heath hr-20 mobile receiver - nostalgic kits central€¦ · acc time constant and a transistorized...

5
ce iver uses a scrlcs-purullel he at er st ri ng, it was necessar y to chan ge th e 6U8 to a 12AX7 a nd co nnec t the nu vlst or ill pa rall el with th e 12AX7. Anoth er solution w ould be to add a sec ond nuvistor as an rf ampli fie r. Th e results a rc amuztng, as th e limiter completely elimina te d all ignition noise from my XK- J40 , which was so noisy that I gave up tr ying to o pe rate 2 mete r mobile from it. \Vith very little effort, it should be possible to add this limiter to any receiver , and elimina te al- most all qrn . . .. \V 73 Tests the Roy P ef e nberq W4WKM J ohn B owden W4SYJ Heath HR-20 Mobile Receiver - ANOTIIEH RE CE IVEH? Well, 1I0 t exactly. While H eath ca lls th eir n ew IIH - 20 kit a mobile receiver, an SSB receiver and, at times, a mobile SSB r ec eiver, it is m or e than this. Th e IIR- 20 is an a dva nce d des ign a mate ur b and receiver , less pow er su p- ply, w hic h provides, in a comp ac t package, those receiver character istics a nd f eatur es which Hea th be lieved wo uld provi de th e most performance for the money. As far as the writers are concerned , Heath has a winner. The IIR-20 Receiver is a 7 tu be (plus gas regu lator , Zener diode and transistor reg- ulator) single conversion superheterodyne re- ceiver designed for C \\', SSB and A\l recep- tion in the 80 through 10 meter amateur bands . Modern des ign techniques and com- ponents insure excellent pe rformance in all modes. Before we go into t he circ uit details, a few com ments regnrdiug th e design ph i- losoph y and hist or y of th e lIH 30 Receiver arc in order. As shown in the photog rap h, the physical config urat ion of th e HR -20 is similar to that 36 of th e prev ious Heath mobile rece ive r, th e Comma nc he . .Mu ch of the cir cuitr y, th e panel layout and physical dim en si on s of th e original model have be en r et ain ed . Th e major changes ar e in new fe atur es for impro ved SSB rece ption. Includ ed in th ese a re rep lace me nt of th e original variab le fr equ ency BFO with a dual fre q ue ncy, crystal co ntro lled oscillator for se lecta b le si de ba nd o pera tion, se lec tab le AC C time constan ta nd a transistorized hi gh freque ncy oscillator filament voltage reg u lator for 12 volt de mob ile operat ion. Th e initial design concept for the H H-20 was as mobile recei ver to be used in conju nc - tion with the Heath HX-2 0 Mobile SSB Trans- mitter. When used in this application, both units rnav be mounted on an accessorv base whic h is' ava ilab le as the AK-6 Base Mount, S uch an installation is shown in the second ph otogr ap h. An externa l, 8 ohm s pea ker is re q uired and the AK-7 .\Iobile S pea ker is ava ilable for th is p urpose . Hea th also m ar k et s t he IIP-IO, 1:) volt dc power supp ly for mobile use. Thi s tr ansistorized, 120 73 MA GAZ INE

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Page 1: Heath HR-20 Mobile Receiver - Nostalgic Kits Central€¦ · ACC time constant and a transistorized high frequency oscillator filament voltage regulator for 12 volt de mobile operation

ceiver uses a scrlcs-purullel heater st ring, itwas necessary to change the 6U8 to a 12AX7and connect the nuvlstor ill parallel with the12AX7. Anoth er solution would b e to add asecond nuvistor as an rf amplifie r.

The results arc amuztng, as the limiter

completely eliminated all ignition noise frommy XK- J40, which was so noisy that I gave uptrying to opera te 2 meter mobile from it . \Vithvery litt le effort, it should be possible to addthis limiter to an y receiver, and e liminate al­most all qrn. . .. \VA2IN~ 1

73 Tests the

Roy Pefe nberq W4WKMJ ohn Bowden W4SYJ

Heath HR-20 Mobile Receiver- ANOT II E H ~[OBILE RECEIVEH?

