headquarters: , subsidiaries and service centers:sites · droop+rein offers high productivity and...

Machining Centers in Portal and Gantry DesignDroop+Rein

06.2

011

- E

- lo

w

Products:

Dörries Vertical Turning Lathes Vertical Turning Centers

Droop+Rein Portal Machining Centers High Speed Machining Centers

Scharmann Horizontal Machining Centers Boring Mills

Berthiez Vertical Turning Machines Vertical Grinding Machines

Ecospeed 5-Axes High Performance Machining Centers

Service

Headquarters:

Dörries Scharmann Technologie GmbHHugo-Junkers-Straße 12-32D-41236 Mönchengladbach-RheydtTel. +49/2166/454-0Fax +49/2166/454-300www.ds-technologie.dewww.starragheckert.cominformation@ds-technologie.de

Sites, Subsidiaries and Service Centers:

Dörries Scharmann Technologie GmbHProduct line Droop+ReinHofkamp 2, D-33719 BielefeldTel. +49/521/5804-0, Fax +49/521/178006

Dörries Scharmann Technologie Service Center GmbH & Co. KGAm Sülzenbrückener Weg 14, D-99334 IchtershausenTel. +49/36202/77980, Fax +49/36202/779829

Dörries Scharmann Technologie GmbHService Center SouthWannetal 47b, D-88131 LindauTel. +49/2166/454-700, Fax +49/2166/454-701

DST / StarragHeckert (Shanghai) Company Ltd.Room 705-706, Tower 1, German Centre88 KeYuan Road, Pudong, Shanghai, PR China 201203Tel. +86/21/28986299, Fax +86/21/[email protected]

DST / StarragHeckert Company Ltd. Beijing BranchRoom 401, Asia Hotel office building, No. 8 Xingzhong Xijie Gongti Bei Road, Beijing, PR China 100027Tel. +86/10/65536880, Fax +86/10/[email protected]

Dörries Scharmann Technologie GmbHMoscow Officeul. Tverskaya 16/2, Gebäude 1, 7. Etage, RUS-125009 MoskauTel. +7/495/933 28 18, Fax +7/495/935 89 62www.ds-technologie.ru

DS Technology (USA) Inc. StarragHeckert Inc. North American HeadquartersSkyport Business Park, 2379 Progress DriveHebron, Kentucky 41048Tel. +1/859/5345201, Fax +1/859/5345212ussales@starragheckert

DS Technology (UK) Ltd.43/45 Phoenix Park, Avenue Close, Nechells Birmingham B7 4NU, United KingdomTel. +44/121/3593637, Fax +44/121/[email protected]

Berthiez SAS5, rue Barrouin, F-42029 St. Etienne Cédex 1Tel. +33/4/77923992, Fax +33/4/77923993 www.berthiez.fr, [email protected]

32

TFMMultifunctional Portal Machining Center

Droop+Rein offers high productivity and versatility with their TFM series of Portal Machining Centers. If the demand is for five-sided-machining, short tool exchange times, five-axis-contouring or the combination of turning and milling applications, the TFM series offers a productive machine tool solution. The modular design allows 4 different table configurations, 3 different tool maga zines and 3 different CNC controls.

Technical data

Power

Torque

Speed

X-axis

Y-axis

Z-axis

C-axis

B-axis

X-axis

Y-axis

Z-axis

C-axis

B-axis

Gear driven spindle

Motor spindle

depending on table length

continuous controlled (C-Version)

positioned (P-Version)







SK50 / HSK-A100

HSK-A63

Integrated Fork Type Head

RAM unit D30

High flexibility– Z-axis travel of 1,250 mm– Use of standard modules out of the product lines TFS

and FOGS– Spindle exchange (gear driven spindle /motor spindle)

Higher dynamics– Double spindle drive for Z-axis– Integration of two hollow drive shafts– Elimination of hydraulic weight compensation

