hb 4200 atlas copco breaker

Hydraulic Breakers

Spare Parts List forHB 4200 and HB 4200 DustProtector

Valid from: 06/2004 GB/USPt.�Id.�Nr. 3390 7040 01

3

Hydraulic Breakers

Spare Parts List forHB 4200HB 4200 DustProtector

E Atlas Copco Construction Tools GmbH

Atlas Copco Construction Tools GmbH

P. O. Box: Postfach 102152 45021 EssenHelenenstrasse 149 45143 Essen

Federal Republic of Germany

Telephone: +49 201 633 � 0. . . . . . . . . . . . . Telefax Customer Support: +49 201 633 � 1352

4

Table of contents

1. The HB 4200 series of hydraulic breakers 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Working tools for HB 4200 / HB 4200 DustProtector 6 . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Dimensions and weights HB 4200 / 4200 DustProtector 7 . . . . . . . . . . . . . . . . . . . . . . . .

4. Percussion unit HB 4200 / HB 4200 DustProtector 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1. Presentation percussion unit 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2. Spare parts list for percussion unit HB 4200 / HB 4200 DustProtector 9 . . . . . . . . . . . . . .

5. Hydraulic breaker HB 4200 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1. Presentation HB 4200 10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2. Spare parts list for HB 4200 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3. Hammer hoses for HB 4200 / HB 4200 DP 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. Hydraulic breaker HB 4200 DustProtector 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1. Presentation HB 4200 DustProtector 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2. Spare parts list for HB 4200 DustProtector 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7. Lubricating on hydraulic breaker HB 4200/4200 DustProtector 14 . . . . . . . . . . . . . . . . .

7.1. Presentation connecting kit for ContiLube® II 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2. Spare parts list for connecting kit for ContiLube® II 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8. StartSelect − AutoStart or AutoStop 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

1. The HB 4200 series of hydraulic breakers

The HB 4200 DustProtector hydraulic breakeris equipped with a wear protection system comprising:

AutoControlDustProtectorContiLube® II

The hydraulic breakers of the HB 4200 series will be delivered with the following features:

HB 4200 HB 4200 DustProtector

AutoControl X X

DustProtector − X

ContiLube® II X X

StartSelect X X

Vibrosilenced Plus X X

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Instructions for use Instructions of order0ing

Sample spare partorder:

Important note:This spare parts list contains nosafety regulations and is merelyintended to assist in the orderingof spare parts.For information on operating,servicing or repairing the hammer,the relevant operating manualmust be consulted at all costs.Please observe the safety regu�lations listed in the relevant oper�ating manual.

Atlas Copco Construction ToolsGmbH

Please note the full identificationnumber of your HB 4200/DustProtector. This code can befound on the cylinder ( part no.2 )Determine the quantity of individ�ual parts which are required andneed to be ordered.The order must indicate the follow�ing details:

H full identification code of the HB 4200/DustProtector

H required quantityH part ident. no.H designation

For hydraulic hammer HB 42000371 �0 HB 4200 0016

Hammer�No

Hammer�type

Cylinder dimension index

Cylinder No.

4 piecesPt.�Id.�No. 3363 0846 21Tensioning bolts

Important:Please indicate the address towhich the parts should be sentand the type of shipment required.

2. Working tools for HB 4200 / HB 4200 DustProtector

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Description

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Useful lengthmm (in.)

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

Weight kg (lbs)

ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

�Part ident.no.

Standard designs: HB 4200 HB 4200 DP

Moil point Ø 180

mm

Ø 7.087

in.

620 (24.4)

820 (32.3)

575 (22.6)

775 (30.5)

240 (529)

280 (617)

3363 0871 53

3363 0822 59

Flat chisel620 (24.4)

820 (32.3)

575 (22.6)

775 (30.5)

250 (551)

290 (639)

3363 0859 79

3363 0822 61

Blunt steel 620 (24.4)

820 (32.3)

575 (22.6)

775 (30.5)

269 (593)

309 (681)

3363 0872 61

3363 0822 63

Further special designs available on request.

Please note: Working steels will be subject to wear in the normal course of operations.

Chisel paste 500 g (1.1 lbs) cartridge, for ContiLube® II Pt.�Id.�No. 3363 0660 65 . . . . . . . . . . . . . . . Manual grease gun for cartridge ContiLube® II Pt.�Id.�No. 3363 0345 67. . . . . . . . . . . . . . . . . . . . . .

