heavy duty motor starters -...

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Siemens / Speedfax Previous folio:

Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog54

Siemens / Speedfax Previous folio: Siemens / Speedfax Previous folio: 16-130, 44, 45

Heavy Duty Motor StartersClass 14 Wiring Diagrams3-Phase and Single Phase Magnetic Starters

Three Phase Magnetic Starter, Size 00–4

Solid State Overload3-Phase Sizes 5-8

� Warning: The ESP200 Starter and Single Phase Motormust be wired as shown above. For L1, L2 do not usethe middle terminal or hole.

� Full Load Amps (FLA): Adjustment of the ESP200 solidstate overload relay accommodates the single phasemotor.

� The 3-phase for frame size A (without windows) can notbe wired for single phase. Use the proper version forsingle phase.

Single Phase Magnetic Starter, Size 00–1��

(WHEN USED, SEE TABLE)

TRANSFORMERCURRENT

O.L.

RELAY(IF USED)

" "C

" "

T3T2

3

2M

A1 A2

L1/1 L2 L3

CIRCUITPROTECTIVE

DEVICE(IF USED)

A B C

INCOMING LINE

T1

LOAD

A

CONTACTOR""

SEPARATE CONTROL SOURCE.OTHER THAN LINE VOLTAGE OR ON ACOIL IS TO OPERATE ON A VOLTAGEREMOVE WIRE C IF THE CONTACTOR

B ""

POWER WIRING:USE 75°C COPPER WIRE ONLY.

95

96

X1 X1X1

X1

NOTE A

NOTES:A: 2CT IS LOCATED ON THE LINE SIDE

OF CONTACTOR ON SIZE 7 STARTERS ONLY.

2CT

1CT 2CT 3CT

750:5

600:5

300:5

CT RATIOSIZE

7

6

5

1200:58

Three Phase Magnetic Starter with DC Coil, Sizes 00–4

M

2

MOTOR

T2T1 T3

CONTROL DEVICE

3

TO PILOT

WV

1

L1 L2 L3TO SUPPLY

IF PROVIDED

ESP2009695 A4-97 98A3+

LATEBREAKCONTACT

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1

CONTROL TRANSFORMER(OPTIONAL)

B 96

M

2

MOTOR

T2T1 T3

CONTROL DEVICE

3

TO PILOT

WV

1

L1 L2 L3TO SUPPLY

IF PROVIDED

ESP2009695

A4-97 98

A3+

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

B

X2

SEC

X1


96

A

T1 T2

L2L1TO SUPPLY

WV

T1 T2

MOTOR

M

1

3

2

IF PROVIDED

ESP2009695

A4-97 98

A3+

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

B

X2

SEC

X1


96A

ESP200-2008 10/22/08 5:17 PM Page 54

ESP200W

iringNEM

A CONTROLPRODUCTS


Siemens Solid State Overload Relay ESP200™ 2008 e-Catalog 55


Combination Heavy Duty StartersClass 17, 18 Wiring Diagrams

Size 5–8 �

3-Phase

M

2

MOTOR

T2T1 T3

CONTROL DEVICE

3

TO PILOT

WV

1

L1 L2 L3TO SUPPLY

IF PROVIDED

ESP2009695

A4-97 98

A3+

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

B

X2

SEC

X1


96

A

Size 00–4 �

� Remove wire “C” if control transformer is used. Forseparate control voltage source, remove jumpers “A” and “B” and connect source to control fuse lineterminals.

� Remove wire “C” if the contactor coil is to operate on a voltage other than line voltage or in a separate control source.

SIZE CT RATIO

5 300:5

6 600:5

7 750:5

8 1200:5

"C"

ESP200-2008 10/22/08 5:18 PM Page 55

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Reversing Heavy Duty StartersClass 22 Wiring Diagrams3-Phase Solid State Overload

3-Phase Reversing Magnetic Starter

Sizes 00–13⁄4

Solid State OverloadSizes 5–6


Sizes 2–4

TO SUPPLY

REMOVE WIRE "C" IF THE CONTACTORCOIL IS TO OPERATE ON A VOLTAGEOTHER THAN LINE VOLTAGE OR ON A SEPARATE CONTROL SOURCE.