W ell, 1I0 t exact ly. W hile Heath calls their newIIH-20 kit a mobile recei ver, an SSB receiverand, a t times, a mobile SSB receiver, it ismore than this. The IIR-20 is an advanceddesign amateur band receiver, less power sup­ply, which provides, in a compact p ackage,those receiver characteristics and featureswhich Hea th believed would provide the mostperformance for the money. As far as thewriters are concerned, Hea th has a winner.

The II R-20 Receiver is a 7 tube (plus gasregulator, Zener diode and transistor reg­ulator) single conversion superheterodyne re­ceiver designed for C\\', SSB and A\ l recep­tion in the 80 through 10 meter amateurbands. Modern design techniques and com­ponents insure excellent performance in allmodes. Before we go into the circuit details,a few comments regnrd iug the design phi­losophy and history of the lIH30 Receiver arcin order.

As shown in the photograph, the physicalconfiguration of the HR-20 is similar to that

36

of the previous Heath mobile receive r, the~lH-I Commanche. .Much of the circuitry, thepan el layout and physical dimen sions of th eorigina l model have been reta ined. The majorchanges are in new features for improved SSBreception. Included in these are replacementof the origina l variable frequen cy BFO witha d ual freq uency, crystal controlled oscillatorfor selectable sideband operation, selectableAC C time constant and a transistorized highfrequency oscilla tor filamen t voltage regulatorfor 12 volt de mobile operat ion.

The initial design concept for the H H-20was as mobile receiver to be used in conjunc­tion with the Heath HX-20 Mob ile SSB T rans­mitter. W hen used in this application, bothuni ts rnav be mounted on an accessorv basewhich is' available as the AK-6 ~Iobi l~ BaseMount, Such an installation is shown in thesecond photograph . An external, 8 ohmspeaker is req uired and the AK-7 .\IobileSpeaker is available for this purpose. Heathalso markets the IIP-IO, 1:) volt dc powersupply for mobile use. This transistorized , 120

73 MAGAZINE

Page 2: Heath HR-20 Mobile Receiver - Nostalgic Kits Central€¦ · ACC time constant and a transistorized high frequency oscillator filament voltage regulator for 12 volt de mobile operation

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watt unit supplies power for both the llH-20Receiver and the IIX-20 Transmitter in thenormal mohile installation.

Both the IIH-20 Receiver and the HX-20Transmitter are well suited for home stationuse and, in this applica tion, Heath recom­mends thei r II \V·20 Utility ac Power Supply.Although th e H H-20 is designed for easy in­tegration into the home station or mobile in­stallation, it may of course be used as ast raight, ham band receiver. In th is case, allth at is required is an antenna, speaker anda power sup pIy considerably less elaboratethan those mentioned above. Power supply re­quirements for the receiver alone are shownin the specification chart.

The lIH-20 circuit diagram is a bit largeto include in a review article, however theblock diagram shown in F ig. 1 will aid inun derstanding th e following discuss ion. Thereceiver is a single conversion superhet usinga 3.0 rnc it with a crys ta l lattice fi lter. A6RZ6 rf stage feeds a 6EA8 mixer-oscillatorstage which in tum feeds the crystal lattice itfilter. Use of the relatively high , 3.0 me iffre q uency, a long with the selectivity p rovid edby the high Q rf and mixer grid circui ts, givesgood image rejection. The crysta l lattice filterprovides the if bandpass characteristics re­quired for effective SSB reception . The lIFOtuned circuits are ind ividua lly temperaturecompensated to insure low drift . This coupledwi th rugged construction and the use of atransmitttng type variable capacitor providesa high order of stability for the HFO. Thiscapacitor is a two section unit which also tunesthe mixer grid circuit. The rf input circui tis resonated by a single section capacitordesignated "A:\TENNA TU:\I:\C:' Whileslight ly unconventiona l, this arrangement al­lows use of the compact transm itting typecapacitor for the osci llator-m ixer tuned cir­cuits and permits better physical layout of thestages.

T he selectivity characteristics of the crystalfilter, listed in the specifications, provide a verygood compromise between the requirementsfor A~l and SSB reception. Selectivity is suf­fieently sharp for effective SSB reception whilean A~I signal may be centered in the pass­band witho ut loss of intelligibility. Two stagesof if amplification, using a 6I3Z6 and the pent­ode section of a 6EA8, follow the crystal fil­ter and provide most of the receiver gain.The second it amplifier feeds either a conven­tiona l d iode detector for normal phone opera­tion or a p roduct detector for C\ V, SSB andexal ted carrier A~l reception.