Adapter kit for underwater applications Pt.�Id.�No. 3363 0905 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

nameplate

Main dimensions and service weights

(as shown, without chisel and adapter)

HB 4200 HB 4200 DPDimension

Weightkg (lbs)

3365 (7419)3281 (7233)

a

b

c

d

2359 (92.9)

820 (32,3)

690 (27,2)

2404 (94.6)

775 (30.5)

721 (28.4)

480 (18.9) 494 (19.4)

ø 180

d

bc

650 (25.6) 800 (31.5)

a

50

all dimensions inmm (inch)

(1.969

)

(1.969

)

(27.55

9)

562,5 (22.14

6)

137,5 (5.413

)

(6.89) (6.89)(9.055) (1.378)

(1.535)

(7.087)

7

3. Dimensions and weights HB 4200 / 4200 DustProtector

Required part0id.0nos for ordering

Pt. id. no. Designation

3363 0901 49 Hydraulic breaker HB 4200 with ContiLube® II (Vibrosilenced Plus)

3363 0901 81 Hydraulic breaker HB 4200 DustProtector with ContiLube® II (Vibrosilenced Plus)

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4. Percussion unit HB 4200 / HB 4200 DustProtector

4.1. Presentation percussion unit

5

12

12

21

2

4

59

84

1

CL

Gp

64

63

62

75

74

17

16

AC

HB 4200

8

6

5253

47 49

52

53

4749

10

46

3068

29

83

31

38

39

41

42

24

25

24

26

65 − 67StartSelectsee page 15

4

34

32

40

39

X

51

27

50

Y

HB 4200 DP

27

50

51

85

(32)

Marked black

Cylinder cover

Cylinder

observe installa�tion direction ofback−up ring

observe installa�tion direction ofback−up ring

Cylinder no.

Ser. no..

76

20 39

HB 2200

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4.2. Spare parts list for perc. unit HB 4200 / HB 4200 DustProtectorPartNo.

Part ident. No. Quan�tity

Designation

3363 0901 51 1 Percussion unitHB 4200 / HB 4200 DP

G1 3363 0834 76 1 Cylinder cover with parts 16,18, 19, 43 and 55

G2 3363 0834 77 1 Zylinder with parts 65−67

G3 3361 3566 13 1 Percussion piston

G4 3363 0855 98 1 Seal bushing; see foot−note!

G5 3363 0894 80 1 Lower hammer part with parts27, 47, 50−53 and 68

G6 3363 0846 21 4 Tensioning bolt

G8 3363 0694 47 4 Washer

10 3363 0855 00 4 Tensioning bolt with parts 6 and8

12 3360 2067 00 2 Eye bolt

13 3363 0695 87 1 Accumulator HP

14 3361 8515 91 4 Expansion bolt

15 3361 8515 93 4 Washer

16 3363 0669 63 1 Threaded plug

17 3361 8545 11 1 Non−return valve

18 3361 8441 15 1 Threaded plug

19 3361 8441 13 1 Sieve disk

20 3363 0860 99 1 Plug

21 3363 0872 86 1 Filling valve with parts 28 and92

22 * 3362 2675 89 8 Seal

23 * 3362 2675 85 6 Seal

24 * − (2) Sealing (see part 30)

25 * − (2) Back�up ring (see part 30)

26 * 3363 0836 71 1 Stripper

27 * 3363 0690 83 1 Buffer ring

28 * 3360 1751 25 1 O�ring

29 * 3360 9214 13 2 Locking pin

30 * 3363 0835 94 2 Set of sealings with parts24 and 25

31 * 3363 0857 69 1 Spacer ring

32 * 3363 0870 25 1 Sealing

33 * 3362 2675 86 1 Seal

34 * 3363 0874 83 1 Back−up ring

35 * 3360 3143 64 1 O�ring

36 * 3360 3280 46 1 Back�up ring

38 * − 2 Sealing (see part 41)

39 * − 2 Back�up ring (see part 41)

40 * 3363 0854 82 1 Sealing; to SN 1524

40 * 3361 8462 77 1 Sealing; from SN 1524

41 * 3363 0835 93 2 Set of sealings with parts38 and 39

42 * 3361 0318 10 1 O�ring

43 3360 4783 45 4 Threaded insert

45 * 3361 3315 29 2 Retainer bar

PartNo.

