineMake sure that there is nobody between the tractor and the machine,when the three-point linkage is controlled from outside.

Storage Safety • Store the unit in an area away from human activity.

• Do not permit children to play on or around the stored unit.

• Store in stable machine mode.

Page 12: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

12

Safety and reliability

Safety and reliability

Tractor loads Obey the maximum permissible mass, permissible axle loadsand permissible tyre loads.Attaching machines to the front or to the rear 3-point linkage maynever result in:

• Exceeding the maximum permissible mass.

• Exceeding the maximum permissible axle load.

• Exceeding the maximum permissible tractor tyre load.

• Not complying with the minimum front axle load.

• Not complying with the minimum rear axle load.

Check all maximum

and minimum loads

Before using the machine always check if the requirements asmentioned above are met.

Most of the dimensions and masses in the figure at the left can befound in the tractor manual or in the corresponding machine manual.In case this data can not be found, contact the corresponding dealeror measure or calculate this value.

Legend:

Actual total mass The actual total mass can be determined by:

• weighing.

• calculation:

This value may never exceed the maximum permissible mass.

F G

B CA

* ***

*

IH J

D E

Dimension Description Unit

A Unladen tractor mass kg

B Unladen front axle load kg

C Unladen rear axle load kg

D Total mass front attachment kg

E Total mass rear attachment kg

F Distance from the lower link ball point centre to the front attachment’s centre of gravity

mm

G Distance from the front axle centre to the lower link ball point centre

mm

H Tractor wheel base mm

I Distance from the rear axle centre to the lower link ball point centre

mm

J Distance from the lower link ball point centre to the rear attachment’s centre of gravity

mm

A + D + E = ........... kg

Page 13: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Safety and reliability

13

Actual front axle load The actual front axle load can be determined by:

• weighing.

• calculation:

The actual front axle load may never exceed the maximumpermissible front axle load. The actual front axle load may never be less than the minimum frontaxle load (M). In case the minimum front axle load (M) is notmentioned in the tractor manual, the minimum front axle load (M) hasto be at least 20% of the unladen tractor mass (A).In case the minimum front axle load is not met, you have to add frontballast.

To calculate the minimum required front ballast:

NOTE In case front ballast is mounted directly at the tractor, replace “F + G”in the formula by the “Distance from the centre point of the front axleto the gravity point of the ballast”.

Always check the maximum permissible mass, permissible axle loadand permissible tractor tyre load after mounting front ballast.

Actual rear axle load The actual rear axle load can be determined by:

• weighing.

• calculation:

The actual rear axle load may never exceed the maximum permissiblerear axle load. The actual rear axle load may never be less than the minimum rearaxle load (N). In case the minimum rear axle load (N) is not mentionedin the tractor manual, the minimum rear axle load (N) has to be at least45% of the unladen tractor mass (A).In case the minimum rear axle load is not met, you have to add rearballast.

To calculate the minimum required rear ballast:

NOTE In case the front ballast is mounted directly at the tractor, replace “F +G” in the formula by the “Distance from the centre point of the frontaxle to the gravity point of the front ballast”.

Always check the maximum permissible mass, permissible axle loadand permissible tractor tyre load after mounting rear ballast.

B +D x (F + G + H)

H-

D x (F + G +H)

H= .......... kg

E x (I + J) - (B x H) + (M x H)

F + G + H= .......... kg

C +E x (H + I + J)

H-

D x (F + G)

H= .......... kg

D x (F + G) - (C x H) + (N x H)

H + I + J= .......... kg

Page 14: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

14

Safety and reliability

Actual tyre load The actual tyre load can be found by dividing the corresponding actualaxle load by 2.The actual tyre load may never exceed the maximum permissible tyreload.

NOTE The maximum permissible tyre load is depending on the tyre pressureand the driving speed.

Page 15: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Pre-operation

15

Pre-operation

Attachment to the

tractor

Because the hitch brackets are reversible, the hitch frame is suitablefor both cat.I and II.Cat. I: small diameter pins on the outside.Cat.II: large diameter pins on the outside.

If necessary the PTO drive shaft between the tractor and machineshould be shortened to prevent damage when it is in its shortestposition.

> Check the length of the PTO drive shaft, shorten the drive shaft ifnecessary.

Care must be taken to ensure the PTO drive shaft is not shortened toomuch, see the instructions that come with the PTO drive shaft.

Use of stabilizersAlways use stabilizers or check chains when attaching the machine tothe tractor, to prevent sideways movement of the hitch framedamaging the PTO drive shaft.