Fall prevention device fixed at Z-ram

Piston shaft fixed at cross rail

Z-ram

Cross slide

Fork Type Head

Spindle cartridge

Z-drive

Highlights

TFM C-version/continuous controlledFive-axis-machining

Continuous controlled and lockable M = 8,000 /12,000 Nm clamping moment 3,600°/minContinuous controlled and lockable M = 8,000 /12,000 Nm clamping moment3,600°/min

B-axis

C-axis

TFM P-version/positioned3+2-axis-machining

B-axis

C-axis

Positioned and locked0.001°M = 12,000 Nm clamping momentPositioned and locked0.001° M = 20,000 Nm clamping moment

different technical data on demand

30 kW

600 Nm

5,000 rpm

2,400 - 5,500 mm

2,750 mm

1,250 mm

± 200 °

± 200 °

+ 110 / - 10 °

+ 110 / - 10 °

30/30 m/min

30/30 m/min

20/20 m/min

3,600 °/min

3,600 °/min

3,600 °/min

3,600 °/min

30 kW 600 Nm 5,000 rpm

20 kW 48 Nm 18,000 rpm

– Portal Machining Center with fixed cross rail– Compact design– Different table configurations, pallet change– Five-side-machining– Five-axis-machining (C-version) or 3+2-axis-machining

(P-version)– Complete machining – Powerful roughing – Highly dynamic and highly accurate finish machining– Integrated Fork Type Head for exchangeable spindles – Gear driven spindle – Motor spindles

– High geometrical accuracy and surface quality– Reduction of bench rework– Reduction of total production time– Three different CNC controls– Automatic spindle exchange– Automatic tool change– Tool measuring, part probing, etc.

Integrated Fork Type Head with exchangeable spindle (gear driven spindle /motor spindle)

Movements

Rapid traverse/ feed

Spindles (changeable)

(100% DC)

B C = ±200°10°

110°

54

Z-ram C-axis

Portal Machining Center

Ongoing customer demands for a more flexible uni ver sal machine design resulted in the creation of the TFS series. These are of portal configuration with a fixed cross rail. The TFS series offers customers in many industry sec-tors, e.g. Tool and Die Industry, Aerospace Industry and General Engineering, an economical and powerful solu-tion for five-sided or five-axis-machining requirements and even for combined turning applica tions. TFS offers a variety of options like automatically exchangeable milling heads, tables in different designs and practical solutions for the peripherals.

Long table version

TFS

– RAM unit D40 with integrated C-axis – Positioned and clamped, P-version – Continuous controlled, C-version– Automatic exchange of milling units– Automatic tool change– Alternative table configurations– Wide range of milling attachments– Wide range of peripheral units– Tool measuring, part probing, etc

Highlights

TFS RAM unit D40

P-version C-version

Positioned 0.001°,clamped,

M=20,000 Nm

Continuous controlled/clamped,

M=8,000/20,000 Nm

Main drive

Gearbox, 2-stages (1,800 Nm)

Clamping C-axis M = 20,000 Nm

Power

Torque

Max. speed

Throat

Tool pick-up

40

1,800

4,000/6,000

350/550

SK50 / HSK-A100

kW

Nm

rpm

mm

40

1,100

5,000

800

SK50 / HSK-A100

20

48

18,000

800

HSK-A63

Spindles

Milling heads (examples) Angularmilling head

Fork Type HeadVertical milling head

40

1,800

4,000/6,000

350/550

SK50 / HSK-A100

P-version C-version

Gear driven spindle Motor spindle

Different technical data on demand

RAM unit D40

Table dimensions

Movements


40 kW

1,100/1,800 Nm

6,000 rpm

3,000 - 6,000 mm

2,200/2,500/3,000 mm

4,000 - 7,000 mm

3,200/3,500/4,000 mm

1,500 mm

± 200 °

± 200 °

30/30 m/min

30/40 m/min

30/40 m/min

± 3,600 °/min

± 3,600 °/min

+ 500 mm steps

+ 500 mm steps

continuous controlled (C-version)

positioned (P-version)