CURRENTTRANSFORMER(SEE TABLE)

"FWD"CONTRACTOR

MECHANICAL

INTERLOCK

"REV"CONTACTOR

O.L.RELAY

"FWD"

CONTACTOR

L1 L2 L3

MOTOR

MOTOR

V VW WFOR REV

L1 L2 L3

5

4

3

2

T2 T3T1

TO SUPPLY

1

67

ESP2009695 A4-97 98A3+

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1


B

96

A

T2

T1 T3

TO SUPPLY

MOTOR

V FOR W

3

2

L1 L2 L3

WREVV

4

51

A

T1 T2 T3

67

ESP2009695 A4-97 98A3+

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1


B

96


with DC Coil, Sizes 00–13⁄4


with DC Coil, Sizes 2–4

LATE BREAK

T1

2 T1

T2

MOTOR T3

T2 T3 4

TO SUPPLY

L1

37 V FOR W

L2 L3

5W

REVV 6

ESP2009695 A4-97 98A3+

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

96

C

XF

H1

H4

H3

H2

X2

SEC

X1

1

1

B


3 PHASE REVERSING

TO SUPPLY

T1 T3

L3L1

WV

MOTOR

FOR

L2

T2

T1 T2 T3

WIRING DIAGRAM

REV

L.B.

5

7L.B.

V W

2

3

64

ESP2009695 A4-97 98A3+

NEMA 2 - 4

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1

96


B

ESP200-2008 10/22/08 5:19 PM Page 56

ESP200W

iringNEM

A CONTROLPRODUCTS




Combination Reversing Heavy Duty StartersClass 25, 26 Wiring Diagrams

TO SUPPLY

REMOVE WIRE "C" IF THE CONTACTORCOIL IS TO OPERATE ON A VOLTAGEOTHER THAN LINE VOLTAGE OR ON A SEPARATE CONTROL SOURCE.

CURRENTTRANSFORMER(SEE TABLE)

"FWD"CONTRACTOR

MECHANICAL

INTERLOCK

"REV"CONTACTOR

O.L.RELAY

"FWD"

CONTACTOR

L1 L2 L3

MOTOR

3-Phase

Size 5–6


Sizes 00–13⁄4


Sizes 2–4

MOTOR

V VW WFOR REV

L1 L2 L3

5

4

3

2

T2 T3T1

TO SUPPLY

1

67

ESP2009695 A4-97 98A3+

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1


B

96

A

T2

T1 T3

3 PHASE REVERSING

TO SUPPLY

MOTOR

V FOR W

3

2

L1 L2 L3

WREVV

4

51

A

T1 T2 T3

67

ESP2009695 A4-97 98A3+

GROUNDED BYCUSTOMER

MAY BE

(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1


B

96

ESP200-2008 10/22/08 5:21 PM Page 57

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Two Speed Heavy Duty StartersClass 30 & 32 Non- Combination and Combination Starters Wiring Diagrams