Part ident. No. Quan�tity

Designation

46 * 3362 2629 21 4 Seal plug

47 * 3362 2604 33 2 Locking bush

49 * 3362 2615 40 2 Bolt

50 * 3363 0691 37 1 Wear bush

51 * 3363 0885 11 1 Wear bush

52 * 3361 8543 63 2 Locking bush

53 * 3361 8543 47 2 Bolt


56 3363 0885 69 1 Control valve

57 3361 3315 55 1 Cap

58 3360 1037 76 6 Cylindrical bolt

59 3362 2699 99 2 Swivel joint with parts 77�83

60 * 3360 3143 73 2 O�ring


62 3363 0354 53 1 Valve

63 * 3360 3143 70 1 O�ring

64 3363 0354 25 1 Threaded plug

65 3363 0825 93 1 Threaded plug

66 3363 0825 05 1 Valve bush

67 * 3363 0832 45 1 O�ring


73 * 3360 3143 75 1 O�ring

74 * 3360 4781 71 1 O�ring

75 3361 8546 57 1 Connecting screw

76 3360 4784 39 1 Threaded plug

77 3362 2698 61 2 Adapter

78 3361 3566 43 2 Adapter

79 * 3361 8462 82 4 O�ring

80 * 3361 8462 81 4 Back�up ring

81 3361 3566 45 2 Washer

82 3360 0282 00 2 Snapring

83 3361 3534 89 2 Dust cap

84 * 3361 8504 22 1 Set of sealings for part 59 (withparts 79 and 80)

85 * 3361 3297 94 1 Dust cap

92 3360 4784 26 1 Threaded plug

X * 3363 0342 65 (1) Stripper (see spare parts listHB 4200 DP, see page 13)

Y * 3363 0886 51 (1) Base for stripper (see spareparts list HB 4200 DP, seepage 13)

� * 3361 3290 22 1 Diaphragm for part 13

� * 3363 0660 96 1 Set of sealings

The parts marked K are subject to wear and tear in thecourse of normal operations.

It is essential to indicate the ser. no. of the hammerwhen ordering spare parts.

Attention: Seal bushing pt.id.no. 3363 0855 98 has to be installed only together with spacer ring pt.id.no. 3363 0857 69! See presentation on page 8!

Important: When ordering a percussion unit or part no. 5 for DustProtector version it is imperative to orderadditionally part nos X (Pt. id. no. 3363 0342 65) and Y (Pt. id. no. 3363 0886 51).

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5. Hydraulic breaker HB 4200

5.1. Presentation HB 4200

Attachment to an existing carrier re0quires an additional adapter matchingthe carrier in question.

270

1

100

120

206

207

207

201203204

102

150

101

208

200

122, 123

121

205

103

104

202203204

400(401)

400(401)

(see page 11)

11

5.2. Spare parts list for HB 4200

Part No. Pt.�Id.�No. Quantity Designation

x 3363 0901 49 1 Hydraulic breaker HB 4200

1 3363 0901 51 1 Percussion unit HB 4200

270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)

* 3363 0834 69 1 Connecting kit for ContiLube® II (see page 14)

Spare part list for hammer box HB 4200

100 3363 0828 07 1 Hammer box HB 4200

101 * 3361 3567 89 1 Elastic pad

102 * 3361 3569 25 2 Damping element

103 * 3362 2698 03 2 Guide plate

104 * 3362 2652 15 2 Guide plate

120 3362 2616 98 1 Transport safety device


122 3360 1032 55 2 Nut

150 3363 0895 67 1 CE name plate

− * 3363 0664 99 1 Set of plastic parts with p−nos 101�104

Parts for hammer box HB 4200 (additional parts for Vibrosilenced Plus)

200 * 3363 0311 83 1 Cover

201 3363 0843 33 1 Cover

202 3363 0844 29 1 Cover

203 3360 4333 81 10 Hexagon head bolt

204 3361 8505 96 10 Pair of locking rings

205 * 3363 0311 81 2 Cover

206 * 3362 2678 95 2 Plug

207 * 3362 2678 99 11 Plug

208 * 3363 0680 99 1 Cover

Contained in the adapter:



The parts marked K are subject to wear and tear in the course of normal operations.

It is essential to indicate the ser. no. of the hammer when ordering spare parts.

Note:When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordancewith European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulichammer plus hammer box (not including connector and tool).After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attachedto rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

5.3. Hammer hoses for HB 4200 / HB 4200 DP

400 K 3361 8538 60 2 Hose, I.D. 32 (1 1/4"), both ends with 1 5/8" JIC, L=2800 mm (110 in.)

(401) K 3361 8538 61 2 Hose, I.D. 32 (1 1/4"), both ends with 1 5/8" JIC, L=3500 mm (138 in.)

12

6. Hydraulic breaker HB 4200 DustProtector

6.1. Presentation HB 4200 DustProtector

Attachment to an existing carrier requires an addi0tional adapter matching the carrier in question.