Technical data Different technical data on demand

Power

Torque

Speed

Length

Width

X-axis

Y-axis

Z-axis

C-axis

X-axis

Y-axis

Z-axis

C-axis

TFS C-version/continuous controlled

Five-axis-machining Continuous controlled and lockable M=8,000 /12,000 Nm clamping moment

B-axis

Positioned and locked0.001°; M=12,000 Nm clamping moment

TFS P-version/positioned 3+2-axis-machining

(100% DC)

+ 500 mm steps

+ 500 mm steps

+ 500 mm steps

+ 500 mm steps


indexed (I-version)

positioned/continuous controlled


indexed (I-version)

Power

Torque

Speed

Length

Width

X-axis

Y-axis

Z-axis

W-axis

C-axis

X-axis

Y-axis

Z-axis

W-axis

C-axis

I-axis

50/60/75 kW

2,400/4,000/5,500 Nm

4,000 rpm

3,000 - 6,000 mm

2,200/2,500/3,000/3,500/4,000 mm

4,000 - 7,000 mm

3,000 - 5,000 mm

1,500 mm

1,000 - 3,000 mm

∞ x 360 °

± 180 °

20/30 m/min

20/30 m/min

15/20 m/min

4/4 m/min

3,600 °/min

1,800 °/min

Technical dataT/TFPortal Machining Center

Five-side- and five-axis-machining with powerful milling heads

Our system includes spindle extensions, various angular milling heads for indexing or controlled application.

Droop+Rein Portal Machining Center series T/TF is designed for heavy duty machining applications in the Aircraft-, Tool and Die- and Automotive Industry as well as General Engineering.

Advantages RAM unit

ThermosymmetryAll heat sources are thermosymmetrical arranged to the RAM slide cross section

Hydrostatic bearing (Z-axis, X-axis, Y-axis)

Highest precision Coaxial assembly Motor, drive and bearingAny heat generated by the guideways is eliminated by temperature controlled lubrication oil. Internal heat sources are controlled by cooling circuits.

T/TF assembly X-axis

7

Building on the strength, high accuracy and perfor-mance capacity of the basic machines, DST offers a comprehensive system of innovative automation stages. Nowhere are DST’s strengths and experience more appa-rent than when complex and new machining concepts are required. DST’s knowledge and application of machi-ning techno logy hold the key to your success.

Our success depends on the success of our customers. Therefore we have a long term investment in developing and optimizing systems and processes that allow our customers to achieve shorter production times; without compromise to cost and quality.

– Hydrostatic guideways in all linear axes– Thermosymmetrical RAM design– Integrated C-axis– Digital drives– High rigidity and damping– Automatic head exchange– Automatic tool change– Alternative table configurations– Wide range of milling attachments– Wide range of peripheral devices

Highlights

Electrical preloaded drive

Bed

Support slidewayTableMeasuring systemHydrostatic guidance Gear rod

6

Motor

Gear unit

Attachment milling head

Hydrostatic

∆X

RAM unitR50/R60/R75

Table dimensions

Movements



kW

Nm

rpm

Milling heads

Power

Torque

Speed

Tool pick-up

Fork Type Head with motor spindle

20

65

20,000

HSK-A63

Angular milling head

50/60/75

2,400/4,000/ 5,500

2,500

HSK-A100 /125

TF T

(100% DC)

Vertical milling head

50/60/75

2,400/4,000/ 5,500

4,000

SK50 /60

Fork Type Head

40/50/60

1,100/1,500/ 2,400

6,000/5,000/4,000

HSK-B125 /160

G/GFPortal Machining Centers in Gantry Design

The essential advantage of the gantry design is to work optimally on big, heavy and unwieldy components, without involving their weight as factor for the machining result. This eliminates the lack in dynamic through table of workpiece influence.

9

The well known milling heads of type T/TF are also available for the portal machining centers in gantry design.