A conventional di ode ga te noise limiter,which is di sabled when th e product detectoris used, is provided for A~l recep tion. Asepara te diode AGC detector is used for gaincontrol and to drive the triode section of a6EA8 tube which is used as an S-~leter

amplifier. The AGe circuit used in the HR-20p rovides AGC operation for both AM andSSB reception. A front panel switch provides

38 73 MAGAZINE

Page 3: Heath HR-20 Mobile Receiver - Nostalgic Kits Central€¦ · ACC time constant and a transistorized high frequency oscillator filament voltage regulator for 12 volt de mobile operation

e s r lL+

yz.1 I eE Ae'OY •-

ZENEROIOOE

8" 0

breakdown voltage of the Zener diode whichis relatively constant for a wide ra nge otsupply voltage. Hesistor R46 provides thebase drive current for the transistor and break­down current for the Zener d iode. Since thebase to emitter resis tance is quite low, theemitt er potential is held to a value slightlylower than the buse. The overall effec t is thatthe unwanted vo ltage variations appear be­tween the emitter and collector of the tran­sistor while the voltage applied to the tubeheaters is regulated.

O ne of the fi rst kits off the production linewas ship ped for this test. The kit was wellpacked und, on unpacking. no damage of anykind was noted. All components were ex­amined and found to be of excellent quality.D ipped mica and disc ceramic capaci tors areused extensively. The only paper capaci tor inthe receiver is a high q uali ty molded plasticcuscd un it. Insulat ion on all rotary swi tchesis apparently one of the new plast ic laminatedfiberglas materials. Mechanical parts are highquality. Dial drive gears are sp ring load edwhere required and nylon, brass and steelgears are used. All exposed stee l surfaces archcavil v p lated.

~ l e~'hanica lly, the receiver is quite com­plex, consisting of a ma in chassis assemb lysecured to a heavy, die cas t front panel. Sub­panels arc used to mount the various con­trols, gear drive for the dial and some othercomponents. Extensive shielding is used.T he result, when everyth ing is bolted to­gether, is a n extremely rugged assemb ly thatcontributes greatly to th e sta bili ty of the re­ceiver. However. construction is not undulycomplica ted. The main chassis cons ists of aHat plate on which most components aremounted and most of the wiring completedprior to mechanical assem bly of the chass isparts is accomplished. As Heath points outin the form letter packed with the kit , "T hisreceiver is one of the more complex andcompact products marketed ill kit form by

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PROOUCTOETECTOR

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short or long time constant or disables theAGe as desired.

The product detector uti lizes a 6 BE6 penta­grid converter as the mixer and crystal con­trolled osci llator. T his circuit provides verygood performance with a min imum of com­pon ents a nd should be of interest to a mateursseeking improved SSR reception w ith theirconventiona l home brew or commercia l re­ceivers. Fig. 2 shows the schematic diag ramof this circuit. Crysta ls CA, 2998.5 kc, andCB, 300 1.5 kc, are positioned 1.5 kc belowand a bove th e 3.0 me center frequency of th ecrysta l fil ter. Therefore, selectable sidebandreception is possible by positioning the oscil­lator Oil the upper or lower slope of the crys­tal filter select ivity curve. It should be notedthat the "SJI) EBAND SELECTOR" switchonly selects the appropriate product detectorcrysta l. It is still necessary to tune the maintuning dial to zero heat the crystal osci llatorwit h the actual or suppressed carrier of theif translated, desired signa l.

An OA2 gas regulator tube supplies a con­stant 150 volts to the pla tes of the two osc il­lators and to the screens of the rf amplifier,1st mixer and the if amplifiers. The halanceof the receiver circuitrv is more Or less con­ventional w ith the exception of th e transistor­ized filament vo ltage regulator. This circu it,show n in Fi g. 3. supp lies a constant voltage tothe heater of the Ist mixer-oscillator and rfa mp li fier tubes . This fea ture, used on ly in the12 volt de power supply wiring option, sta bil­izes the oscillator filament voltage and th ere­fore contrib utes to the excellent freq uencystahi lity of th e high frequency oscillato r ove rthe wide range of primary voltage encounteredin mohile service . Hegulatlon of the rf stage isincidental to a simple 6 or 12 vo lt wiringop tion.

