hc900 controlleroiandhcd

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    HC900 Hybrid Controller

    Industrial Measurement and Contro l

    Trainin

    Control ler, OI & HC Designer

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 1

    HC900 Control ler

    Controller

    Module

    I/O Status LEDsI/O Modules

    Size: Height 5.5

    Power

    Supply

    .

    Width10.5

    266.7 mm

    Depth 5.9

    149.9 mm

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 2

    Ethernet Supervisory

    Peer-to-peer

    1 port on C30 & C50

    Remote I/O port

    (not on C30) Field

    Wiring

    Terminals

    Termination

    Cover &

    Label

    Serial Ports (RS232/485 Configuration

    Modbus Master/Slave

    . Honeywell OI

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    CPU Communications Ports

    Serial Port Connections (1.2- 57.6KB)S1 Port is factory configured as RS232 (modem accessible)

    with ELN Protocol for use with HC Designer

    S2 Port is factory configured as RS485

    with ELN Protocol for use with OI

    Both serial ports can be software configured as

    Modbus RTU Master or Slave (only 1 Master) using HC Designer

    Ethernet Connections (Host & Peer-to-peer)E1 & E2 are 10/100BaseT ports

    IP Addresses factory configured as:

    E1 = 192.168.1.254

    E2 = 192.168.2.254 C70 & C70R

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 3

    Must be on different Sub-nets

    Both ports operate in parallel (not redundant)

    Up to 10 Sockets (5 in C30)

    Remote I/OEthernet Private, 100Base-T (RJ-45) (not on C30)

    Serial Port (S1 & S2) Hardware Setup

    Either por t can be configured as RS232 or RS485

    Factory set as: S1=RS232, S2=RS485

    Lead and Reserve CPU in redundant

    configuration must match

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 4

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    Analog Output

    12

    Out 1 +

    Out 1 -1

    21

    2Out 1 +

    Out 1 -

    4

    56

    78

    910

    1112

    1314

    1516

    17

    Out 2 +

    Out 2 -

    Out 3+

    Out 3 -

    4

    56

    78

    910

    1112

    1314

    1516

    17

    4

    56

    78

    910

    1112

    1314

    1516

    17

    Out 2 +

    Out 2 -

    Out 3+

    Out 3 -

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary

    18

    1920

    Out 4+

    Out 4 -

    18

    1920

    18

    1920

    Out 4+

    Out 4 -

    Digital Input

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary

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    Digital Outputs

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary

    Operator Interface

    Honeywell Operator Interface Connections

    Only Lead CPU Communicates

    No Fail-over detection on loss of li nk

    OI maintains communication to new Lead

    RS 485

    ELN

    Protocol

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 10

    following Fail-overOnly one OI per CPU pair

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    Save Time Using HC900s One-Stop Tool

    Control Strategy configu ration

    Drag and drop and soft-wire function blocks Multiple worksheets for process segmentation

    Operator Interface Configuration

    OI Data Storage Configuration

    Configure data groups, storage rates, continuous or batch selection

    Create files for data storage setup

    Alarms and Events, p lus E-mailed Alarm/Event Setup Select tags for alarms/events, set priorities for e-mail of occurrence

    Set up alarm groups, remote acknowledge plus common alarm output

    Communications Setup

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 11

    - -

    Serial Modbus Master/Slave

    Documentation - Preview, Print Out, and Export Function block configurations, Tag List / Modbus addresses, I/O list, OI Display

    setup

    Recipes, profiles, schedules, sequences

    RUN Mode editing, with limited process disturbanceAdd, delete, modify analog and logic blocks, add tags, change soft-wiring

    Significant Features

    On-line monitoring for debug and setupUse watch windows, view multiple function blocks, change internal block values,

    force block outputs including I/O, view live logic power flow , signal trace back & find

    Operate Control Loops, SP programmers, SequencersOn-line operation for testing, or override (includes auto-tune)

    Controller / Network Diagnostics

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 12

    ec , on ro er, e wor os onnec ons, eer on ro er s a us

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    Use Ethernet 100Base-T, RS232 direct, or RS232 modem connectionfor access including monito ring, run-mode configuration edits

    Access mult ip le cont rollers connected via Ethernet or over Internet

    Architecture

    se concurrent y w t , so tware over t ernet

    Ethernet 10Base-T LAN or Internet / Intranet

    Direct RS-232, RS-485

    OrSwitch

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 13

    . .