IDependent on the length of the top link, either the front or the rearhole in the hitch frame can be used.Top link and draft links must be as parallel as possible.Check prior to attaching the machine wether the draft links are on thesame level.

Page 16: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

16

Pre-operation

Transport This chapter descibes to make the machine ready for transport

> Lower the machine

> Make a right-hand turn.

> Engage the lever (1).

> Use the cord from the tractor seat to pull up and engage thebracketed pin (2)

> Put the locking arm (3) in front hole.

> Move swath curtain as far as possible inwards on adjusting tubeand lock with pin.

> Raise the assembly complete until it rests upside down on top ofthe machine.

> Put deflector (5) inwards and lock in position.

Page 17: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Operation and settings

17

Operation and settings

General For a good opertion of the machine the following have to be respected:

• To enable the machine to follow ground contours correctly, thehydraulic lift lever should be in float position during work, so thatthe lift arms can move freely up and down.

• For a good action, the speed of the PTO should be between 400and 540 rpm depending on the circumstances. This preventsexcessive wear, limits leaf losses and reduced crop pollution.

• To limit the working angle of the PTO drive shaft, it is advisable tomake left-hand turns only, especially when raking.

• Always make sure that the tines have been fitted correctly.

Sufficient distance to the tines of the rotating rotorsWhen the top link must be adjusted on a running machine ensure asufficient distance to the tines of the rotating rotors is kept!

Adjustments for tedding

and spreading

To disengage the lever (1):

> Lower the machine

> Make a right-hand turn

Raised position

Page 18: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

18

Operation and settings

> Pull the lever down, using the cord from the tractor seat.

> Put all tines (6) in tedding position.

> Put gearshift lever (7) in tedding position.

NOTE Make sure that the tines of both rotors intermesh, for example the tineof one rotor grips into the space between the tines of an other rotor. Ifnecessary correct as follows:

> Set lever (7) to release

> Turn one rotor to the correct position

> Reset the lever to the tedding position

> Put the locking arm (3) in the rear hole

> Lower the crop devider (8) into the working position

> The swath curtain (4) remains in (or is set into) the transportposition

NOTE To prevent the crop from being moved too far to the side, especiallywhen working around the borders of the field, the tedding width on theright-hand side of the machine can be limited by the deflector (5) (5possible positions)

NOTE Depending on the circumstances use one of the higher wheel (9)adjustment holes for tedding. However, in some cases, for example ina long stubble or a short and difficult crop, it is advisable to use thecentre or even one of the lower holes.

If the height of the wheels is altered, the top link has to be readjusted!

> Lower the machine completely

> Drive a little forward, until the centre slot at front of the hitch frame appears clearly visible.

In this (working) position the tines are nearest the ground in front ofthe rotors. Rotate the machine now at full working speed (540 rpm atthe PTO) and adjust top link, so that the tine-tips are just touching thestubble in front of the rotors.

When adjusting the top link ensure a safe distance to the tines of therotating rotors is kept!

Lowered, working position

Page 19: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Operation and settings

19

Adjustments for raking With the rotary universal hay maker the following raking positions arepossible:

• single windrow raking;

• accumulating windrows;

• double windrow raking.

To disengage the lever (1):

> Lower the machine

> Make a right-hand turn

Single windrow Double windrowAccumulating windrow

Raised position

Page 20: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

20

Operation and settings

> Pull the lever (1) down by the cord from the tractor seat.

> Put all tines (6) in raking position.

> Put the gearshift lever (7) in raking position.

> Put the locking arm (3) in the centre hole.

NOTE If losses occur between the rotors, use of the front hole isrecommended.

> Put the crop devider (8) into the upper position.

> Lower the swath curtain (4) into the working position.

NOTE Depending on crop, swath curtain (4) can be located in 6 differentpositions. The distance between curtain and ground can be adjustedusing the bolt (11).

The deflector (5) can be placed at the left-hand side of the machine in5 possible positions. Always make sure that the distance between theswath curtain and the deflector is large enough, especially in a heavycrop and when making double windrows. In that way an even andfluffy windrow can be built. It also prevents the crop from being pulledout of the windrow by the left-hand rotor.

IDepending on the circumstances one of the lower wheels (9)adjustment holes will have to be used for raking. Best results will oftenbe obtained, when the right-hand wheel is adjusted in one or even twolower positions than the left-hand wheel (see arrows). Consequentlythe right-hand rotor is operating lower than the left-hand rotor. Thissloping position to the right, causes a clear separation between rakedand unraked ground and a good transportation between both rotors. Italo assists the tines of the left-hand rotor to release the crop better.