Area machining

Contour machining

3+2-axis-machining (Hirth-gearing)

(I-version)

five-axis- machining (C-version)

Gantry type machining center

Milling heads for type T/TF and G/GF

Drive by main motor of RAM unit

Technical data

Power

Torque

Speed

Length

Width

X-axis

Y-axis

Z-axis

W-axis

C-axis

X-axis

Y-axis

Z-axis

W-axis

C-axis

I-axis

+ 1,000 mm steps

+ 500 / 1,000 mm steps

+ 1,000 mm steps

+ 500 / 1,000 mm steps

+ 500 mm steps


indexed (I-Version)

NC controlled


indexed (I-Version)

RAM unitR50/R60/R75/H100

Platefield dimension

Movements

Rapid traverse

The G/GF series is especially developed for high and unwieldy components. At the same time it shows the advantages of type T/TF.

Highlights

8


50/60/75/100 kW

2,400/4,000/5,500/8,000 Nm

4,000/2,500 rpm

from 8,000 mm

3,000 - 7,000 mm

from 9,000 mm

5,000 - 9,000 mm

1,500/2,000/3,000 mm

1,000 - 6,000 mm

∞ x 360 °

± 180 °

20/20 m/min

20/20 m/min

15/20 m/min

4/4 m/min

3,600 °/min

1,800 °/min

Cross rail

Column

X-drivePlatefield dimension

Bed

Z-drive Z-RamY-driveBracket W-driveTraverseCross slide

GF G

Ship diesel manufacturing

Landing gear manufacturing

(100% DC)

Power

Torque

Speed

Tool pick-up

kW

Nm

rpm

72

45

24,000

HSK-A63

20

300

7,500

HSK-A100

20

65

20,000

HSK-A63

40

63

24,000

HSK-A63

3,800 - 15,800 mm

2,500 - 7,000 mm

1,500/2,000 mm

∞ x 360 °

± 180 °

± 115 °

0 - 95 °

40/40 m/min

40/40 m/min

30/40 m/min

3,600 °/min

1,800 °/min

3,600 °/min

1,800 °/min

3.2 m/s2

7,200 °/s2

+ 1,000 mm steps

+ 500 mm steps


indexed (I-version)


indexed (I-version)





X-axis

Y-axis

Z-axis

C-axis

B-axis

X-axis

Y-axis

Z-axis

C-axis

B-axis

Linear axes

Rotational axes

Movements


Acceleration of axes

10 11

Due to innovative machining techno-logy, the FOGS provides a new dimension in high speed milling. The Droop+Rein concept is a quantum leap in technological development considering time and quality:

– The amount of manual work associated with traditional machining is reduced to a minimum.

– Superior surface accuracy is achieved by using efficient cutting tools.

Proven design with well tested components provided for the smooth operation of a totally automated system using:

– Fully automatic pallet change– Completely automatic tool change with up to 320

tools– Tool length and diameter measuring and compen-

sation– Automatically exchangeable motor spindles

The combination of machines, CNC controls, tools, motor spindles and pallet changing units results in efficient, process-oriented systems.

FOGSHigh Speed Machining Center

Superior competence from the machine to the environment

Assembly X-drive

Fixator wedges

Measuring system

Bellows

X-bed

Foundation tray

Preloaded linear recirculating

roller bearing

Rail

Double pinion drive electrically

preloaded

Rack Highlights– Innovative machine and technology concept – Workpiece carrier as fixed floorplate – Tool executes all movements – Acceleration of constant masses independent from the workpiece sizes and weight – Fastest effective feed rates – Integrated Fork Type Head for integrated motor milling spindle

– Reduced operator times lead to highest profitability

– Automated peripheral functions – Tool change – Video control – Tool measuring, part probing, etc. – Spindle change – Pallet change

Different technical data on demandTechnical data

Motor milling spindles

FOGS with pallet changer and table dimension of 15 m x 4.5 m

(100% DC)