1 Winding Constant Horsepower Size 2–4

WIRING DIAGRAM

T6

T4T5

MOTOR

T2T3

T1

L3L2L1

T3T1 T2

WLOWV

4

A

5

WHIGHV

31

2

LV W

T6 T5T4

TO SUPPLY

6 7

6

NEMA 2 - 4

ESP2009695

A4-97 98

A3+

ESP2009695

A4-97 98

A3+

GROUNDED BYCUSTOMER

MAY BE


(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1

96B

8

T6T2T1

T6T2

T1

T4

T5

T3

T5VARIABLE TORQUE MOTOR

CONSTANT TORQUE MOTOR

T3

T4

L3

HIGH

HIGH

OLLOW

LOW

LOW

OL

ALL OL'S

HIGH

HIGH

HIGH

HIGH

LOW

T4

T5

T6

T3

T2

T1

ELEMENTARY DIAGRAM

LOW

HIGH

6

7

HIGH

LOW

3

5

2

4

9596

T2T1T5T3L3

T4T2L2

T3

TOGETHER

HIGH

LOW

L2L1

A

T6T1L1

HIGH SPEEDLOW SPEED

POSITION

CIRCUIT BREAKERDISCONNECT or

TO SUPPLY WIRING DIAGRAM

T4 T5T6 T1 T2 T3

T1T2T3T4T5T6

MOTOR

V W LOWVHIGH W

5

4

3

2

8 1

TO SUPPLYL1 L2 L3

6 7

NEMA 0

GROUNDED BYCUSTOMER

MAY BE


(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1

96B

ESP2009695

A4-97 98

A3+

ESP2009695

A4-97 98

A3+

A

1 Winding Constant Horsepower Size 0–13/4

1 Winding Constant or Variable Torque Size 0–13/4

TOGETHER

LOWOL

HIGHOL

ALL OL'S

POSITIONLOW SPEEDHIGH SPEED

L3T3T5

L2T2T4T6

T1L1

T4 T5

96

CIRCUIT BREAKER

ALOW

LOW

LOW

HIGH

HIGH

HIGH

DISCONNECT or

TO SUPPLY

L1 L2 L3

MOTORCONSTANT HORSEPOWER

T6

95

4

LOW

2

HIGH

5

3

7 HIGH

6 LOW

T2

T3

T1

LOW

LOWT5

T4

T6

T3

T5T2

T4

LOW

HIGH8

T1

T6

ELEMENTARY DIAGRAM WIRING DIAGRAM

T2 T3T1 T6 T4 T5

T1T2T3T4 MOTOR

V WLOW V HIGH W

5

4

3

2

8 1

A

L1 L2 L3

67

TO SUPPLY NEMA 00 - 1 3

GROUNDED BYCUSTOMER

MAY BE


(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1

96B

T5T6

ESP2009695

A4-97 98

A3+

ESP2009695

A4-97 98

A3+

Note: For separate control voltage source, remove jumpers “A” and “B” and connect source to control fuse terminal. Remove jumper “C” if control transformer is used.

ESP200-2008 10/22/08 5:22 PM 8

ESP200W

iringNEM

A CONTROLPRODUCTS




Two Speed Heavy Duty StartersClass 30 & 32 Non- Combination and Combination Starters Wiring Diagrams

2 Winding Constant Horsepower & 2 Winding Constant or Variable Torque Size 0–4

TOGETHER

CIRCUIT BREAKER

HIGH SPEEDLOW SPEED

POSITION L3T3T5

T1T6

L1T2T4

L2

T1 T2

96 95

A

ALL OL'S

HIGH

HIGH

HIGH

OLHIGH

LOW

LOW

LOW

LOWOL

L3

TO SUPPLY

L1

DISCONNECT or

L2

VARIABLE TORQUE MOTOR

CONSTANT TORQUE MOTOR

T3

HIGH

LOW

4

2

5

3

LOW 7

HIGH H

H

6

T5

T4

T6

H

T2

H

T3

HT1

T5

T3

T2

T4

T5

T3

T2

T4

HIGH

H

LOW8

T6

T1

T1

T6

ELEMENTARY DIAGRAM WIRING DIAGRAM

L3L2L1

T6

T4T5

MOTOR

T2T3

T1

T5T6 T4

WHIGHV

4

A

5

WLOWV

31

2

HV W

T1 T3T2

TO SUPPLY

6 7

GROUNDED BYCUSTOMER

MAY BE


(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1

96B

ESP2009695

A4-97 98

A3+

ESP2009695

A4-97 98

A3+

NEMA 2 - 4

T13

T3

8

LOW

HIGH

T2

T12

T2

T1

T11

T3

T12

T11

T1

L3

OLLOW

OLHIGH

LOW

LOW

LOW

HIGH

HIGH

HIGH

ELEMENTARY DIAGRAM

6

7

LOW

HIGH

5

3

HIGH

LOW

9596

L2T2 T3

L3

T12 T13

ALL OL'S

2

4

T13TWO WINDING MOTOR

L1

L1LOW SPEEDHIGH SPEED

POSITION

A

T1T11

CIRCUIT BREAKERDISCONNECT or

TO SUPPLYL2

T2 T3T1 T11 T12 T13

T1T2T3T11T12T13

MOTOR

V WLO V HI W

3

2

5 1

A

TO SUPPLY

L1 L2 L3WIRING DIAGRAM

47

8

6

NEMA 2 - 4

GROUNDED BYCUSTOMER

MAY BE


(OPTIONAL)

