hbr safety excellence award
DESCRIPTION
HBR Safety Excellence Award. BEST PRACTICES 2014. About P2S. Established in 1985 as SERV-TECH a specialty contractor. Purchased by Phillip Service Corporation in March 1997 and became PSC. Purchased by Fluor in March 2003 and became P2S. Purchased by Fuel Streamers in 2010. - PowerPoint PPT PresentationTRANSCRIPT
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HBR Safety Excellence Award
BEST PRACTICES2014
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About P2SEstablished in 1985 as SERV-TECH a specialty
contractor.Purchased by Phillip Service Corporation in March
1997 and became PSC.Purchased by Fluor in March 2003 and became P2S.Purchased by Fuel Streamers in 2010.Purchased by Criner Salt Dome in 2011 and
maintained P2S name.
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Where we are locatedBaton Rouge, LALake Charles, LAParamount, CADeer Park, TXStafford, TXSalt Lake City, UT
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Safety Performance Safety Statistics: (Q1 2014)
2011 TRIR = 0.39 2012 TRIR = 0.21
2013 TRIR = 0.00 2014 TRIR = 0.00
739 Days since the Last Recordable
1,882,837
Man-hours since the Last Recordable
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COREP2S
Services
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Decommissioning • Selective equipment removal• Equipment relocation
Asset Recovery• Market evaluations• Equipment appraisals• Network of brokers• Metals recovery
Demolition in Active Production Area
• Rapid response to emergency plant shutdowns
• Extensive knowledge of working refineries & petrochemical plants in operating units
• Safety Council Certified• Personnel trained to work safely and
efficiently
Demolition, Dismantling and Asset Recovery Services18 years without recordable injury
Demolition of a 120’ Storage Tank
Acid (Alky) Unit Demolition Project
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Demolition, Dismantling and Asset Recovery Services
Relocation Services
Demolition of large can heater
Removal of floating roof from inside tank
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General Contracting Services • Specialist in FCCU, crude, vacuum, coker, alkylation and olefins unit turnarounds:
- Turnaround Planning and Scheduling Services- Specialty Exchanger Technology – FastDraw® and FastClean® Tower and
Vessel Services including nozzle repairs- Mechanical and Equipment Modifications and Repair - Fabrication and Field Installation- Furnace Repair and Maintenance- Hydro-blasting Services - Civil and Structural Modifications, Heavy Rigging- Structural Steel and Piping Removal and Replacement
Management of Additional Turnaround Services • Compressor and Pump Repair• Insulation and Refractory Repair• Scaffolding• Catalyst Replacement Support• Post Weld Heat Services • Painting • Instrumentation / Electrical• Environmental Services • Cleaning and Water Recirculation Services
Specialty Turnaround Services3 years without recordable injury
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Exchanger Services
P2S has provided a full range of exchanger maintenance services since 1985:
FastDraw® AND Aerial FastDraw®
• Heat exchangers (as large as 23 tons) can be extracted in under an hour
• Reduce down-time of exchangers at the Client’s facilities by cutting extraction time by 80%
• Reduce safety hazards and damage to bundle tubes
FastClean®
• Replaces conventional hand-held hydro blasting methods
• Latest technology with spinning tips• Can replace the use of 8 conventional blasters and 24
workers for a single job• Reduces cleaning time as much as 75%
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Multiple heater and boiler projects executed annually
Ethylene Crackers Reformers-Methanol & Hydrogen EPC Crackers Boilers HRSGs & SCRs Process & Waste Heat Recovery Systems Combustion Air Pre-heating Systems Over 1,500 ASME code approved procedures Overlays & vessel repairs Towers and vessels All types of tower internal repairs Level II & III and API 570, 510 inspectors
Unfired PressureVessels
AU P NBSPowerBoilers
Boiler FieldAssembly
Power Piping
RegistrationRepairs &Alterations
R
National Board & ASME Boiler, Pressure Vessel and Piping Code Stamps
Welding and Furnace Field Services9 Years without a recordable injury
40+ years experience of performing alloy welding and heater services – weld rejection rating is less than 2% (2010-Present)
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• External and internal tower repairs, retro-fit and modifications
• Expertise in tower blinding, tunneling, re-traying, bubble-cap repairs and tray modifications
• Vessel and drum internal repairs
• Cleaning for inspection
• Internal surface crack repairs
• Manual weld overlay
• Nozzle repairs and replacements
• Pressure vessel modifications
• Pump replacement
• Piping, valves and general boilermaker services
Tower, Vessel and General Mechanical Services
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OTHER P2S SERVICES Planning/Scheduling Construction Services Project Experience Mechanical Services Fabrication, Piping and Welding QA/QC Project Management
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Best PracticesBid/No Bid Process (can we do the work safely)Commercial Review (contract)Operations Review (how will project be executed)Staffing Plan (who will do the work)Site Specific Safety Plan (reviewed with project team)Injury Prevention (Stop Work Authority and Hazard
Elimination)Case Management (Only use Occupational Doctors)Light Duty worker programCorporate Participation (site visits, safety funding, etc)
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Best Practices Continued:Mentoring ProgramShort Service Program (New Employee Development)Safety AuditsTraining (includes P2S web based training)Workforce Development
- National Center for Construction Education & Research (NCCER)
- Training (crafts, leadership and safety)- Local Safety Council Participation
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Hire ProcessAll application done in person.Must complete drug and alcohol test as a condition of
employment.Must complete medical questionnaire.Skill levels are verified on the job.Must successfully complete P2S orientations, basic plus,
and sites specific training before reporting to the project.Issued General Information and Safety Rules Handbook
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Required Training
Basic Plus28 ModulesP2S Orientation.Sites Specific Fork TruckExcavatorTorch CuttingRiggingCustomized online P2S training 24/7Safety Leadership for Supervisors
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P2S 24/7 Online Training Program
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HSE Management SystemPermitsSTAEquipment InspectionTool InspectionsHazard Elimination TrainingDisciplinary ActionAdopt –A- CrewMentors
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Q & A SESSION