Detail ’’ Y ’’

YX

208

200

100

206

207

1

207

201203204

102

150

101 120 122, 123

121

270

205

104

103

202203204

400(401)

(see page 11)

400(401)

113 114

2

111

110 112

115

3

Detail ’’ X ’’

13

6.2. Spare parts list for HB 4200 DustProtector


x 3363 0901 81 1 Hydraulic breaker HB 4200 DustProtector

1 3363 0901 51 1 Percussion unit HB 4200 DustProtector

2 * 3363 0342 65 1 Stripper

3 * 3363 0886 51 1 Base for stripper

270 3363 0671 23 1 ContiLube® II (see separate Operating Instructions)

− 3363 0834 69 1 Connecting kit for ContiLube® II (see page 14)

Spare parts list for hammer box HB 4200 DustProtector

100 3363 0691 73 1 Hammer box HB 4200 DustProtector

101 * 3361 3567 89 1 Elastic pad

102 * 3361 3569 25 2 Damping element

103 * 3362 2698 03 2 Guide plate

105 * 3362 2652 15 2 Guide plate

110 * 3363 0338 03 1 Floating ring

111 * 3363 0338 01 1 Counter ring

112 * 3363 0337 33 1 Guide ring

113 * 3363 0706 44 2 Bolt

114 * 3361 8543 63 2 Locking bush

115 * 3361 3297 94 1 Dust cap

120 3362 2616 98 1 Transport safety device


122 3360 1032 55 2 Nut

150 3363 0895 67 1 CE name plate

− 3363 0664 99 1 Set of plastic parts 101 � 105

Parts for hammer box HB 4200 DP (additional parts for Vibrosilenced Plus)

200 * 3363 0311 83 1 Cover

201 3363 0322 35 1 Cover

202 3363 0682 43 1 Cover

203 3360 4333 81 10 Hexagon head bolt


205 * 3363 0311 81 2 Cover

206 * 3362 2678 95 2 Plug

207 * 3362 2678 99 11 Plug

208 * 3363 0680 99 1 Cover

Contained in the adapter:





Note:When a hammer box assembly is ordered, a loose CE nameplate is included in the consignment in accordancewith European CE legislation. The weight stated on the adhesive nameplate refers to the weight of the hydraulichammer plus hammer box (not including connector and tool).After the hydraulic hammer and the hammer box have been assembled the CE nameplate should be attachedto rear of the hammer box (see Section 3 of the operating manual). Only then may the complete unit be used.

14

7. Lubricating on hydr. breaker HB 4200/4200 DustProtector

7.1. Presentation connecting kit for ContiLube® II

Important:The hydraulic hoses (parts 275 and 278) must be laid in accordance with the diagram, ensuringthat it can be moved freely and does not make contact at any point.

ContiLube® II

275

283278

283

278

275

271272

272281

273276

274277282

273274279

256277279

280

270

Parts 271, 273, 276 and 281 secured by Loctite 243

7.2. Spare parts list for connecting kit for ContiLube® II


− 3363 0834 69 x Connection kit for ContiLube® II

270 3363 0671 23 (1) ContiLube® II



273 3363 0668 87 1 Adapter

274 3363 0662 33 1 Fitting

275* 3363 0838 73 1 Hose

276 3363 0687 45 1 Adapter

277 3363 0662 34 1 Fitting

278* 3363 0838 77 1 Hose

279* 3363 0669 51 2 Seal

280 3363 0689 37 1 Support


282 3363 0871 86 1 Fitting

283 3363 0871 85 1 Fitting − 3361 0316 66 1 Loctite 243

The parts marked K are subject to wear and tear in the course of normal operations. It is essential to indicate the ser. no. of the hammer when ordering spare parts.

Part 67 − O−ring

?AutoStop" mode ?AutoStart" mode= exfactory setting

Part 65 − screw plug

Connecting bore onside of cylinder

Side wall of ham�mer box

Part 66 − valve piston

M 10 thread(both ends)for mounting

Part no. 207sealing plug

Stop

Stop

15

8. StartSelect − AutoStart or AutoStopAccess to the StartSelect mechanism for the HB 4200 / HB 4200 DustProtector is on the right−hand side of thecylinder (see diagrams on page 8 of this spare parts list).The diagram on this page shows the parts located at this point and their configuration.

Note: These parts are already included in other lists in this spare parts list.

Spare parts list StartSelect

Part No. Part Id. No. Quantity Designation

− x StartSelect

65 3363 0825 93 1 Screw plug 66 3363 0825 05 1 Valve piston 67 * 3363 0832 45 1 O−ring207 3362 2678 99 1 Sealing plug



16

Notes:

17

Notes:

Your partner:

Atlas Copco Construction Tools GmbHHelenenstrasse 149 S 45143 EssenPostfach 10 21 52 S 45021 EssenFederal Republic of Germany

Telephone +49 201 633 − 0Telefax Customer Support +49 201 633 − 1352

Internet: www.atlascopco.com

hb 4200 atlas copco breaker

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