SEC FUSE

CONTROL FUSES

1

C

XF

H1

H4

H3

H2

X2

SEC

X1

96B

ESP2009695

A4-97 98

A3+

ESP2009695

A4-97 98

A3+

1 Winding Constant or Variable Torque Size 2–4

D68784002

D68786001

Note: For separate control voltage source, remove jumpers “A” and “B” and connect source to control fuse terminal. Remove jumper “C” if control transformer is used.

ESP200-2008 10/22/08 5:23 PM Page 59

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Reduced Voltage Starters & Pump PanelsClass 36, 37, 88 Wiring DiagramsPart Winding

EMT

ESP200-2008 10/22/08 5:24 PM Page 60

ESP200W

iringNEM

A CONTROLPRODUCTS




Reduced Voltage Starters & Pump PanelsClass 36, 37, 88 Wiring DiagramsAuto Transformer

OL

2CT

OL

1CT

OL

3CT

CR2

ETM

1LT

4LT

OL

5LT

MR

OL(95) (96)

4FU

MR

1FU

2FU

1S

H1 H4

CPT

X1

TR

3FU

73MR 1S 74

77

OR

DISCONNECT

R

* INTLKMECH

5FU

1S

2S

2S

R MR71 75 76 72

7978

1 3

X2

MR

1

4

L1 L2

2

CIRCUIT BREAKER

2L3

2L2

2L1

0%50%

65%

80%

100%

R

R

R

2S

2S

1L3

1L2

3L3

3L2

L2L1 L3 2S1L1 3L1

T1

1S

1S

T3

T2 MOTOR*

1S10

0%

80%

65%

50%

0%

100%

80%

65%

50%

0%

TR

TAS 12

2 3

X2

3

L1 L2

OPTIONAL

(A1) (A2)

(A1) (A2)

(A1) (A2)

(A1) (A2)

CR1

CR1

CR1

NOTC

6 (A2)(A1)

TO SUPPLY

L1LMBLMB

SEKSEKSESSESSAWSAW

LMBLMB

SEKSEKSESSESSAWSAW

LMBLMB

SEKSEKSESSESSAWSAW

L2 L3

SURGE SUPPRESSOR

CONNECTIONS FOR OPTIONAL DEVICES

OPTIONAL DEVICES ARE FURNISHED PER CONTRACT DOCUMENTS

*

*

*

*

**

STOPSTART

HANDOFF

AUTO

AUTOOFF

HAND

OFF ON

1 2 3

1PB 2PB

1 2 3

5

START

2PB

1SS

AUTOCONTACT

1

1

15

AUTOCONTACT

1SS

3

1 31SS

(A1) (A2)

(A1) (A2)

3 4

3 4

1 X2

RUN/ON/

OL TRIPPED9

RUNNING

JUM

PE

R

NOTE ECONNECTVOLTAGEAS SPECIFIEDPER NAMEPLATE

FOR MOTORHP SEECONTROLLERNAMEPLATE

1OFF/STOP

10 X2

FOR STARTERSIZES 1-4, 1CT-3CTARE NOT USED.

SUPPLIED AS REQUIRED

LMB LMB

SEK SEKSES SESSAW SAW

LMB LMB

SEK SEKSES SESSAW SAW

Note E:Remove jumper if thermal

protection switch is provided.