This circuit should be of value to those whohave been fighting the complex p roblem ofmobile "FO stability . The parallel connectedheaters of \'1 and \'2 arc wired in series withthe emitter follower tra nsistor circuit. Thebase inp ut voltage of the transistor is the

40 73 MAGAZINE

Page 4: Heath HR-20 Mobile Receiver - Nostalgic Kits Central€¦ · ACC time constant and a transistorized high frequency oscillator filament voltage regulator for 12 volt de mobile operation

(TRANSM IT/ RECEIVE SWI TCH)

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STANDARD RELAYS: DK60, DK60-G.DK60-2C and DK60-G2C -

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All Relays in weatherproolboxes lor exterior Installation.

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An electronic antenna changeover switch. Transmitter iscon tinuously connec ted to an tenna, antenna circuit to reocelve r is blocked durin g transmit. No switch contacts toarc or burn. SWitching is instantaneo us. Selectablebend-swi tching insures no loss in receiver sensitivity.Sub stantial gain in receiver sensi tivi ty results in mostinstall at io ns. Idea l for break-in operation on CW, SSBand AM. Bendswitch convenientty located on front. Threecoax connec tors are mounted on rear. Conservatively de­signed fo r full legal power. Operates from 11 5 volts,60 cycles. for 52· 75 ohm lines.

Size 43/4 " x 4" x 51/2"

@&W)TR

SWITCH

.. UNCONDITIONAL *GUARANTEE lorone year . (Wewill repair Ulau lty wltbln 1,.ear .)

.. SE-e one 01 our100 dealers anddistributors In U.S. and Canada forl:a ta lo!,:" sbet-ts orwrite :

the Ileath Company." Assembly, wlrmg andtesting is nut difficult but plenty of time andcareful a ttention to detail are req uired.

The instruction manual supp lied with theHH-20 was evalua ted as the kit was ('011­

structed. This manual is quite comprehensi ve.consis ting of 64. 8}2" x II " pages. The manualcontains some 50 d rawings showing the as­sembly, wiring and installat ion of the re­ceiver. Many of the more complex assemblyd rawings are printed on la rge, fold-out sheets.In addition, a sep arate "giant size" schematicdiagram is sup p lied for wall mounting. Con­struction, testing and installation arc coveredhy nearly 500 "check off" steps. These instruc­tions arc arranged so as to be self checkingand it would indeed he difficult to goof anyp art of th e construction.

Three minor e rrors, p ossibly typographical,were found in the instruct ions. Sin ce the e r­rors arc obvious and Heath is correcting themwith an errata sheet, they will not be listedhere. The pictorials were remarkab ly goodan d the onlv error noted was omission of asmall nylon washer in the gear drive assembly.All parts are shown in drawings in the fron tof the manna] so that even the relativelyinexperienced amateur should have little dif­ficulry in identifying the components . Sepa­ra te sect ions of the manuel arc de voted toinsta llat ion a nd noise sup pression. All in all,th e manual is extremely good.

Assembly, with minor excep tions, pro­ceeded accord ing to the instruction s. Thehermetic seal bushings on th e hottom of thecrysta l filter wo uld not quite pass throughthe chass is clearance holes. A pass with a fi letook care of this problem. The same wastrue of the crysta l socket mounting holes.\\!iring was easily accomplished . The flat,open ma in chassis pla te makes it a snap toachieve professional results. Despite the ap­paren t complexity of the d ial drive assem­bly, it goes together quite easily. One ··E"retaining washer requi red bending to makea snug fi t in the shaft g roove. Only one caseof crowded assemb ly was noted. The audiooutp ut stage screen filter capaci tor, a 20 mfd3.50 volt uni t , barely fits as shown in the in­structions. This is p rob ahly accounted for b ythe increase in value (uud physical size ) overthe 8 mfd cap acitor shown in the prc-produc­tion sche matic diagram .

