heavy duty cnc lathe - mach trade

12
700mm Cooling System for Ships Contents 01 Designed for Easy and Convenient Operations 02 Controller 03 Structure and Components 05 Application 06 Optional Accessories Heavy Duty CNC Lathe FBL-510 / 520 / 530 / 540 MC Series 01

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700mm

Cooling System for Ships

Contents01Designed for Easy and Convenient Operations

02Controller

03Structure and Components

05Application

06Optional Accessories

Heavy Duty CNC LatheFBL-510/520/530/540 MC Series

01

10Standard & OptionalAccessories

07Tooling System

08System Diagram

09Specifications

Uses a 10.4" screen for easy operation. Optional Shop Turn function with integrated operating system. Finish programming without having to use G code.

SIEMENSFANUC

Manual Guide i (Opt.)Conversational editing with 3D simulation available.

Controller

Polar Coordinate Interpolation

• 2 window view dynamic simulation

• 3D finished part simulation (Opt.)

• 3D section view (Opt.)

Cylindrical Interpolation

The concave spindle guard prevents any tool interference.

The easy to operate control box makes motion control of the linear guides convenient and almost effortless.

02

Structure and Components

03

Axis Pathways

FBL-530/540 Z axis ball screw support maintains high precision and stability.

Standard MT6 rotary quill. Increases rigidity for heavy loading and makes optional live centers unnecessary.Upgraded ø200mm quill offers heavy loading. Hydraulically driven tailstock improves machining efficiency.

320mm Capacity

196mm CapacityFBL-510/520/530/540 Spindle Torque Diagram

401 500STEP3242 302STEP2

104 130STEP1100 300 500 rpm

10

20

30

37

45(4135N.m)421.73kgf-m

(1772N.m)180.74kgf-m

(1072N.m)109.34kgf-m

kWKgf-m

469 1000STEP4201 428STEP3

141 300STEP260 129STEP1

200 500 1000 rpm

10

20

30

37

45

(7118N.m)726kgf-m

(3051N.m)311kgf-m

(2136N.m)218kgf-m

(915N.m)93kgf-m

kWKgf-m

Powerful 4 stage spindle gear box provides 45kW horsepower available for large diameter workpieces and heavy duty cutting. Spindle hole diameter ø196mm suits numerous bar sizes. Double row roller bearing increases stability and rigidity for heavy cutting.

Diameter 320mm opt.

200mm

Curved teeth clutch ensures tool turret clamping accuracy and stability.200mm thick turret disc delivers stable support and reduced vibration. Optional ø80mm boring bar holder available.

Optional BMT85 power tool turret available for remarkably improved rigidity and comes with 11kW (15hp) milling motor.

1

2

34

5

67

8

910

11

12

600

64

64

115

ø621.17

04

45 Degree Slant Bed One Piece Casting

• High rigidity bed design, swing 1030mm, width 1160mm. Box guideway width 130mm x height 80mm, high performance for max workpiece diameter 940mm. • Slant bed structure with low center of gravity, easy access and workpiece changeovers. Improved chip removal helps prevent thermal deformation. • High torque 7118NM at low speeds.

Oil Field

05

Application

Print Roller

2950mm

Mandrel

Pipe ø6”~12.5”

C Type Manual Steady RestMax range 700mm (customized)

Manual Steady RestCutting range 240~400mm

Hydraulic Steady Restø30~245mmø45~310mmø85~350mm

Manual Tool Setter

18”, 21”, 24” Solid Hydraulic Chuck18”, 20”, 21”, 24” Hollow Hydraulic Chuck(Capacity ø115, ø165, ø205mm)

24”, 26”, 28”, 32” Independent 3 or 4 Jaw Chuck

06

Optional Accessories

2530

mm

1700

mm

07

Tooling System

Unit: mmFBL-510/520/530/540

FBL-510/520/530/540MC

ø25ø32ø40ø50ø60

ø20ø25ø32ø40ø50

ø60

ø80

ø60 Boring bar

Cover

U-drill holderBoring bar sleeve

Boring tool

U-Drill

Boring bar sleeve Cover

U-drill holder(Opt.)

ø80 Boring bar

Face cutting tool holder

O.D & Face Tool

32

ExtendedO.D tool holder (Opt.)