ESP200-2008 10/22/08 5:26 PM Page 61

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Reduced Voltage Starters & Pump PanelsClass 36, 37, 88 Wiring DiagramsWye Delta (Open Transition)

4LT

MR

5LT

1LT

ETM

CR2

OL

1CT

OL

2CT

OL

OL

3CT

NCTO

1M

1

1

(95) (96)OL

MRTR

X2

MR(A1)

1FU

2FU

CPT1X1 X1

H1H3 H2

(A2)

X2

3FU

H4

1L1

1L3

1L2

S 56

1M

MR 51 2M52

S(A1)

(A1)

57

(A1)

(A2)

(A2)

2M

S

*

(A2)53 54

T3

2M

T2

1M

2M

1M

T3

T2

Aÿ

INC. LINECUSTOMER'S

OPTIONAL

1L1

CÿBÿ

2M

1M T1 T1

T6

INTERLOCK

MECH

MR

1L2

S

S

T5

T3

T5

S

T6

T4

T2

T4

S

T1

4FU 5FU5550

2 X2

DISCONNECTOR

CIRCUIT BREAKER

43

2 3

T6

T4

T5

(A2)

CR1(A1)

CR1

TR

6

1SS

5

5

2

AUTO

AUTO



1

OFF

*

1

HAND

1

1

1SS *

OFF

1SS*

STOP

HAND

*1

1

OFF1PB

2

ON

*3

1OFF/STOP

10 X2

RUNNINGRUN/ON/

SURGE SUPPRESSOR

CONTACT

CONTACT

3

AUTO

START

START

AUTO

2PB

2PB

3

3

1

3

3

(A1)

(A1)

OL TRIPPED9 X2

4

4

(A2)

(A2)


PER NAMEPLATEAS SPECIFIEDVOLTAGECONNECT

ARE NOT USED.SIZES 1-4, 1CT-3CTFOR STARTER

ESP200-2008 10/22/08 5:26 PM Page 62

ESP200W

iringNEM

A CONTROLPRODUCTS




Reduced Voltage Starters & Pump PanelsClass 36, 37, 88 Wiring DiagramsWye Delta (Closed Transition)

ETM

1LT

MR

OL

5LT

4LT

CR2

1CT

OL

2CT

OL

OL

3CT

NCTO

1M

1

1

(95) (96)OL

MR

TR

X2

MR(A1)

1FU

2FU

CPT1X1 X1

H1H3 H2

(A2)

X2

3FU

H4

1L1

1L3

1L2

S 57

1M

MR 51 2M52

S(A1)

(A1)

58

1A56 (A1)

(A2)

(A2)

2M

S

*

(A2)

53 (A1)

1A(A2) 54

T3

RES C2M

1A3L3

RES B

T2

2M

1A3L2

T3

T2

Aÿ

INC. LINECUSTOMER'S

OPTIONAL

1L1

CÿBÿ

RES A

2M

1M T1

1A3L1

T1

T6

INTERLOCK

MECH

MR

1L2

S

S

T5

T3

T5

S

T6

T4

T2

T4

S

T1

4FU 5FU5550

2 X2

DISCONNECTOR

CIRCUIT BREAKER

43

2 3

CR1

TR (A2)

CR1(A1)6

1M

1M


CONTACT

AUTO

1SS

*1 1SS

OFF

1

HAND

1*

11SS

OFF

**

3

ON

*

CONTACT

3

5AUTO

5

9

RUN/ON/RUNNING

101

1

3

3

OFF/STOPX2

X2

4

4

OL TRIPPED


2

AUTOHAND

*1

1

1PBOFF

STOP

2PB

START

START

22PB

AUTO

3

3

SURGE SUPPRESSOR

(A1)

(A1)

(A2)

(A2)


PER NAMEPLATEAS SPECIFIEDVOLTAGECONNECT

ARE NOT USED.SIZES 1-4, 1CT-3CTFOR STARTER

ESP200-2008 10/22/08 5:27 PM Page 63

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UCTS




Duplex Heavy Duty ControllersClass 83, 84 Wiring DiagramsStandard Duplex Pump Panel (92) Duplex Panel w/o alternator (95)

ESP200-2008 10/22/08 5:29 PM Page 64

ESP200W

iringNEM

A CONTROLPRODUCTS




Duplex Heavy Duty ControllersClass 83, 84 Wiring DiagramsDuplex Panel with Relay Alternation (93) Duplex Panel with Lead Pump Transfer Switch (94)

ESP200-2008 10/22/08 5:29 PM Page 65

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UCTS




Standard Pump PanelsClass 87 Wiring DiagramsStandard Pump Panel

ESP200-2008 10/22/08 5:30 PM Page 66

heavy duty motor starters -...

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