High Speed Machining Center

12Different technical data on demand

FOGS D40 C-versionFive-axis-machining

Continuous controlled and lockable M = 8,000 /12,000 Nm clamping moment; 3,600°/minContinuous controlled and lockable M = 8,000 /20,000 Nm clamping moment; 3,600°/min

B-axis

C-axis

FOGS D40 P-version/positioned3+2-axis-machining

B-axis

C-axis

Positioned and locked0.001°M = 12,000 Nm clamping momentPositioned and locked0.001° M = 25,000 Nm clamping moment

Power

Torque

Max. speed

Tool pick-up

40

1,800

4,000/6,000

SK 50

kW

Nm

rpm

Pick-up of different milling spindles

Examples milling heads Angular milling head

Fork Type Milling Head

Vertical milling head

40

1,800

4,000/6,000

SK 50

B C = ±200°10°

110°

FOGS D40

Adaptable Fork Type Milling Head

Die manufacturing

Landing gear manufacturing

40 kW

1,800 Nm

6,000 rpm

3,800 - 15,800 mm

2,500 - 7,000 mm

1,500/2,000 mm

± 200 °

± 200 °

40/40 m/min

40/40 m/min

30/40 m/min

3,600 °/min

1,800 °/min

max. 3.2 m/s2

max. 7,200 °/s2

+ 1,000 mm steps

+ 500 mm steps





RAM unit D40

Movements

Rapid travers / feed

Acceleration of axes


13

Highlights– Innovative machine and technology concept – Workpiece carrier as fixed floorplate – Tool executes all movements – Acceleration of constant masses independent

from the workpiece sizes and weight – Fastest effective feed rates – Integrated Fork Type Head for integrated motor spindle– Guaranteed high productivity due to reduced operator times– Automated periphery functions – Tool change – Video control – Tool measuring, part probing, etc. – Spindle change – Pallet change– Roughing and finishing operation on one machine– Multifunctional applicable for a wide range of machining tasks: – General engineering – Tool and Die Industry– Integration of turning tables (for turning operations)

Technical data

Power

Torque

Speed

X-axis

Y-axis

Z-axis

C-axis

X-axis

Y-axis

Z-axis

C-axis

Linear axes

Rotational axes

Special milling head

(100% DC)

Pallet system PT

Turn table TT

Double table DT

Long table T

Milling head and tool changing systems

The milling heads are moved into the change position. The automatic adaption to the milling unit is followed by automatic clamping and coupling of all supply sys-tems. Tool changing systems are designed for custo-mers’ demands and the degree of automation desired. According to the machining tasks required, we can supply chain- and rack-magazines and robot-supported systems.

1514

Controls

Focused on the application of the machine it can be configured with three different control units:

– Fidia XPower C 20– Heidenhain iTNC 530– Siemens Sinumerik 840 DHigh flexibility

Customers’ demands are met by selecting from a variety of options like automatically exchangeable milling heads, tables in different designs and different CNC-controls. Due to this, Droop+Rein machining centers are suitable for applications in General Engineering and Tool and Die Industry or the Aerospace Industry.

Machine AssemblyPeriphery

– Wide variety of peripheral devices– Different control options– Pick-up magazine– Plate magazine– Chain magazine with up to 120 tool places– Rack type magazine with up to 320 tool places– Milling head change and spindle change– Tool measuring, part probing, etc.– Pallets

HighlightsRapidtraverse

Feed

Rapidtraverse

Electronically pre-loaded X-axis drive

– Double pinion, electronically pre-loaded by two drives

Advantages

– Backlash elimination– High stiffness– High positioning accuracy– Easy maintenance by reduced number of elements

Master-slave-principal

Palletizing possibilities/ Automation competences

Fidia XPower C 20 Heidenhain iTNC 530 Siemens Sinumerik 840 D

Chain magazine Head changer Rack type magazine Tool-arena Pick-up magazine

Plate magazine Special milling head

headquarters: , subsidiaries and service centers:sites · droop+rein offers high productivity and...

Documents