Cover

U-Drill

Boring bar holder/U-drill holder

Face & I.D cutingtool holder

Face & O.D cuting tool holder

Taper slice

Mounting block

Taper slice

Mounting block

Boring bar sleeveI.D. & Facing tool

FBL-500MC/12T Turret disc

Radialdrill/mill unit

drill/mill unitAxial Collet

ø60

ER-50

ø50ø40ø32ø25ø20

O.D. & Facing tool32 x 32

O.D. & Facing tool32 x 32

08

System Diagram

Unit: mmFBL-510/520/530/540 Tool Interference FBL-510/520/530/540MC Tool Interference

FBL-510/520/530/540 Machining Area FBL-510/520/530/540MC Machining Area

Ø810 32" Chuck

Ø940 Max Turning

ø635.5

ø840

600 50 470 20

490 X Stroke

120

70

65

ø297

.9

ø340

570 9550

440 50

490 X Stroke

Ø810 32" Chuck

Ø880 Max Turning

ø313.4 ø680

75

ø34

ø393.1

ø313.4

95

ø954

.611

7

470

1050/2000/3000/4000 Z Travel

20

232 100 1050/2000/3000/4000Tailstock Travel

150

8.5

6545

5

50

35

35

490

X T

rave

l

490

X T

rave

l

142

32"T0-A20-Ø320

1050/2000/3000/4000 ( Z Travel )

232 100 1050/2000/3000/4000Tailstock Travel

15035

440

5050

490

( X T

rave

l )

9544

050

60.7

490

( X T

rave

l )

142

32"T0-A20-Ø320

ø80

ø60

ø291.2

ø311.2ø333.4

ø80ø60

09

FBL-520FBL-510 FBL-520MCFBL-510MC FBL-530MC FBL-540MCFBL-530 FBL-540

Specifications

MODEL

N/A

2000

2000

4000

4000

2000

2000

4000

4000ø60=ø311 (ø80=291 opt.) ø60=ø333 (ø80=313 opt.)

1050

1050

15000

2000

2000

19000

3000

3000

23000

4000

4000

27000

1050

1050

15000

2000

2000

19000

3000

3000

23000

4000

4000

27000

mmmmmmmmmmmm

mm(inch)

inchmm

(inch)steprpmkWrpm

tools

mm

mm

mmmmkWkW

m/min

mm

mmmm

rotarydegree

kWkg

Control Turning range Swing over bedSwing over cross slideMax turning diameterMax turning lengthStandard turning diameterDistance between centersBar capacityHeadstockSpindle noseChuck diameter

Through spindle hole diameter

Spindle speedMax spindle speedSpindle motorMaximum CF axis speedTurret Turret tool stationShank height of square toolShank diameter of boring barTravel X axis travelZ axis travelFeed motor X axisFeed motor Z axisRapid feed rate X / Z axisTailstockTailstock travel(Without steady rest)Quill travelQuill diameterQuill taperSlideway slantCoolant pumpMachine weight

Specifications are subject to change without notice.

FANUC 0i-TD α40/α30B/α30

ø165 (6")

A2-15 / A2-20 (ø320 opt.)18"~24"

ø196 (7.5") / ø320 (12.5") opt.

4 step / 3 step (ø320 opt.)ø196 1000rpm / ø320 500rpm

37 / 45 (α40 / 6000)

12

32 x 32

ø60 (ø80 opt.)

490

99

X: 10 / Z: 12

100ø200

MT#6 rotary quill45º

STD: MTH4-30 / 3A (L/min,3kg / cm2) OPT: SPK4-8 (67L/min,5kg / cm2)

33

ø1136ø816ø9401050

1050

ø1136ø816ø8801050

1050

ø1000ø800ø9403000

3000

ø1000ø800ø8803000

3000

10

Standard & Optional Accessories

● Standard △ Optional

MODELHydraulic turretServo turretBMT85 power turretBoring bar holderFace holderTool sleeve (set)O.D. tool holderO.D. tool holder (extended)Radial power tooling holderAxial power tooling holderCoolant systemMoveable coolant tank1 set leveling bolts and padsCentralized lubrication systemWork lampFoot pedal for hydraulic chuckTool kitManualChip conveyor and bucketMT 6 rotate centerProgrammable tailstock3 color warning lightManual Guide 0iManual tool setting probeAuto tool setting probeOil skimmerOil mist collectorTransformerCE safety accessoriesPedal switch for tailstockWork blowerHigh pressure coolerHydraulic steady restManual steady restManual steady rest C typePneumatic chuckSolid chuck+rotary cylinderHollow chuck+rotary cylinderIndependent chuckSoft/Hard jawSteady rest baseø80mm Boring bar holder

FBL-520FBL-510 FBL-530 FBL-540 FBL-520MC FBL-530MC

-411-△

--●

-411-△

--●

-411-△

--●

-411-△

--●

--●

4111△

--●

4111△

--●

4111△

--●

4111△

FBL-540MCFBL-510MC

FBL-510/520/530/540MC SeriesHeavy Duty CNC Lathe

FBL-520

FBL-510

FBL-540

2288 200495

2530

FBL-530

69258602

260

79259602

260

59257602

260

FOCUS CNC CO., LTD.No. 20-1, Alley 65, Lane 140, Dalin Road, Daya Dist., Taichung City 428, TaiwanTEL: 886-4-2560-6067 FAX: 886-4-2567-7938 E-mail:[email protected]

www.focuscnc.com.tw

Dimensions Unit: mm

Visual Design / tel +886 4 3703 8989 201207 Ver. 2

472813

226347.5

210