NOTE If the height of the wheels is altered, readjust top link!

> Lower the machine completely

> Drive a little forward, until centre slot at the front of hitch frameappears clearly visible (see arrow).

In this (working) position the tines are nearest to the ground in front ofthe rotors. Rotate the machine now at full working speed (540 rpm atthe PTO) and adjust top link, so that the tine-tips are just touching thestubble in front of the rotors.

When adjusting the top link ensure a safe distance to the tines of therotating rotors is kept!.

Lower, working position

Page 21: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Maintenance

21

Maintenance

General Warranty and liability claims of damages caused by inadequatemaintenance (for example, insufficient lubrication) will be rejected!

After a few hours the nuts and bolts of a new or overhauled machinehave to be checked and tightened. Special attention should be paid tothose holding the tines and bolts securing the rotors, located under thetop of the rotors. Bolt/nut connections shall be torqued in accordancewith the Torque values for international metric thread joints, on page23. Recheck regularly.

Tines The HAYBOB 360 has 4 different tines

• 'PZ 107E' (5x) = arrow, left-hand (blue sticker)

• 'PZ 110E' (5x) = left-hand (blue sticker)

• 'PZ 224E' (5x) = narrow, right-hand (yellow sticker)

• 'PZ 225E' (5x) = wide, right-hand (yellow sticker)

Always ensure that these tines have been fitted correctly, for example:

• The blue marked tines on the left-hand rotor, the yellow markedtines on the right-hand rotor.

• Narrow and wide alternately fitted.

• Short finger to the top, long finger to the bottom.

• The bend of the tine should be pushed close to the attachment bolt(see arrow).

Lubrication Always use a good and adhesive multi-purpose grease when greasingmachine and universal joint shafts.

The following points need the attention:

• Machine

• PTO drive shaft

Page 22: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

22

Maintenance

• Universal joint shaft between rotors

Page 23: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Maintenance

23

Torque values for

international metric

thread joints

All bolted joints on this machine must be torqued in accordance withthe values given in this table below unless indicated otherwise (e.g. inParts List or Installation Instruction, etc.)On this machine 8.8 is both standard and minimum quality used. If notindicated anyhow use this quality for determination of torque (in mostcases the quality can be found on the head of the respective bolt).

* Material quality in acc. with DIN ISO 898.** Value in brackets means inch-pounds (in-lb).*** Size of jaw of lock bolts and nuts with toothed flange are given(metric values only) in brackets if different from standard.

• The listet values are applicable for dry or slightly oiled joints.

• When a stiff grease is applied decrease the given value by 10%. Do not use plated bolts/screws/nuts without grease.

• In case lock nuts, lock screws or lock bolts are used the given value must be increased by 10%.

• Torque value of wheel nuts M18x1,5 shall be 270 Nm (200 ft-lb)!

Thread Torque value Size of jaw***

8.8* 10.9* 12.9*

Nm ft-lb** Nm ft-lb** Nm ft-lb** mm inch

M3 1.3 (11.5) 1.8 (16) 2.1 (18.6) 6 7/32

M4 2.9 (25.5) 4.1 (36.5) 4.9 (43.5) 7 9/32

M5 5.7 (50.5) 8.1 (71.5) 9.7 (86) 8 5/16

M6 9.9 7.3 14 10.3 17 12.5 10 13/32

M8 24 17.7 34 25 41 30.3 13 33/64

M10 48 35.4 68 50.2 81 59.8 17 (15) 11/16

M12 85 62.7 120 88.6 145 107 19 (17) 3/4

M14 135 99.6 190 140 225 166 22 (19) 7/8

M16 210 155 290 214 350 258 24 (22) 1 21/128

M18 290 214 400 295 480 354 27 1 9/128

M20 400 295 570 421 680 502 30 1 3/16

M22 550 406 770 568 920 679 32 1 17/64

M24 700 517 980 723 1180 871 36 1 27/64

M27 1040 767 1460 1077 1750 1291 41 1 79/128

M30 1410 1041 1980 1461 2350 1734 46 1 13/16

M33 1910 1410 2700 1996 3200 2362 50 1 31/32

M36 2450 1808 3450 2546 4150 3063 55 2 11/64

M39 3200 2362 4500 3321 5400 3985 60 2 3/8

Page 24: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

24

Maintenance

Tensile strength Material quality acc. to DIN ISO 898

8.8 10.9 12.9

up to and incl. M16 over M16

N/mm2 808 830 1040 1220

lbf/sq.in. 117,222 120,414 150,880 176,994

Page 25: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Maintenance

25

Conversion table

for units of

measurement

Length

1 m 1000 mm 39 3/8 in 3.2809 ft

1 mm 0.03937 in 5/128 in

1 km 3280.9 ft 0.6214 mi 0.5396 NM

1 mi 1.6093 km 1609.3 m

1 NM 1.8532 km 1.1515 mi 6080 ft

1 yd 36 in 3 ft 0.914 m

1 in 1” 25.4 mm 0.0833 ft 1/12 ft

1 ft 1’ 12 in 304.8 mm 30.48 cm

Area

1 m² 0.01 a 10.764 sq.ft.