    Modem

    9.6 - 38.4 KB

    Or

    See Quick Start Guide

    GraphicConfiguration Page

    Main Toolbar

    Main menu

    Worksheet

    Toolbar

    HC Designer Layout

    File Browser

    Worksheet

    Toolbox

    Fast, Normal

    Scan

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 14

    Function

    Block

    Worksheets Worksheet Category Tabs

    Configuration

    Function Block

    Lists

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    Listing of Controller

    Hybrid Control Designer Organizes Your Conf iguration and Setup Tasks

    with Separate Tools Related to Each Function

    Functional Tabs

    Controller Utility Functions

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 15

    Operator Interface Display Key AssignmentsFunction Block Diagram Worksheet Pages

    Simply Drag and Drop Function Blocks and Soft-Wire

    Over 100

    Function Block Types!

    Click on desired item

    Graphic Function Block Configuration

    and drag to diagram

    Click on output

    pin and connect to input

    pin of another block

    or to a Signal Tag

    Click on block to

    view dialog box for

    block entries

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 16

    Analog Input Dialog box - sim ple address, i npu t type and range assig nmen t

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    What are Function Blocks?

    HC900 Function Blocks

    -

    functions or

    algorithms for user

    configuration of

    control strategies

    through soft-wire

    connection

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 17

    Function Block Number

    assigned by the sequence

    of programming.

    AI = mnemonic

    267 = block #267

    Block Order number, or sequence

    of execution during On-line

    operation.

    11 = the 11th block to be executed.

    The order may be changed from

    the Confi ure menu

    Function Block Attributes

    Inputs

    Digital Pin

    I/O BlockPhysical address:

    010201 = Rack #1,

    Module #2, Channel #1

    =

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 18

    Principal Blocks such as

    PID Blocks and Setpoint

    programmer blocks have

    tag names.

    Outputs

    (Rising Edge) Trigger

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    Function Block Attributes

    Digital

    Variable fordisabling

    analog input

    Analog Input Function Block

    Signal Tags for reference and

    use by OI & Host devices

    Analo g

    Variable

    for RSP

    Softwire connections

    Double-click on output pin

    & single-click on input pin

    Analog Output

    PID Function

    Block

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 19

    Function Block

    Page Connectorto connect function block pins

    on same page, different pages or different

    worksheets. Does not use Modbus address

    Segment Your Configuration Logically for Convenient Access Use Signal Tags and Connectors for r eference within / between worksheets orto substitute for soft-wiring

    Signal Tag

    HC Designer Worksheets

    Connector

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 20

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    Convenient Tool Bars are Provided for Configuration Selections

    Main Tool bar

    Upload, Download Configuration

    Monitor ModeSignalTraceback

    Show / HideTool Box Browser

    Help topics

    Print Report

    HC Designer Tool Bars

    For Function Block programming:

    Add Wo rksh eet Cut, Copy &

    Paste

    Zoom In, Out

    Set up Alarms, Events

    Readjust

    Block Order Unlock protected

    Worksheet

    For 1042 OI Display conf iguration

    ,

    Configure

    DisplaysConfigure

    Data Storage

    Configure

    OI security

    Configure

    Help Displays

    Find GridPropertiesPrint

    Worksheet

    Print

    Display

    ListUnlock Display

    File

    Names

    StartupDisplay

    Re-arrange sheets

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 21

    Controller Operations

    Configure e-mail

    alarms, eventsSet Controller name

    Print I/O list

    Configure alarms, events

    Unlock Controller

    Operations Worksheet

    Operator Interface Configuration

    Select Tags for Display Group,

    Apply to Display Fo rmatSelect OI Display Button (1- 8)

    App ly Disp lay Format to a Display Pos it ion

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 22

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    Convenient Access for:

    Controller, I/O,

    Remote Rack

    Diagnostic

    Status

    Upload/

    Utility Functions

    Backup active

    Configuration

    plus port settings

    PID Tuning

    Constants, PPO

    Calibrations &

    Setup, Test,

    Selection of

    PC Ports for

    Controller

    Setup of

    Controller

    Serial Ports

    Network Address,

    Name &Mail Server

    address setup

    OI Data Storage

    Setup

    Calibration

    of Analog I/O

    ownoa Recipe changes

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 23

    Access

    HC Designer Network Settings

    Device Name for controller + IP AddressTwo IP addresses must be on di fferent Sub-Net

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 24

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    Configuration Editing in Run Mode

    Add/delete function blocks, variables, s ignal tags and w orksheets

    Change / add profiles, sequences, schedules, recipes & OI displays

    Provides approximate time

    outputs will be held.

    Outputs are held during

    Hot-start restart.

    HC900 Training Part 1 Version 4.2 5/14//07Honeywell Proprietary 25

    Users choice to do

    Hot-start or Cold-start.