TIle completed receiver was carefullyc hecked before power was app lied . Every­th ing checked out so power was applied, withno smoke resulting. Alignment was star tedbut stopped when high pi tched , audio feed­back was noted at certain sett ings of the a udio

DECEMBER 1962 41

Page 5: Heath HR-20 Mobile Receiver - Nostalgic Kits Central€¦ · ACC time constant and a transistorized high frequency oscillator filament voltage regulator for 12 volt de mobile operation

gain control. Wiring, lead dress and com­ponents were checked with no luck. Finally,the .001 mfd capacitor across the primaryof the audio output transformer was replacedwith a .002 mfd unit. This proved to be apermanent fix. The oscillation was probablycaused by an unusual combination of extremetolerance components. How ever, to avoid thepossibility of this occurring in other receivers,we recommended to Heath that this changebe incorporated in all kits. The balance ofthe alignment went smoothly with no com­plications of any kind. Heath proved correctin their estimate of the time required to com­plete the kit, roughly 30 hours from start tofinish.

Then came the pay-off-the "on the air"tests. Be advised that the performance of thereceiver is all that the specifications say it is.Sensitivity is extremely good, with receivernoise way down. The selectivity, as previouslymentioned, is a very fine compromise betweenthe requirements for SSB and A:\l reception.C\V is of course another story; a valid corn­parison is the CW performance of the Collin.75S-1 with SSB fil ters. Interference on oneside of the desired signal may be "droppedover the edge" of the crystal filter bandpassbut you have to live with what is left on theother side. \Vhile audio gain is adequate, thereis no great reserve.

Tuning SSB signals is a pleasure. The dialrat io is about the optimum compromise be­tween SSB tuning requirements and the needto scan each amateur band in one receivertuning range. While a dual speed drive 'Wouldprohably be better, the resultant complexitymight prove prohibitive for kit construction.Although the gears are spring loaded, a slightroughness was noted in the tuning drive.Based on experience with previous Heathgear drives, this is expected to diminish withuse. The AGC system used in the HR-20 isexcellent, with very effective action being ob­tained on SSB signals. Use of selectable AGCtime constants really pays off in SS B recep­tion.

Frequency stability of the HR-20 is ex­tremely good. After all, the stability require­ments for mobile SSB reception are demand-

ing to say the least. Total warm-up drift on20 meters was 3 kc from an absolutely coldstart. After warm-up, the receiver is rockstable. The receiver was heterodyned with a10 meter signal; lifted a couple inches off thebench and dropped. The result was an in­stantaneous "gurgle" but the beat note didnot change. Try this test with other receiv­ers; it is quite revealing.

The frequency stability of the HR-20 is ofgreat interest to the writers. It would ap­pear possible to convert the llR-20 Receiverto an SSB transceiver, using a small inboardor outboard adaptor unit. The performanceof the receiver circuitry that would he usedin such a conversion has proved more thanadequate for the job. Therefore, plans are inthe mill for this conversion. ]f it all pans out,this will be the subject of a future article.

For a really rugged final test, the IIR-20was compared side by side with a Collins75S-1. The 75S-1 uses a system of sidebandselection where hoth the H FO and BFOfrequencies are shifted with a single switch.This feature, coupled with the better dialratio, made the 75S-1 easier and more con­venient to operate. However, for actual per­fonnance, the Heath receiver did not sufferin comparison. Dollar for dollar, the HR-20will be extremely difficult to beat. In theopinion of the writers, the HR-20 is the bestbuy on the market today.

... W4WKM and W4SYJ

S I'ECl l<'ICATIONS

F requency Covera2e80 Me U!rs--3.5 to 4.0 me40 Meters-7. 0 to 7.3 me20 Meters- 14.0 to 14.35 me15 Metel'8- 21.0 to 21.5 me10 Meters-28.0 to 29.7 me

Intermediate Frequency3 roo

IF CrylltaJ FilterMid.frequeney-3.0 meBandwidth at --6 db-a.O keBandwidth at -60 db-IO.O ke maximum.

Sensitivity1 microvolt or I~. at 10 db sig nal-to-noise ratio.

Panel Control.SBI-8B2RF GAINAF GAIN, power at'FCW/SSB.AMN OISE LIMITER OFF-ONAVe. OFF·FAST.SLOWMai n Tun ingBAND switchANT TUNING

42

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73 MAGAZINE