1 a 100 m² 1076.4 sq.ft.

1 ha 100 a 2.47 acre

1 acre 0.4 ha

Volume

1 m³ 1000 dm³ 35.3 cu.ft.

1 dm³ 1 l 1.057 US qt(fl) 0.88 Imp.qt.

1 cu.in. 16.387 cm³

1 cu.ft. 28.317 dm³

1 Imp.bu. 8 Imp.gal. 36.368 l

1 US bu 8 US gal(dry) 9.308 US gal(fl) 35.232 l

Force and weight

1 N 0.102 kg(f) 0.22487 lb(f)

1 kg(f) 9.8 N 2.2046 lb(f)

1 lb(f) 4.4447 N

Pressure and tension

1 bar 1.02 at 0.987 atm 14.5 psi 100 kPa

1 psi 0.0689 bar 6.89 kPa

Page 26: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

26

Maintenance

Maintenance

Torque

1 Nm 1 J 0.102 kg(f)m 1 Ws 0.738 ft-lb(f)

1 ft-lb(f) 1.356 Nm 12 in-lb(f)

1 in-lb(f) 0.113 Nm

Power

1 kW 1000 W 0.738 ft-lb(f)/s 1.36 pk 1.34 hp

1 pk 1 PS 1 cv 1 cf 0.7355 kW

1 hp 0.73575 kW

1 Btu/h 0.2930 W

Speed of rotation

1 rpm 1/min 1/60 Hz

1 Hz 1 cps 1/s 60 rpm

Forward speed

1 km/h 0.27778 m/s 0.6214 mph 1 kph 0.9113 fps

1 mph 1.609 km/h 0.4470 m/s 1.466 fps

Page 27: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Optional equipment

27

Optional equipmentNOTE Parts/units listed below can be standard equipment in your area:contact your dealer.See spare parts book for detail breakdown.

Extra deflector To limit the tedding width at the left-hand side of the machine an extradeflector is available.Part no. ‘VGHS00144KO’ (not shown)

Guards, complete set Installation of these guards will increase safety.Part no. ‘VGHS00160KO’ (not shown)

Tine saver Part no. ‘VGGZ280V’ (20x) (not shown).

Page 28: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

28

EC Certificate of conformity

EC Certificate of conformity

In according with the

EEC Directive 89/392We

KUHN-GELDROP B.V.Nuenenseweg 165NL-5667KP GeldropThe Netherlands

declare in sole responsibility, that the product

,

to which this certificate relates, conforms to the basic safety andhealth requirements of the Directives 89/392/EEC (amended with 91/368/EEC, 93/44/EEC and 93/68/EEC) and 98/37/EC.

To effect correct application of the safety and health requirementsstated in the EEC Directives, the following standard(s) and/ortechnical specification(s) has (have) been respected:

• EN292

• EN294

KUHN-GELDROP B.V.Geldrop, 07-05-2009

Anthony van der LeyGeneral Manager

Rotary Universal Hay Maker HAYBOB 360 and accessories

Page 29: HAYBOB 360...4 Preface In this operation manual you will find all information you need for the Preface use and maintenance of the HAYBOB 360 universal hay making machine. This manual

Index

29

Index

AAdjustments for raking 19Adjustments for tedding and spreading 17

MMaintenance

Conversion table for units of measurement 25General 21Lubrication 21Tines 21Torque values for internationalmetric thread joints 23

OOperation and settings

Adjustment for raking 19Adjustments for tedding and spreading 17General 17

Optional equipmentExtra deflector 27Guards, complete set 27Tine saver 27

PPre-operation 15

Attachment to the tractor 15Transport 16

SSafety and reliability

Drive through universal joint drive shafts 10General 8Safety decals 11Storage safety 11Tractor loads 12Wheels and tyres 11

Safety decals 11Storage safety 11

TTechnical specifications 7Tines

Maintenance 21Tractor loads 12Transport 16

WWheels and tyres

Safety and reliability 11